CN114873233A - Control system of full-automatic magnetic core tube filling machine - Google Patents
Control system of full-automatic magnetic core tube filling machine Download PDFInfo
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- CN114873233A CN114873233A CN202210657875.3A CN202210657875A CN114873233A CN 114873233 A CN114873233 A CN 114873233A CN 202210657875 A CN202210657875 A CN 202210657875A CN 114873233 A CN114873233 A CN 114873233A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
- B65G47/261—Accumulating articles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Power Engineering (AREA)
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- Manufacturing & Machinery (AREA)
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Abstract
The invention discloses a control system of a full-automatic magnetic core tube filling machine, which relates to the technical field of magnetic core tube filling machines and comprises the following components: the driving unit comprises a conveying mechanism, a material pushing mechanism and a material receiving mechanism; conveying mechanism is used for carrying the magnetic core that the reason charging tray of vibration released, and pushing equipment installs at conveying mechanism's direction of delivery end for the magnetic core that will carry to pushes away to arrange in the receiving agencies and collect, and the control system unit, the control system unit includes operating panel, display screen and servo control system to and the monitor unit, the monitor unit detects optic fibre and arranges the detection optic fibre including being used for carrying out the first detection optic fibre, the second that monitor to the magnetic core, can realize receiving the group of a plurality of magnetic cores quantity that equals with mixed and disorderly magnetic core and organize to be convenient for manage.
Description
Technical Field
The invention relates to the technical field of magnetic core tube filling machines, in particular to a control system of a full-automatic magnetic core tube filling machine.
Background
Magnetic core refers to a sintered magnetic metal oxide composed of various iron oxide mixtures, for example, manganese-zinc ferrite and nickel-zinc ferrite are typical magnetic core materials, which are commonly used in coils and transformers for various electronic devices.
The existing magnetic core tubulation process is solved by depending on manual arrangement direction, and no special automatic tubulation equipment is provided, and the defects of the technical scheme are as follows: the manual operation is difficult to avoid external interference, errors such as the direction misplacement of square magnetic tubing can occur, the accuracy of feeding work cannot be guaranteed, the probability of defective products and waste products is greatly increased, and certain potential safety hazards exist.
Disclosure of Invention
The invention aims to provide a control system of a full-automatic magnetic core tube filling machine, which solves the following technical problems:
the manual operation is difficult to avoid external interference, errors such as the direction misplacement of square magnetic tubing can occur, the accuracy of feeding work cannot be guaranteed, the probability of defective products and waste products is greatly increased, and certain potential safety hazards exist.
The purpose of the invention can be realized by the following technical scheme:
a control system of a full-automatic magnetic core tube filling machine comprises:
the driving unit comprises a conveying mechanism, a material pushing mechanism and a material receiving mechanism; the conveying mechanism is used for conveying the magnetic cores pushed out by the vibration material arranging plate, the material pushing mechanism is arranged at the tail end of the conveying direction of the conveying mechanism and used for pushing the conveyed magnetic cores into the material receiving mechanism to be arranged and collected, and
a control system unit including an operation panel, a display screen, and a servo control system, an
A monitoring unit including a first detection optical fiber, a second detection optical fiber and a permutation detection optical fiber for monitoring the magnetic core, and
and the alarm unit is used for sending out a warning signal when the abnormity occurs.
Preferably, the operation panel is used for setting each process parameter of the equipment and displaying each set data;
the display screen and the operation panel perform information interaction to switch pictures.
Preferably, the servo control system is connected with the driving unit and used for controlling the servo driving devices of the conveying mechanism, the material pushing mechanism and the material receiving mechanism so as to receive the control instruction of the operation panel and control the conveying mechanism, the material pushing mechanism and the material receiving mechanism according to the input corresponding control parameters.
Preferably, the conveying mechanism comprises a front-section conveying module and a rear-section conveying module, the front-section conveying module comprises a first motor, and the output end of the first motor is in transmission connection with a first belt through two groups of first belt pulleys;
the rear-section conveying module comprises a second motor, and the output end of the second motor is in transmission connection with a second belt through two groups of second belt pulleys;
preferably, the material pushing mechanism comprises a material pushing cylinder, a telescopic end of the material pushing cylinder is fixedly connected with an L-shaped push rod used for pushing the magnetic core, and the L-shaped push rod is arranged in the material pushing channel in a sliding mode.
