CN114476208B - Control system of full-automatic magnetic sheet boxing machine - Google Patents
Control system of full-automatic magnetic sheet boxing machine Download PDFInfo
- Publication number
- CN114476208B CN114476208B CN202210216323.9A CN202210216323A CN114476208B CN 114476208 B CN114476208 B CN 114476208B CN 202210216323 A CN202210216323 A CN 202210216323A CN 114476208 B CN114476208 B CN 114476208B
- Authority
- CN
- China
- Prior art keywords
- control system
- conveying mechanism
- negative pressure
- magnetic sheet
- magnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/08—Packaging groups of articles, the articles being individually gripped or guided for transfer to the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a control system of a full-automatic magnetic sheet boxing machine, which relates to the technical field of magnetic sheet processing and comprises a driving unit, a control system unit, a monitoring unit and an alarm unit; the driving unit comprises a first conveying mechanism, a second conveying mechanism, a sorting mechanism, a reversing mechanism, a material receiving mechanism and a boxing mechanism; the control system unit comprises a main control operation panel, a display screen and a servo control system; the monitoring unit comprises a first material sensor arranged on the surface of the first conveying mechanism and a second material sensor arranged on the surface of the second conveying mechanism; the alarm unit comprises an alarm for monitoring the running state of the system, the alarm unit is used for monitoring the running state of the system, the alarm unit sends an abnormal signal to the control system unit when the system is abnormal, the control system unit sends a pause signal to the servo control system, and the alarm unit sends an alarm signal to the alarm to remind a worker to check the alarm so as to ensure the stable running of the equipment.
Description
Technical Field
The invention relates to the technical field of magnetic sheet processing, in particular to a control system of a full-automatic magnetic sheet boxing machine.
Background
The neodymium iron boron magnet as a third-generation rare earth permanent magnet material has incomparable excellent magnetic performance and high cost performance compared with other permanent magnet materials, is widely researched and rapidly developed, is widely applied to the high-technology fields of computers, communication electronics, automobiles, aviation and the like, and has an increasingly expanded application range along with the continuous improvement of the performance of the neodymium iron boron magnet.
The magnetic sheets need to be packaged in boxes after production and processing are completed, the magnetic sheets are usually placed in magnetic sheet boxes to be packaged after being arranged orderly by manual operation in the existing magnetic sheet packaging procedure, and the packaging mode is low in automation degree and difficult to meet the increasing magnetic sheet production and processing requirements.
Disclosure of Invention
The invention aims to provide a control system of a full-automatic magnetic sheet boxing machine, which solves the following technical problems:
the magnetic sheets need to be packaged in boxes after production and processing are completed, the magnetic sheets are usually placed in magnetic sheet boxes to be packaged after being arranged orderly by manual operation in the existing magnetic sheet packaging procedure, and the packaging mode is low in automation degree and difficult to meet the increasing magnetic sheet production and processing requirements.
The purpose of the invention can be realized by the following technical scheme:
a control system of a full-automatic magnetic sheet boxing machine comprises a driving unit, a control system unit, a monitoring unit and an alarm unit;
the driving unit comprises a first conveying mechanism, a second conveying mechanism, a sorting mechanism, a reversing mechanism, a material receiving mechanism and a boxing mechanism;
the control system unit comprises a main control operation panel, a display screen and a servo control system;
the monitoring unit comprises a first material sensor arranged on the surface of the first conveying mechanism and a second material sensor arranged on the surface of the second conveying mechanism;
the alarm unit comprises an alarm for monitoring the running state of the system.
Preferably, the sorting mechanism comprises a first adsorption head, the first adsorption head is connected with a first negative pressure pipeline, and the first negative pressure pipeline is connected with a first negative pressure mechanism.
Preferably, the reversing mechanism comprises a first rotary disc arranged at the tail end of the second conveying mechanism, the bottom of the first rotary disc is connected with the rotary cylinder, and the surface of the first rotary disc is a cross-shaped magnetic sheet distributing reversing groove.
Preferably, the material receiving mechanism comprises a second adsorption end, the second adsorption end is connected with a second negative pressure pipeline, and the second negative pressure pipeline is connected with a second negative pressure mechanism;
the receiving agencies still includes the second carousel, along the radial periphery array of being of second carousel has laid the multiunit stock chest.
