CN202735258U - Automatic detecting machine for ceramic core end surface - Google Patents
Automatic detecting machine for ceramic core end surface Download PDFInfo
- Publication number
- CN202735258U CN202735258U CN 201220357413 CN201220357413U CN202735258U CN 202735258 U CN202735258 U CN 202735258U CN 201220357413 CN201220357413 CN 201220357413 CN 201220357413 U CN201220357413 U CN 201220357413U CN 202735258 U CN202735258 U CN 202735258U
- Authority
- CN
- China
- Prior art keywords
- porcelain core
- rotating disk
- ccd
- detecting machine
- automatic detecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000919 ceramic Substances 0.000 title abstract 9
- 239000000463 material Substances 0.000 claims abstract description 8
- 229910052573 porcelain Inorganic materials 0.000 claims description 64
- 230000001429 stepping Effects 0.000 claims description 26
- 238000004140 cleaning Methods 0.000 claims description 19
- 206010044565 Tremor Diseases 0.000 claims description 11
- 239000011888 foil Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract 2
- 230000000875 corresponding Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000011031 large scale production Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Abstract
The utility model discloses an automatic detecting machine for a ceramic core end surface, which comprises a vibrating hopper material hopper part, a turntable part, a wiping part, a CCD (Charge Coupled Device) part and a grade classifying part, wherein the vibrating hopper material hopper part is used for placing a ceramic core and discriminating the direction of the ceramic core; the vibrating hopper material hopper part is used for transmitting the ceramic core with the direction discriminated to the turntable part; the wiping part, the CCD part and the grade classifying part are respectively positioned in circumferential position of the turntable part; the turntable part can be rotated to the positions of the wiping part, the CCD part and the grade classifying part in sequence; the wiping part is used for wiping the end surface of the ceramic core; the CCD part is used for judging the end surface quality of the end surface of the ceramic core; and the grade classifying part is used for transmitting the ceramic core to a material box in a corresponding grade position according to judged quality. According to the utility model, the labor intensity of the end surface detection of the ceramic core is reduced, manual false operations are reduced, reliability in detection and accuracy in grade classification are achieved, and the detecting quality is improved.
Description
Technical field
The invention belongs to porcelain core end face checkout equipment field, relate in particular to a kind of porcelain core end face automatic detecting machine.
Background technology
Conventional porcelain core end face detects as manual by material repeatedly wiping on dust-free paper, under detector, check, full experience with the workman, subjective enlarged image according to the detector display is judged stepping to porcelain core end face quality, unavoidably cause artificial stepping mistake, labour intensity is large simultaneously, can't satisfy the large-scale production demand.
The said method shortcoming is obvious, and 1. manual wipping porcelain core end face needs the many labour intensity of personnel large, and 2. artificial stepping examination criteria can't be unified, and stepping is inaccurate, can't avoid mistake.Can't automated production be the basic reason that causes these shortcomings.
The utility model content
For the shortcoming of prior art, the purpose of this invention is to provide a kind of labour intensity that the porcelain core end face detects that reduces, reducing the people is maloperation, detects reliably, stepping is accurate, improves the porcelain core end face automatic detecting machine that detects quality.
For achieving the above object, technical scheme of the present invention is: a kind of porcelain core end face automatic detecting machine, comprise shake bucket hopper section, rotating disk section, cleaning part, CCD section and stepping section, shake bucket hopper section is used for placing porcelain core and realizing sensing, the porcelain core of shake bucket hopper section after with sensing is sent to rotating disk section, cleaning part, CCD section and stepping section are positioned at respectively the circumferential position of rotating disk section, rotating disk section can go to cleaning part successively, CCD section and stepping section, cleaning part carries out wiping to the porcelain core end face, CCD section carries out the end face quality to the porcelain core end face to be judged, stepping section is according to judging that quality is sent to porcelain core the magazine of respective notch.
Shake bucket hopper section prolongs the material pipe by pressurized air porcelain core is delivered to rotating disk section.
Stepping section moves by solenoid valve, and pressurized air blows magazine to respective notch with porcelain core.
Described shake bucket hopper section comprises for the round tremble bucket that receives porcelain core and straight line shake bucket, and a sensing optical fiber device that is used for judging the porcelain core pros and cons is housed on the round tremble bucket, and the front porcelain core passes through, and the reverse side porcelain core blows down by the valve that is installed on the round tremble bucket.
Described rotating disk section comprises rotating disk, speed reduction unit and motor, and motor drives dial rotation by speed reduction unit, and porcelain core places on the rotating disk.