Preferably, the material receiving mechanism comprises material receiving plates, and a plurality of groups of material receiving channels for material receiving arrangement are distributed on the surfaces of the material receiving plates at intervals;
the bottom of the material receiving plate is provided with an adjusting module, the adjusting module comprises a third motor, the output end of the third motor is fixedly connected with a screw rod, the surface of the screw rod is sleeved with a nut in a threaded manner, and the nut is fixedly connected with the material receiving plate;
preferably, the monitoring unit is including laying the first detection optic fibre in first belt top, first detection optic fibre is used for monitoring carrying the magnetic core between first direction passageway, second belt top has laid the second and has detected optic fibre, the second detects optic fibre and is used for monitoring carrying the magnetic core between the second direction passageway, and L type support one end still is provided with and is used for carrying out the range detection optic fibre that detects to the magnetic core of propelling movement material end.
Preferably, the first detection optical fiber counts the magnetic cores on the surface of the first belt, and the second detection optical fiber counts the magnetic cores on the surface of the second belt, and the number of the magnetic cores is R2, and the arrangement detection optical fiber counts the magnetic cores moving to the surface of the material pushing channel, and the number of the magnetic cores is R3;
wherein, R1 ═ R2 ═ R3.
Preferably, the number of the rows of the material receiving channels is n, the number of the magnetic cores required to be arranged in each group of the material receiving channels is m, and the calculation formula of the number Q of the total chips borne and arranged on the surface of the material receiving plate is as follows: q, m, n, R1, R2, R3.
Preferably, the reference position of the third motor is coordinate 0, the coordinates of each group of material receiving channels relative to the third motor are {1,2, … …, n }, and when the number of the magnetic cores of the material receiving channels with the reference position of coordinate 1 reaches m, the servo control system controls the third motor to start, so as to drive the material receiving plate to move by a preset length L, so that the material receiving channels with the reference position of coordinate 2 are connected with the material pushing channels.
The invention has the beneficial effects that:
(1) the magnetic cores are driven by the conveying mechanism to move to the material pushing end of the material pushing mechanism, and then the magnetic cores are pushed into the material receiving mechanism through the material pushing mechanism to be arranged and collected, so that the disordered magnetic cores can be received into a plurality of groups with the same number of magnetic cores, and the tubes can be conveniently installed;
(2) when the system is abnormal, the alarm unit sends an abnormal signal to the control system unit, the control system unit sends a pause signal to the servo control system, and the alarm unit sends an alarm signal to the alarm to remind a worker to check the alarm, so that equipment and products are effectively protected.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic flow diagram of a control system for a fully automatic magnetic core tube filling machine according to the present invention;
FIG. 2 is a schematic structural diagram of a control system of the fully automatic magnetic core tube filling machine of the present invention;
FIG. 3 is a schematic structural diagram of a front-end conveying module in the control system of the fully automatic magnetic core tube filling machine according to the present invention;
FIG. 4 is a schematic structural diagram of a rear conveying die in the control system of the fully automatic magnetic core tube filling machine according to the present invention;
FIG. 5 is a schematic structural diagram of a pushing mechanism in the control system of the fully automatic magnetic core tube filling machine according to the present invention;
FIG. 6 is a schematic structural diagram of a material pushing channel in the control system of the fully automatic magnetic core tube filling machine according to the present invention;
fig. 7 is a schematic structural diagram of a material receiving plate in the control system of the full-automatic magnetic core tube filling machine of the invention.