Preferably, the main control operation panel is configured to set parameters of the device and display setting data.
Preferably, the display screen and the main control operation panel perform information interaction so as to perform output monitoring, input monitoring, system setting, debugging pictures and process interfaces in the magnetic disk boxing process.
Preferably, the servo control system is used for controlling the servo driving devices of the first conveying mechanism, the second conveying mechanism, the sorting mechanism, the reversing mechanism, the material receiving mechanism and the boxing mechanism so as to receive a control instruction of the main control operation panel and control the first conveying mechanism, the second conveying mechanism, the sorting mechanism, the reversing mechanism, the material receiving mechanism and the boxing mechanism according to input corresponding control parameters.
Preferably, the display screen is provided with an output monitoring button, an input monitoring button, a system setting button, a debugging picture button and a process interface button, and is responsible for switching pictures;
the input monitoring button and the output monitoring button are respectively used for counting and displaying input and output magnetic sheets, wherein a zero clearing button is further arranged on the display screen, and the zero clearing button is used for clearing the input and output magnetic sheet counting.
Preferably, the first material sensor counts the magnetic sheets on the surface of the first conveying mechanism, and the two groups of second material sensors count the magnetic sheets on the surface of the second conveying mechanism, wherein the numerical values are R1 and R2 respectively;
wherein, R is R1+ R2.
Preferably, still be equipped with fourth material sensor in first carousel one side, fourth material sensor is used for monitoring the magnetic sheet of carrying to the magnetic sheet switching-over inslot, with signal transmission to servo control system, and servo control system control revolving cylinder drives first carousel and rotates so that the magnetic sheet at magnetic sheet switching-over inslot rotation 90 degrees.
The invention has the beneficial effects that:
(1) when the magnetic sheets are conveyed to the bottom side of the sorting mechanism by the first conveying mechanism, the sorting mechanism respectively moves the magnetic sheets conveyed by the surface of the first conveying mechanism to the second conveying mechanisms on the two sides for continuous conveying, when the magnetic sheets are conveyed to the reversing mechanism by the second conveying mechanism, the reversing mechanism drives the magnetic sheets to rotate, then the reversed magnetic sheets are collected and stored by the material collecting mechanism, and finally the magnetic sheets after being collected and stored are boxed by the boxing mechanism, so that the automation degree is higher compared with that of traditional magnetic sheet boxing equipment;
(2) the alarm unit is used for monitoring the running state of the system, sending an abnormal signal to the control system unit when the system is abnormal, sending a pause signal to the servo control system by the control system unit, and sending an alarm signal to the alarm to remind a worker to check the alarm so as to ensure the stable running of the equipment.
Drawings
The invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic control flow diagram of a control system of a fully automatic magnetic disk boxing machine of the present invention;
FIG. 2 is a schematic structural view of a control system of the fully automatic magnetic disk boxing machine of the present invention;
FIG. 3 is a schematic structural view of a sorting mechanism in the fully automatic magnetic disk boxing machine of the present invention;
FIG. 4 is a schematic structural view of a receiving mechanism in the fully automatic magnetic disk boxing machine of the present invention;
fig. 5 is a schematic structural view of a first conveying mechanism in the full-automatic magnetic sheet boxing machine of the present invention;
fig. 6 is a schematic structural view of a reversing mechanism in the full-automatic magnetic sheet boxing machine of the present invention;
FIG. 7 is a schematic structural view of a second turntable in the fully automatic magnetic disk boxing machine of the present invention;
fig. 8 is a schematic structural view of a reversing mechanism in the full-automatic magnetic sheet boxing machine of the present invention.
