CN115285457B - Control system of molybdenum sheet arrangement boxing machine - Google Patents
Control system of molybdenum sheet arrangement boxing machine Download PDFInfo
- Publication number
- CN115285457B CN115285457B CN202211057048.7A CN202211057048A CN115285457B CN 115285457 B CN115285457 B CN 115285457B CN 202211057048 A CN202211057048 A CN 202211057048A CN 115285457 B CN115285457 B CN 115285457B
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- molybdenum
- control system
- module
- sheets
- belt
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- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 title claims abstract description 154
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 110
- 239000011733 molybdenum Substances 0.000 claims abstract description 110
- 238000012544 monitoring process Methods 0.000 claims abstract description 18
- 238000012546 transfer Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 52
- 238000003860 storage Methods 0.000 claims description 21
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 230000002159 abnormal effect Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002751 molybdenum Chemical class 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a control system of a molybdenum sheet arranging and boxing machine, which relates to the technical field of molybdenum sheet arranging and boxing and comprises a driving unit, a control system unit, a monitoring unit and an alarm unit; the drive unit includes: the device comprises a bin vibrating tray module for outputting molybdenum sheets, an arrangement conveying and positioning module for arranging and positioning the molybdenum sheets, a manipulator sucking module for sucking and fixing the molybdenum sheets, a transfer module for transferring the manipulator sucking module, and a boxing module for boxing the molybdenum sheets; the control system unit comprises a servo control system, and the servo control system is connected with the driving unit and used for controlling a servo driving device of the driving unit.
Description
Technical Field
The invention relates to the technical field of molybdenum sheet arrangement boxing, in particular to a control system of a molybdenum sheet arrangement boxing machine.
Background
The molybdenum sheet is black brown, and silver gray metallic luster if alkali washed, and can be produced according to the width and thickness provided by a user, and has smooth and flat surface, no defects of heavy skin, layering, cracks, cracking edges, impurity clamping and the like. The sheet material with a thickness of > 0.7mm is supplied in a hot rolled state and the sheet material with a thickness of < 0.7mm is supplied in a cold rolled or cleaned surface state.
The molybdenum sheets are required to be arranged and boxed in the production and processing process, however, in the prior art, the molybdenum sheets conveyed by the conveying belt still need to be manually arranged and boxed, so that the high-efficiency arrangement and boxing requirement is difficult to meet for the mass production and conveying.
Disclosure of Invention
The invention aims to provide a control system of a molybdenum sheet arranging and boxing machine, which solves the following technical problems:
in the prior art, the molybdenum sheets conveyed by the conveyor belt still need to be manually arranged and boxed, so that the requirement of high-efficiency arrangement and boxing is difficult to meet for large-batch production and conveying.
The aim of the invention can be achieved by the following technical scheme:
a control system of a molybdenum sheet arranging and boxing machine comprises a driving unit, a control system unit, a monitoring unit and an alarm unit;
the drive unit includes:
feed bin vibrating disc module for outputting molybdenum sheets and
an arrangement conveying positioning module for arranging and positioning molybdenum sheets, and
manipulator suction module for sucking and fixing molybdenum sheets, and
transfer module for transferring a manipulator suction module, and
the boxing module is used for boxing the molybdenum sheets;
the control system unit comprises a servo control system, and the servo control system is connected with the driving unit and used for controlling a servo driving device of the driving unit;
the monitoring unit comprises a first photoelectric switch monitor which is oppositely arranged on the storage conveying belt, and a second photoelectric switch monitor which is oppositely arranged on two sides of the arrangement feeding end;
the alarm unit is used for monitoring the running state of the system, and when the system is abnormal, the alarm unit sends an abnormal signal to the control system unit, and the control system unit sends a pause signal to the servo control system.
Preferably, the control system unit comprises a servo control system and also comprises an operation panel and a display screen, wherein the operation panel is used for setting the technological parameters of the servo driving device;
the display screen is used for displaying the set technological parameters and interacting with the operation panel.
Preferably, the arranging and conveying positioning modules are oppositely provided with two groups, each arranging and conveying positioning module comprises a storage and conveying belt for receiving the molybdenum sheets output by the vibrating disc mechanism, the tail end of each storage and conveying belt is connected with a feeding belt, and the feeding belt is used for conveying the molybdenum sheets to the arranging and feeding end.
