CN112975621A - Flat grinding device - Google Patents
Flat grinding device Download PDFInfo
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- CN112975621A CN112975621A CN202110277703.9A CN202110277703A CN112975621A CN 112975621 A CN112975621 A CN 112975621A CN 202110277703 A CN202110277703 A CN 202110277703A CN 112975621 A CN112975621 A CN 112975621A
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- 239000011521 glass Substances 0.000 claims abstract description 153
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000012546 transfer Methods 0.000 claims abstract description 37
- 230000001360 synchronised effect Effects 0.000 claims description 37
- 230000000712 assembly Effects 0.000 claims description 27
- 238000000429 assembly Methods 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 16
- 238000001179 sorption measurement Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000009499 grossing Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002079 cooperative effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000005337 ground glass Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
- B24B7/242—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass for plate glass
- B24B7/245—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass for plate glass discontinuous
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/068—Table-like supports for panels, sheets or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention relates to the technical field of glass processing, in particular to a flat grinding device. The flat grinding device comprises a flat grinding mechanism, a transferring manipulator and a positioning conveying line; the flat grinding mechanism is arranged on the side part of the positioning conveying line along the second direction and comprises a rack, a first flat grinding assembly and a second flat grinding assembly, and the second flat grinding assembly and the first flat grinding assembly are both arranged on the rack; the first flat grinding assembly comprises a grinding disc, the second flat grinding assembly comprises a positioning disc, the grinding disc and the positioning disc are arranged oppositely, and the grinding disc and the positioning disc are driven independently; the positioning conveying line comprises a conveying mechanism and a glass clamping mechanism arranged on the conveying mechanism, and the glass clamping mechanism can clamp the glass conveyed by the conveying mechanism; the transfer manipulator can grab glass and transfer the glass between the glass clamping mechanism and the positioning plate. The flat grinding device effectively reduces the whole size of the flat grinding device, avoids the deviation of the start and stop positions of the positioning plate caused by the back clearance of the planet row, and performs continuous and efficient flat grinding operation on glass.
Description
Technical Field
The invention relates to the technical field of glass processing, in particular to a flat grinding device.
Background
The existing flat grinding machine adopts a motor as a power source, a motor driven gear, a central gear ring driving gear and an outer gear ring driving gear are coaxially arranged on a motor driven shaft, and the motor driving gear on a motor driving shaft is meshed with the motor driven gear, so that the motor driven shaft can be driven to rotate through the motor, and further the motor driven gear, the central gear ring driving gear and the outer gear ring driving gear synchronously rotate.
The upper grinding disc lifting cylinder drives the upper grinding disc to lift, and when the upper grinding disc falls to be clamped with the upper grinding disc clamping groove, the upper grinding disc can synchronously rotate along with the grinding disc clamping groove.
Center ring gear drive gear is in order through center ring gear driven gear, center ring gear drive shaft, center ring gear chuck drive center ring gear rotation, and it has a plurality of planet wheels to mesh simultaneously between center ring gear and the outer ring gear to through a plurality of planet wheels of center ring gear drive at outer ring gear internal rotation, the top surface of planet wheel sets up lower mill, lower mill will follow the synchronous rotation of planet wheel.
The outer gear ring driving gear drives the outer gear ring to rotate through the outer gear ring driven gear and the outer gear ring chuck in sequence.
In summary, the outer gear ring, the planet wheel and the upper grinding disc clamping groove in the related art are all driven by a motor to realize rotation action, and are connected with the chuck and the clamping groove through the planet row structure, and due to the existence of interdental back clearance, the final stop position of the lower grinding disc is uncertain generally, and the taking and placing position of the transfer device is determined, so that the deviation between the final stop position of the lower grinding disc and the taking and placing position of the transfer device is caused, the ground glass on the lower grinding disc cannot be timely transported away, the glass cannot be accurately placed on the lower grinding disc, the transfer device is not convenient to take and place the material, and even the progress of glass flat grinding processing can be delayed.
Disclosure of Invention
The invention aims to provide a flat grinding device, which solves the technical problems that the final stop position of a lower grinding disc of a flat grinding machine in the prior art is deviated from the taking and placing position of a transfer device, the transfer device is inconvenient to take and place materials, and even the progress of glass flat grinding processing is delayed to a certain extent.
In order to achieve the above object, the present invention provides the following technical solutions;
based on the aim, the flat grinding device provided by the invention comprises a flat grinding mechanism, a transferring manipulator and a positioning conveying line;
the flat grinding mechanism is arranged on the side part of the positioning conveying line along a second direction and comprises a rack, a first flat grinding assembly and a second flat grinding assembly, and the second flat grinding assembly and the first flat grinding assembly are both arranged on the rack;
the first flat grinding assembly comprises a grinding disc facing the bottom of the rack, the second flat grinding assembly comprises a positioning disc facing the top of the rack, the grinding disc and the positioning disc are arranged oppositely, and the grinding disc and the positioning disc can be driven independently to perform flat grinding on glass fixed in the positioning disc;
the positioning conveying line comprises a conveying mechanism and a glass clamping mechanism arranged on the conveying mechanism, and the glass clamping mechanism can clamp the glass conveyed by the conveying mechanism;
the transfer manipulator can grab glass and transfer the glass between the glass clamping mechanism and the positioning plate.
