CN114644146B - Control system of large square piece detection equipment - Google Patents
Control system of large square piece detection equipment Download PDFInfo
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- CN114644146B CN114644146B CN202210266731.5A CN202210266731A CN114644146B CN 114644146 B CN114644146 B CN 114644146B CN 202210266731 A CN202210266731 A CN 202210266731A CN 114644146 B CN114644146 B CN 114644146B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a control system of large square piece detection equipment, which relates to the technical field of large square piece detection equipment and comprises a driving unit, a control system unit, a monitoring unit and an alarm unit; the driving unit comprises a feeding mechanism, a grabbing mechanism, a detection mechanism and a material receiving mechanism; the control system unit comprises a main control operation panel, a display screen and a servo control system; the monitoring unit comprises a first material sensor arranged on the surface of the first conveyor belt and a second material sensor arranged on the surface of the second conveyor belt; alarm unit includes the alarm, detects big square piece through the detector, detects and accomplishes the back, and the second motor drives and detects the platform rotation, and then the material loading snatchs the part and will be generous piece shift to the next bearing groove that detects the platform surface, and through the big square piece after detecting snatchs the part through receiving the material and grabs out from the bearing groove, so reciprocal, can realize that the full-automatic continuity of big square piece detects, has effectively improved detection effect.
Description
Technical Field
The invention relates to the technical field of large square piece detection equipment, in particular to a control system of large square piece detection equipment.
Background
The neodymium iron boron magnet as a third-generation rare earth permanent magnet material has incomparable excellent magnetic performance and high cost performance compared with other permanent magnet materials, so that the neodymium iron boron magnet is widely researched and rapidly developed since discovery, is widely applied to the high-tech fields of computers, communication electronics, automobiles, aviation and the like, and the application range of the neodymium iron boron magnet is continuously expanded along with the continuous improvement of the performance of the neodymium iron boron magnet.
The magnetic sheets need to be packaged in boxes after production and processing are completed, the magnetic sheets are usually placed in magnetic sheet boxes to be packaged after being arranged orderly by manual operation in the existing magnetic sheet packaging procedure, and the packaging mode is low in automation degree and difficult to meet the increasing magnetic sheet production and processing requirements.
Disclosure of Invention
The invention aims to provide a control system of large square piece detection equipment, which solves the following technical problems:
the magnetic sheets need to be packaged in boxes after production and processing are completed, the magnetic sheets are usually placed in magnetic sheet boxes to be packaged after being arranged orderly by manual operation in the existing magnetic sheet packaging procedure, and the packaging mode is low in automation degree and difficult to meet the increasing magnetic sheet production and processing requirements.
The purpose of the invention can be realized by the following technical scheme:
a control system of large square piece detection equipment comprises a driving unit, a control system unit, a monitoring unit and an alarm unit;
the driving unit comprises a feeding mechanism, a grabbing mechanism, a detection mechanism and a material receiving mechanism;
the control system unit comprises a main control operation panel, a display screen and a servo control system;
the monitoring unit comprises a first material sensor arranged on the surface of the first conveyor belt and a second material sensor arranged on the surface of the second conveyor belt;
the alarm unit comprises an alarm for monitoring the running state of the system.
Preferably, the feeding mechanism comprises a conveying trolley and a first conveying belt, and the first conveying belt conveys large square slices on the surface of the conveying trolley to one side of the grabbing mechanism;
the grabbing mechanism comprises a feeding grabbing component and a receiving grabbing component.
Preferably, the material loading grabbing part comprises a support, a first grabbing end, a first motor and a first air cylinder, the first grabbing end is a negative pressure end, the top of the first grabbing end is connected with negative pressure equipment through a first negative pressure pipe, the output end of the first motor is connected with a first driving block, the end of the first driving block is connected with the first air cylinder, and the first air cylinder is connected with the first grabbing end.
Preferably, the detection mechanism is including examining test table and detector, and the detector is laid and is examined test table top, and the detector is connected with the third cylinder, and the test table surface is circumference array interval and arranges the multiunit and be used for bearing the weight of the bearing groove of big square piece, examines test table bottom and is connected with the second motor.
Preferably, the material receiving and grabbing component comprises a second grabbing end, a second driving block and a second air cylinder, the second driving block and the first driving block are coaxially and vertically arranged, the end part of the second driving block is connected with the second air cylinder, the second grabbing end is a negative pressure end, and the top of the second grabbing end is connected with negative pressure equipment through a second negative pressure pipe.