In the figure: 1. a frame; 2. a front-section conveying module; 3. a rear-end conveying module; 4. a material pushing mechanism; 5. a material receiving mechanism; 6. a display screen; 101. vibrating the material arranging disc; 102. a feeding track; 201. a first motor; 202. a first pulley; 203. a first belt; 204. a first limit plate; 205. a first guide channel; 301. a second motor; 302. a second limiting plate; 303. a second guide channel; 304. a second pulley; 305. a second belt; 401. a material pushing cylinder; 402. an L-shaped push rod; 403. arranging the detection optical fibers; 404. a material pushing channel; 405. an L-shaped bracket; 501. a material collecting plate; 502. a third motor; 503. a screw; 504. a material receiving channel; 601. an alarm; 602. a first detection optical fiber; 603. a second detection fiber.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention is a control system of a fully automatic magnetic core tube filling machine, including a driving unit, a control system unit, a monitoring unit and an alarm unit;
the driving unit comprises a conveying mechanism, a material pushing mechanism 4 and a material receiving mechanism 5;
the conveying mechanism is used for conveying the magnetic cores pushed out by the vibration material arranging disc 101, and the material pushing mechanism 4 is installed at the tail end of the conveying direction of the conveying mechanism and used for pushing the conveyed magnetic cores into the material receiving mechanism 5 to be arrayed and collected;
the conveying mechanism is arranged at the top of the rack 1 and connected with the vibration material arranging plate 101 through the feeding rail 102, in the actual production and application process, the vibration material arranging plate 101 is a device in the prior art, disordered chips can be sequentially pushed to the surface of the conveying mechanism in a row through the feeding rail 102, the conveying mechanism conveys the chips again, the magnetic cores are moved to the material pushing end of the material pushing mechanism 4 under the driving of the conveying mechanism, and then the magnetic cores are pushed into the material receiving mechanism 5 through the material pushing mechanism 4 to be arranged and collected, and in one embodiment of the invention, the disordered magnetic cores can be received into a plurality of groups with the same number of the magnetic cores, so that the loading is convenient;
the control system unit comprises an operation panel, a display screen 6 and a servo control system, wherein the operation panel is used for setting various process parameters of the equipment and displaying various set data;
the display screen 6 performs information interaction with the operation panel, and specifically comprises system setting, input pictures, output pictures, debugging pictures, pipe material zero clearing and loading zero clearing buttons so as to switch the pictures;
the servo control system is connected with the driving unit and is used for controlling the servo driving devices of the conveying mechanism, the material pushing mechanism 4 and the material receiving mechanism 5 so as to receive control instructions of the operation panel and control the conveying mechanism, the material pushing mechanism 4 and the material receiving mechanism 5 according to input corresponding control parameters;
referring to fig. 4-5, the conveying mechanism includes a front-section conveying module 2 and a rear-section conveying module 3, one end of the front-section conveying module 2 is connected to the feeding rail 102, and the other end of the front-section conveying module is connected to the rear-section conveying module 3, and is used for conveying the magnetic cores conveyed by the vibration material arranging tray 101 to the rear-section conveying module 3, the material pushing mechanism 4 is arranged at the tail end of the rear-section conveying module 3, the vibration material arranging tray 101 conveys the magnetic cores to the front-section conveying module 2 through the feeding rail 102, and then conveys the magnetic cores to the surface of the rear-section conveying module 3 through the front-section conveying module 2, and the rear-section conveying module 3 conveys the magnetic cores to the material pushing end of the material pushing mechanism 4;
the front-section conveying module 2 comprises a first motor 201, and the output end of the first motor 201 is in transmission connection with a first belt 203 through two groups of first belt pulleys 202;
two groups of first limiting plates 204 are oppositely arranged above the first belt 203, a first guide channel 205 for front-segment conveying of the magnetic core is formed between the first limiting plates 204 on two sides, the initial conveying end of the first guide channel 205 is connected with the feeding track 102, the magnetic core is pushed to the surface of the first belt 203 and then limited in the moving direction of the magnetic core through the first guide channel 205, and the first motor 201 drives the first belt 203 to transmit the magnetic core through the first belt pulley 202, so that the magnetic core can be conveyed in a single row in the first guide channel 205;
referring to fig. 6-7, the rear-end conveying module 3 includes a second motor 301, and an output end of the second motor 301 is in transmission connection with a second belt 305 through two sets of second belt pulleys 304;