In any of the above technical solutions, optionally, the first smoothing assembly further includes a second linear driving member, a lifting guide rail, a supporting slider, a first servo rotary power element, and a first speed reducer;
the first servo rotary power element, the first speed reducer and the grinding disc are all arranged on the supporting slide block, the lifting guide rail is arranged on the rack and extends along the height direction of the rack, the supporting slide block is slidably arranged on the lifting guide rail, and the second linear driving component is connected with the supporting slide block and can drive the supporting slide block to drive the grinding disc to lift along the lifting guide rail;
the first servo rotary power element is connected with the grinding disc through the first speed reducer and can drive the grinding disc to rotate.
In any of the above technical solutions, optionally, the second flat grinding assembly further includes a revolution plate, a second servo rotary power element, and a second rotary speed reducer, where the number of the positioning plates is multiple, the plurality of positioning plates are all disposed on the revolution plate, and the second servo rotary power element is connected to the revolution plate through the second rotary speed reducer to drive the revolution plate to drive the plurality of positioning plates to rotate synchronously;
the transfer manipulator comprises a first arm, a second arm, a first servo joint connected between the first arm and the second arm, a second servo joint connected between the first arm and the rack, and an adsorption component arranged on the second arm.
In any of the above technical solutions, optionally, the positioning plate includes a positioning mold capable of fixing glass on the top, a rotating shaft supported at the bottom of the positioning mold, a third servo rotary power element, and a second synchronous belt transmission assembly;
and the third servo rotary power element is connected with the rotary shaft through the second synchronous belt transmission assembly so as to drive the positioning die to rotate relative to the revolution plate.
In any of the above technical solutions, optionally, the first servo rotary power element, the second servo rotary power element, and the third servo rotary power element are all servo motors or direct drive motors equipped with DDR encoders.
In any of the above technical solutions, optionally, the conveying mechanism includes a first rotary driving member and a plurality of conveying assemblies, the first rotary driving member is connected with the plurality of conveying assemblies, and the first rotary driving member can drive the plurality of conveying assemblies to convey the glass along a first direction;
the glass clamping mechanism comprises a supporting base, a stopping component and a clamping component;
the stop assembly is arranged at one end of the support base along a first direction;
the clamping assembly comprises two clamping components and a first driving component connected with the two clamping components, the two clamping components are arranged along a second direction, and a positioning space is defined by the two clamping components and the stopping assembly;
the first driving member can drive the two clamping members to move towards each other so as to enable the positioning space to clamp the glass to be processed and can drive the two clamping members to move back and forth so as to enable the positioning space to loosen the glass to be processed;
the supporting base is arranged at the bottom of the conveying assemblies, a gap is formed between every two adjacent conveying assemblies, and the stop assembly and the two clamping members of the glass clamping mechanism penetrate through the gap and extend to the top of the conveying assemblies.
In any of the above technical solutions, optionally, the conveying assembly includes a driven gear, a driven rotating shaft having an axis extending along the second direction, and a plurality of conveying wheels coaxially disposed on the driven rotating shaft, and the driven gear is coaxially disposed on an end portion of the driven rotating shaft;
the conveying assemblies are sequentially arranged along a first direction, and the gaps are formed between the adjacent conveying assemblies;
the first rotary driving component comprises a second rotary power element, a driving rotating shaft and a plurality of driving gears, the axis of the driving rotating shaft extends along a first direction, the driving gears are coaxially arranged on the driving rotating shaft, the driving gears are meshed with the driven gears of the conveying assemblies in a one-to-one correspondence mode, and the second rotary power element can drive the driven rotating shaft to rotate so as to enable all the conveying wheels to synchronously rotate;
the conveying assembly further comprises separating parts, each conveying assembly is provided with two conveying wheels in the middle, the separating conveying wheels are provided with the separating parts, and the glass clamping mechanism is arranged on one separating conveying wheel and deviates from the other separating conveying wheel.
In any of the above solutions, optionally, the first driving member includes a first rotating power element, a first synchronous belt transmission assembly, a sliding rail, and two sliding blocks;
the two clamping components are respectively arranged on the two sliding blocks, the sliding rail extends along the first direction, and both the two sliding blocks can be slidably arranged on the sliding rail;
the two sliding blocks are connected with a synchronous belt of the first synchronous belt transmission assembly, and the two sliding blocks divide the synchronous belt into two sections;
the first rotating power element can drive the synchronous belt of the first synchronous belt transmission assembly to rotate forwards or reversely, so that the two sliding blocks drive the two clamping members to move towards or away from each other.
In any of the above solutions, optionally, the stop assembly includes a first linear drive member and a stop member;
the first linear driving member can drive the stopping member to lift relative to the supporting base.
In any of the above technical solutions, optionally, the stopping member and the clamping member each include a mounting seat and a plurality of stopping rods disposed on the mounting seat.