Preferably, the manipulator material sucking module comprises a plurality of groups of material sucking ends connected with the vacuum mechanism and a lifting mechanism, wherein the material sucking ends are used for sucking and fixing molybdenum sheets conveyed to the arrangement material loading ends, and the lifting mechanism is used for driving the material sucking ends to lift.
Preferably, the transfer module comprises a driving box body, a synchronous conveying belt connected with the lifting mechanism is arranged in the driving box body, and a synchronous conveying belt wheel is fixedly connected with the output end of the third motor;
preferably, the boxing module comprises a material tray and a rotating mechanism, wherein a plurality of groups of molybdenum boxes are distributed on the material tray in a circumferential array, and the selecting and loading mechanism is connected with the material tray and used for driving the material tray to rotate so as to load molybdenum sheets on each group of molybdenum boxes.
Preferably, the first photoelectric switch monitor is used for monitoring the molybdenum sheet conveyed in the guide groove;
the second photoelectric switch monitor is used for monitoring the molybdenum sheets conveyed to the arrangement feeding end;
the first photoelectric switch monitor and the second photoelectric switch monitor are electrically connected with the servo control system.
Preferably, the first photoelectric switch monitor is further used for obtaining the number of molybdenum sheets passing through the guide groove to obtain a first value Q 1 The second photoelectric switch monitor is also used for obtaining the number of molybdenum sheets passing through the feeding end to obtain a second value Q 2 ；
Wherein Q is 1 ＝Q 2 ；
Preferably, the alarm unit comprises an alarm, and the alarm unit sends an alarm signal to the alarm to remind a worker to check.
The invention has the beneficial effects that:
(1) According to the invention, the suction end and the molybdenum sheets are moved to the molybdenum boxes to be filled with the boxes through the synchronous belt, the lifting mechanism drives the suction end to move downwards into the molybdenum boxes, the vacuum mechanism is closed, the lifting mechanism drives the suction end to be separated from the molybdenum sheets, so that the molybdenum sheets are filled with boxes, meanwhile, in the embodiment of the invention, when the molybdenum boxes are filled with boxes, a plurality of groups of molybdenum sheets can be arranged in each layer of each group of molybdenum boxes through setting the coordinates of the transfer module, the rotating mechanism drives the material tray to rotate, so that the molybdenum sheets can be filled with boxes sequentially, the filling of a large number of molybdenum sheets can be realized, and the production efficiency is improved;
(2) The alarm unit is used for monitoring the running state of the system, sending an abnormal signal to the control system unit when the system is abnormal, and sending a pause signal to the servo control system by the control system unit.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of a control system of a molybdenum sheet arrangement cartoning machine of the present invention;
FIG. 2 is a schematic diagram of a driving unit in a control system of a molybdenum sheet arranging and boxing machine according to the first embodiment of the present invention;
FIG. 3 is a schematic diagram II of a driving unit in a control system of the molybdenum sheet arranging and boxing machine;
fig. 4 is a schematic structural view of a second limiting plate in the control system of the molybdenum sheet arranging and boxing machine of the invention;
FIG. 5 is a schematic view of the arrangement, transportation and positioning module in the control system of the molybdenum sheet arrangement boxing machine;
FIG. 6 is a schematic diagram of the structure of a molybdenum box in the control system of the molybdenum sheet arrangement cartoning machine of the invention;
FIG. 7 is a schematic structural view of a stop lever in a control system of the molybdenum sheet arranging and boxing machine of the invention;
FIG. 8 is a schematic diagram of the structure of the upper bin in the control system of the molybdenum sheet arranging and boxing machine;
FIG. 9 is a schematic view of the structure of a transfer module in the control system of the molybdenum sheet arranging and boxing machine of the present invention;
fig. 10 is a schematic structural view of a manipulator suction module in a control system of the molybdenum sheet arranging and boxing machine of the invention.