In the figure: 1. a first conveying mechanism; 2. an alarm; 3. a main control operation panel; 4. a material receiving mechanism; 5. a boxing mechanism; 6. a reversing mechanism; 7. a manipulator; 8. a second conveying mechanism; 9. a sorting mechanism; 101. a first material sensor; 301. a display screen; 401. a second turntable; 402. a storage tank; 403. pushing the bracket; 404. a third cylinder; 405. a fourth cylinder; 406. monitoring the box body; 407. a fifth material sensor; 408. an L-shaped support plate; 409. a synchronous belt; 410. a second motor; 601. a second sorting box body; 602. a second cylinder; 603. a second support plate; 604. a second negative pressure conduit; 605. a second adsorption end; 801. a magnetic sheet reversing slot; 802. a first turntable; 803. a fourth material sensor; 805. a second material sensor; 901. a first sorting box body; 902. a first cylinder; 903. a first support plate; 904. a first negative pressure conduit; 905. a first suction tip.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention relates to a control system of a fully automatic magnetic disk boxing machine, which comprises a driving unit, a control system unit, a monitoring unit and an alarm unit;
the driving unit comprises a first conveying mechanism 1, a second conveying mechanism 8, a sorting mechanism 9, a reversing mechanism 6, a material receiving mechanism 4 and a boxing mechanism 5;
wherein, two groups of second conveying mechanisms 8 are oppositely arranged, disordered magnetic sheets are evenly placed on the surface of the first conveying mechanism 1 at equal intervals through the vibration disc mechanism, the first conveying mechanism 1 drives the magnetic sheets to be primarily conveyed, the sorting mechanism 9 is arranged between the first conveying mechanism 1 and the second conveying mechanism 8, when the first conveying mechanism 1 conveys the magnetic sheets to the bottom side of the sorting mechanism 9, the sorting mechanism 9 respectively moves the magnetic sheets transmitted by the surface of the first conveying mechanism 1 to the second conveying mechanisms 8 at the two sides for continuous conveying, when the magnetic sheets are conveyed to the reversing mechanism 6 through the second conveying mechanisms 8, the reversing mechanism 6 drives the magnetic sheets to rotate by 90 degrees, the magnetic sheets after being changed in direction are collected and stored through the material collecting mechanism 4, and finally the magnetic sheets after being collected and stored are boxed through the boxing mechanism 5, so that the automation degree is higher compared with that of the traditional magnetic sheet boxing equipment;
the first conveying mechanism 1 and the second conveying mechanism 8 are driven by a conveying belt, a belt pulley connected with a servo motor is arranged in the conveying belt, the servo motor drives the belt pulley to rotate while rotating, and the belt pulley drives an outer belt to convey;
referring to fig. 4-6, the sorting mechanism 9 includes a first suction head 905, the first suction head 905 is connected to the first negative pressure pipeline 904, and the first negative pressure pipeline 904 is connected to the first negative pressure mechanism;
the sorting mechanism 9 further comprises a first synchronous belt driving mechanism arranged in the first sorting box 901, the first synchronous belt driving mechanism is connected with a first cylinder 902, the telescopic end of the first cylinder 902 is connected with a first support plate 903, two groups of first adsorption end heads 905 are oppositely arranged on two sides of the first support plate 903, the first synchronous belt driving mechanism drives the first support plate 903 to reciprocate in the horizontal direction, the first cylinder 902 drives the first support plate 903 and the first adsorption end heads 905 to be in contact with the magnetic sheets on the surface of the first conveying mechanism 1, at the moment, the first negative pressure mechanism generates negative pressure at the first adsorption end heads 905 through a first negative pressure pipeline 904 to further adsorb and fix the magnetic sheets, and meanwhile, when the first adsorption end heads 905 move to the surface of the second conveying mechanism 8, the first negative pressure mechanism is closed, so that the first adsorption end heads 905 place the magnetic sheets on the surface of the second conveying mechanism 8 for conveying again, in the embodiment of the invention, the magnetic sheets are transferred from the single group of the first conveying mechanism 1 to the two groups of the second conveying mechanisms 8 for conveying at the same time, and when the magnetic sheets are conveyed on the surfaces of the second conveying mechanisms 8, the magnetic sheets on the surfaces of the second conveying mechanisms 8 at two sides are staggered in the horizontal direction, so that the subsequent boxing treatment is convenient;
the reversing mechanism 6 comprises a first rotating disc 802 arranged at the tail end of the second conveying mechanism 8, the bottom of the first rotating disc 802 is connected with a rotary cylinder, magnetic sheet reversing grooves 801 are distributed on the surface of the first rotating disc 802 in a cross shape, the magnetic sheets on the surface of the second conveying mechanism 8 are conveyed into the magnetic sheet reversing grooves 801 in the first rotating disc 802, and the rotary cylinder drives the first rotating disc 802 to rotate 90 degrees so as to realize reversing of the magnetic sheets;