Preferably, the main control operation panel is configured to set parameters of the device and display setting data.
Preferably, the display screen performs information interaction with the main control operation panel;
the display screen is provided with an output monitoring button, an input monitoring button, a system setting button, a debugging picture button and a process interface button and is responsible for switching pictures.
Preferably, the servo control system is connected with the driving unit to receive a control instruction of the main control operation panel and control the feeding mechanism, the grabbing mechanism, the detecting mechanism and the receiving mechanism according to the input corresponding control parameters.
Preferably, the first material sensor counts the input large square pieces, the value is R1, the detector detects that the value of the qualified large square piece product is R2, the value of the unqualified large square piece product is R3, the second material sensor detects that the value of the large square piece product on the surface of the second conveyor belt is R4, and R4 is the quantity of the output large square piece products;
wherein R1= R2+ R3= R4.
Preferably, the alarm unit is used for monitoring the running state of the system, the alarm unit comprises an alarm, the alarm unit sends an abnormal signal to the control system unit when the system is abnormal, the control system unit sends a pause signal to the servo control system, and the alarm unit sends an alarm signal to the alarm to remind a worker to check.
The invention has the beneficial effects that:
(1) The large square piece is detected through the detector, after detection is finished, the second motor drives the detection table to rotate, then the large square piece is transferred into the next bearing groove in the surface of the detection table through the feeding and grabbing component, the detected large square piece is grabbed out of the bearing groove through the receiving and grabbing component, and the full-automatic continuous detection of the large square piece can be achieved in a reciprocating mode, so that the detection effect is effectively improved;
(2) When the system is abnormal, the alarm unit sends an abnormal signal to the control system unit, the control system unit sends a pause signal to the servo control system, and the alarm unit sends an alarm signal to the alarm to remind a worker to check the alarm, so that normal operation of the equipment is guaranteed.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic control flow diagram of a control system of a large square piece detection device according to the present invention;
FIG. 2 is a schematic perspective view of a control system of a large square piece detection apparatus according to the present invention;
FIG. 3 is a schematic diagram of a second three-dimensional structure of a control system of a large square piece detection device according to the present invention;
fig. 4 is a schematic structural diagram of a first conveyor belt in a large square piece detection device according to the present invention;
FIG. 5 is a schematic structural diagram of a grabbing mechanism in a large square piece detection device according to the present invention;
FIG. 6 is a schematic structural diagram of a detection mechanism in a large square piece detection device according to the present invention;
FIG. 7 is a schematic structural diagram of a detection station in a large square piece detection device according to the present invention;
FIG. 8 is a schematic diagram of the second conveyor belt of the large square piece inspection apparatus of the present invention;
fig. 9 is a schematic structural diagram of a material pushing arrangement mechanism in a large square piece detection device according to the present invention.
In the figure: 1. a main control operation panel; 2. a feeding mechanism; 3. a grabbing mechanism; 4. a detection mechanism; 5. a material pushing arrangement mechanism; 6. a material receiving mechanism; 201. a conveying trolley; 202. a first conveyor belt; 203. a first material sensor; 204. a third motor; 301. a support; 302. a first motor; 303. a first driving block; 304. a first cylinder; 305. a first negative pressure tube; 306. a first grasping tip; 307. a second negative pressure tube; 308. a second grasping end; 309. a second cylinder; 310. a second driving block; 401. a third cylinder; 402. a detector; 403. a bearing groove; 404. a detection table; 405. a second motor; 501. a limiting plate; 502. a fifth cylinder; 503. a limiting bracket; 504. a fourth cylinder; 505. positioning a plate; 601. a second conveyor belt; 602. a second material sensor; 603. a fourth motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention is a control system of a large square piece detection apparatus, including a driving unit, a control system unit, a monitoring unit and an alarm unit;
the driving unit comprises a feeding mechanism 2, a grabbing mechanism 3, a detection mechanism 4 and a material receiving mechanism 6;
the feeding mechanism 2 comprises a conveying trolley 201 and a first conveying belt 202, and the first conveying belt 202 conveys large square slices on the surface of the conveying trolley 201 to one side of the grabbing mechanism 3;
the grabbing mechanism 3 comprises a feeding grabbing component, the feeding grabbing component is used for grabbing the large square wafer conveyed by the surface of the first conveyor belt 202 to the surface of the detection mechanism 4, the feeding grabbing component comprises a support 301, a first grabbing end 306, a first motor 302 and a first air cylinder 304, the first grabbing end 306 is a negative pressure end, the top of the first grabbing end 306 is connected with negative pressure equipment through a first negative pressure pipe 305, the output end of the first motor 302 is connected with a first driving block 303, the end part of the first driving block 303 is connected with the first air cylinder 304, the first air cylinder 304 is connected with the first grabbing end 306, the first motor 302 is used for driving the first grabbing end 306 to rotate in a reciprocating mode on the surfaces of the first conveyor belt 202 and the detection mechanism 4, when the first grabbing end 306 moves to the surface of the first conveyor belt 202, the first grabbing end 306 adsorbs the large square wafer, the first grabbing end 306 places the large square wafer on the surface of the detection mechanism 4 for detection, and the first air cylinder 304 is used for driving the first grabbing end 306 to move in a vertical direction so as to achieve picking and placing of the large square wafer;
