CN114620288A - Automatic sorting and packaging line and method for mobile phone shells - Google Patents
Automatic sorting and packaging line and method for mobile phone shells Download PDFInfo
- Publication number
- CN114620288A CN114620288A CN202210218721.4A CN202210218721A CN114620288A CN 114620288 A CN114620288 A CN 114620288A CN 202210218721 A CN202210218721 A CN 202210218721A CN 114620288 A CN114620288 A CN 114620288A
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- mobile phone
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/12—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of wrapping materials, containers, or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
- B65B43/465—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses an automatic sorting and packaging line and an automatic sorting and packaging method for mobile phone shells, which comprise a conveying mechanism, wherein a sealing and shooting device, a packaging mechanism and a labeling mechanism are sequentially arranged on a conveying path of the conveying mechanism; the server acquires the order information and the customer information and binds the order information and the customer information; the seal shooting equipment is used for acquiring a product picture, identifying the product picture through an image identification technology by the server, and automatically matching corresponding customer information after identifying order information; and after the product is packaged by the packaging mechanism, the client information label matched with the server is adhered to the outer package through the labeling mechanism. According to the invention, through the application of an image recognition technology, the personalized customized product is automatically recognized for sorting and packaging, certain efficiency and correctness are ensured, and manual errors are reduced; moreover, the invention is also beneficial to integrating the packaging production line into digital management, thereby greatly improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of product sorting and packaging, in particular to an automatic sorting and packaging line and an automatic sorting and packaging method for a mobile phone shell.
Background
The current product sorting technology mostly aims at two scenes (taking a mobile phone shell product as an example): sorting the packages in the next step, namely sorting the packages which are packaged and pasted with the quick ground sheets; and the front sorting step is to sort the objects which are not packaged, for example, to directly sort the hand casings, and then to uniformly package and paste the objects.
Present front lane letter sorting technique can only be suitable for the standard article cell-phone shell, for example the cell-phone shell model, and the pattern is all unanimous, and to this type of commodity, the cell-phone shell does not have the characteristic difference, and express delivery list pastes all on arbitrary commodity, after the packing with the express delivery list paste that corresponds can.
For the new scene of personalized customization, all models and patterns of the mobile phone shell are inconsistent, the order is changed into a loose order from the standard sheet, the business mode cannot meet the requirement of mobile phone shell processing manufacturers, the current scheme can only manually screen, package and paste the order by comparing the patterns/models with naked eyes, and the scheme has the defects of low efficiency, wrong delivery, missed delivery and the like.
Disclosure of Invention
The invention aims to provide an automatic sorting and packaging line for mobile phone shells.
In order to achieve the purpose, the invention adopts the following technical scheme:
a mobile phone shell automatic sorting and packaging line comprises a conveying mechanism, wherein a shooting device, a packaging mechanism and a labeling mechanism are sequentially arranged on a conveying path of the conveying mechanism;
the server acquires the order information and the customer information and binds the order information and the customer information;
the shooting equipment is used for acquiring a product picture, identifying the product picture through an image identification technology by the server, and automatically matching corresponding customer information after identifying order information;
and after the product is packaged by the packaging mechanism, the client information label matched with the server is adhered to the outer package through the labeling mechanism.
Preferably, the conveying mechanism comprises a product conveying line and a packaging conveying line which are arranged in parallel, and the product conveying line and the packaging conveying line are connected through a pushing mechanism.
Preferably, be provided with on the product transfer chain and add the material mechanism, add the end that the material mechanism is located shooting equipment on the product transfer chain, add the material mechanism and be used for adding the supporting material of product on the product, pack together at last.
Preferably, add material mechanism and store the storehouse including installing the material on product transfer chain upper portion, and set up the mechanism that draws that stores storehouse one side at the material, the material is stored in the storehouse and is the card, draw the lower part that the storehouse was stored at the material to the mechanism setting, the card is range upon range of in the material storage storehouse, and store the storehouse at the material and be close to one side of bottom and be equipped with breach confession card output, it includes the rotation axis to draw the mechanism, the rotation axis is by motor drive, fixed mounting draws the platform on the rotation axis, the up end that draws the platform is provided with the sucking disc, treat that the sucking disc absorbs the card back up, the rotation axis is rotatory to be exported the card, treat to special position after, the sucking disc loosens the card, the completion is placed.