referring to fig. 7-8, the material receiving mechanism 4 includes a second suction head 605, the second suction head 605 is connected to a second negative pressure pipeline 604, and the second negative pressure pipeline 604 is connected to a second negative pressure mechanism;
the receiving mechanism 4 further comprises a second turntable 401, a plurality of groups of storage troughs 402 are distributed in a circumferential array along the radial direction of the second turntable 401, the storage troughs 402 are used for storing reversed magnetic sheets, and the second turntable 401 is fixedly connected with the first motor and used for driving the second turntable 401 to intermittently rotate;
the receiving mechanism 4 further comprises a second synchronous belt driving mechanism arranged in the second sorting box 601, the second synchronous belt driving mechanism is connected with a second cylinder 602, the telescopic end of the second cylinder 602 is connected with a second support plate 603, the second cylinder 602 drives a second adsorption end 605 to move downwards to be in contact with the magnetic sheet, the second negative pressure mechanism generates negative pressure at the second adsorption end 605 through a second negative pressure pipeline 604 to adsorb and fix the magnetic sheet, and meanwhile, when the second adsorption end 605 moves to the upper side of the second turntable 401, the second negative pressure mechanism is closed, so that the second adsorption end 605 places the magnetic sheet in the material storage groove 402 of the second turntable 401;
one side of the second turntable 401 is provided with a material pushing mechanism for pushing out the magnetic sheets in the storage tank 402, the material pushing mechanism comprises a pushing support 403, the bottom end of the pushing support 403 is connected with a third air cylinder 404, the third air cylinder 404 is used for driving the pushing support 403 to move in the vertical direction, the material pushing mechanism further comprises a fourth air cylinder 405, the fourth air cylinder 405 is connected with the third air cylinder 404 and is used for pushing the third air cylinder 404 and the pushing support 403 to move in the horizontal direction so as to push out the magnetic sheets in the storage tank 402, the first motor drives the second turntable 401 to rotate so as to enable the storage tank 402 to rotate 90 degrees, the magnetic sheets in the storage tank 402 are in the horizontal state, the third air cylinder 404 drives the pushing support 403 to move upwards and be clamped outside the magnetic sheets, and then the fourth air cylinder 405 drives the pushing support 403 to move horizontally so as to push out the magnetic sheets in the storage tank 402 neatly;
the boxing mechanism 5 is used for boxing the magnetic sheets pushed out of the storage tank 402, and in the boxing process, the magnetic sheets pushed out of the storage tank 402 enter the boxing tank in the boxing mechanism 5 and are transferred into a packaging box through the multi-degree-of-freedom manipulator 7.
The control system unit includes:
the main control operation panel 3 is used for setting various parameters of the equipment and displaying various set data, so that a user can conveniently operate the local machine and set related parameters;
the display screen 301 is in information interaction with the main control operation panel 3 so as to perform output monitoring, input monitoring, system setting, debugging pictures and process interfaces in the magnetic disk boxing process;
wherein, the parameter setting includes:
the working speed of the first conveying mechanism 1 is used for setting the working speed of a servo motor connected with a belt pulley in the first conveying mechanism 1; the working speed of the second conveying mechanism 8 is used for setting the working speed of a servo motor connected with the belt pulley in the second conveying mechanism 8; the reciprocating speed of the first synchronous belt driving mechanism is used for setting the reciprocating speed of the first adsorption end 905 between the first conveying mechanism 1 and the second conveying mechanism 8; the working speed of the first negative pressure mechanism is used for setting the negative pressure adsorption frequency of the first adsorption end 905; the expansion and contraction speed of the first cylinder 902 is used for setting the expansion and contraction speed of the first cylinder 902; the reciprocating speed of the second synchronous belt driving mechanism is used for setting the reciprocating speed of the second adsorption end head 605 between the first conveying mechanism 1 and the second conveying mechanism 8; the working speed of the second negative pressure mechanism is used for setting the negative pressure adsorption frequency of the second adsorption head 605; the expansion and contraction speed of the second cylinder 602 is used for setting the expansion and contraction speed of the second cylinder 602; the working speed of the first turntable 802 is used for setting the rotating frequency of the rotating cylinder for driving the first turntable 802 to rotate; the working speed of the second turntable 401 is used for setting the rotating speed of the first motor for driving the second turntable 401; the working speed of the pushing mechanism is used for setting the stretching frequency of the third air cylinder 404 and the fourth air cylinder 405.