By adopting the technical scheme, the invention has the beneficial effects that:
the invention provides a flat grinding device which comprises a flat grinding mechanism, a transferring manipulator and a positioning conveying line. The positioning conveying line comprises a conveying mechanism and a glass clamping mechanism, and the glass clamping mechanism can clamp glass conveyed by the conveying mechanism. The flat grinding mechanism comprises a first flat grinding assembly and a second flat grinding assembly, a grinding disc of the first flat grinding assembly and a positioning disc of the second flat grinding assembly can be independently driven, and therefore linkage between a driving device of the grinding disc and the positioning disc is not needed, linkage is achieved without using a planet row, the whole size of the flat grinding device can be effectively reduced, and the deviation of starting and stopping positions of the positioning disc caused by the back clearance of the planet row can be avoided. In addition, through set up glass fixture on conveying mechanism, can make the fixed point transmission that the location transfer chain realized glass, the transport manipulator only need be between primary importance and glass fixture reciprocating motion and snatch glass, can realize glass's high-efficient transportation work, and then carry out the operation of continuous and efficient flat grinding to glass.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural view of a glass clamping mechanism according to an embodiment of the present invention;
fig. 2 is a schematic view of a first structure of a positioning conveyor line according to a second embodiment of the present invention;
fig. 3 is a second structural schematic view of the positioning conveying line according to the second embodiment of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
fig. 5 is a schematic structural diagram of a flat grinding device according to a third embodiment of the present invention;
fig. 6 is a schematic structural diagram of a first flat grinding assembly of a flat grinding device according to a third embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a second flat grinding assembly of the flat grinding device according to the third embodiment of the present invention;
fig. 8 is a schematic structural diagram of a positioning plate of a second flat grinding assembly of the flat grinding device according to the third embodiment of the present invention.
Icon: 1-a glass clamping mechanism; 10-a support base; 11-a clamping member; 110-a second mount; 111-a second stop bar; 12-a first rotary power element; 13-a first synchronous belt drive assembly; 14-a slide rail; 15-a slide block; 16-a first linear drive member; 17-a gear stop assembly; 170-a first mount; 171-a first stop bar; 2, positioning a conveying line; 20-a driven gear; 21-a driven rotating shaft; 22-a delivery wheel; 23-a second rotary power element; 24-a driving rotating shaft; 25-a drive gear; 26-a partition; 3-a flat grinding device; 30-a frame; 31-a transfer robot; 310-a first servo joint; 311-a first arm; 312-a second servo joint; 313-a second arm; 314-a sorption assembly; 32-a first smoothing assembly; 320-a second linear drive member; 321-a lifting guide rail; 322-a support slide; 323-a first servo rotary power element; 324-a first reducer; 325-grinding disc; 33-a second smoothing assembly; 330-revolution plate; 331-a second servo rotary power element; 332-a second rotary reducer; 333-positioning disk; 3330-positioning the mould; 3331-rotating shaft; 3332-third servo rotary power element; 3333-a second synchronous belt drive assembly; 4-glass to be processed.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
The flat grinding device provided by the embodiment is used for carrying out flat grinding on glass to be subjected to flat grinding.
Referring to fig. 1 to 8, the flat grinding device 3 provided in this embodiment includes a flat grinding mechanism, a transfer robot 31, and a positioning conveyor line 2.
The flat grinding mechanism is arranged on the side portion of the positioning conveying line 2 along the second direction, the flat grinding mechanism comprises a rack 30, a first flat grinding assembly 32 and a second flat grinding assembly 33, and the second flat grinding assembly 33 and the first flat grinding assembly 32 are both arranged on the rack 30. Wherein the frame 30 may be a vertical frame 30.
The first flat grinding assembly 32 comprises a grinding disc 325 facing the bottom of the frame 30, a flat grinding brush is arranged on the grinding disc 325, the second flat grinding assembly 33 comprises a positioning disc 333 facing the top of the frame 30, the positioning disc 333 is used for positioning the glass 4 to be processed, the grinding disc 325 is arranged opposite to the positioning disc 333, and the grinding disc 325 and the positioning disc 333 can be independently driven to perform flat grinding on the glass fixed in the positioning disc 333. The grinding disc 325 and the positioning disc 333 can be driven independently, so that linkage between driving devices of the grinding disc 325 and the positioning disc 333 is not needed, linkage is achieved without using a planet row, the overall size of the flat grinding device 3 can be effectively reduced, and the deviation of starting and stopping positions of the positioning disc 333 caused by back clearance of the planet row can be avoided.
The transferring mechanical arm 31 can grab glass and transfer the glass between the glass clamping mechanism 1 and the positioning disc 333 of the positioning conveying line 2, specifically, the transferring mechanical arm 31 transfers the glass 4 to be processed in the glass clamping mechanism 1 to the vacant positioning disc 333, the positioning disc 333 controlled at the moment is located at the first position relative to the rack 30, then the glass 4 to be processed is flatly ground through the grinding disc 325 and the positioning disc 333, after the flatly grinding is completed, the positioning disc 333 loaded with the processed glass rotates back to the first position, so that the transferring mechanical arm 31 transfers the processed glass to the conveying mechanism, that is, the transferring mechanical arm 31 only needs to reciprocate between the first position and the positioning space and grab the glass, and the transferring work of the glass can be realized.
In an alternative of the present embodiment, the first smoothing assembly 32 further includes a second linear driving member 320, a lifting guide rail 321, a supporting slider 322, a first servo rotary power element 323, and a first speed reducer 324.
