CN114426117A - Full-automatic magnetic sheet boxing machine and working method thereof - Google Patents
Full-automatic magnetic sheet boxing machine and working method thereof Download PDFInfo
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- CN114426117A CN114426117A CN202210200118.3A CN202210200118A CN114426117A CN 114426117 A CN114426117 A CN 114426117A CN 202210200118 A CN202210200118 A CN 202210200118A CN 114426117 A CN114426117 A CN 114426117A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
- B65B35/58—Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/08—Packaging groups of articles, the articles being individually gripped or guided for transfer to the containers or receptacles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a full-automatic magnetic sheet boxing machine and a working method thereof, relating to the technical field of magnetic sheet processing, wherein the boxing machine comprises: the conveying assembly comprises a first conveying mechanism and a second conveying mechanism; the first conveying mechanism comprises a first conveyor belt; the second conveying mechanism comprises two groups of second conveying belts which are oppositely arranged, and a sorting assembly is arranged between the first conveying belts and the second conveying belts; the terminal and the direction conversion subassembly of second conveyer belt are connected, and the direction conversion subassembly is used for the magnetic sheet rotation 90 degrees that conveys the second conveyer belt to and the subassembly that gathers materials, the subassembly that gathers materials arranges in direction conversion subassembly bottom side for the magnetic sheet after the rotation degree is collected and is handled, and dress box subassembly, dress box subassembly is used for adorning the magnetic sheet after collecting and handles, and the magnetic sheet after collecting is adorned the box through adorning box subassembly and is handled, compares in traditional magnetic sheet dress box subassembly, and conveying efficiency promotes, and degree of automation is higher.
Description
Technical Field
The invention relates to the technical field of magnetic sheet processing, in particular to a full-automatic magnetic sheet boxing machine and a working method thereof.
Background
The neodymium iron boron magnet as a third-generation rare earth permanent magnet material has incomparable excellent magnetic performance and high cost performance compared with other permanent magnet materials, so that the neodymium iron boron magnet is widely researched and rapidly developed, is widely applied to the high-technology fields of computers, communication electronics, automobiles, aviation and the like, and the application range of the neodymium iron boron magnet is continuously expanded along with the continuous improvement of the performance of the neodymium iron boron magnet.
The magnetic sheets need to be packaged in boxes after production and processing are completed, the magnetic sheets are usually placed in magnetic sheet boxes to be packaged after being arranged orderly by manual operation in the existing magnetic sheet packaging procedure, and the packaging mode is low in automation degree and difficult to meet the increasing magnetic sheet production and processing requirements.
Disclosure of Invention
The invention aims to provide a full-automatic magnetic sheet boxing machine and a working method thereof, and the full-automatic magnetic sheet boxing machine can solve the following technical problems:
the magnetic sheets need to be packaged in boxes after production and processing are completed, the magnetic sheets are usually placed in magnetic sheet boxes to be packaged after being arranged orderly by manual operation in the existing magnetic sheet packaging procedure, and the packaging mode is low in automation degree and difficult to meet the increasing magnetic sheet production and processing requirements.
The purpose of the invention can be realized by the following technical scheme:
a full-automatic magnetic sheet boxing machine and a working method thereof comprise:
the conveying assembly comprises a first conveying mechanism and a second conveying mechanism;
the first conveying mechanism comprises a first conveying belt, one end of the first conveying belt is connected with the feeding mechanism, and the other end of the first conveying belt is connected with the second conveying mechanism;
the second conveying mechanism comprises two groups of second conveying belts which are oppositely arranged, a sorting assembly is arranged between the first conveying belts and the second conveying belts, and the sorting assembly is used for transferring the magnetic sheets conveyed by the first conveying belts to the surfaces of the two groups of second conveying belts for conveying respectively;
the end of the second conveyor belt is connected to a direction conversion assembly for rotating the magnetic sheet conveyed by the second conveyor belt by 90 degrees, an
A material collecting component arranged at the bottom side of the direction conversion component and used for collecting and processing the magnetic sheets rotated by 90 degrees, and
and the boxing assembly is used for boxing the collected magnetic sheets.
Preferably, the sorting assembly comprises a first adsorption end, the first adsorption end is connected with a first negative pressure pipeline, and the first negative pressure pipeline is connected with a first negative pressure mechanism;
the first driving mechanism comprises a first synchronous belt driving mechanism arranged in the first sorting box body, the first synchronous belt driving mechanism is connected with a first cylinder, the telescopic end of the first cylinder is connected with a first supporting plate, and two groups of first adsorption end heads are oppositely arranged on two sides of the first supporting plate.
Preferably, the direction conversion assembly comprises a first rotating disc arranged at the tail end of the second conveying belt, the bottom of the first rotating disc is connected with the rotary cylinder, and the surface of the first rotating disc is in a cross shape and is provided with magnetic sheet reversing grooves.