two groups of second limiting plates 302 are oppositely arranged above the second belt 305, a second guide channel 303 for carrying out rear-stage conveying on the magnetic cores is formed between the second limiting plates 302 on the two sides, the second guide channel 303 is connected with the first guide channel 205, the magnetic cores on the surface of the first belt 203 move to the surface of the second belt 305 under the pushing of the subsequent magnetic cores along with the conveying of the magnetic cores to the tail end in the first guide channel 205, and the second motor 301 drives the second belt 305 to carry out transmission on the magnetic cores again through the second belt pulley 304, so that the magnetic cores can be conveyed in the second guide channel 303;
the pushing mechanism 4 comprises a pushing cylinder 401 arranged at the tail end of the second guide channel 303, the pushing cylinder 401 is arranged on one side of the rack 1 through an L-shaped support 405, the telescopic end of the pushing cylinder 401 is fixedly connected with an L-shaped push rod 402 used for pushing the magnetic core, and the L-shaped push rod 402 is arranged in the pushing channel 404 in a sliding mode; when the magnetic core is conveyed to the material pushing channel 404 through the second guide channel 303, the material pushing cylinder 401 is started, and the material pushing cylinder 401 pushes the magnetic core out through the L-shaped push rod 402;
the arrangement detection optical fiber 403 for detecting the magnetic core at the pushing end is further arranged at one end of the L-shaped support 405, the arrangement detection optical fiber 403 is connected with the pushing cylinder 401 through an internal control circuit and an operation panel, when the magnetic core moves to the pushing channel 404 through the second guide channel 303, the arrangement detection optical fiber 403 detects a magnetic core signal, and then the pushing cylinder 401 is controlled to push out through the control circuit and the operation panel to push the magnetic core to move, so that the automation degree is higher.
The material receiving mechanism 5 comprises a material receiving plate 501, and a plurality of groups of material receiving channels 504 for receiving and arranging materials are distributed on the surface of the material receiving plate 501 at intervals;
the bottom of the material receiving plate 501 is provided with an adjusting module, the adjusting module is used for driving the material receiving plate 501 to move so that each group of material receiving channels 504 are sequentially connected with the material pushing channel 404, the adjusting module drives the material receiving plate 501 to move, the material receiving plate 501 drives the material receiving channels 504 to be connected with the material pushing channel 404 in a connecting mode in the moving process, the L-shaped push rod 402 further pushes magnetic cores into the material receiving channels 504 through the material pushing channel 404, when the number of the material receiving channels 504 reaches a preset value, the adjusting module drives the material receiving plate 501 to move so that the next material receiving channel 504 is connected with the material pushing channel 404 in a connecting mode, the process is sequentially carried out until all the material receiving channels 504 are fully arranged, and then the magnetic cores in the material receiving channels 504 are filled into a tube;
in a preferred embodiment, the adjusting module comprises a third motor 502, the output end of the third motor 502 is fixedly connected with a screw 503, a nut is sleeved on the surface of the screw 503 in a threaded manner, and the nut is fixedly connected with the material receiving plate 501;
the monitoring unit comprises a first detection optical fiber 602 arranged above the first belt 203, the first detection optical fiber 602 is used for monitoring the magnetic cores conveyed between the first guide channels 205, a second detection optical fiber 603 is arranged above the second belt 305, and the second detection optical fiber 603 is used for monitoring the magnetic cores conveyed between the second guide channels 303;
wherein, the technological parameters comprise:
upper limit of pipe material: setting the upper limit quantity of the number of pipes filled with products, and stopping the equipment to give an alarm when the set value of the parameter is reached;
the charging quantity is as follows: the number of products loaded into one material pipe is set, and when the set value of the parameters is reached, the transfer motor is automatically switched to another material receiving channel 504;
the current number: the number of the material pipes produced at present is referred, and a material pipe reset button is clicked to reset the number of the material pipes;
current number: the method comprises the steps of (1) resetting the motor charging for resetting the current quantity of products in a pipe material;
efficiency: the number of the products in the tube is 1 minute, and the refresh rate of the efficiency display is 15 seconds/time;
yield: the zero clearing button is used for displaying the accumulated tube filling product quantity and clearing the motor output.