Preferably, the product conveying line comprises a conveyor belt on which a primary array of grills is formed, a single grill area being used to house one product.
Preferably, the input of packing transfer chain is provided with the wrapping bag and stores the storehouse, and one side that the storehouse was stored to the wrapping bag still is provided with moves a bag mechanism, is provided with the bagging-off station on the packing transfer chain, and the wrapping bag is by moving a bag mechanism and transferring to the bagging-off station, is provided with out bag mechanism on the bagging-off station, and out bag mechanism opens the back with the wrapping bag, is pushed into the wrapping bag by push mechanism with the product in the wrapping bag.
Preferably, the bag opening mechanism comprises an upper sucker structure arranged above the bagging station and a lower sucker structure arranged at the lower part of the upper sucker structure.
Preferably, be provided with the wrapping bag and detect the station between storehouse and the bagging-off station is stored to the wrapping bag, and the top of wrapping bag detection station is provided with code scanner, and one side of wrapping bag detection station is provided with rejects the mechanism.
Preferably, the tail end of the product conveying line is provided with a defective product output port, and when the server cannot identify the product, the pushing mechanism does not push the product and directly outputs the product to the defective product output port for outputting.
Preferably, the tail end of the packaging conveying line is provided with a bag sealing station, and one side of the bag sealing station is provided with a bag sealing machine.
Has the advantages that: according to the invention, through the application of an image recognition technology, the personalized customized product is automatically recognized for sorting and packaging, certain efficiency and correctness are ensured, and manual errors are reduced;
moreover, the invention is also beneficial to integrating the packaging production line into digital management, thereby greatly improving the production efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the mechanical part of the present invention.
FIG. 2 is a schematic view of the structure of the product conveying line of the present invention.
FIG. 3 is a schematic view of a material adding mechanism according to the present invention.
FIG. 4 is a schematic view of the structure of the packaging conveyor line of the present invention.
FIG. 5 is a diagram illustrating an overall system architecture according to the present invention.
In the figure: 1. a packaging bag storage bin; 10. a defective product output port; 12. a code scanner; 13. a motor; 14. an upper sucker structure; 15 a photographing device; 16. a push cylinder; 17. blocking strips; 18. an angle limiting block; 19. a rotating electric machine; 2. product inflow line; 20. a rotating shaft; 201. a lifting cylinder; 202. a modular motor; 203. a suction cup; 22. a lower sucker structure; 7. a pushing mechanism; 8. a product conveying line; 9. and a bag sealing station.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
An automatic sorting and packaging line for mobile phone shells is firstly shown in fig. 5, and the main concept of the invention is to form a completely closed-loop factory automatic management system from order to production and finally to delivery for customized products (taking a mobile phone shell as an example in the embodiment);
noun explanations in fig. 5: the UI is used for providing a human-computer interaction interface for an operator; the CLI is used for providing an interface for an administrator to operate and controlling the flow of the whole system; the device manager, the equipment management module, the hardware module responsible for managing the camera, the code scanning gun, the PLC and the like; the image helper is in charge of order recognition and posture positioning.
The factory SaaS is a factory-side order system, so that workers can conveniently check the current order production condition, provide order-related services, communicate with the server, download orders to the production side, and get through data communication (including production files and order data) between the production equipment and the production equipment.
The overall concept of the overall management system is that the user forms an order when customizing the handset housing. And directly binding the ordered product information (including information such as product patterns and models) with the user information (including express delivery information). Then the order information is transmitted into the production flow to be produced, and the user information exists in the server.
After the production of the product is finished, a sorting and packaging link is entered, product information is identified on a conveying line by using shooting equipment and an image identification function, and the identified product information is matched with corresponding user information in a server according to the previous binding rule. After the packaging is finished, the corresponding user information is formed into a label (express delivery bill) and is pasted on the product.