Preferably, the material collecting assembly comprises a second adsorption end, the second adsorption end is connected with a second negative pressure pipeline, and the second negative pressure pipeline is connected with a second negative pressure mechanism;
the collecting assembly further comprises a second driving mechanism, the second driving mechanism comprises a second synchronous belt driving mechanism arranged in the second sorting box, the second synchronous belt driving mechanism is connected with a second cylinder, the telescopic end of the second cylinder is connected with a second supporting plate, and the second adsorption ends are oppositely arranged on two sides of the second supporting plate
Preferably, the assembly that gathers materials still includes the second carousel, along the second carousel radially is the circumference array and has laid the multiunit stock chest, and the stock chest is used for carrying out the storage to the magnetic sheet after trading, and the second carousel is connected with first motor.
Preferably, one side of the second turntable is provided with a material pushing mechanism, the material pushing mechanism comprises a pushing support, the bottom end of the pushing support is connected with the third cylinder, the material pushing mechanism further comprises a fourth cylinder, and the fourth cylinder is connected with the third cylinder.
Preferably, the monitoring mechanism is arranged on the outer side of the second turntable and comprises an L-shaped support plate and a monitoring box body which are oppositely arranged on two sides of the second turntable, a second motor is arranged on the bottom side of the monitoring box body and is connected with the L-shaped support plate through a synchronous belt, and a second sensor is further arranged on the side face of the monitoring box body.
Preferably, dress box subassembly includes backup pad and two sets of storage boxes, and two sets of storage boxes are equipped with third hold-in range actuating mechanism through linear orbit and curve track slidable mounting respectively on the backup pad surface bottom the backup pad.
Preferably, dress box subassembly still includes moves material mechanism and storage mechanism, and storage mechanism includes the storage dish, moves material mechanism and includes the multi freedom manipulator, and the multi freedom manipulator is installed on the support chassis surface, and the multi freedom manipulator end-to-end connection installed part, installed part bottom are equipped with the mounting panel, the mounting panel bottom is equipped with the multiunit and points the cylinder, and the finger cylinder output is equipped with two sets of clamping jaws, and the storage dish surface is equipped with the magazine support.
A working method of a full-automatic magnetic sheet boxing machine specifically comprises the following steps:
s1, uniformly placing the magnetic sheets to be boxed on the surface of a first conveyor belt at equal intervals through a feeding mechanism, and carrying out primary conveying on the magnetic sheets by the first conveyor belt;
step S2, when a first conveyor belt conveys magnetic sheets to be boxed to the bottom side of a first sorting box body, a first synchronous belt driving mechanism drives a first support plate to reciprocate in the horizontal direction, in the moving process, two groups of first adsorption end heads arranged on two sides of the first support plate respectively reciprocate between the first conveyor belt and a second conveyor belt, a first air cylinder drives the first support plate and the first adsorption end heads to be contacted with the magnetic sheets on the surface of the first conveyor belt, at the moment, a first negative pressure mechanism generates negative pressure at the first adsorption end heads through a first negative pressure pipeline to adsorb and fix the magnetic sheets, and when the first adsorption end heads move to the surface of the second conveyor belt, the first negative pressure mechanism is closed, so that the first adsorption end heads place the magnetic sheets on the surface of the second conveyor belt to convey again;
s3, conveying the magnetic sheet into a magnetic sheet reversing groove on the surface of the first rotary table by the second conveyor belt, monitoring whether the magnetic sheet is accurately conveyed into the magnetic sheet reversing groove by the first sensor, and driving the first rotary table to rotate by the rotary cylinder to enable the magnetic sheet to rotate by 90 degrees in the magnetic sheet reversing groove;
step S4, after the magnetic sheet is reversed in the first turntable, the second driving mechanism drives the second adsorption end head to move to the position above the first turntable, the second air cylinder drives the second adsorption end head to move downwards to be contacted with the magnetic sheet, the second negative pressure mechanism generates negative pressure at the second adsorption end head through a second negative pressure pipeline so as to adsorb and fix the magnetic sheet, and meanwhile, when the second adsorption end head moves to the position above the second turntable, the second negative pressure mechanism is closed so that the second adsorption end head can place the magnetic sheet in a material storage groove of the second turntable;
step S5, after the magnetic sheets are stored in the storage tank, the first motor drives the second rotary table to rotate so that the storage tank rotates 90 degrees, the magnetic sheets in the storage tank are in a horizontal state, the third cylinder drives the pushing support to move upwards and clamp the outer side of the magnetic sheets, and then the fourth cylinder drives the pushing support to move horizontally so as to push out the magnetic sheets in the storage tank in order;
step S6, the third synchronous belt driving mechanism drives the storage box to move to one side of the second rotary table, the magnetic sheets in the storage tank are pushed out into the storage box to be collected, and after the collection is finished, the third synchronous belt driving mechanism drives the storage box to move to the other end of the supporting plate so that the other storage box moves to one side of the second rotary table to be collected again;
step S7, the mounting piece and the mounting plate are driven to move to the position above the storage box after storage is completed through the multi-degree-of-freedom mechanical arm, the finger cylinder is started, the finger cylinder drives the clamping jaws on the two sides to move towards the inner side so as to clamp and fix the magnetic sheet in the clamping groove, and then the clamped magnetic sheet is transferred into each material loading box on the surface of the storage plate, so that boxing processing is achieved.