referring to fig. 5-6, the detecting mechanism 4 includes a detecting table 404 and a detector 402, the detector 402 is disposed above the detecting table 404, the detector 402 is connected to a third cylinder 401, and is configured to drive the detector 402 to move toward the detecting table 404, so that the detector 402 and a large square piece perform point contact detection, where the detector 402 can set the number and position by user-defined settings to implement high-precision detection, the detector 402 is configured to detect whether the large square piece grabbed to the surface of the detecting table 404 is qualified, where multiple groups of bearing slots 403 for bearing the large square piece are arranged on the surface of the detecting table 404 at intervals in a circumferential array, a second motor 405 is connected to the bottom of the detecting table 404, a feeding grabbing component transfers the large square piece into the bearing slot 403 on the surface of the detecting table 404, the large square piece is detected by the detector 402, after the detection is completed, the second motor 405 drives the detecting table 404 to rotate, and then transfers the large square piece to a next bearing slot 403 on the surface of the detecting table 404, where the large square piece is grabbed by a receiving component, so that the large square piece is grabbed from the bearing slot 403, and the full-automatic reciprocating detection can be achieved, and the full-automatic detection effect is improved;
the grabbing mechanism 3 further comprises a receiving grabbing component, and the receiving grabbing component is used for grabbing the large square slices detected on the surface of the detection table 404 to the receiving mechanism 6;
referring to fig. 7, the material receiving mechanism 6 includes a second conveyor belt 601, the second conveyor belt 601 is used for respectively conveying the detected large square pieces according to whether the large square pieces are qualified or not, when the material receiving and grabbing component grabs the detected large square pieces onto the surface of the second conveyor belt 601, the second conveyor belt 601 positively drives to convey the products to the qualified product storage tray, and when the material receiving and holding component grabs the large square pieces which are not detected to the surface of the second conveyor belt 601, the second conveyor belt 601 reversely drives to convey the products to the non-qualified product storage tray, thereby realizing the sub-packaging of the qualified large square pieces and the non-qualified large square pieces;
referring to fig. 8-9, the material receiving and grabbing component includes a second grabbing end 308, a second driving block 310 and a second cylinder 309, the second driving block 310 is coaxially and vertically arranged with the first driving block 303, an end of the second driving block 310 is connected with the second cylinder 309, the second grabbing end 308 is a negative pressure end, a top of the second grabbing end 308 is connected with a negative pressure device through a second negative pressure pipe 307, the first motor 302 is used for driving the second grabbing end 308 to reciprocate on the surfaces of the detection table 404 and the second conveyor belt 601, when the second grabbing end 308 moves to the surface of the detection table 404, the second grabbing end 308 adsorbs and fixes the large square piece detected in the bearing groove 403, then the second grabbing end 308 places the large square piece on the surface of the second conveyor belt 601, and the second cylinder 309 drives the second grabbing end 308 to move in a vertical direction to achieve taking and placing of the large square piece;
a belt pulley connected with the third motor 204 is arranged in the first conveyor belt 202, a belt pulley connected with the fourth motor 603 is arranged in the second conveyor belt 601, the third motor 204 and the fourth motor 603 respectively drive the belt pulleys to rotate while rotating, and the belt pulleys drive the outer side belt to transmit;
the control system unit includes:
the main control operation panel 1 is used for setting various parameters of the equipment and displaying various set data, so that a user can conveniently operate the local machine and set related parameters;
the display screen performs information interaction with the main control operation panel 1 so as to perform output monitoring, input monitoring, system setting, picture debugging and process interface in the process of large square piece detection;
wherein the system settings include the operating speed of the third motor 204 for setting the transfer speed of the first transfer belt 202 connected to the third motor 204 via a belt and pulley; the working speed of the first motor 302 is used for setting the reciprocating rotation speed of the first grabbing end head 306 and the second grabbing end head 308 in the horizontal direction; the operating speed of the first cylinder 304 is used for setting the moving speed of the first grabbing head 306 in the vertical direction; the working speed of the second air cylinder 309 is used for setting the moving speed of the second grabbing end 308 in the vertical direction; the fourth motor 603 is operated at a speed for setting the conveying speed of the second conveyor belt 601 connected to the fourth motor 603 via a belt and a pulley.