The first servo rotary power element 323, the first speed reducer 324 and the grinding disc 325 are all arranged on the support slider 322, the lifting guide rail 321 is arranged on the frame 30 and extends along the height direction of the frame 30, the support slider 322 is slidably arranged on the lifting guide rail 321, and the second linear driving member 320 is connected with the support slider 322 and can drive the support slider 322 to drive the grinding disc 325 to lift along the lifting guide rail 321. Specifically, when the transfer robot 31 needs to perform the transfer operation, the second linear driving member 320 drives the grinding disc 325 to ascend so as to avoid the transfer trajectory of the transfer robot 31; when the transfer operation of the transfer robot 31 is finished and the flat grinding operation of the glass 4 to be processed is required, the second linear driving member 320 drives the grinding disc 325 to descend so that the grinding disc 325 contacts with the glass 4 to be processed and performs the flat grinding operation on the glass.
In addition, the first linear driving member 16 also has the function of adjusting the pressure of the grinding disc 325, so that the grinding disc 325 is contacted with the glass 4 to be processed with proper pressure, thereby not only ensuring the flat grinding effect, but also avoiding the damage of the glass 4 to be processed by the grinding disc 325.
The first servo rotary power element 323 is connected with the grinding disc 325 through the first speed reducer 324 and can drive the grinding disc 325 to rotate, and the grinding disc 325 and the glass 4 to be processed generate relative movement through the rotation of the grinding disc 325 so as to realize flat grinding processing.
The second flat grinding assembly 33 further includes a plurality of positioning discs 333, a plurality of positioning discs 333 are disposed on the male turntable 330, the second servo rotary power element 331 is connected to the male turntable 330 through the second rotary reducer 332 to drive the male turntable 330 to drive the positioning discs 333 to rotate synchronously, and the second servo rotary power element 331 controls the rotation of the male turntable 330 to accurately control the stop position of the male turntable 330, so that the positioning discs 333 carrying the processed glass in the positioning discs 333 are stopped at the first position accurately, the transferring manipulator 31 is enabled to transport the processed glass away accurately and timely, and the glass 4 to be processed is fixed in the positioning discs 333 to realize continuous and stable flat grinding operation. Compared with the technical scheme that the shutdown position of the lower grinding disc 325 has large deviation in the prior art, the method reduces the process and time of manual error correction, can also reduce the occurrence of the condition that the glass 4 to be processed is out of order due to inaccurate placement position of the glass 4 to be processed on the lower grinding disc 325, is also favorable for improving the cost rate and reducing the rejection rate.
Optionally, the number of the positioning discs 333 is three, the three positioning discs 333 are uniformly distributed along the circumferential direction of the revolution plate 330, and the revolution plate 330 can rotate 480 ° once to rotate, so that the three positioning discs 333 are sequentially and alternately stopped at the first position to alternately replace the processed glass and the glass 4 to be processed, and the loading and unloading of the glass are ordered.
The transfer robot 31 includes a first arm 311, a second arm 313, a first servo joint 310 connected between the first arm 311 and the second arm 313, a second servo joint 312 connected between the first arm 311 and the rack 30, and a suction assembly 314 disposed on the second arm. Specifically, the first arm 311 can be driven to move by the action of the first servo joint 310, the second arm 313 can be driven to move by the action of the second servo joint 312, and the motions of the first arm 311 and the second arm 313 are combined, so that the transfer manipulator 31 can realize flexible motion with multiple degrees of freedom, and further, the efficient and accurate transfer of glass can be realized.
Optionally, the suction assembly 314 sucks the glass by vacuum, so that the glass can be grabbed quickly and reliably without damaging the surface quality of the glass.
In an alternative embodiment of the present invention, the positioning plate 333 includes a positioning mold 3330 having a top portion for fixing glass, a rotating shaft 3331 supported at a bottom portion of the positioning mold 3330, a third servo rotary power element 3332, and a second synchronous belt transmission assembly 3333; the third servo rotary power element 3332 is connected to the rotary shaft 3331 through a second synchronous belt drive assembly 3333 to drive the positioning die 3330 to rotate relative to the male turntable 330. Therefore, in the process of flat grinding of the glass, the grinding disc 325 and the glass rotate relative to the rack 30 to complete flat grinding operation in a matching manner, which is beneficial to improving the flat grinding quality and the flat grinding efficiency. Optionally, the direction of rotation of the positioning grinder is opposite to the direction of rotation of the abrasive disc 325.
So that the positioning plate 333 is revolved along with the revolution plate 330 to alternately perform glass replacement; the positioning disk 333 also performs self-rotation to complete the flat grinding operation in cooperation with the grinding disk 325.
Optionally, the positioning grinding tool positions the glass by a positioning groove matched with the glass or by vacuum adsorption.
In an alternative of this embodiment, the first servo rotary power element 323, the second servo rotary power element 331, and the third servo rotary power element 3332 are all servo motors or direct drive motors equipped with DDR encoders. Because the DDR encoder can carry out angular subdivision on the circular motion of the rotary power element, the driving precision of the rotary power element can be improved, and because the transmission paths corresponding to the rotary power element are shorter and no backlash exists, the control precision of the rotation of the grinding disc 325, the rotation of the positioning disc 333 and the stop position of the positioning disc 333 can be obviously improved and ensured, the continuous and stable operation of the flat grinding operation is ensured, and the full-automatic line production is realized.