The debugging picture is used for debugging the first conveying mechanism 1, the second conveying mechanism 8, the sorting mechanism 9, the reversing mechanism 6, the receiving mechanism 4 and the boxing mechanism 5 before loading, so that the stability and the accuracy of the first conveying mechanism 1, the second conveying mechanism 8, the sorting mechanism 9, the reversing mechanism 6, the receiving mechanism 4 and the boxing mechanism 5 are higher in the actual magnetic sheet conveying and boxing processes;
the process interface is used for inputting product specifications and process parameters;
the servo control system is connected with the driving unit and is used for controlling the servo driving devices of the first conveying mechanism 1, the second conveying mechanism 8, the sorting mechanism 9, the reversing mechanism 6, the material receiving mechanism 4 and the boxing mechanism 5 so as to receive a control instruction of the main control operation panel 3 and control the first conveying mechanism 1, the second conveying mechanism 8, the sorting mechanism 9, the reversing mechanism 6, the material receiving mechanism 4 and the boxing mechanism 5 according to input corresponding control parameters;
an output monitoring button, an input monitoring button, a system setting button, a debugging picture button and a process interface button are arranged on the display screen 301 and are responsible for picture switching;
the input monitoring button and the output monitoring button are respectively used for counting and displaying input and output magnetic sheets, wherein a zero clearing button is further arranged on the display screen 301 and used for clearing the input and output magnetic sheet counting;
the monitoring unit comprises a first material sensor 101 arranged on the surface of the first conveying mechanism 1, the first material sensor 101 is used for monitoring the distance between the magnetic sheets conveyed on the surface of the first conveying mechanism 1, a second material sensor 805 is arranged on the surface of the second conveying mechanism 8, and the second material sensor 805 is used for monitoring the distance between the magnetic sheets conveyed on the surface of the second conveying mechanism 8;
when the first material sensor 101 and the second material sensor 805 detect that the distance between the magnetic sheets on the surfaces of the first conveying mechanism 1 and the second conveying mechanism 8 is not consistent with a preset value within the parameter setting time, the first material sensor 101 and the second material sensor 805 send signals to the servo control system to stop feeding;
the first material sensor 101 counts the magnetic sheets on the surface of the first conveying mechanism 1, and the number of the magnetic sheets is R, and the two groups of second material sensors 805 count the magnetic sheets on the surface of the second conveying mechanism 8, wherein the number of the magnetic sheets is R1 and R2, wherein R is R1+ R2;
a third material sensor is further arranged at the tail end of the boxing mechanism 5 and used for counting the boxed magnetic sheets;
a fourth material sensor 803 is further arranged on one side of the first turntable 802, the fourth material sensor 803 is used for monitoring the magnetic sheet conveyed into the magnetic sheet reversing groove 801, in the actual operation process, the second conveying mechanism 8 conveys the magnetic sheet into the magnetic sheet reversing groove 801 on the surface of the first turntable 802, whether the magnetic sheet is accurately conveyed into the magnetic sheet reversing groove 801 is monitored through the fourth material sensor 803, then the fourth material sensor 803 sends a signal to a servo control system, the servo control system controls a rotary cylinder to drive the first turntable 802 to rotate, so that the magnetic sheet rotates 90 degrees in the magnetic sheet reversing groove 801, and accurate reversing of the magnetic sheet is achieved;
the two sides of the second turntable 401 are oppositely provided with an L-shaped support plate 408 and a monitoring box body 406, the bottom side of the monitoring box body 406 is provided with a second motor 410, the second motor 410 is connected with the L-shaped support plate 408 through a synchronous belt 409, the side surface of the monitoring box body 406 is also provided with a fifth material sensor 407, when storing materials, when a second adsorption end 605 places magnetic sheets on the storage tank 402, two ends of the magnetic sheets are just lapped on the surfaces of the L-shaped support plates 408 on the two sides, each magnetic sheet is placed in the storage tank 402, the second motor 410 drives the L-shaped support plate 408 to descend by the thickness of one magnetic sheet through the synchronous belt 409 until the fifth material sensor 407 monitors that the L-shaped support plate 408 descends to a specified position to indicate that the number of the magnetic sheets in the storage tank 402 reaches a preset standard, and the accuracy is higher;
the alarm unit is used for monitoring the running state of the system, comprises an alarm 2, and sends an abnormal signal to the control system unit when the system is abnormal, the control system unit sends a pause signal to the servo control system, wherein the alarm unit sends an alarm signal to the alarm 2 to remind a worker to check.