The invention has the beneficial effects that:
(1) the magnetic sheets to be boxed are uniformly placed on the surface of a first conveyor belt at equal intervals by a feeding mechanism, the magnetic sheets are conveyed primarily by the first conveyor belt, then the magnetic sheets on the surface of the first conveyor belt are respectively transferred to the surfaces of two groups of second conveyor belts by a sorting assembly to be conveyed again, when the magnetic sheets are conveyed to the tail ends of the second conveyor belts, the magnetic sheets are rotated by 90 degrees by a direction conversion assembly, the magnetic sheets after rotation are grouped and collected by an aggregate assembly, and finally, the grouped and collected magnetic sheets are boxed by a boxing assembly, compared with the traditional magnetic sheet boxing assembly, the magnetic sheets are conveyed by synchronously matching the first conveyor belt and the two groups of second conveyor belts, the conveying efficiency is improved, the magnetic sheet boxing efficiency is effectively improved, and the automation degree is higher;
(2) after the magnetic sheets are stored in the storage tanks, the second rotary table is driven to rotate through the first motor, so that the storage tanks rotate, the magnetic sheets in the storage tanks are in a horizontal state, the third air cylinder drives the pushing support to move upwards and be clamped outside the magnetic sheets, and then the fourth air cylinder drives the pushing support to move horizontally to push out the magnetic sheets in the storage tanks in order.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a first schematic structural view of a fully automatic magnetic disk boxing machine of the present invention;
FIG. 2 is a schematic structural view of a fully automatic magnetic disk boxing machine of the present invention;
FIG. 3 is a third schematic structural view of a fully automatic magnetic disk boxing machine of the present invention;
FIG. 4 is a schematic structural view of a reversing assembly in the fully automatic magnetic sheet boxing machine of the present invention;
FIG. 5 is a schematic view of a second adsorption end of the fully automatic magnetic disk boxing machine of the present invention;
FIG. 6 is a schematic structural view of a second turntable in the fully automatic magnetic disk boxing machine of the present invention;
figure 7 is a schematic view of the structure of the conveyor assembly in a fully automatic magnetic disk boxing machine of the present invention;
FIG. 8 is a schematic view of the construction of the direction change assembly of the fully automatic magnetic disk boxing machine of the present invention;
FIG. 9 is a schematic view of the structure of the monitoring mechanism in the fully automatic magnetic disk boxing machine of the present invention;
FIG. 10 is a schematic view of the configuration of the degree of freedom robot in the fully automatic magnetic disk boxing machine of the present invention;
FIG. 11 is a schematic view of a clamping jaw of the fully automatic magnetic sheet boxing machine of the present invention;
fig. 12 is a schematic structural view of a support plate in the fully automatic magnetic disk boxing machine of the present invention;
FIG. 13 is a schematic structural view of a storage case of the fully automatic magnetic disk boxing machine of the present invention;
fig. 14 is a schematic structural view of a storage tray in the fully automatic magnetic disk boxing machine of the present invention.
In the figure: 1. a first conveying mechanism; 2. a sorting assembly; 3. an aggregate assembly; 4. a direction conversion component; 5. boxing the assembly; 6. a material storage mechanism; 7. a material moving mechanism; 8. a second conveying mechanism; 101. a first conveyor belt; 102. a guide plate; 103. a third sensor; 201. a first sorting box body; 202. a first cylinder; 203. a first support plate; 204. a first negative pressure conduit; 205. a first adsorption tip; 301. a second turntable; 302. a storage tank; 303. pushing the bracket; 304. a third cylinder; 305. a fourth cylinder; 306. an L-shaped support plate; 307. a synchronous belt; 308. a second motor; 309. a second sensor; 310. monitoring the box body; 401. a second sorting box body; 402. a second cylinder; 403. a second support plate; 404. a second negative pressure conduit; 405. a second adsorption end; 501. a support plate; 502. a curved track; 503. a linear track; 504. a storage box; 505. a card slot; 506. a first bump; 507. a second bump; 601. a cartridge support; 602. a material storage tray; 701. a mounting member; 702. mounting a plate; 703. a finger cylinder; 704. a clamping jaw; 705. a degree of freedom manipulator; 706. a support base; 801. a second conveyor belt; 802. a first turntable; 803. a first sensor; 804. magnetic sheet switching-over groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention is a fully automatic magnetic disk boxing machine, including a conveying assembly, wherein the conveying assembly includes a first conveying mechanism 1 and a second conveying mechanism 8;
the first conveying mechanism 1 comprises a first conveying belt 101, one end of the first conveying belt 101 is connected with a feeding mechanism, the feeding mechanism is used for placing magnetic sheets to be boxed on the surface of the first conveying belt 101 at equal intervals, the other end of the first conveying belt 101 is connected with a second conveying mechanism 8, in the actual feeding process, the feeding mechanism adopts a vibrating disc mechanism to feed, and the vibrating disc mechanism automatically, orderly, directionally and neatly and accurately conveys the disordered magnetic sheets in the hopper to the surface of the first conveying belt 101 for conveying;