Optionally, the encoder of the second servo rotary power element 331 is subdivided into 131072 pulses, the angle precision (degree) is 360/131072 ═ 0.002746582, the diameter of the revolution plate 330 is 800mm, and the precision of the loading and unloading position can reach 0.03834944 mm. The encoder of the third servo rotary power element 3332 is subdivided into 8388608 pulses, the angular accuracy (degree) is 360/838860.8-0.000429153, the diameter of the positioning disc 333 is 370mm, and the position accuracy of the positioning disc 333 can reach 0.002771352 mm.
Traditional plain grinding device positioning error is in the 3mm circular arc, and the position accuracy of the plain grinding device that this application provided can reach about 0.4mm at least, and obviously the whole precision of the plain grinding device that this application provided improves one greatly than traditional plain grinding device's positioning accuracy.
In an alternative of this embodiment, the positioning conveyor line 2 includes a conveying mechanism and a glass clamping mechanism 1 provided on the conveying mechanism, and the glass clamping mechanism 1 can clamp the glass conveyed by the conveying mechanism, so that the transfer robot 31 can grab the glass and transfer the glass between the glass clamping mechanism 1 and the positioning plate.
In this embodiment, the conveying mechanism includes a first rotary drive member connected to the plurality of conveyance assemblies and a plurality of conveyance assemblies, the first rotary drive member being capable of driving the plurality of conveyance assemblies to convey glass in a first direction. The conveying assembly can be any type of component with a conveying function, such as a belt conveying line, a cylindrical conveying line and the like.
In an alternative of this embodiment, the glass clamping mechanism is used to position the glass to be processed during the feeding process of the flat grinding device. The glass clamping mechanism 1 provided by the embodiment comprises a supporting base 10, a stopping component 17 and a clamping component.
The stopping component 17 is arranged at one end of the supporting base 10 along the first direction to stop the glass 4 to be processed moving along the first direction, so that the fixed-point stopping of the glass 4 to be processed along the first direction is realized.
The clamping assembly comprises two clamping members 11 and a driving member connected with the two clamping members 11, the two clamping members 11 are arranged along the second direction, and the two clamping members 11 and the stopping assembly 17 enclose a positioning space, so that an opening is formed in one side of the positioning space, which is opposite to the stopping assembly 17, for the glass 4 to be processed moving along the first direction to enter the positioning space.
The first driving component can drive the two clamping components 11 to move oppositely to enable the positioning space to clamp the glass 4 to be processed, and the clamping positions of the two clamping components 11 are preset according to the specification to be processed, so that the two clamping components 11 can be ensured to carry out fixed-point clamping on the glass 4 to be processed along the second direction. In addition, treat that processing glass 4 carries out fixed point centre gripping after, the transport mechanism of flat grinding device 3 need transport away the glass 4 of treating after the location, and first drive component can also drive two clamping member 11 back of the body motion so that the positioning space relaxes the glass 4 of treating processing, cancels the hindrance effect that two clamping member 11 treat the glass 4 of treating and transport to make transport mechanism take away the glass 4 of treating processing smoothly. Meanwhile, the first driving component enables the positioning space to be recovered to a state where the next glass 4 to be processed can enter, so that the glass 4 to be processed can be continuously positioned, and continuous and stable supply of the glass 4 to be processed is further ensured.
In this embodiment, the first driving means includes a first rotary power element 12, a first synchronous belt transmission assembly 13, a pressing plate, a slide rail 14, and two sliders 15.
Optionally, the first synchronous belt rotating assembly comprises two first synchronous wheels and a first synchronous belt in meshing transmission with the two first synchronous wheels. The two first synchronizing wheels are both arranged on the supporting base 10, and the axis direction of the first synchronizing wheels is perpendicular to the supporting base 10.
The two clamping members 11 are respectively arranged on the two sliding blocks 15, the sliding rail 14 is arranged on the supporting base 10, the sliding rail 14 extends along a first direction, and both the two sliding blocks 15 can be slidably arranged on the sliding rail 14, so that the two clamping members 11 respectively follow the two sliding blocks 15 to move along the sliding rail 14.
The two sliding blocks 15 are connected with a synchronous belt of the first synchronous belt transmission assembly 13, and the first synchronous belt is divided into two sections by the two sliding blocks 15. Optionally, the first synchronous belt is fixedly connected with each sliding block 15 through a synchronous belt pressing plate so as to press the first synchronous belt against the sliding block 15, so that the first synchronous belt is prevented from slipping relative to the sliding block 15, and the movement synchronism between the first synchronous belt and the sliding block is ensured.
The first rotating power element 12 can drive the synchronous belt to rotate forwards or backwards, so that the two sliding blocks 15 drive the two clamping members 11 to move towards or away from each other, and the two sliding blocks 15 equally divide the first synchronous belt into two sections, so that the distances between the two clamping members 11 and the two first synchronous wheels are always equal no matter the two clamping members 11 move towards or away from each other. Therefore, by previously setting the distances between the two clamping members 11 and the two first synchronizing wheels in the clamped state, the adjustment of the positioning position with respect to the specification of the glass can be realized.