Specifically, the control system of the full-automatic magnetic disk boxing machine disclosed by the invention executes control through the following steps:
step one, clicking a process interface button, setting parameters on a process interface, and sending a control instruction through a main control operation panel 3 after a workpiece is arranged in place;
secondly, a control instruction signal sent by the main control operation panel 3 is sent to a servo control system, information interaction is carried out between the control instruction signal and the servo control system, and the servo control system controls the first conveying mechanism 1 to carry out primary conveying on the magnetic sheets according to pre-programmed machining program parameters;
step three, the magnetic sheets are conveyed to the bottom side of the sorting mechanism 9 by the first conveying mechanism 1, the first synchronous belt driving mechanism drives the first support plate 903 to reciprocate in the horizontal direction, the first air cylinder 902 drives the first support plate 903 and the first adsorption end 905 to be in contact with the magnetic sheets on the surface of the first conveying mechanism 1, at the moment, the first negative pressure mechanism generates negative pressure at the first adsorption end 905 through the first negative pressure pipeline 904 to further adsorb and fix the magnetic sheets, and meanwhile, when the first adsorption end 905 moves to the surface of the second conveying mechanism 8, the first negative pressure mechanism is closed, so that the first adsorption end 905 places the magnetic sheets on the surface of the second conveying mechanism 8 for conveying again;
step three, monitoring whether the magnetic sheet is accurately conveyed into the magnetic sheet reversing groove 801 by the fourth material sensor 803, then sending a signal to a servo control system by the fourth material sensor 803, and controlling a rotary cylinder to drive a first rotary disc 802 to rotate by the servo control system so that the magnetic sheet rotates by 90 degrees in the magnetic sheet reversing groove 801;
step four, the second negative pressure mechanism generates negative pressure at the second adsorption end head 605 through a second negative pressure pipeline 604, so as to adsorb and fix the magnetic sheet, and meanwhile, when the second adsorption end head 605 moves to the upper part of the second turntable 401, the second negative pressure mechanism is closed, so that the magnetic sheet is placed in the material storage tank 402 of the second turntable 401 by the second adsorption end head 605;
step four, the first motor drives the second turntable 401 to rotate, so that the storage tank 402 rotates by 90 degrees, the magnetic sheets in the storage tank 402 are in a horizontal state, the third cylinder 404 drives the pushing support 403 to move upwards and be clamped outside the magnetic sheets, and then the fourth cylinder 405 drives the pushing support 403 to move horizontally to push out the magnetic sheets in the storage tank 402 in order;
and step five, the servo control system controls the boxing mechanism 5 to perform boxing processing on the magnetic sheets pushed out of the storage tank 402.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (6)
1. A control system of a full-automatic magnetic sheet boxing machine is characterized by comprising a driving unit, a control system unit, a monitoring unit and an alarm unit;
the driving unit comprises a first conveying mechanism (1), a second conveying mechanism (8), a sorting mechanism (9), a reversing mechanism (6), a material receiving mechanism (4) and a boxing mechanism (5);
the control system unit comprises a main control operation panel (3), a display screen (301) and a servo control system;
the monitoring unit comprises a first material sensor (101) arranged on the surface of the first conveying mechanism (1) and a second material sensor (805) arranged on the surface of the second conveying mechanism (8);
the alarm unit comprises an alarm (2) for monitoring the running state of the system;
the sorting mechanism (9) comprises a first adsorption end head (905), the first adsorption end head (905) is connected with a first negative pressure pipeline (904), and the first negative pressure pipeline (904) is connected with a first negative pressure mechanism;
the reversing mechanism (6) comprises a first rotating disc (802) arranged at the tail end of the second conveying mechanism (8), the bottom of the first rotating disc (802) is connected with a rotating cylinder, and a cross-shaped magnetic sheet reversing groove (801) is distributed on the surface of the first rotating disc (802);
the receiving mechanism (4) comprises a second adsorption end head (605), the second adsorption end head (605) is connected with a second negative pressure pipeline (604), and the second negative pressure pipeline (604) is connected with a second negative pressure mechanism;