In the figure: 1. a work table; 2. a bin vibrating tray module; 3. arranging, conveying and positioning modules; 4. a boxing module; 5. a manipulator material sucking module; 6. a lifting mechanism; 7. a transfer module; 8. a support; 9. an operation panel; 101. supporting the box body; 201. feeding a bin; 202. a material conveying port; 301. a storage conveyor belt; 302. a guide plate; 303. a guide groove; 304. a first motor; 305. a second motor; 306. a carriage; 307. a first limiting plate; 308. a second limiting plate; 309. arranging a feeding end; 310. a cylinder; 311. a feeding belt; 401. a material tray; 402. a molybdenum box; 403. a fifth motor; 404. a belt; 501. a material sucking end; 502. a variable-pitch module; 601. lifting the box body; 602. a fourth motor; 701. driving the box body; 702. a third motor; 801. a first screw; 802. a nut; 803. a bracket; 804. a limit rod; 805. a guide rod; 901. a display screen; 902. a first photoelectric switch monitor; 903. a second photoelectric switch monitor; 904. an alarm.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-3, the invention discloses a control system of a molybdenum sheet arranging and boxing machine, which comprises a driving unit, a control system unit, a monitoring unit and an alarm unit;
the drive unit includes: the feed bin vibration disc module 2 is used for outputting molybdenum sheets; an arrangement conveying and positioning module 3 for arranging and positioning the molybdenum sheets; a manipulator suction module 5 for sucking and fixing the molybdenum sheets; a transfer module 7 for transferring the manipulator suction module 5; the boxing module 4 is used for boxing the molybdenum sheets, and the bin vibration disc module 2, the arrangement, conveying and positioning module 3, the manipulator material sucking module 5, the transfer module 7 and the boxing module 4 are sequentially arranged on the workbench 1;
the control system unit comprises a servo control system, an operation panel 9 and a display screen 901, wherein the servo control system is connected with the driving unit and is used for controlling the servo driving device of the stock bin vibration disc module 2, the arrangement conveying and positioning module 3, the manipulator material sucking module 5, the transfer module 7 and the boxing module 4;
the operation panel 9 is used for setting the technological parameters of the servo driving device;
the display screen 901 is used for displaying the set process parameters and interacting with the operation panel 9, and the display content comprises a main operation interface, a debugging interface, system setting, input monitoring and a process interface;
according to the molybdenum sheet boxing equipment provided by the embodiment of the invention, through automatic feeding, arrangement, transfer and boxing, manual operation treatment is not needed, the automation degree is high, the boxing treatment of a large number of molybdenum sheets can be realized, and the production efficiency is improved.
Referring to fig. 4-5, two sets of bin vibrating tray modules 2 are oppositely arranged, each set of bin vibrating tray modules comprises an upper bin 201 and a vibrating tray mechanism, the upper bin 201 is provided with a material conveying port 202 connected with the vibrating tray mechanism, and the vibrating tray mechanism is an existing sheet vibrating tray and is used for guiding and outputting molybdenum sheets, and the structure of the vibrating tray modules is not repeated here;
two groups of arrangement conveying positioning modules 3 are oppositely distributed, each arrangement conveying positioning module 3 comprises a storage conveying belt 301 for receiving molybdenum sheets output by a vibrating disc mechanism, the tail end of each storage conveying belt 301 is connected with a feeding belt 311, and each feeding belt 311 is used for conveying the molybdenum sheets to an arrangement feeding end 309;
the arranging, conveying and positioning module 3 further comprises two groups of conveying frames 306 which are oppositely arranged, the storage conveying belt 301 is sleeved on two groups of first belt pulleys which are arranged between the conveying frames 306, the feeding belt 311 is sleeved on two groups of second belt pulleys which are arranged between the conveying frames 306, one group of first belt pulleys is fixedly connected with the output end of the first motor 304, and the other group of second belt pulleys is fixedly connected with the output end of the second motor 305;
referring to fig. 6, the manipulator suction module 5 includes a plurality of groups of suction ends 501 connected with a vacuum mechanism, and a lifting mechanism 6, where the suction ends 501 are used for sucking and fixing molybdenum sheets conveyed to the arrangement loading end 309, and the lifting mechanism 6 is used for driving the suction ends 501 to lift;
the transfer module 7 comprises a driving box body 701, the driving box body 701 is arranged on the workbench 1 through a supporting box body 101, a synchronous conveying belt connected with the lifting mechanism 6 is arranged in the driving box body 701, the synchronous conveying belt wheel is fixedly connected with the output end of the third motor 702, and the transfer module 7 is used for transferring the molybdenum sheet after being sucked and fixed to the boxing module 4 for boxing treatment;