With the artifical letter sorting contrast of tradition, this production line passes through image recognition technology, saves artifical contrast, combines the automation technology, standardizes a series of actions, and the normalization is only input and two stages of output to the manual work, saves and looks for the picture, looks for the express delivery list, packs, and the intermediate process realizes the full automatization.
Information is safer, and the wrapping bag is advanced through automation equipment to the cell-phone shell that has produced, and the picture of user's customization and user's express delivery information accomplish at the equipment end and bind, with traditional manual sorting, export express delivery list contrast after manual scanning or seeking the picture, has reduced the workman and to user information's acquisition channel. Thereby promoting the guarantee of user privacy. Specific dataflow diagrams are detailed below.
The accuracy, through image technology, the automatic contrast of machine, tiny difference on some definite drawing, for example people's face etc. manual sorting has the wrong condition of picking up, sending by mistake, in the discernment, increases techniques such as face identification, and the special response improves holistic letter sorting exactness.
The specific mechanical part structure is shown in fig. 1 to 4, and the structure and the achieved effect are described in detail below.
The packaging production line comprises a conveying mechanism, the conveying mechanism comprises a product conveying line 8 and a packaging conveying line which are arranged side by side, and the product conveying line 8 and the packaging conveying line are connected through a pushing mechanism 7.
In the reference of the figure, a product inflow line 2 is arranged at the input end of a product conveying line 8, a barrier strip 17 is arranged at the tail end of the product inflow line, a pushing cylinder 16 is arranged on one side of the barrier strip, and when the product flows in, the product is sequentially pushed to the product conveying line 8 through the pushing cylinder 16.
The product conveyor line 8 is driven by a motor 13 to form a grid structure on the upper surface of the conveyor line, with a single grid area for insertion of a cell phone housing product. It is worth mentioning here that the product inflow line 2 feeds the product conveying line 8 through the pushing cylinder, so that the spacing of the products on the product conveying line 8 can be ensured, thereby matching the subsequent action beat of the conveying line. Meanwhile, all products can be kept in a consistent conveying posture, and subsequent image recognition is facilitated.
With continued reference to fig. 2 and 3, a shooting device 15 is arranged on the product conveying line 8, and a shooting station B is arranged below the shooting device 15 and is used for collecting images of the products on the conveying line and transmitting the images to a server for identification. Two recognition results are provided, wherein one recognition result is successful, and the recognition result is pushed to a packaging conveying line by a pushing mechanism for subsequent packaging; and secondly, if the identification fails, the defective products are directly output from a defective product output port 10 at the tail end of the product conveying line 8.
A material adding mechanism is arranged behind the photographing station B of the product conveying line 8 and used for adding matching materials (such as specification cards of products) of the products onto the products which are successfully identified and finally packaging the products together.
Refer to and add material mechanism and store the storehouse including installing the material on product transfer chain upper portion, and set up the mechanism that draws of storehouse one side at the material, be the card in the storehouse is stored to the material, draw the lower part that the storehouse was stored at the material to the mechanism setting, the card is range upon range of in the material storage storehouse, and store the storehouse at the material and be close to one side of bottom and be equipped with the breach and supply the card output, it includes rotation axis 20 to draw the mechanism, rotation axis 20 is driven by rotating electrical machines 19, the one end of rotation axis 20 is provided with angle stopper 18, when angle stopper 18 is rotatory to the contact frame, then rotation axis 20 times is spacing. Fixed mounting has the platform of drawing on the rotation axis, and the up end of drawing the platform is provided with the sucking disc, treats that the sucking disc absorbs the card up after, and the rotation axis is rotatory exports the card, treats to special position after (can directly cover the card directly over the product), and the sucking disc loosens the card, accomplishes and places (refer to the C department of figure 2, and this department is used for placing the card).
The pushing mechanism 7 consists of an air cylinder and an air cylinder head, the front pushing part of the pushing mechanism is a qualified product pushing station D, and when the qualified product reaches the position, the qualified product is pushed to the packaging conveying line. If the defective product (incomplete identification) arrives at the position, no work is done.