The system setting specifically includes:
moving to the left: the controller is used for controlling the third motor 502, clicking the moving left button, the third motor 502 driving the material receiving plate 501 to move left, releasing the button, and stopping the third motor 502;
transfer to the right: the motor moves the right button, the third motor 502 drives the material receiving plate 501 to move rightwards, the button is released, and the third motor 502 stops running;
starved time of first belt 203: refers to a first detection fiber 602, no product is detected within a preset parameter time;
full time of first belt 203: the first detection optical fiber 602 detects that a product is always present within a preset parameter time, and the vibration disc stops working
The first detection optical fiber 602 counts the magnetic cores on the surface of the first belt 203, the value is R1, the second detection optical fiber 603 counts the magnetic cores on the surface of the second belt 305, the value is R2, the arrangement detection optical fiber 403 counts the magnetic cores moving to the surface of the material pushing channel 404, and the value is R3;
wherein, R1 ═ R2 ═ R3;
as a preferred embodiment of the present invention, the number of rows of the material receiving channels 504 is preset to be n groups, the number of the magnetic cores required to be arranged in each group of the material receiving channels 504 is m, and a calculation formula of the total chip number Q carried and arranged on the surface of the material receiving plate 501 is as follows: q ═ m × n ═ R1 ═ R2 ═ R3;
when the reference position of the third motor 502 is set to be coordinate 0, the coordinates of each group of material receiving channels 504 relative to the third motor 502 are sequentially {1,2, … …, n }, and the number of the magnetic cores of the material receiving channels 504 with the reference position of coordinate 1 reaches m, the servo control system controls the third motor 502 to start, so as to drive the material receiving plate 501 to move by a preset length L, so that the material receiving channel 504 with the reference position of coordinate 2 is connected with the material pushing channel 404, and the length L is the distance between the axes of two adjacent material receiving channels 504.
The alarm unit is used for monitoring the running state of the system and comprises an alarm 601, the alarm unit sends an abnormal signal to the control system unit when the system is abnormal, the control system unit sends a pause signal to the servo control system, and the alarm unit sends an alarm signal to the alarm 601 to remind a worker to check.
Example 2
The control system of the full-automatic magnetic core tube filling machine comprises the following specific execution steps:
s1, guiding the magnetic core product into the vibration material arranging disc 101;
s2, conveying the magnetic cores to the surface of the first belt 203 through the feeding rail 102 by the vibration arranging disc 101, and driving the first belt 203 to convey the magnetic cores through the first belt pulley 202 by the first motor 201;
s3, the magnetic core on the surface of the first belt 203 is pushed by the subsequent magnetic core to move to the surface of the second belt 305, and the second motor 301 drives the second belt 305 to transmit the magnetic core again through the second belt pulley 304;
s4, when the magnetic core moves to the material pushing channel 404 through the second guide channel 303, the arrangement detection optical fiber 403 detects a magnetic core signal, and then the material pushing cylinder 401 is controlled to push out through the control circuit and the operation panel to push the magnetic core to move to the material receiving channel 504;
s5, when the number of the magnetic cores of the material receiving channel 504 with the reference position as the coordinate 1 reaches m, one arrangement process is finished;
s6, the servo control system controls the third motor 502 to start, drives the material receiving plate 501 to move for a preset length L, so that the material receiving channel 504 with the reference position as coordinate 2 is connected with the material pushing channel 404, and the material is received again until the number of the magnetic cores in all the material receiving channels 504 reaches m, and the equipment stops running.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (10)
1. The utility model provides a control system of full-automatic magnetic core tube filling machine which characterized in that includes:
the driving unit comprises a conveying mechanism, a material pushing mechanism (4) and a material receiving mechanism (5); the conveying mechanism is used for conveying the magnetic cores pushed out by the vibrating material arranging plate (101), the material pushing mechanism (4) is installed at the tail end of the conveying direction of the conveying mechanism and used for pushing the conveyed magnetic cores into the material receiving mechanism (5) to be arranged and collected, and
a control system unit comprising an operating panel, a display screen (6) and a servo control system, and
a monitoring unit comprising a first detection fiber (602), a second detection fiber (603) and an arrangement detection fiber (403) for monitoring the core, and
the alarm device comprises an alarm unit, wherein the alarm unit comprises an alarm (601) which is used for sending out a warning signal when abnormity occurs.