Cleaning part comprises motor, slide unit section, electric cabinet and prefabricating plate, and electric cabinet and prefabricating plate are contained in the slide unit section, and motor drives slide unit section advance and retreat by ball-screw, and the cleaning foil of prefabricating plate carries out wiping to porcelain core.
CCD section comprises CCD camera and XY fine setting slide unit, and XY fine setting slide unit is used for the position of control CCD camera.
Stepping section comprises rewinding box, motor, delivery wheel, belt, guide rail and blanking mouth, and motor is by the delivery wheel driving belt, and blanking mouth is by belt gear, and when the motor-driven delivery wheel rotated, blanking mouth was prolonging guide rail and moving around to the top of rewinding box.
Compared with prior art, beneficial effect of the present invention is,
The present invention has realized the robotization of porcelain core end face testing process, stop the stepping mistake that human factor causes, stable, production efficiency is high, promoted product stepping quality, only need a people to nurse many boards after the popularization, so that this operation can reduce by 60%～80% operating personnel, greatly reduce recruitment cost and workman's working strength.
Description of drawings
Fig. 1 is the front view of porcelain core end face automatic detecting machine of the present invention;
Fig. 2 is the vertical view of porcelain core end face automatic detecting machine of the present invention;
Fig. 3 is the structural representation of shake bucket hopper section;
Fig. 4 is the structural representation of rotating disk section;
Fig. 5 is the structural representation of cleaning part;
Fig. 6 is the structural representation of CCD section;
Fig. 7 is the structural representation of stepping section.
Embodiment
Below in conjunction with embodiment and accompanying drawing the present invention is described in detail.
As shown in Figure 1, the invention discloses a kind of porcelain core end face automatic detecting machine, it comprises shake bucket hopper section 2, rotating disk section 3, cleaning part 4, CCD section 5 and stepping section 6, shake bucket hopper section 2 is used for placing porcelain core and realizing sensing, shake bucket hopper section 2 is sent to rotating disk section 3 with the porcelain core after the sensing, cleaning part 4, CCD section 5 and stepping section 6 lay respectively at the circumferential position of rotating disk section 3, rotating disk section 3 can go to cleaning part 4 successively, CCD section 5 and stepping section 6,4 pairs of porcelain core end faces of cleaning part carry out wiping, 5 pairs of porcelain core end faces of CCD section carry out the end face quality to be judged, stepping section 6 is according to judging that quality is sent to porcelain core the magazine of respective notch.
Shake bucket hopper section 2 prolongs the material pipe by pressurized air porcelain core is delivered to rotating disk section 3.
Stepping section 6 is by solenoid valve action, and pressurized air blows magazine to respective notch with porcelain core.
Described shake bucket hopper section 2 comprises for the round tremble bucket 22 that receives porcelain core and straight line shake bucket 21, and a sensing optical fiber device that is used for judging the porcelain core pros and cons is housed on the round tremble bucket 22, and the front porcelain core passes through, and the reverse side porcelain core blows down by the valve that is installed on the round tremble bucket 22.
Round tremble bucket 22 is to rotate always, and porcelain core is lined up a craspedodrome at round tremble bucket 22, and the front porcelain core continues straight line to be walked, and the reverse side porcelain core is blown down by valve, repeats always.Straight line shake bucket 21 mainly is porcelain core to be transmitted increase stability and accuracy.
Described rotating disk section 3 comprises rotating disk 31, speed reduction unit 32 and motor 33, and motor drives dial rotation by speed reduction unit, and porcelain core places on the rotating disk.
Cleaning part 4 comprises motor 41, slide unit section 42, electric cabinet 43 and prefabricating plate 44, and electric cabinet 43 and prefabricating plate 44 are contained in the slide unit section 42, and motor 41 drives slide unit section 42 advance and retreat by ball-screw, and the cleaning foil of prefabricating plate 44 carries out wiping to porcelain core.
CCD section 5 comprises CCD camera 52 and XY fine setting slide unit 51, and XY fine setting slide unit 51 is used for the position of control CCD camera 52.
Stepping section 6 comprises rewinding box 61, motor 62, delivery wheel 63, belt, guide rail 64 and blanking mouth 65, motor 62 is by delivery wheel 63 driving belts, blanking mouth is by belt gear, and when motor 62 drove delivery wheel 63 rotation, blanking mouth 65 was prolonging guide rail 64 and moving around to the top of rewinding box 61.