the boxing module 4 comprises a material tray 401 and a rotating mechanism, wherein a plurality of groups of molybdenum boxes 402 are distributed on the material tray 401 in a circumferential array, and the selecting and loading mechanism is connected with the material tray 401 and is used for driving the material tray 401 to rotate so as to load molybdenum sheets on each group of molybdenum boxes 402; the molybdenum sheets to be arranged and boxed are poured into the upper bin 201, the molybdenum sheets in the upper bin 201 fall onto the storage conveying belt 301 through the material conveying port 202, the first motor 304 is started, the first motor 304 drives the storage conveying belt 301 to drive through a first belt pulley, the storage conveying belt 301 conveys the molybdenum sheets onto the feeding belt 311, the second motor 305 is started, the second motor 305 drives the feeding belt 311 to drive through a second belt pulley, the molybdenum sheets are conveyed to the arranging and loading end 309, the third motor 702 conveys the suction end 501 to the arranging and loading end 309 through a synchronous belt, the lifting mechanism 6 drives the suction end 501 to be in contact with the molybdenum sheets, the vacuum mechanism is started, vacuum negative pressure is generated at the suction end 501 to adsorb and fix the molybdenum sheets, then the suction end 501 and the molybdenum sheets are driven to be upwards moved to a preset height through the lifting mechanism 6, the suction end 501 and the molybdenum sheets are moved to the molybdenum box 402 to be arranged through the synchronous belt, the lifting mechanism 6 drives the suction end 501 to be downwards moved into the molybdenum box 402, the vacuum mechanism is closed, the lifting mechanism 6 drives the suction end 501 and the molybdenum sheets to be separated from the molybdenum box 402 through the synchronous belt, and the molybdenum boxes can be arranged and the molybdenum boxes can be rotated in each molybdenum box, and the molybdenum box can be arranged in each box, and each box can be rotated, and each box can be arranged and the box can be arranged by the molybdenum box and each box can be set to realize a molybdenum box.
Two groups of guide plates 302 are oppositely arranged on the storage conveying belt 301 and the feeding belt 311, and the two groups of guide plates 302 are enclosed to form a guide groove 303 for guiding feeding; when the molybdenum sheets are conveyed on the storage conveying belt 301 and the feeding belt 311, the guide grooves 303 guide the molybdenum sheet conveyance, so that the molybdenum sheets are accurately conveyed to the arrangement feeding end 309;
a first limiting plate 307 is fixedly arranged on one side of the arrangement feeding end 309, a second limiting plate 308 is slidably arranged on the other side, and the second limiting plate 308 is fixedly connected with the telescopic end of the air cylinder 310; starting the air cylinder 310, and enabling the air cylinder 310 to drive the second limiting plate 308 to slide and simultaneously adjust the distance between the second limiting plate and the first limiting plate 307 so as to enable the material sucking end 501 to suck and feed the molybdenum sheets;
further, a stop lever 804 for carrying out limit conveying on the molybdenum sheets is arranged at the tail end of the arrangement feeding end 309;
a bottom plate is arranged between the conveying frames 306, a support 8 is arranged on the bottom plate, a first screw rod 801 is rotationally arranged between the supports 8, nuts 802 fixedly connected with limit rods 804 on two sides through a bracket 803 are sleeved on the first screw rod 801 in a threaded manner, guide rods 805 connected with the nuts 802 in a sliding manner are oppositely arranged on two sides of the first screw rod 801, and when molybdenum sheets are conveyed to the arrangement feeding end 309 from a guide groove 303 on a feeding belt 311, the limit rods 804 arranged at the tail end of the arrangement feeding end 309 limit the molybdenum sheets, so that the molybdenum sheets are orderly arranged at the arrangement feeding end 309;
referring to fig. 7, the manipulator suction module 5 further includes a distance changing module 502, each group of suction ends 501 is connected to the distance changing module 502, the distance changing module 502 is used for adjusting the distance between each group of suction ends 501, in one embodiment of the present invention, the distance changing module 502 is an existing device, and the distance between the suction ends 501 can be adjusted according to the actual boxing requirement and the size of the molybdenum sheet, which is not repeated herein;
the lifting mechanism 6 comprises a lifting box body 601 connected with the synchronous belt, a second screw rod is rotationally arranged in the lifting box body 601, and the second screw rod is fixedly connected with the output end of a fourth motor 602;
wherein, a second nut fixedly connected with the variable-pitch module 502 is sleeved on the second screw rod in a threaded manner; in the process of actually driving the material sucking end 501 to lift, the fourth motor 602 is started, the fourth motor 602 drives the second screw to rotate, and the second nut drives the distance-changing module 502 and the material sucking end 501 to lift in the process of moving on the second screw.