In an alternative of this embodiment, the stop assembly 17 comprises a first linear drive member 16 and a stop member. The first linear driving component 16 can drive the stopping component to ascend and descend relative to the supporting base 10, and if the glass 4 to be processed is accumulated in the positioning space, the stopping function of the glass 4 to be processed can be cancelled by driving the stopping component to descend through the first linear driving component 16, and the glass 4 to be processed can be recovered.
In the present embodiment, in order to improve the cooperative effect of the stop assembly 17 and the clamping assembly, a position sensor for determining whether the glass 4 to be processed has been stopped by the stop assembly 17 is provided on the stop assembly 17, and the movement of the two clamping members 11 is controlled according to the determination result, specifically, if the glass 4 to be processed has been stopped by the stop assembly 17, the two clamping members 11 are controlled to clamp the glass 4 to be processed together.
Optionally, the first linear drive member 16 is a pneumatic, hydraulic or electric cylinder.
In the present embodiment, the stop member and the clamp member 11 each include a mount and a plurality of stop rods provided to the mount. Specifically, the clamping member 11 includes a first mounting seat 170 and a plurality of first stop rods 171 disposed on the first mounting seat 170, and the first mounting seat 170 and the slider 15 are fixed, that is, the clamping member 11 can move synchronously with the slider 15; the stopping member includes a second mounting base 110 and a plurality of second stopping rods 111 disposed on the second mounting base 110, and the second linear driving member 320 is connected to the bottom of the second mounting base 110 and drives the second mounting base 110 to move up and down, that is, the stopping member can move up and down.
Wherein, through a plurality of backstop poles and glass's edge contact, can reduce the basic area at backstop component and glass's edge, and then reduce the risk that causes to collide with so that produce the opening to glass. It will be appreciated that the positioning and clamping function of the glass to be processed 4 can also be achieved by providing both the stop member and the clamping member 11 in a plate shape.
Optionally, the number of the stop rods in the stop member and the clamping member 11 is two, and the two stop rods are arranged at intervals, so that the risk of damaging the edge of the glass is reduced as much as possible on the premise of ensuring the positioning effect. In this embodiment, the support base 10 of the glass holding mechanism is disposed at the bottom of the plurality of conveying assemblies, a gap is formed between two adjacent conveying assemblies, and the stop assembly 17 and the two clamping members 11 of the glass holding mechanism 1 extend to the top of the conveying assemblies through the gap. Specifically, the first stop rod 171 of the stopping assembly 17 and the second stop rod 111 of the clamping member 11 extend to the top of the conveying assembly, so that a positioning space is formed among the first stop rod 171, the two second stop rods 111 and the conveying assembly, and the glass 4 to be processed, which is driven by the conveying assembly along the first direction, can be positioned by the glass clamping mechanism.
In addition, when the first stop rod 171 of the stopping assembly 17 descends to the bottom of the conveying assembly, the glass 4 to be processed accumulated in the positioning space can be moved forward in the first direction with the conveying assembly to be conveniently recovered by the worker.
In summary, the glass clamping mechanism 1 provided in this embodiment includes a supporting base 10, a stopping assembly 17 and a clamping assembly. The stop component 17 is arranged at one end of the support base 10 along the first direction, and can prevent the glass to be processed from being continuously transmitted along the first direction. The clamping assembly comprises two clamping components 11 and a first driving component connected with the two clamping components 11, the two clamping components 11 are arranged along a second direction, a positioning space is enclosed by the two clamping components 11 and the stop component 17, the positioning space can be used for glass to be processed to enter and be stopped by the stop component 17, the first driving component can drive the two clamping components 11 to move oppositely so that the positioning space can clamp the glass to be processed, the glass to be processed is positioned and clamped along the second direction through the two clamping components 11, and the glass to be processed is positioned along the first direction and the second direction through the combined action of the clamping components and the stop component 17, so that the transfer mechanism can be aligned with the glass to be processed; further, the first driving member can also drive the two clamping members 11 to move back and forth so as to enable the positioning space to loosen the glass to be processed, on one hand, the transfer mechanism can conveniently grab the glass to be processed after being positioned at a fixed point, and on the other hand, the positioning space is recovered to a state where the next glass to be processed can enter. That is to say, this glass fixture 1 not only can treat to process glass and pinpoint to handling gear treats to process glass and carries out the fixed point and snatch, but also can resume to can treat to process glass next and carry out the state of fixing a position when last treat that to process glass is taken away, so as to carry out efficient glass material loading operation in succession.
In an alternative of the present embodiment, the transfer assembly includes a driven gear 20, a driven rotating shaft 21 having an axis extending in the second direction, and a plurality of conveying wheels 22 coaxially disposed on the driven rotating shaft 21, the driven gear 20 being coaxially disposed on an end portion of the driven rotating shaft 21, so that the driven gear 20, the driven rotating shaft 21, and the conveying wheels 22 of each transfer assembly can rotate synchronously with the second direction as a rotation axis. The conveying assemblies are sequentially arranged along the first direction, and a gap is formed between every two adjacent conveying assemblies so that the second stopping rod can extend to the top of each conveying assembly; in addition, a gap is also formed between adjacent delivery wheels 22 on each driven shaft 21 to facilitate the extension of the first blocking lever to the top of the transfer assembly.