the second conveying mechanism 8 comprises two groups of second conveying belts 801 which are oppositely arranged, a sorting assembly 2 is arranged between the first conveying belt 101 and the second conveying belts 801, and the sorting assembly 2 is used for transferring the magnetic sheets conveyed by the first conveying belt 101 to the surfaces of the two groups of second conveying belts 801 to be conveyed respectively;
the tail end of the second conveyor belt 801 is connected with a direction conversion assembly 4, and the direction conversion assembly 4 is used for rotating the magnetic sheet conveyed by the second conveyor belt 801 by 90 degrees;
the material collecting component 3 is arranged at the bottom side of the direction conversion component 4 and is used for collecting and processing the magnetic sheets rotated by 90 degrees;
the boxing assembly 5 is used for boxing the collected magnetic sheets, in the actual production process, the magnetic sheets to be boxed are uniformly placed on the surface of the first conveyor belt 101 at equal intervals through the feeding mechanism, the first conveyor belt 101 is used for primarily conveying the magnetic sheets, the sorting assembly 2 is used for respectively transferring the magnetic sheets on the surface of the first conveyor belt 101 to the surfaces of the two groups of second conveyor belts 801 for secondary conveying, when the magnetic sheets are conveyed to the tail ends of the second conveyor belts 801, the direction conversion assembly 4 rotates the magnetic sheets by 90 degrees, the material collection assembly 3 is used for grouping and collecting the rotated magnetic sheets, and finally, the grouped and collected magnetic sheets are boxed through the boxing assembly 5. Conveying efficiency promotes, and then has effectively improved magnetic sheet dress box efficiency, and degree of automation is higher.
Referring to fig. 4 to 6, the sorting assembly 2 includes a first suction head 205, the first suction head 205 is connected to a first negative pressure pipe 204, the first negative pressure pipe 204 is connected to a first negative pressure mechanism, wherein two groups of the first suction head 205 are oppositely arranged along the conveying direction of the first conveyor belt 101, and are respectively used for sucking two ends of a magnetic sheet;
the sorting assembly 2 further comprises a first driving mechanism, the first driving mechanism is used for driving the first adsorption end 205 to move in the horizontal and vertical directions, the first driving mechanism comprises a first synchronous belt driving mechanism arranged in the first sorting box 201, the first synchronous belt driving mechanism is connected with the first air cylinder 202, the telescopic end of the first air cylinder 202 is connected with the first support plate 203, two groups of the first adsorption end 205 are oppositely arranged on two sides of the first support plate 203, when the first conveyor belt 101 conveys the magnetic sheets to be boxed to the bottom side of the first sorting box 201, the first support plate 203 is driven to reciprocate in the horizontal direction through the first synchronous belt driving mechanism, in the moving process, the two groups of the first adsorption end 205 arranged on two sides of the first support plate 203 respectively reciprocate between the first conveyor belt 101 and the second conveyor belt 801, the first support plate 203 and the first adsorption end 205 are driven to contact the magnetic sheets on the surface of the first conveyor belt 101 through the first air cylinder 202, at the moment, the first negative pressure mechanism generates negative pressure at the first adsorption end 205 through the first negative pressure pipeline 204 to adsorb and fix the magnetic sheets, and meanwhile, when the first adsorption end 205 moves to the surface of the second conveyor belt 801, the first negative pressure mechanism is closed, so that the magnetic sheets are placed on the surface of the second conveyor belt 801 by the first adsorption end 205 and conveyed again, in the embodiment of the invention, the magnetic sheets are conveyed by a single group of first conveyor belts 101 and converted into two groups of second conveyor belts 801 to be conveyed simultaneously, and when the magnetic sheets are conveyed on the surface of the second conveyor belt 801, the magnetic sheets on the surfaces of the second conveyor belts 801 on two sides are staggered in the horizontal direction, so that the subsequent boxing treatment is convenient;
referring to fig. 7-8, the direction conversion assembly 4 includes a first turntable 802 disposed at the end of the second conveyor 801, the bottom of the first turntable 802 is connected to the rotating cylinder, and magnetic sheet reversing slots 804 are disposed on the surface of the first turntable 802 in a cross shape;
wherein, still be equipped with first sensor 803 in first carousel 802 one side, first sensor 803 is used for monitoring the magnetic sheet of carrying to in the magnetic sheet switching-over groove 804, in the actual operation process, second conveyer belt 801 carries the magnetic sheet to the magnetic sheet switching-over groove 804 on first carousel 802 surface in, whether accurately carry to the magnetic sheet switching-over groove 804 through first sensor 803 monitoring magnetic sheet, then revolving cylinder drives first carousel 802 and rotates for the magnetic sheet rotates 90 degrees in magnetic sheet switching-over groove 804, realizes the accurate switching-over of magnetic sheet.