Referring to fig. 4, the packaging conveying line comprises a packaging bag storage bin 1, a bag moving mechanism is further arranged on one side of the packaging bag storage bin 1, a bagging station E is arranged on the packaging conveying line, the packaging bag is transferred to the bagging station E through the bag moving mechanism, a bag opening mechanism is arranged on the bagging station E, and after the packaging bag is opened through the bag opening mechanism, a product is pushed into the packaging bag through a pushing mechanism 7.
Move a bag mechanism and include lift cylinder 201, lift cylinder 201 is by module motor 202 drive front and back sideslip motion, installs on the lift cylinder 201 push rod and draws rectangular, draws rectangular by linear slide guide rail auxiliary motion, and the upper end that draws rectangular is provided with sucking disc 203. Draw rectangular crossing wrapping bag storage 1 and bagging-off station E, sucking disc 203 sets up and is drawing one side that the rectangular is close to the storage.
The bag opening mechanism comprises an upper sucker structure 14 arranged above the bagging station and a lower sucker structure 22 arranged at the lower part of the upper sucker structure (the two suckers are driven by a cylinder to move up and down). When the packaging bag arrives at the position, the upper sucking disc and the lower sucking disc work simultaneously to open the packaging bag.
Be provided with wrapping bag detection station A between storehouse and bagging-off station is stored to the wrapping bag, and the top of wrapping bag detection station is provided with bar code collector 12, and one side of wrapping bag detection station is provided with rejects the mechanism. The code scanner 12 is used for scanning the two-dimensional code on the packaging bag, so that packaging information is input, and product circulation monitoring is realized. But occasionally, the two-dimensional code cannot be identified, and the packaging bag can be directly removed by using the air cylinder.
Referring again to fig. 1, after the packaging is completed, the bag enters a bag sealing station 9, and the packaging bag is sealed by a bag sealing machine.
Specifically, in the working process, the packaging bag detection station A and the packaging station E are respectively provided with a baffle, in the starting stage, the module motor 202 drives the extraction strip to slide until the sucker 203 is positioned below the storage bin, at the moment, the lifting cylinder 201 is started to ascend, so that the sucker 203 sucks the packaging bag, then the packaging bag slides towards the packaging bag detection station A, and after the packaging bag arrives, the sucker 203 loosens the packaging bag, and the packaging bag falls on the baffle; after detection, if the bag is qualified, the sucking disc 203 is continuously driven to ascend, the bag is extracted and moved to the bagging station E, and if the bag is not qualified, the bag is returned to extract a new bag again.
After the packaging is finished, labeling is carried out, the client information matched with the server is formed into a label (such as an express bill) and the label is pasted on the packaging.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. An automatic sorting and packaging line for mobile phone shells is characterized by comprising a conveying mechanism, wherein a sealing and shooting device (15), a packaging mechanism and a labeling mechanism are sequentially arranged on a conveying path of the conveying mechanism;
the server acquires the order information and the customer information and binds the order information and the customer information;
the seal shooting equipment (15) is used for acquiring a product picture, identifying the product picture through the server by using an image identification technology, and automatically matching corresponding customer information after identifying order information;
and after the product is packaged by the packaging mechanism, the client information label matched with the server is adhered to the outer package through the labeling mechanism.
2. An automated mobile phone casing sorting and packaging line according to claim 1, characterised in that the conveying means comprises a product conveying line (8) and a packaging conveying line which are arranged side by side, and the product conveying line (8) and the packaging conveying line are connected by a pushing means (7).
3. The mobile phone shell automatic sorting and packaging line according to claim 2, wherein the product conveying line (8) is provided with a material adding mechanism, the material adding mechanism is located at the tail end of the sealing and shooting device (15) on the product conveying line (8), and the material adding mechanism is used for adding matching materials of products onto the products and finally packaging the products together.