The debugging picture is used for debugging the feeding mechanism 2, the grabbing mechanism 3, the detecting mechanism 4 and the receiving mechanism 6 before feeding, so that the stability and the accuracy of the feeding mechanism 2, the grabbing mechanism 3, the detecting mechanism 4 and the receiving mechanism 6 are higher in the large square piece conveying and detecting process;
the process interface is used for inputting product specifications and process parameters;
the servo control system is connected with the driving unit and is used for controlling the servo driving devices of the feeding mechanism 2, the grabbing mechanism 3, the detecting mechanism 4 and the material receiving mechanism 6 so as to receive a control instruction of the main control operation panel 1 and control the feeding mechanism 2, the grabbing mechanism 3, the detecting mechanism 4 and the material receiving mechanism 6 according to input corresponding control parameters;
the display screen is provided with an output monitoring button, an input monitoring button, a system setting button, a debugging picture button and a process interface button which are responsible for switching pictures;
the input monitoring button and the output monitoring button are respectively used for counting and displaying input and output large square slices, wherein a zero clearing button is also arranged on the display screen and used for clearing the input and output large square slice counting;
the monitoring unit comprises a first material sensor 203 arranged on the surface of the first conveyor belt 202, the first material sensor 203 is used for monitoring large square pieces conveyed on the surface of the first conveyor belt 202, when the large square pieces are monitored by the first material sensor 203, the large square pieces are grabbed by a feeding grabbing component under the control of a servo control system, and meanwhile, the first material sensor 203 is also used for counting the large square pieces and uploading the large square pieces to the input monitoring module;
the monitoring unit further comprises a second material sensor 602 arranged on the surface of the second conveyor belt 601, the second material sensor 602 is used for monitoring large square pieces conveyed on the surface of the second conveyor belt 601, wherein the second material sensor 602 is connected with the detector 402, when the second material sensor 602 monitors the large square pieces, the detector 402 sends a large square piece detection result to the servo control system, the servo control system controls and drives the fourth motor 603 to rotate forwards or backwards, the second conveyor belt 601 transmits the products to the qualified product storage tray in a forward transmission mode, the second conveyor belt 601 transmits the products to the unqualified product storage tray in a reverse transmission mode, and meanwhile, the second material sensor 602 is further used for counting the large square pieces and uploading the large square pieces to the output monitoring module;
the first material sensor 203 counts input large tiles, the value is R1, the detector 402 detects that the value of a qualified large tile product is R2, the value of an unqualified large tile product is R3, the second material sensor 602 detects that the value of a large tile product on the surface of the second conveyor belt 601 is R4, R4 is the output large tile product quantity, and R1= R2+ R3= R4;
the tail end of the second conveyor belt 601 is also provided with a material pushing and arranging mechanism 5 which is used for arranging the large square slices conveyed by the second conveyor belt 601 into lines and then pushing the large square slices to a qualified product storage tray, so that the qualified products do not need to be manually arranged and collected, and the automation degree is higher;
the material pushing and arranging mechanism 5 comprises a fourth cylinder 504 which is horizontally arranged, the fourth cylinder 504 is connected with a fifth cylinder 502 which is vertically arranged, a positioning plate 505 and a limiting plate 501 are arranged on one side of the fifth cylinder 502 in parallel, the positioning plate 505 is fixed on one side of the fifth cylinder 502, the limiting plate 501 is connected with the output end of the fifth cylinder 502, a limiting support 503 is arranged at the tail end of the positioning plate 505, a large square piece on the surface of the second conveyor belt 601 is conveyed between the positioning plate 505 and the limiting plate 501, the conveyed large square piece is arranged in a row through the limiting support 503, the fourth cylinder 504 is connected with the second material sensor 602, the number value of the large square piece pushed each time is preset, when the qualified large square piece product conveyed by the second conveyor belt 601 is equal to the preset value, the fourth cylinder 504 is pushed out, after the large square piece is pushed to the designated position, the fifth cylinder 502 pushes the limiting plate 501 to ascend to be separated from the large square piece, and the fourth cylinder 504 drives the limiting plate 501 and the limiting plate 501 to reset;
the alarm unit is used for monitoring the running state of the system, comprises an alarm, sends an abnormal signal to the control system unit when the system is abnormal, sends a pause signal to the servo control system unit, and sends an alarm signal to the alarm to remind a worker to come to check.