The aggregate component 3 comprises a second adsorption end 405, the second adsorption end 405 is connected with a second negative pressure pipeline 404, the second negative pressure pipeline 404 is connected with a second negative pressure mechanism, two groups of the second adsorption end 405 are oppositely arranged along the conveying direction of the second conveyor belt 801 and are respectively used for adsorbing two ends of a magnetic sheet;
referring to fig. 9-12, the aggregate component 3 further includes a second turntable 301, a plurality of groups of storage troughs 302 are distributed in a circumferential array along a radial direction of the second turntable 301, the storage troughs 302 are used for storing reversed magnetic sheets, and the second turntable 301 is fixedly connected to the first motor and is used for driving the second turntable 301 to intermittently rotate so that each storage trough 302 stores materials in turn;
the material collecting component 3 further comprises a second driving mechanism, the second driving mechanism is used for driving the second adsorption end 405 to move in the horizontal and vertical directions, the second driving mechanism comprises a second synchronous belt driving mechanism arranged in the second sorting box 401, the second synchronous belt driving mechanism is connected with a second air cylinder 402, the telescopic end of the second air cylinder 402 is connected with a second support plate 403, two groups of the second adsorption end 405 are oppositely arranged at two sides of the second support plate 403, after the magnetic sheet is reversed in the first turntable 802, the second adsorption end 405 is driven by the second driving mechanism to move to the position above the first turntable 802, the second air cylinder 402 drives the second adsorption end 405 to move downwards to be in contact with the magnetic sheet, the second negative pressure mechanism generates negative pressure at the second adsorption end 405 through a second negative pressure pipeline 404, so as to adsorb and fix the magnetic sheet, and when the second adsorption end 405 moves to the position above the second turntable 301, the second negative pressure mechanism is closed, so that the magnetic sheet is placed in the storage tank 302 of the second turntable 301 by the second adsorption end 405;
referring to fig. 13 to 14, a material pushing mechanism is disposed on one side of the second turntable 301 and used for pushing out the magnetic sheets in the storage slot 302, the material pushing mechanism includes a pushing bracket 303, the bottom end of the pushing bracket 303 is connected to a third cylinder 304, the third cylinder 304 is used for driving the pushing bracket 303 to move in the vertical direction, the material pushing mechanism further includes a fourth cylinder 305, the fourth cylinder 305 is connected to the third cylinder 304 and is used for pushing the third cylinder 304 and the pushing bracket 303 to move in the horizontal direction so as to push out the magnetic sheets in the storage slot 302, after the magnetic sheets are stored in the storage slot 302, the second turntable 301 is driven to rotate by the first motor so that the storage slot 302 rotates by 90 degrees, the magnetic sheets in the storage slot 302 are in a horizontal state, the third cylinder 304 drives the pushing bracket 303 to move upwards and be clamped outside the magnetic sheets, and then the fourth cylinder 305 drives the pushing bracket 303 to move horizontally so as to push out the magnetic sheets in the storage slot 302 orderly, in the embodiment of the invention, the plurality of groups of the storage slots 302 are distributed on the outer side of the second rotary disc 301, and the magnetic sheets in the storage slots 302 are stably and effectively pushed out in order along with the rotation of the second rotary disc 301, so that the material collecting and pushing efficiency of the magnetic sheets is effectively improved;
wherein, the outer side of the second turntable 301 is further provided with a monitoring mechanism for monitoring whether the quantity of the magnetic sheets placed in the storage bin 302 reaches a preset standard, the monitoring mechanism comprises an L-shaped support plate 306 and a monitoring box body 310 which are oppositely arranged at two sides of the second turntable 301, the bottom side of the monitoring box body 310 is provided with a second motor 308, the second motor 308 is connected with the L-shaped support plate 306 through a synchronous belt 307, the side surface of the monitoring box body 310 is further provided with a second sensor 309, when the magnetic sheets are placed in the storage bin 302 by a second adsorption end 405, two ends of the magnetic sheets are just lapped on the surfaces of the L-shaped support plates 306 at two sides, when one magnetic sheet is placed in the storage bin 302, the second motor 308 drives the L-shaped support plate 306 to descend by the thickness of one magnetic sheet through the synchronous belt 307 until the second sensor 309 monitors that the L-shaped support plate 306 descends to a specified position to indicate that the quantity of the magnetic sheets in the storage bin 302 reaches the preset standard, the accuracy is higher.