4. The mobile phone shell automatic sorting and packaging line of claim 3, wherein the material adding mechanism comprises a material storage bin arranged at the upper part of the product conveying line (8), and an extracting mechanism arranged at one side of the material storage bin, the material storage bin is filled with cards, the extracting mechanism is arranged at the lower part of the material storage bin, the cards are stacked in the material storage bin, a notch is formed in one side, close to the bottom, of the material storage bin for outputting the cards, the extracting mechanism comprises a rotating shaft (20), the rotating shaft (20) is driven by a motor, an extracting table is fixedly arranged on the rotating shaft (20), a sucking disc is arranged on the upper end face of the extracting table, after the sucking disc sucks the cards upwards, the rotating shaft (20) rotates to output the cards, and after the card reaches a specific position, the sucking disc loosens the cards to finish placement.
5. An automated mobile phone case sorting and packaging line according to claim 2, characterised in that the product conveying line (8) comprises a conveyor belt, which forms a grid arranged at once, a single grid area being used to house one product.
6. The mobile phone shell automatic sorting and packaging line as claimed in claim 2, wherein the input end of the packaging conveying line is provided with a packaging bag storage bin (1), one side of the packaging bag storage bin (1) is further provided with a bag moving mechanism, the packaging conveying line is provided with a packaging station, the packaging bags are transferred to the packaging station by the bag moving mechanism, the packaging station is provided with a bag opening mechanism, and after the packaging bags are opened by the bag opening mechanism, the products are pushed into the packaging bags by the pushing mechanism (7).
7. An automated mobile phone case sorting and packaging line according to claim 6, wherein the bag opening mechanism comprises an upper suction cup structure (14) disposed above the bagging station and a lower suction cup structure (22) mounted on a lower portion of the upper suction cup structure (14);
move a bag mechanism and include lift cylinder (201), transversely move around lift cylinder (201) is driven by module motor (202), install on lift cylinder (201) push rod and draw rectangular, draw rectangular upper end and be provided with sucking disc (203).
8. The automated mobile phone case sorting and packaging line as claimed in claim 1, wherein a bag detecting station is provided between the bag storing bin (1) and the bagging station, a code scanner (12) is provided above the bag detecting station, and a rejecting mechanism is provided at one side of the bag detecting station.
9. The automated mobile phone case sorting and packaging line as claimed in claim 2, wherein the end of the product conveying line (8) is provided with a defective product output port (10), and when the server cannot identify the product, the pushing mechanism (7) directly outputs the product into the defective product output port (10) without pushing the product.
10. An automatic sorting and packaging method comprises the following steps: characterized in that the hand case is sorted and packed using an automated sorting and packing line for mobile phone cases according to claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210218721.4A CN114620288A (en) | 2022-03-08 | 2022-03-08 | Automatic sorting and packaging line and method for mobile phone shells |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210218721.4A CN114620288A (en) | 2022-03-08 | 2022-03-08 | Automatic sorting and packaging line and method for mobile phone shells |
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| Publication Number | Publication Date |
|---|---|
| CN114620288A true CN114620288A (en) | 2022-06-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210218721.4A Pending CN114620288A (en) | 2022-03-08 | 2022-03-08 | Automatic sorting and packaging line and method for mobile phone shells |
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| Country | Link |
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| CN (1) | CN114620288A (en) |
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| CN113879655A (en) * | 2021-09-29 | 2022-01-04 | 浙江工贸职业技术学院 | Intelligent label labeling device for logistics packaging |
| CN114104400A (en) * | 2021-11-19 | 2022-03-01 | 四川航天川南火工技术有限公司 | Flexible device for automatically packaging aerospace initiating explosive device accessories |
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| US6349526B1 (en) * | 1997-09-12 | 2002-02-26 | Paul Bernard Newman | Automated packaging |
| CN202180957U (en) * | 2011-07-04 | 2012-04-04 | 石增明 | Servo mechanism for pretreating packaging bags in packaging machine |
| CN107045678A (en) * | 2017-02-08 | 2017-08-15 | 陈东 | Automatic batch quickly matches somebody with somebody goods system and method |
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