The control system of the large square piece detection device of the invention executes control through the following steps:
firstly, clicking a process interface button, carrying out system setting on a process interface, and sending a control instruction through a main control operation panel 1 after a workpiece is arranged in place;
step two, a control instruction signal sent by the main control operation panel 1 is sent to a servo control system, information interaction is carried out between the control instruction signal and the servo control system, and the servo control system controls a first conveyor belt 202 to convey large square slices according to pre-programmed processing program parameters;
step three, when the first material sensor 203 monitors a large square piece, the servo control system controls and drives the feeding grabbing component to grab the large square piece and place the large square piece in the bearing groove 403 on the surface of the detection table 404;
step five, detecting whether the large square slice grabbed to the surface of the detection table 404 is qualified or not through the detector 402;
after the detection is finished, the second motor 405 drives the detection table 404 to rotate, then the feeding grabbing component transfers the large square piece to the next bearing groove 403 on the surface of the detection table 404, and the detected large square piece is grabbed out of the bearing groove 403 through the receiving grabbing component;
step seven, when the material receiving and grabbing component grabs the large square pieces qualified for detection to the surface of the second conveyor belt 601, the second conveyor belt 601 positively drives to convey the products to the qualified product storage tray, and when the material receiving and holding component grabs the large square pieces unqualified for detection to the surface of the second conveyor belt 601, the second conveyor belt 601 reversely drives to convey the products to the unqualified product storage tray.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (6)
1. A control system of large square piece detection equipment is characterized by comprising a driving unit, a control system unit, a monitoring unit and an alarm unit;
the driving unit comprises a feeding mechanism (2), a grabbing mechanism (3), a detecting mechanism (4) and a receiving mechanism (6);
the control system unit comprises a main control operation panel (1), a display screen and a servo control system;
the monitoring unit comprises a first material sensor (203) arranged on the surface of the first conveyor belt (202) and a second material sensor (602) arranged on the surface of the second conveyor belt (601);
the alarm unit comprises an alarm for monitoring the running state of the system;
the feeding mechanism (2) comprises a conveying trolley (201) and a first conveying belt (202), and the first conveying belt (202) conveys large square slices on the surface of the conveying trolley (201) to one side of the grabbing mechanism (3);
the grabbing mechanism (3) comprises a feeding grabbing part and a receiving grabbing part;
the feeding grabbing component comprises a support (301), a first grabbing end head (306), a first motor (302) and a first air cylinder (304), the top of the first grabbing end head (306) is connected with negative pressure equipment through a first negative pressure pipe (305), the first motor (302) is connected with a first driving block (303), the end part of the first driving block (303) is connected with the first air cylinder (304), the first air cylinder (304) is connected with the first grabbing end head (306), and the first motor (302) is used for driving the first grabbing end head (306) to rotate on the surfaces of the first conveyor belt (202) and the detection mechanism (4) in a reciprocating mode;
the detection mechanism (4) comprises a detection table (404) and a detector (402), the detector (402) is arranged above the detection table (404), the detector (402) is connected with a third cylinder (401), a plurality of groups of bearing grooves (403) for bearing large square sheets are arranged on the surface of the detection table (404) in a circumferential array at intervals, and the bottom of the detection table (404) is connected with a second motor (405);
the material receiving and grabbing component comprises a second grabbing end head (308), a second driving block (310) and a second air cylinder (309), the second driving block (310) and the first driving block (303) are coaxially and vertically arranged, the end part of the second driving block (310) is connected with the second air cylinder (309), the second grabbing end head (308) is connected with negative pressure equipment through a second negative pressure pipe (307), and a first motor (302) is used for driving the second grabbing end head (308) to reciprocate on the surfaces of a detection table (404) and a second conveyor belt (601);