The boxing assembly 5 comprises a support plate 501 and two storage boxes 504, wherein the two storage boxes 504 are slidably mounted on the surface of the support plate 501 through a linear rail 503 and a curved rail 502, respectively, a third synchronous belt driving mechanism is arranged at the bottom of the support plate 501 and connected with the storage boxes 504 for driving the two storage boxes 504 to intermittently move to one side of the second turntable 301 for receiving materials, in the actual operation process, the third synchronous belt driving mechanism drives the storage boxes 504 to move to one side of the second turntable 301, magnetic sheets in the storage troughs 302 are pushed out into the storage boxes 504 for collection, after collection is completed, the third synchronous belt driving mechanism drives the storage boxes 504 to move to the other end of the support plate 501 to move the other storage box 504 to one side of the second turntable 301 for collection again, and the operation is repeated, so that the magnetic sheets in the storage troughs 302 can be collected and processed continuously, the efficiency is higher;
the storage box 504 comprises a plurality of groups of clamping grooves 505 for clamping materials, each clamping groove 505 is formed by two groups of first protruding blocks 506 and second protruding blocks 507 in a surrounding mode, and by arranging the plurality of groups of clamping grooves 505, the magnetic sheet collecting efficiency is higher, and the storage box 504 does not need to be replaced at high frequency;
the boxing assembly 5 further comprises a material moving mechanism 7 and a material storing mechanism 6, wherein the material storing mechanism 6 comprises a material storing disc 602, the material moving mechanism 7 is used for transferring the magnetic sheets in the clamping grooves 505 in the material storing box 504 into a packaging box, the material moving mechanism 7 comprises a multi-degree-of-freedom mechanical arm 705, the multi-degree-of-freedom mechanical arm 705 is mounted on the surface of a supporting base 706, the tail end of the multi-degree-of-freedom mechanical arm 705 is connected with a mounting piece 701, the bottom of the mounting piece 701 is provided with a plurality of groups of finger cylinders 703, the output end of the finger cylinders 703 is provided with two groups of clamping jaws 704, the surface of the material storing disc 602 is provided with a material storing box support 601, specifically, the mounting piece 701 and the mounting plate 702 are driven by the multi-degree-of-freedom mechanical arm 705 to move to the upper part of the material storing box 504 after the material storing is finished, the finger cylinders 703 are started, and the finger cylinders 703 drive the clamping jaws 704 to move towards the inner sides so as to clamp and fix the magnetic sheets in the clamping grooves 505, then the clamped magnetic sheets are transferred into the material loading boxes on the surface of the material storage disc 602 to realize boxing treatment.
Two groups of guide plates 102 are respectively and oppositely arranged on the surfaces of the first conveyor belt 101 and the second conveyor belt 801, a guide groove for conveying magnetic sheets is formed between the two guide plates 102, wherein the surfaces of the first conveyor belt 101 and the second conveyor belt 801 are respectively provided with a third sensor 103 for monitoring the magnetic sheets conveyed on the surfaces of the first conveyor belt 101 and the second conveyor belt 801 so as to monitor whether the magnetic sheet conveying state is normal or not.
A working method of a full-automatic magnetic sheet boxing machine specifically comprises the following steps:
s1, uniformly placing the magnetic sheets to be boxed on the surface of the first conveyor belt 101 at equal intervals through a feeding mechanism, and preliminarily conveying the magnetic sheets by the first conveyor belt 101;
step S2, when the first conveyor belt 101 conveys the magnetic sheet to be boxed to the bottom side of the first sorting box 201, the first support plate 203 is driven to reciprocate in the horizontal direction through a first synchronous belt driving mechanism, in the moving process, two groups of first adsorption end heads 205 arranged on two sides of the first support plate 203 respectively reciprocate between the first conveyor belt 101 and the second conveyor belt 801, the first air cylinder 202 drives the first support plate 203 and the first adsorption end heads 205 to be in contact with the magnetic sheet on the surface of the first conveyor belt 101, at the moment, the first negative pressure mechanism generates negative pressure at the first adsorption end heads 205 through the first negative pressure pipeline 204 to further adsorb and fix the magnetic sheet, and meanwhile, when the first adsorption end heads 205 move to the surface of the second conveyor belt 801, the first negative pressure mechanism is closed, so that the first adsorption end heads 205 place the magnetic sheet on the surface of the second conveyor belt 801 to convey the magnetic sheet again;
step S3, the magnetic sheet is conveyed into the magnetic sheet reversing groove 804 on the surface of the first turntable 802 by the second conveyor belt 801, whether the magnetic sheet is accurately conveyed into the magnetic sheet reversing groove 804 is monitored by the first sensor 803, and then the first turntable 802 is driven by the rotary cylinder to rotate, so that the magnetic sheet rotates 90 degrees in the magnetic sheet reversing groove 804;
step S4, after the magnetic sheet is reversed in the first turntable 802, the second driving mechanism drives the second adsorption end 405 to move to the upper side of the first turntable 802, the second cylinder 402 drives the second adsorption end 405 to move downward to contact with the magnetic sheet, the second negative pressure mechanism generates a negative pressure at the second adsorption end 405 through the second negative pressure pipe 404, so as to adsorb and fix the magnetic sheet, and meanwhile, when the second adsorption end 405 moves to the upper side of the second turntable 301, the second negative pressure mechanism is closed, so that the second adsorption end 405 places the magnetic sheet in the material storage groove 302 of the second turntable 301;
step S5, after the magnetic sheets are stored in the storage bin 302, the first motor drives the second turntable 301 to rotate, so that the storage bin 302 rotates 90 degrees, the magnetic sheets in the storage bin 302 are in a horizontal state, the third cylinder 304 drives the pushing support 303 to move upwards and be clamped outside the magnetic sheets, and then the fourth cylinder 305 drives the pushing support 303 to move horizontally to push out the magnetic sheets in the storage bin 302 in order;