Referring to fig. 8-10, the rotating mechanism includes a fifth motor 403 fixedly installed on the workbench 1, an output end of the fifth motor 403 is fixedly connected with the tray 401 through a belt 404, a belt pulley and a speed reducer, after one layer of molybdenum sheets in one group of molybdenum boxes 402 are fully paved, the fifth motor 403 is started, and the fifth motor 403 drives the tray 401 to rotate through the belt 404, the belt pulley and the speed reducer so as to convert another molybdenum box 402 to continue boxing the molybdenum sheets.
The monitoring unit comprises a first photoelectric switch monitor 902 which is oppositely arranged on the storage conveying belt 301, and the first photoelectric switch monitor 902 is used for monitoring the molybdenum sheet conveyed in the guide groove 303;
the device also comprises second photoelectric switch monitors 903 which are oppositely arranged at two sides of the arrangement feeding end 309, wherein the second photoelectric switch monitors 903 are used for monitoring molybdenum sheets conveyed to the arrangement feeding end 309;
wherein the first photoelectric switch monitor 902 and the second photoelectric switch monitor 903 are electrically connected with the servo control system; in one embodiment of the present invention, the first photoelectric switch monitor 902 monitors the molybdenum sheet conveyed in the guide groove 303, so as to determine whether the molybdenum sheet is conveyed normally, and when the first photoelectric switch monitor 902 does not detect the molybdenum sheet in a preset time, the servo control system sends signals to each servo driving device, and the equipment is stopped for inspection;
when the molybdenum sheets are conveyed to the arranging and feeding end 309 by the guide groove 303, the molybdenum sheets are limited by a limiting rod 804 arranged at the tail end of the arranging and feeding end 309, the molybdenum sheets are tightly arranged in the arranging and feeding end 309 along with continuous feeding of the molybdenum sheets by a feeding belt 311, when the second photoelectric switch monitor 903 can continuously monitor molybdenum sheet products within a preset time range, the number of the molybdenum sheets in the arranging and feeding end 309 reaches a preset value, a servo control system sends a stop signal to the first motor 304 and the second motor 305, and after the manipulator sucking module 5 executes a sucking step, the servo control system sends a starting signal to the first motor 304 and the second motor 305;
the first photoelectric switch monitor 902 is further configured to obtain a first value Q by obtaining the number of molybdenum pieces passing through the guide slot 303 1 The second photoelectric switch monitor 903 is further configured to obtain a second value Q by obtaining the number of molybdenum pieces passing through the feeding end 309 2 ；
Wherein Q is 1 ＝Q 2 ；
The alarm unit is used for monitoring the running state of the system, and is used for sending an abnormal signal to the control system unit when the system is abnormal, and sending a pause signal to the servo control system by the control system unit, wherein the alarm unit comprises an alarm 904, and the alarm unit sends an alarm signal to the alarm 904 to remind a worker to check.
Example 2
The control system of the molybdenum sheet arranging and boxing machine executes the following control steps:
s1, pouring molybdenum sheets to be arranged and boxed into a feeding bin 201, falling onto a material storage conveying belt 301 through a material conveying port 202, and controlling a servo control system to send a starting signal to a first motor 304, wherein the first motor 304 drives the material storage conveying belt 301 to drive through a first belt pulley, and the material storage conveying belt 301 drives the molybdenum sheets to be conveyed onto a material conveying belt 311;
s2, the servo control system controls to send a starting signal to the second motor 305, and the second motor 305 drives the feeding belt 311 to drive through a second belt pulley so as to convey the molybdenum sheets to the arrangement feeding end 309;
s3, when the molybdenum sheet product is continuously monitored within a preset time period by the second photoelectric switch monitor 903, the servo control system sends a stop signal to the first motor 304 and the second motor 305;
s4, the lifting mechanism 6 drives the material sucking end 501 to contact with the molybdenum sheet, the vacuum mechanism is started, vacuum negative pressure is generated at the material sucking end 501, and the molybdenum sheet is adsorbed and fixed;
s5, the lifting mechanism 6 drives the material sucking end 501 and the molybdenum sheet to move upwards to a preset height, and the material sucking end 501 and the molybdenum sheet are moved to a molybdenum box 402 to be filled with the box through a synchronous belt;
s6, the lifting mechanism 6 drives the material sucking end 501 to move downwards into the molybdenum box 402, the vacuum mechanism is closed, the lifting mechanism 6 drives the material sucking end 501 to be separated from the molybdenum sheet, the molybdenum sheet is boxed, the servo control system sends a starting signal to the first motor 304 and the second motor 305, and the steps are repeated, so that the boxing of the molybdenum sheet is completed.