the material receiving mechanism (6) comprises a second conveyor belt (601), the second conveyor belt (601) is used for respectively conveying the detected large square pieces according to the condition that whether the large square pieces are qualified or not, when the material receiving and grabbing component grabs the qualified large square pieces to the surface of the second conveyor belt (601), the second conveyor belt (601) is in forward transmission to convey the products to the qualified product storage tray, and when the material receiving and grabbing component grabs the unqualified large square pieces to the surface of the second conveyor belt (601), the second conveyor belt (601) is in reverse transmission to convey the products to the unqualified product storage tray, so that the qualified large square pieces and the unqualified large square pieces are subpackaged;
the tail end of the second conveyor belt (601) is also provided with a material pushing arrangement mechanism (5) which is used for arranging the large square pieces conveyed by the second conveyor belt (601) into rows and then pushing the large square pieces to a qualified product storage tray, so that the qualified products do not need to be arranged and collected manually, and the automation degree is higher;
the material pushing and arranging mechanism (5) comprises a fourth cylinder (504) which is horizontally arranged, the fourth cylinder (504) is connected with a fifth cylinder (502) which is vertically arranged, a positioning plate (505) and a limiting plate (501) are arranged on one side of the fifth cylinder (502) in parallel, the positioning plate (505) is fixed on one side of the fifth cylinder (502), the limiting plate (501) is connected with the output end of the fifth cylinder (502), and a limiting support (503) is arranged at the tail end of the positioning plate (505).
2. The control system of large square piece detection equipment according to claim 1, wherein the main control operation panel (1) is used for setting parameters of the equipment and displaying setting data.
3. The control system of large square piece detection equipment according to claim 2, wherein the display screen performs information interaction with the main control operation panel (1);
the display screen is provided with an output monitoring button, an input monitoring button, a system setting button, a debugging picture button and a process interface button which are responsible for switching pictures.
4. The control system of large square piece detection equipment according to claim 3, wherein the servo control system is connected with the driving unit to receive the control command of the main control operation panel (1) and control the feeding mechanism (2), the grabbing mechanism (3), the detection mechanism (4) and the receiving mechanism (6) according to the input corresponding control parameters.
5. The control system of large square piece detection equipment according to claim 4, wherein the first material sensor (203) counts input large square pieces, the value is R1, the detector (402) detects that the value of qualified large square piece products is R2 and the value of unqualified large square piece products is R3, the second material sensor (602) detects that the value of large square piece products on the surface of the second conveyor belt (601) is R4, and R4 is the number of output large square piece products;
wherein R1= R2+ R3= R4.
6. The control system of large square piece detection equipment according to claim 2, wherein the alarm unit is used for monitoring the running state of the system, the alarm unit comprises an alarm, the alarm unit sends an abnormal signal to the control system unit when the system is abnormal, the control system unit sends a pause signal to the servo control system, and the alarm unit sends an alarm signal to the alarm to remind a worker to check.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210266731.5A CN114644146B (en) | 2022-03-17 | 2022-03-17 | Control system of large square piece detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210266731.5A CN114644146B (en) | 2022-03-17 | 2022-03-17 | Control system of large square piece detection equipment |
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| Publication Number | Publication Date |
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| CN114644146A CN114644146A (en) | 2022-06-21 |
| CN114644146B true CN114644146B (en) | 2022-11-15 |
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| CN202210266731.5A Active CN114644146B (en) | 2022-03-17 | 2022-03-17 | Control system of large square piece detection equipment |
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| CN210474708U (en) * | 2019-08-05 | 2020-05-08 | 沈阳威斯塑胶有限公司 | Automatic sorting machine for holes of storage battery cell partition plate |
| CN212096356U (en) * | 2020-04-10 | 2020-12-08 | 成都瑞拓科技股份有限公司 | Compact double-drive quick grabbing device with self-adaptive height |
| CN111571176B (en) * | 2020-04-23 | 2021-10-01 | 北京航空航天大学 | Automatic press-fitting control system and control method for shaft hole matching parts |
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Denomination of invention: A Control System for Large Plate Inspection Equipment Effective date of registration: 20230913 Granted publication date: 20221115 Pledgee: Zhaoqing Rural Commercial Bank Co.,Ltd. Pledgor: Zhaoqing Gaofeng Machinery Technology Co.,Ltd. Registration number: Y2023980056497 |
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