The first rotary driving member includes a second rotary power element 23, a driving shaft 24 having an axis extending along a first direction, and a plurality of driving gears 25 coaxially disposed on the driving shaft 24, such that the plurality of driving gears 25 rotate with the driving shaft 24 about the first direction as a rotation axis. The driving gears 25 are engaged with the driven gears 20 of the conveying assemblies in a one-to-one correspondence manner, the second rotary power element 23 can drive all the driven rotating shafts 21 to rotate, and the power output by the second rotary power element 23 is transmitted to the conveying wheels 22 sequentially through the driving rotating shaft 24, the driving gears 25, the driven gears 20 and the driven rotating shafts 21, so that all the conveying wheels 22 synchronously rotate, and the conveying function of the conveying mechanism is realized. It will be appreciated that in order to change the direction of transmission, helical gears are used as the driving gear 25 and the driven gear 20.
Wherein, this kind of structure has the advantage of the steady power of practicing thrift of transmission, and adopts the conveying wheel 22 conveying, can reduce the colliding with to glass in glass transportation process.
The conveying assembly further comprises a separating part 26, the two conveying wheels 22 positioned in the middle of each conveying assembly are the separating conveying wheels 22, the separating conveying wheels 22 are provided with the separating parts 26, and the two separating conveying wheels 22 are respectively a first separating conveying wheel 22 and a second separating conveying wheel 22. The glass clamping mechanism 1 is arranged on one side of the first separating and conveying wheel 22, which is far away from the second separating and conveying wheel 22, so that the conveying mechanism on the side is used for a feeding channel of the glass 4 to be processed. Further, when the positioning conveying line 2 is applied to the flat grinding device 3, the conveying mechanism is positioned on one side, away from the first separating conveying wheel 22, of the second separating conveying wheel 22 and serves as a feeding channel of the processed glass, so that the glass can be classified and conveyed through the arrangement of the separating conveying wheels 22, and the utilization rate of the conveying mechanism is improved.
Optionally, the separating and conveying wheel 22 is a rubber ring, and when the separating effect is achieved, the glass can be prevented from being scratched or damaged due to certain elasticity of the material of the separating and conveying wheel.
Optionally, to avoid running of the glass on the conveyor, two conveyor wheels 22 of each transfer assembly located in two sections are provided as separate conveyor wheels 22 with partitions 26.
Optionally, in order to ensure smooth rotation of each transfer assembly, bearings are provided between the support stage of the conveying mechanism and the driven rotating shaft 21 and between the support stage and the driving rotating shaft 24 to reduce friction and vibration.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention. Furthermore, those skilled in the art will appreciate that while some embodiments described herein include some features included in other embodiments, rather than other features, combinations of features of different embodiments are meant to be within the scope of the invention and form different embodiments. For example, any of the claimed embodiments may be used in any combination. The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Claims (10)
1. A flat grinding device is characterized by comprising a flat grinding mechanism, a transferring manipulator and a positioning conveying line;
the flat grinding mechanism is arranged on the side part of the positioning conveying line along a second direction and comprises a rack, a first flat grinding assembly and a second flat grinding assembly, and the second flat grinding assembly and the first flat grinding assembly are both arranged on the rack;
the first flat grinding assembly comprises a grinding disc facing the bottom of the rack, the second flat grinding assembly comprises a positioning disc facing the top of the rack, the grinding disc and the positioning disc are arranged oppositely, and the grinding disc and the positioning disc can be driven independently to perform flat grinding on glass fixed in the positioning disc;
the positioning conveying line comprises a conveying mechanism and a glass clamping mechanism arranged on the conveying mechanism, and the glass clamping mechanism can clamp the glass conveyed by the conveying mechanism;
the transfer manipulator can grab glass and transfer the glass between the glass clamping mechanism and the positioning plate.
2. The flat grinding device according to claim 1, wherein the first flat grinding assembly further comprises a second linear driving member, a lifting guide rail, a support slider, a first servo rotary power element, and a first speed reducer;
the first servo rotary power element, the first speed reducer and the grinding disc are all arranged on the supporting slide block, the lifting guide rail is arranged on the rack and extends along the height direction of the rack, the supporting slide block is slidably arranged on the lifting guide rail, and the second linear driving component is connected with the supporting slide block and can drive the supporting slide block to drive the grinding disc to lift along the lifting guide rail;
the first servo rotary power element is connected with the grinding disc through the first speed reducer and can drive the grinding disc to rotate.
3. The flat grinding device according to claim 2, wherein the second flat grinding assembly further comprises a revolution disc, a plurality of positioning discs and a second rotary speed reducer, the plurality of positioning discs are arranged on the revolution disc, and the second rotary servo power element is connected with the revolution disc through the second rotary speed reducer so as to drive the revolution disc to drive the plurality of positioning discs to synchronously rotate;
the transfer manipulator comprises a first arm, a second arm, a first servo joint connected between the first arm and the second arm, a second servo joint connected between the first arm and the rack, and an adsorption component arranged on the second arm.
4. The flat grinding device according to claim 3, wherein the positioning plate comprises a positioning mold with a top capable of fixing glass, a rotating shaft supported at the bottom of the positioning mold, a third servo rotary power element and a second synchronous belt transmission assembly;
and the third servo rotary power element is connected with the rotary shaft through the second synchronous belt transmission assembly so as to drive the positioning die to rotate relative to the revolution plate.