In the description of the present invention, it should be understood that the terms "upper," "lower," "left," "right," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and for simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, as well as a specific orientation configuration and operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (5)
1. The control system of the molybdenum sheet arrangement boxing machine is characterized by comprising a driving unit, a control system unit, a monitoring unit and an alarm unit;
the drive unit includes:
feed bin vibrating disc module for outputting molybdenum sheets and
an arrangement conveying positioning module for arranging and positioning molybdenum sheets, and
manipulator suction module for sucking and fixing molybdenum sheets, and
transfer module for transferring a manipulator suction module, and
the boxing module is used for boxing the molybdenum sheets;
the control system unit comprises a servo control system, and the servo control system is connected with the driving unit and used for controlling a servo driving device of the driving unit;
the monitoring unit comprises a first photoelectric switch monitor which is oppositely arranged on the storage conveying belt, and a second photoelectric switch monitor which is oppositely arranged on two sides of the arrangement feeding end;
the alarm unit is used for monitoring the running state of the system, sending an abnormal signal to the control system unit when the system is abnormal, and sending a pause signal to the servo control system by the control system unit;
the arranging and conveying positioning modules are oppositely distributed with two groups, each arranging and conveying positioning module comprises a storage and conveying belt for receiving molybdenum sheets output by the vibrating disc mechanism, the tail end of each storage and conveying belt is connected with a feeding belt, and each feeding belt is used for conveying the molybdenum sheets to the arranging and feeding end;
the manipulator material sucking module comprises a plurality of groups of material sucking ends and a lifting mechanism, wherein the material sucking ends are connected with the vacuum mechanism and are used for sucking and fixing molybdenum sheets conveyed to the arrangement material loading ends, and the lifting mechanism is used for driving the material sucking ends to lift;
the transfer module comprises a driving box body, a synchronous conveying belt connected with the lifting mechanism is arranged in the driving box body, and a synchronous conveying belt wheel is fixedly connected with the output end of the third motor.
The boxing module comprises a material tray and a rotating mechanism, wherein a plurality of groups of molybdenum boxes are distributed on the material tray in a circumferential array, and the selecting and loading mechanism is connected with the material tray and used for driving the material tray to rotate so as to load molybdenum sheets on each group of molybdenum boxes;
two groups of guide plates 302 are oppositely arranged on the storage conveying belt 301 and the feeding belt 311, and the two groups of guide plates 302 are enclosed to form a guide groove 303 for guiding feeding; when the molybdenum sheets are conveyed on the storage conveying belt 301 and the feeding belt 311, the guide grooves 303 guide the molybdenum sheet conveyance, so that the molybdenum sheets are accurately conveyed to the arrangement feeding end 309;
a first limiting plate 307 is fixedly arranged on one side of the arrangement feeding end 309, a second limiting plate 308 is slidably arranged on the other side, and the second limiting plate 308 is fixedly connected with the telescopic end of the air cylinder 310; starting the air cylinder 310, and enabling the air cylinder 310 to drive the second limiting plate 308 to slide and simultaneously adjust the distance between the second limiting plate and the first limiting plate 307 so as to enable the material sucking end 501 to suck and feed the molybdenum sheets;
a limiting rod 804 for limiting and conveying the molybdenum sheets is arranged at the tail end of the arrangement feeding end 309;
a bottom plate is arranged between the conveying frames 306, a support 8 is arranged on the bottom plate, a first screw rod 801 is rotationally arranged between the supports 8, nuts 802 fixedly connected with limit rods 804 on two sides through a bracket 803 are sleeved on the first screw rod 801 in a threaded manner, guide rods 805 connected with the nuts 802 in a sliding manner are oppositely arranged on two sides of the first screw rod 801, and when molybdenum sheets are conveyed to the arrangement feeding end 309 from a guide groove 303 on the feeding belt 311, the molybdenum sheets are limited through the limit rods 804 arranged at the tail end of the arrangement feeding end 309;
the manipulator suction module 5 further comprises a variable-pitch module 502, each group of suction ends 501 is connected with the variable-pitch module 502, and the variable-pitch module 502 is used for adjusting the distance between each group of suction ends 501;
the lifting mechanism 6 comprises a lifting box body 601 connected with the synchronous belt, a second screw rod is rotationally arranged in the lifting box body 601, and the second screw rod is fixedly connected with the output end of a fourth motor 602;
wherein, a second nut fixedly connected with the variable-pitch module 502 is sleeved on the second screw rod in a threaded manner; in the process of actually driving the material sucking end 501 to lift, the fourth motor 602 is started, the fourth motor 602 drives the second screw to rotate, and the second nut drives the distance-changing module 502 and the material sucking end 501 to lift in the process of moving on the second screw.