Claims (8)
1. porcelain core end face automatic detecting machine, it is characterized in that, comprise shake bucket hopper section, rotating disk section, cleaning part, CCD section and stepping section, shake bucket hopper section is used for placing porcelain core and realizing sensing, the porcelain core of shake bucket hopper section after with sensing is sent to rotating disk section, cleaning part, CCD section and stepping section are positioned at respectively the circumferential position of rotating disk section, rotating disk section can go to cleaning part, CCD section and stepping section successively, cleaning part carries out wiping to the porcelain core end face, CCD section carries out the end face quality to the porcelain core end face to be judged, stepping section is according to judging that quality is sent to porcelain core the magazine of respective notch.
2. porcelain core end face automatic detecting machine according to claim 1 is characterized in that, shake bucket hopper section prolongs the material pipe by pressurized air porcelain core is delivered to rotating disk section.
3. porcelain core end face automatic detecting machine according to claim 1 is characterized in that stepping section moves by solenoid valve, and pressurized air blows magazine to respective notch with porcelain core.
4. porcelain core end face automatic detecting machine according to claim 1, it is characterized in that, described shake bucket hopper section comprises for the round tremble bucket that receives porcelain core and straight line shake bucket, be equipped with one on the round tremble bucket for the sensing optical fiber device of judging the porcelain core pros and cons, the front porcelain core passes through, and the reverse side porcelain core blows down by the valve that is installed on the round tremble bucket.
5. porcelain core end face automatic detecting machine according to claim 1 is characterized in that, described rotating disk section comprises rotating disk, speed reduction unit and motor, and motor drives dial rotation by speed reduction unit, and porcelain core places on the rotating disk.
6. porcelain core end face automatic detecting machine according to claim 1, it is characterized in that cleaning part comprises motor, slide unit section, electric cabinet and prefabricating plate, electric cabinet and prefabricating plate are contained in the slide unit section, motor drives slide unit section advance and retreat by ball-screw, and the cleaning foil of prefabricating plate carries out wiping to porcelain core.
7. porcelain core end face automatic detecting machine according to claim 1 is characterized in that, CCD section comprises CCD camera and XY fine setting slide unit, and XY fine setting slide unit is used for the position of control CCD camera.
8. porcelain core end face automatic detecting machine according to claim 1, it is characterized in that, stepping section comprises rewinding box, motor, delivery wheel, belt, guide rail and blanking mouth, motor is by the delivery wheel driving belt, blanking mouth is by belt gear, when the motor-driven delivery wheel rotated, blanking mouth was prolonging guide rail and is moving around to the top of rewinding box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220357413 CN202735258U (en) | 2012-07-23 | 2012-07-23 | Automatic detecting machine for ceramic core end surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220357413 CN202735258U (en) | 2012-07-23 | 2012-07-23 | Automatic detecting machine for ceramic core end surface |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202735258U true CN202735258U (en) | 2013-02-13 |
Family
ID=47660944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220357413 Expired - Fee Related CN202735258U (en) | 2012-07-23 | 2012-07-23 | Automatic detecting machine for ceramic core end surface |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202735258U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102759529A (en) * | 2012-07-23 | 2012-10-31 | 南充三环电子有限公司 | Porcelain core end surface automatic tester |
| CN104229442A (en) * | 2013-06-07 | 2014-12-24 | 昆山迎翔光电科技有限公司 | CCD automatic material supply machine |
| CN104568380A (en) * | 2014-12-02 | 2015-04-29 | 爱彼思（苏州）自动化科技有限公司 | Device and method for detecting front side and back side of camera lens |
| CN105092577A (en) * | 2015-05-15 | 2015-11-25 | 浙江工业大学 | Holder positive and negative side distinguishing device |
-
2012
- 2012-07-23 CN CN 201220357413 patent/CN202735258U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102759529A (en) * | 2012-07-23 | 2012-10-31 | 南充三环电子有限公司 | Porcelain core end surface automatic tester |
| CN102759529B (en) * | 2012-07-23 | 2015-07-22 | 南充三环电子有限公司 | Porcelain core end surface automatic tester |
| CN104229442A (en) * | 2013-06-07 | 2014-12-24 | 昆山迎翔光电科技有限公司 | CCD automatic material supply machine |
| CN104568380A (en) * | 2014-12-02 | 2015-04-29 | 爱彼思（苏州）自动化科技有限公司 | Device and method for detecting front side and back side of camera lens |
| CN105092577A (en) * | 2015-05-15 | 2015-11-25 | 浙江工业大学 | Holder positive and negative side distinguishing device |
| CN105092577B (en) * | 2015-05-15 | 2017-08-01 | 浙江工业大学 | A kind of retainer positive and negative discriminating gear |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| C14 | Grant of patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130213 Termination date: 20160723 |
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| CF01 | Termination of patent right due to non-payment of annual fee |