2. The control system of the full-automatic magnetic core tube filling machine according to claim 1, wherein the operation panel is used for setting each process parameter of the equipment and displaying each set data;
the display screen (6) and the operation panel perform information interaction so as to switch pictures.
3. The control system of the fully automatic magnetic core tube filling machine according to claim 1, wherein the servo control system is connected to the driving unit, and is configured to control the servo driving devices of the conveying mechanism, the pushing mechanism (4) and the material receiving mechanism (5) to receive the control command of the operation panel, and control the conveying mechanism, the pushing mechanism (4) and the material receiving mechanism (5) according to the input corresponding control parameters.
4. The control system of the full-automatic magnetic core tube filling machine according to claim 1, wherein the conveying mechanism comprises a front-section conveying module (2) and a rear-section conveying module (3), the front-section conveying module (2) comprises a first motor (201), and an output end of the first motor (201) is in transmission connection with a first belt (203) through two groups of first belt pulleys (202);
the rear-section conveying module (3) comprises a second motor (301), and the output end of the second motor (301) is in transmission connection with a second belt (305) through two groups of second belt wheels (304).
5. The control system of the full-automatic magnetic core tube filling machine according to claim 4, wherein the pushing mechanism (4) comprises a pushing cylinder (401), an L-shaped push rod (402) for pushing the magnetic core is fixedly connected to a telescopic end of the pushing cylinder (401), and the L-shaped push rod (402) is slidably arranged in the pushing channel (404).
6. The control system of the full-automatic magnetic core tube filling machine according to claim 5, wherein the material receiving mechanism (5) comprises a material receiving plate (501), and a plurality of groups of material receiving channels (504) for receiving and arranging materials are distributed on the surface of the material receiving plate (501) at intervals;
the bottom of the material receiving plate (501) is provided with an adjusting module, the adjusting module comprises a third motor (502), the output end of the third motor (502) is fixedly connected with a screw (503), the surface of the screw (503) is sleeved with a nut, and the nut is fixedly connected with the material receiving plate (501).
7. The control system of claim 6, wherein the monitoring unit comprises a first detection optical fiber (602) arranged above the first belt (203), the first detection optical fiber (602) is used for monitoring the magnetic core conveyed between the first guide channels (205);
a second detection optical fiber (603) is arranged above the second belt (305), and the second detection optical fiber (603) is used for monitoring the magnetic core conveyed between the second guide channels (303);
an arrangement detection optical fiber (403) used for detecting the magnetic core at the material pushing end is further arranged at one end of the L-shaped support (405).
8. The control system of claim 7, wherein the first detecting optical fiber (602) counts the number of cores on the surface of the first belt (203) to be R1, the second detecting optical fiber (603) counts the number of cores on the surface of the second belt (305) to be R2, the aligning detecting optical fiber (403) counts the number of cores moved to the surface of the pushing path (404) to be R3;
wherein, R1 ═ R2 ═ R3.
9. The control system of the full-automatic magnetic core tube filling machine according to claim 8, wherein the number of the rows of the receiving channels (504) is n, the number of the magnetic cores required to be arranged in each group of the receiving channels (504) is m, and the calculation formula of the total chip value Q carried and arranged on the surface of the receiving plate (501) is as follows: q, m, n, R1, R2, R3.
10. The control system of the full-automatic magnetic core tube filling machine according to claim 9, wherein the reference position of the third motor (502) is mapped to be coordinate 0, the coordinates of each group of receiving channels (504) relative to the third motor (502) are sequentially {1,2, … …, n }, and when the number of the magnetic cores of the receiving channels (504) with the reference position of coordinate 1 reaches m, the servo control system controls the third motor (502) to start to drive the receiving plate (501) to move by the preset length L.
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| CN202210657875.3A CN114873233A (en) | 2022-06-10 | 2022-06-10 | Control system of full-automatic magnetic core tube filling machine |
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| CN202210657875.3A CN114873233A (en) | 2022-06-10 | 2022-06-10 | Control system of full-automatic magnetic core tube filling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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Application publication date: 20220809 |