step S6, the third synchronous belt driving mechanism drives the storage box 504 to move to one side of the second turntable 301, the magnetic sheets in the storage slot 302 are pushed out into the storage box 504 for collection, and after collection is completed, the third synchronous belt driving mechanism drives the storage box 504 to move to the other end of the supporting plate 501 so that another storage box 504 moves to one side of the second turntable 301 for collection again;
step S7, the multiple-degree-of-freedom manipulator 705 drives the mounting element 701 and the mounting plate 702 to move to the position above the storage box 504 after the storage is completed, the finger cylinder 703 is started, the finger cylinder 703 drives the clamping jaws 704 on the two sides to move towards the inner side so as to clamp and fix the magnetic sheet in the clamping groove 505, and then the clamped magnetic sheet is transferred into each loading box on the surface of the storage tray 602, so that the boxing process is realized.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (10)
1. A full-automatic magnetic sheet boxing machine is characterized by comprising:
a conveying assembly comprising a first conveying mechanism (1) and a second conveying mechanism (8);
the first conveying mechanism (1) comprises a first conveying belt (101), one end of the first conveying belt (101) is connected with the feeding mechanism, and the other end of the first conveying belt (101) is connected with the second conveying mechanism (8);
the second conveying mechanism (8) comprises two groups of second conveying belts (801) which are oppositely arranged, a sorting assembly (2) is arranged between the first conveying belt (101) and the second conveying belts (801), and the sorting assembly (2) is used for transferring the magnetic sheets conveyed by the first conveying belts (101) to the surfaces of the two groups of second conveying belts (801) for conveying respectively;
the end of the second conveyor belt (801) is connected with a direction conversion component (4), the direction conversion component (4) is used for rotating the magnetic sheet conveyed by the second conveyor belt (801) by 90 degrees, an
The material collecting component (3) is arranged at the bottom side of the direction conversion component (4) and is used for collecting and processing the magnetic sheets rotated by 90 degrees, and
and the boxing assembly (5) is used for boxing the collected magnetic sheets.
2. A fully automatic magnetic disk boxing machine according to claim 1, wherein the sorting assembly (2) comprises a first suction head (205), the first suction head (205) being connected to a first negative pressure conduit (204), the first negative pressure conduit (204) being connected to the first negative pressure mechanism;
the first driving mechanism comprises a first synchronous belt driving mechanism arranged in the first sorting box body (201), the first synchronous belt driving mechanism is connected with a first air cylinder (202), the telescopic end of the first air cylinder (202) is connected with a first support plate (203), and two groups of first adsorption end heads (205) are oppositely arranged on two sides of the first support plate (203).
3. A fully automatic magnetic sheet boxing machine according to claim 2, wherein the direction change assembly (4) comprises a first rotating disc (802) arranged at the end of the second conveyor belt (801), the bottom of the first rotating disc (802) is connected with a rotating cylinder, and magnetic sheet reversing grooves (804) are arranged on the surface of the first rotating disc (802) in a cross shape.
4. A fully automatic magnetic disk boxing machine according to claim 1, characterized in that the collection assembly (3) comprises a second suction head (405), the second suction head (405) being connected to a second negative pressure conduit (404), said second negative pressure conduit (404) being connected to a second negative pressure mechanism;
the aggregate component (3) further comprises a second driving mechanism, the second driving mechanism comprises a second synchronous belt driving mechanism arranged in the second sorting box body (401), the second synchronous belt driving mechanism is connected with a second cylinder (402), the telescopic end of the second cylinder (402) is connected with a second support plate (403), and two groups of second adsorption ends (405) are oppositely arranged on two sides of the second support plate (403).
5. A fully automatic magnetic sheet boxing machine according to claim 3, wherein the material collecting assembly (3) further comprises a second turntable (301), a plurality of groups of storage troughs (302) are arranged in a circumferential array along the radial direction of the second turntable (301), the storage troughs (302) are used for storing magnetic sheets after reversing, and the second turntable (301) is connected with the first motor.
6. The full-automatic magnetic disk boxing machine according to claim 5, characterized in that a pushing mechanism is arranged on one side of the second turntable (301), the pushing mechanism comprises a pushing bracket (303), the bottom end of the pushing bracket (303) is connected with a third air cylinder (304), the pushing mechanism further comprises a fourth air cylinder (305), and the fourth air cylinder (305) is connected with the third air cylinder (304).
7. The full-automatic magnetic sheet boxing machine as claimed in claim 6, wherein the outside of the second turntable (301) is further provided with a monitoring mechanism, the monitoring mechanism comprises an L-shaped support plate (306) and a monitoring box body (310) which are oppositely arranged at two sides of the second turntable (301), the bottom side of the monitoring box body (310) is provided with a second motor (308), the second motor (308) is connected with the L-shaped support plate (306) through a synchronous belt (307), and the side surface of the monitoring box body (310) is further provided with a second sensor (309).
8. The fully automatic magnetic disk boxing machine according to claim 7, wherein the boxing assembly (5) comprises a support plate (501) and two groups of storage boxes (504), the two groups of storage boxes (504) are respectively slidably mounted on the surface of the support plate (501) through a linear rail (503) and a curved rail (502), and a third synchronous belt driving mechanism is arranged at the bottom of the support plate (501).