The rotating mechanism comprises a fifth motor 403 fixedly arranged on the workbench 1, the output end of the fifth motor 403 is fixedly connected with the material tray 401 through a belt 404, a belt pulley and a speed reducer, after one layer of molybdenum sheets in one group of molybdenum boxes 402 are fully paved, the fifth motor 403 is started, and the fifth motor 403 drives the material tray 401 to rotate through the belt 404, the belt pulley and the speed reducer so as to convert the other molybdenum box 402 to continue boxing the molybdenum sheets.
2. The control system of a molybdenum sheet arrangement boxing machine according to claim 1, wherein the control system unit comprises a servo control system, an operation panel and a display screen, wherein the operation panel is used for setting technological parameters of a servo driving device;
the display screen is used for displaying the set technological parameters and interacting with the operation panel.
3. The control system of a molybdenum sheet arraying and boxing machine according to claim 2, wherein the first photoelectric switch monitor is used for monitoring molybdenum sheets conveyed in the guide groove;
the second photoelectric switch monitor is used for monitoring the molybdenum sheets conveyed to the arrangement feeding end;
the first photoelectric switch monitor and the second photoelectric switch monitor are electrically connected with the servo control system.
4. A control system of a molybdenum sheet arrangement boxing machine as in claim 3, wherein the first photoelectric switch monitor is further configured to obtain a first value Q by obtaining the number of molybdenum sheets passing through the guide slot 1 The second photoelectric switch monitor is also used for obtaining the number of molybdenum sheets passing through the feeding end to obtain a second value Q 2 ；
Wherein Q is 1 ＝Q 2 。
5. A control system for a molybdenum sheet arraying and boxing machine according to any one of claims 1 to 4, characterised in that the alarm unit comprises an alarm, and the alarm unit gives an alarm signal to the alarm to remind a worker to check.
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| CN202211057048.7A CN115285457B (en) | 2022-08-30 | 2022-08-30 | Control system of molybdenum sheet arrangement boxing machine |
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| CN202211057048.7A CN115285457B (en) | 2022-08-30 | 2022-08-30 | Control system of molybdenum sheet arrangement boxing machine |
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| CN115285457B true CN115285457B (en) | 2023-09-22 |
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| CN114476208A (en) * | 2022-03-07 | 2022-05-13 | 肇庆高峰机械科技有限公司 | Control system of full-automatic magnetic sheet boxing machine |
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| CN203381813U (en) * | 2013-06-20 | 2014-01-08 | 钟灿秋 | Automatic boxing machine for pipette tips |
| CN112644816A (en) * | 2020-12-31 | 2021-04-13 | 力嘉(广州)包装设备有限公司 | Boxing machine |
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Denomination of invention: A Control System for a Molybdenum Sheet Arranging and Boxing Machine Effective date of registration: 20231229 Granted publication date: 20230922 Pledgee: Bank of China Limited Zhaoqing branch Pledgor: Zhaoqing Gaofeng Machinery Technology Co.,Ltd. Registration number: Y2023980075400 |
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