5. The flat grinding device according to claim 4, wherein the first servo rotary power element, the second servo rotary power element, and the third servo rotary power element are all servo motors or direct drive motors equipped with DDR encoders.
6. The apparatus of claim 1, wherein the conveyance mechanism comprises a first rotary drive member and a plurality of conveyance assemblies, the first rotary drive member being coupled to the plurality of conveyance assemblies, the first rotary drive member being capable of driving the plurality of conveyance assemblies to convey the glass in a first direction;
the glass clamping mechanism comprises a supporting base, a stopping component and a clamping component;
the stop assembly is arranged at one end of the support base along a first direction;
the clamping assembly comprises two clamping components and a first driving component connected with the two clamping components, the two clamping components are arranged along a second direction, and a positioning space is defined by the two clamping components and the stopping assembly;
the first driving member can drive the two clamping members to move towards each other so as to enable the positioning space to clamp the glass to be processed and can drive the two clamping members to move back and forth so as to enable the positioning space to loosen the glass to be processed;
the supporting base is arranged at the bottom of the conveying assemblies, a gap is formed between every two adjacent conveying assemblies, and the stop assembly and the two clamping members of the glass clamping mechanism penetrate through the gap and extend to the top of the conveying assemblies.
7. The flat grinding device according to claim 6, wherein the transmission assembly includes a driven gear, a driven rotating shaft having an axis extending in the second direction, and a plurality of conveying wheels coaxially provided on the driven rotating shaft, the driven gear being coaxially provided on an end portion of the driven rotating shaft;
the conveying assemblies are sequentially arranged along a first direction, and the gaps are formed between the adjacent conveying assemblies;
the first rotary driving component comprises a second rotary power element, a driving rotating shaft and a plurality of driving gears, the axis of the driving rotating shaft extends along a first direction, the driving gears are coaxially arranged on the driving rotating shaft, the driving gears are meshed with the driven gears of the conveying assemblies in a one-to-one correspondence mode, and the second rotary power element can drive the driven rotating shaft to rotate so as to enable all the conveying wheels to synchronously rotate;
the conveying assembly further comprises separating parts, each conveying assembly is provided with two conveying wheels in the middle, the separating conveying wheels are provided with the separating parts, and the glass clamping mechanism is arranged on one separating conveying wheel and deviates from the other separating conveying wheel.
8. The flat grinding device according to claim 6, wherein the first drive member comprises a first rotary power element, a first synchronous belt drive assembly, a slide rail and two sliders;
the two clamping components are respectively arranged on the two sliding blocks, the sliding rail extends along the first direction, and both the two sliding blocks can be slidably arranged on the sliding rail;
the two sliding blocks are connected with a synchronous belt of the first synchronous belt transmission assembly, and the two sliding blocks divide the synchronous belt into two sections;
the first rotating power element can drive the synchronous belt of the first synchronous belt transmission assembly to rotate forwards or reversely, so that the two sliding blocks drive the two clamping members to move towards or away from each other.
9. The flat grinding device according to claim 6, wherein the stop assembly includes a first linear drive member and a stop member;
the first linear driving member can drive the stopping member to lift relative to the supporting base.
10. The flat grinding device according to claim 9, wherein the stop member and the clamping member each comprise a mounting seat and a plurality of stop rods provided to the mounting seat.
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CN202110277703.9A CN112975621A (en) | 2021-03-15 | 2021-03-15 | Flat grinding device |
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CN202110277703.9A CN112975621A (en) | 2021-03-15 | 2021-03-15 | Flat grinding device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116713873A (en) * | 2023-08-10 | 2023-09-08 | 蓝思智能机器人(长沙)有限公司 | Flat grinding processing production line |
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CN205953835U (en) * | 2016-08-09 | 2017-02-15 | 河南天扬光电科技有限公司 | A glass board transport rotary device that is arranged in display glass board course of working |
CN107877284A (en) * | 2016-09-27 | 2018-04-06 | 邱瑛杰 | Full-automatic glass polishing machine |
CN208103350U (en) * | 2018-02-08 | 2018-11-16 | 蓝思智能机器人(长沙)有限公司 | A kind of conveying of glass and positioning device |
CN110039391A (en) * | 2019-05-16 | 2019-07-23 | 江西宇瀚智慧装备科技有限公司 | A kind of multistation clears off equipment automatically |
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GB675830A (en) * | 1950-03-28 | 1952-07-16 | Pilkington Brothers Ltd | Improvements in or relating to apparatus for grinding or polishing flat glass |
CN205953835U (en) * | 2016-08-09 | 2017-02-15 | 河南天扬光电科技有限公司 | A glass board transport rotary device that is arranged in display glass board course of working |
CN107877284A (en) * | 2016-09-27 | 2018-04-06 | 邱瑛杰 | Full-automatic glass polishing machine |
CN208103350U (en) * | 2018-02-08 | 2018-11-16 | 蓝思智能机器人(长沙)有限公司 | A kind of conveying of glass and positioning device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN116713873A (en) * | 2023-08-10 | 2023-09-08 | 蓝思智能机器人(长沙)有限公司 | Flat grinding processing production line |
CN116713873B (en) * | 2023-08-10 | 2023-11-24 | 蓝思智能机器人(长沙)有限公司 | Flat grinding processing production line |
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Application publication date: 20210618 |