the receiving mechanism (4) further comprises a second turntable (401), and a plurality of groups of storage tanks (402) are distributed in a circumferential array along the radial direction of the second turntable (401);
the control system of the full-automatic magnetic sheet boxing machine executes control through the following steps:
step one, clicking a process interface button, setting parameters on a process interface, and sending a control instruction through a main control operation panel (3) after a workpiece is arranged in place;
secondly, a control instruction signal sent by the main control operation panel (3) is sent to a servo control system, information interaction is carried out on the control instruction signal and the servo control system, and the servo control system controls the first conveying mechanism (1) to carry out primary conveying on the magnetic sheets according to pre-programmed machining program parameters;
step three, the magnetic sheets are conveyed to the bottom side of the sorting mechanism (9) by the first conveying mechanism (1), the first synchronous belt driving mechanism drives the first support plate (903) to reciprocate in the horizontal direction, the first support plate (903) and the first adsorption end (905) are driven to be in contact with the magnetic sheets on the surface of the first conveying mechanism (1) through the first air cylinder (902), at the moment, the first negative pressure mechanism generates negative pressure at the first adsorption end (905) through the first negative pressure pipeline (904), the magnetic sheets are adsorbed and fixed, and meanwhile, when the first adsorption end (905) moves to the surface of the second conveying mechanism (8), the first negative pressure mechanism is closed, so that the magnetic sheets are placed on the surface of the second conveying mechanism (8) by the first adsorption end (905) and conveyed again;
step three, monitoring whether the magnetic sheet is accurately conveyed into a magnetic sheet reversing groove (801) or not by a fourth material sensor (803), and then sending a signal to a servo control system by the fourth material sensor (803), wherein the servo control system controls a rotary cylinder to drive a first turntable (802) to rotate so that the magnetic sheet rotates by 90 degrees in the magnetic sheet reversing groove (801);
fourthly, the second negative pressure mechanism generates negative pressure at a second adsorption end (605) through a second negative pressure pipeline (604), so that the magnetic sheet is adsorbed and fixed, and meanwhile, when the second adsorption end (605) moves to the upper part of the second turntable (401), the second negative pressure mechanism is closed, so that the magnetic sheet is placed in the material storage groove (402) of the second turntable (401) by the second adsorption end (605);
fourthly, the first motor drives the second turntable (401) to rotate, so that the storage tank (402) rotates 90 degrees, the magnetic sheet in the storage tank (402) is in a horizontal state, the third air cylinder (404) drives the pushing support (403) to move upwards and be clamped outside the magnetic sheet, and then the fourth air cylinder (405) drives the pushing support (403) to move horizontally to push out the magnetic sheet in the storage tank (402) in order;
and step five, the servo control system controls the boxing mechanism (5) to perform boxing processing on the magnetic sheets pushed out of the storage tank (402).
2. The control system of a full automatic magnetic disk packing machine according to claim 1, wherein the main control operation panel (3) is used for setting parameters of the equipment and displaying setting data.
3. The control system of a fully automatic magnetic disk boxing machine according to claim 2, wherein the display screen (301) performs information interaction with the main control operation panel (3).
4. The control system of a full-automatic magnetic disk boxing machine according to claim 3, wherein a servo control system is used for controlling the servo driving devices of the first conveying mechanism (1), the second conveying mechanism (8), the sorting mechanism (9), the reversing mechanism (6), the material receiving mechanism (4) and the boxing mechanism (5) so as to receive control commands of a main control operation panel (3) and control the first conveying mechanism (1), the second conveying mechanism (8), the sorting mechanism (9), the reversing mechanism (6), the material receiving mechanism (4) and the boxing mechanism (5) according to input corresponding control parameters.
5. The control system of a fully automatic magnetic disk boxing machine according to claim 3, wherein the display screen (301) is provided with an output monitoring button, an input monitoring button, a system setting button, a debugging picture button and a process interface button which are responsible for switching pictures.