9. The full-automatic magnetic disk boxing machine according to claim 8, wherein the boxing assembly (5) further comprises a material moving mechanism (7) and a material storing mechanism (6), the material storing mechanism (6) comprises a material storing disk (602), the material moving mechanism (7) comprises a multi-degree-of-freedom manipulator (705), the multi-degree-of-freedom manipulator (705) is installed on the surface of a supporting base (706), the tail end of the multi-degree-of-freedom manipulator (705) is connected with an installation part (701), an installation plate (702) is arranged at the bottom of the installation part (701), a plurality of groups of finger cylinders (703) are arranged at the bottom of the installation plate (702), two groups of clamping jaws (704) are arranged at the output end of the finger cylinders (703), and a loading box support (601) is arranged on the surface of the material storing disk (602).
10. An operating method of a fully automatic magnetic disk boxing machine as claimed in any one of claims 1 to 9, characterized by comprising the following steps:
s1, uniformly placing the magnetic sheets to be boxed on the surface of a first conveyor belt (101) at equal intervals through a feeding mechanism, and carrying out primary conveying on the magnetic sheets by the first conveyor belt (101);
step S2, when the first conveyor belt (101) conveys the magnetic sheets to be boxed to the bottom side of the first sorting box body (201), the first support plate (203) is driven to reciprocate in the horizontal direction by a first synchronous belt driving mechanism, in the moving process, two groups of first adsorption tips (205) arranged at two sides of the first support plate (203) respectively reciprocate between the first conveyor belt (101) and the second conveyor belt (801), the first support plate (203) and the first adsorption end (205) are driven to be in contact with the magnetic sheet on the surface of the first conveyor belt (101) through the first air cylinder (202), at the moment, the first negative pressure mechanism generates negative pressure at the first adsorption end (205) through the first negative pressure pipeline (204), further adsorbing and fixing the magnetic sheet, and closing the first negative pressure mechanism when the first adsorption end (205) moves to the surface of the second conveyor belt (801), enabling the first adsorption head (205) to place the magnetic sheets on the surface of the second conveyor belt (801) for conveying again;
step S3, the magnetic sheet is conveyed into a magnetic sheet reversing groove (804) on the surface of the first rotary table (802) by the second conveying belt (801), whether the magnetic sheet is accurately conveyed into the magnetic sheet reversing groove (804) is monitored through the first sensor (803), and then the first rotary table (802) is driven to rotate by the rotary cylinder, so that the magnetic sheet rotates by 90 degrees in the magnetic sheet reversing groove (804);
step S4, after the magnetic sheet is reversed in the first turntable (802), the second driving mechanism drives the second adsorption end (405) to move to the position above the first turntable (802), the second air cylinder (402) drives the second adsorption end (405) to move downwards to be in contact with the magnetic sheet, the second negative pressure mechanism generates negative pressure at the second adsorption end (405) through the second negative pressure pipeline (404), so that the magnetic sheet is adsorbed and fixed, and meanwhile, when the second adsorption end (405) moves to the position above the second turntable (301), the second negative pressure mechanism is closed, so that the second adsorption end (405) places the magnetic sheet in the material storage groove (302) of the second turntable (301);
step S5, after the magnetic sheets are stored in the storage tank (302), the first motor drives the second turntable (301) to rotate, so that the storage tank (302) rotates by 90 degrees, the magnetic sheets in the storage tank (302) are in a horizontal state, the third air cylinder (304) drives the pushing support (303) to move upwards to be clamped outside the magnetic sheets, and then the fourth air cylinder (305) drives the pushing support (303) to move horizontally to push the magnetic sheets in the storage tank (302) out in order;
step S6, the third synchronous belt driving mechanism drives the storage box (504) to move to one side of the second rotary table (301), the magnetic sheets in the storage groove (302) are pushed out into the storage box (504) to be collected, and after the collection is finished, the third synchronous belt driving mechanism drives the storage box (504) to move to the other end of the supporting plate (501), so that the other storage box (504) moves to one side of the second rotary table (301) to be collected again;
step S7, the mounting piece (701) and the mounting plate (702) are driven to move to the position above the storage box (504) after storage is completed through the multi-degree-of-freedom manipulator (705), the finger cylinder (703) is started, the finger cylinder (703) drives the clamping jaws (704) on the two sides to move towards the inner side so as to clamp and fix the magnetic sheet in the clamping groove (505), and then the clamped magnetic sheet is transferred into the loading boxes on the surface of the storage disc (602), so that boxing processing is achieved.
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| CN202210200118.3A CN114426117B (en) | 2022-03-02 | 2022-03-02 | Full-automatic magnetic sheet boxing machine and working method thereof |
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| CN202210200118.3A CN114426117B (en) | 2022-03-02 | 2022-03-02 | Full-automatic magnetic sheet boxing machine and working method thereof |
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| CN114426117B (en) | 2022-08-23 |
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Denomination of invention: A fully automatic magnetic disc packaging machine and its working method Effective date of registration: 20230913 Granted publication date: 20220823 Pledgee: Zhaoqing Rural Commercial Bank Co.,Ltd. Pledgor: Zhaoqing Gaofeng Machinery Technology Co.,Ltd. Registration number: Y2023980056497 |
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