6. The control system of a full automatic magnetic disk boxing machine according to claim 4, wherein the first material sensor (101) counts the number of magnetic disks on the surface of the first conveying mechanism (1) and the number is R;
the second material sensor (805) respectively counts the magnetic sheets on the surfaces of the two groups of second conveying mechanisms (8), and the numerical values are R1 and R2;
wherein R = R1+ R2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210216323.9A CN114476208B (en) | 2022-03-07 | 2022-03-07 | Control system of full-automatic magnetic sheet boxing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210216323.9A CN114476208B (en) | 2022-03-07 | 2022-03-07 | Control system of full-automatic magnetic sheet boxing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114476208A CN114476208A (en) | 2022-05-13 |
| CN114476208B true CN114476208B (en) | 2022-08-16 |
Family
ID=81486701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210216323.9A Active CN114476208B (en) | 2022-03-07 | 2022-03-07 | Control system of full-automatic magnetic sheet boxing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114476208B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115009783A (en) * | 2022-05-31 | 2022-09-06 | 肇庆高峰机械科技有限公司 | Full-automatic magnetic core tube filling machine and working method thereof |
| CN114873233A (en) * | 2022-06-10 | 2022-08-09 | 肇庆高峰机械科技有限公司 | Control system of full-automatic magnetic core tube filling machine |
| CN115196333A (en) * | 2022-08-09 | 2022-10-18 | 肇庆高峰机械科技有限公司 | Control system of battery pole piece intelligent weighing machine |
| CN115285457B (en) * | 2022-08-30 | 2023-09-22 | 肇庆高峰机械科技有限公司 | Control system of molybdenum sheet arrangement boxing machine |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE69928582T2 (en) * | 1998-06-25 | 2006-06-08 | Yamato Scale Co. Ltd., Akashi | Conveyor with several release agents |
| CN104648975B (en) * | 2015-02-11 | 2017-01-04 | 詹晓明 | A kind of automatic feed dividing box packing machine |
| CN108438379A (en) * | 2018-04-09 | 2018-08-24 | 李吉发 | Automatic counting apparatus |
| CN109515845A (en) * | 2018-11-02 | 2019-03-26 | 潍坊诺德包装机械有限公司 | A kind of edge-on mechanism of medicine plate multi-disc |
| CN214875868U (en) * | 2021-05-18 | 2021-11-26 | 沈阳天兴德尔智控技术有限公司 | Automatic disk loader for magnetic sheets |
-
2022
- 2022-03-07 CN CN202210216323.9A patent/CN114476208B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN114476208A (en) | 2022-05-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114476208B (en) | Control system of full-automatic magnetic sheet boxing machine | |
| CN208146462U (en) | A kind of full-automatic detection device of high-precision process tool | |
| CN103846676B (en) | The housing terminal kludge of integrated circuit | |
| CN201881016U (en) | Work device of tap turntable | |
| CN203439323U (en) | Full-automatic plastic uptake sealing packing machine | |
| CN203622149U (en) | Automatic grinder | |
| CN114426117B (en) | Full-automatic magnetic sheet boxing machine and working method thereof | |
| CN207637767U (en) | Wafer transfer device between wafer cassette | |
| CN209476591U (en) | A kind of automatically dropping glue detection machine | |
| CN114644146B (en) | Control system of large square piece detection equipment | |
| CN110170829A (en) | Automatic assembling machine | |
| CN206445796U (en) | Material moving machine tool hand | |
| CN202717382U (en) | Machine for throwing deoxidizer into packages | |
| CN109607221A (en) | A kind of pin-connected panel foam stacking destacking apparatus | |
| CN115258304A (en) | Full-automatic accurate five metals is selected separately count packagine machine | |
| CN211168693U (en) | Automatic position-finding material receiving mechanism | |
| CN115107016A (en) | Rotating mechanism of wafer transmission robot | |
| CN209435068U (en) | A kind of motor rotor auto-cleaner | |
| CN207985440U (en) | A kind of automatic labeling machine | |
| CN202687431U (en) | Automatic micro screw feeding machine | |
| CN203345224U (en) | Bottle swing mechanism used for pharmaceutical packaging machine | |
| CN207548283U (en) | A kind of half a month formula magazine tool structure | |
| CN215554505U (en) | Automatic change pickup assembly | |
| CN218086421U (en) | Material receiving device of flat-plate blister packaging machine | |
| CN219619516U (en) | Sealing drum bag device of horizontal bag feeding type packaging machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A Control System for a Fully Automatic Magnetic Disk Packaging Machine Effective date of registration: 20230913 Granted publication date: 20220816 Pledgee: Zhaoqing Rural Commercial Bank Co.,Ltd. Pledgor: Zhaoqing Gaofeng Machinery Technology Co.,Ltd. Registration number: Y2023980056497 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |