CN114274482A - Detection mechanism and wireless gasket post-processing system that charges - Google Patents

Detection mechanism and wireless gasket post-processing system that charges Download PDF

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Publication number
CN114274482A
CN114274482A CN202111598930.8A CN202111598930A CN114274482A CN 114274482 A CN114274482 A CN 114274482A CN 202111598930 A CN202111598930 A CN 202111598930A CN 114274482 A CN114274482 A CN 114274482A
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CN
China
Prior art keywords
detection
positioning
cutting
tray
assembly
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Pending
Application number
CN202111598930.8A
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Chinese (zh)
Inventor
张光宇
吕鹏达
龚燕斌
周帅
张玉蔚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Bozhong Intelligent Robot Co ltd
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Bozhon Precision Industry Technology Co Ltd
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Application filed by Bozhon Precision Industry Technology Co Ltd filed Critical Bozhon Precision Industry Technology Co Ltd
Priority to CN202111598930.8A priority Critical patent/CN114274482A/en
Publication of CN114274482A publication Critical patent/CN114274482A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of detection, and particularly discloses a detection mechanism and a wireless charging gasket post-processing system. Above-mentioned setting can realize the removal of a plurality of check points to satisfy under the unchangeable prerequisite of camera focus, can improve detection efficiency with the clear requirement of shooing of a plurality of check points.

Description

Detection mechanism and wireless gasket post-processing system that charges
Technical Field
The invention relates to the technical field of detection, in particular to a detection mechanism and a wireless charging gasket post-processing system.
Background
With the economic progress and the popularization of factory automation, automatic detection devices become more and more important. Particularly, in the field of electronic product processing, with the rapid increase of the yield of electronic products, higher requirements are put forward on the detection efficiency. In order to improve the processing efficiency of electronic products, in general, a product is photographed by a photographing device, and then a picture is detected, and since the place where a camera is focused can be clearly photographed, the camera needs to be focused.
However, when a plurality of detection points are provided on a product, due to the problem of focusing of the camera, the structure of the plurality of detection points cannot be clearly photographed at the same time, which causes an error in analysis.
Therefore, there is a need to develop a new detection mechanism to solve the above problems.
Disclosure of Invention
The invention aims to provide a detection mechanism and a wireless charging gasket post-processing system, which can realize the movement of a plurality of detection points by rotating a detection disc component so as to meet the requirement of clearly shooting the plurality of detection points on the premise of not changing the focus of a camera.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a detection mechanism which comprises a detection camera assembly, a detection bracket and a detection tray assembly, wherein the detection camera assembly is arranged on a rack, the detection bracket can move between a receiving position and a detection position, the detection tray assembly is rotatably arranged on the detection bracket, a product separated from an injection bridge can be placed on the detection tray assembly when the detection bracket is positioned at the receiving position, and when the detection bracket is positioned at the detection position, one detection point of the product can be shot by the detection camera assembly when the detection tray assembly rotates once.
Preferably, detect the tray subassembly including detecting the dish and detecting tray driving piece, it locates to detect tray driving piece detect the support, it locates to detect the dish detect the output of tray driving piece, it is used for placing to detect the dish the product.
Preferably, the detection mechanism still includes the light filling lamp, the light filling lamp is located detect the support, and is located detect the dish below, it is equipped with a plurality of light traps to detect the dish, a plurality of check points of product are located a plurality of respectively on the light trap.
Preferably, the detection mechanism further comprises a plurality of detection positioning assemblies, each detection positioning assembly comprises a positioning block, each positioning block is slidably arranged on the detection tray, the plurality of detection positioning assemblies are capable of moving between a positioning position and an avoiding position, and the plurality of positioning blocks are capable of positioning the product at the positioning position.
Preferably, the detection positioning assembly further includes a plurality of positioning elastic members, the plurality of positioning elastic members are respectively disposed between the detection plate and the plurality of positioning blocks, and the plurality of positioning elastic members are used for stopping the plurality of positioning blocks at the positioning positions.
Preferably, the locating piece includes the sliding part and locates location portion on the sliding part, the sliding part slides and locates detect the dish, location elastic component locates between sliding part and the detection dish, location portion keeps away from the one end of sliding part is equipped with the chamfer, does not put into when the product, a plurality of location portion the maximum diameter size of the inscribed circle of chamfer is greater than the external diameter size of product, and a plurality of location portion the minimum diameter size of the inscribed circle of chamfer is less than the external diameter size of product.
Preferably, the detection mechanism further comprises a detection fixing component, the detection fixing component comprises a plurality of suction holes, and the suction holes are formed in the detection plate and used for being sucked and placed on the products of the detection plate.
Preferably, detection mechanism still includes spliced pole and two sealing washers, the spliced pole rotate connect in detect the support, the spliced pole is equipped with the first through-hole and the second through-hole of mutual intercommunication, first through-hole is located inside the spliced pole, and follows the axis setting of spliced pole, the second through-hole link up the lateral wall of first through-hole, first through-hole is kept away from the one end intercommunication of second through-hole inhale the hole, the second through-hole is kept away from the outside air supply of one end intercommunication of first through-hole, two the sealing washer is all located the spliced pole with detect between the support, all overlap and locate the spliced pole, and be located respectively the both sides of second through-hole, the one end of spliced pole connect in detect the tray driving piece, detect the dish set firmly in the other end of spliced pole.
Preferably, the detection mechanism further comprises an angle detection assembly, and the angle detection assembly is used for detecting the rotation angle of the detection disc.
In another aspect, the present invention provides a wireless charging pad post-processing system, including the detection mechanism in any of the above aspects.
The invention has the beneficial effects that:
the invention provides a detection mechanism and a wireless charging gasket post-processing system, the detection mechanism comprises a detection camera assembly, a detection bracket and a detection tray assembly, the detection camera assembly is arranged on a rack, the detection bracket can move between a receiving position and a detection position, the detection tray assembly is rotatably arranged on the detection bracket, when the detection bracket is positioned at the receiving position, a product separated from an injection bridge can be placed on the detection tray assembly, when the detection bracket is positioned at the detection position, each time the detection tray assembly rotates, one detection point of the product is positioned at the focus position of the detection camera assembly, and can be shot by the detection camera assembly. Above-mentioned setting can realize the removal of a plurality of check points to satisfy under the unchangeable prerequisite of camera focus, can improve detection efficiency with the clear requirement of shooing of a plurality of check points.
Drawings
FIG. 1 is a schematic diagram of a wireless charging pad post-processing system according to an embodiment of the invention;
FIG. 2 is a schematic diagram of an internal structure of a wireless charging gasket post-processing system according to an embodiment of the invention;
FIG. 3 is a schematic diagram illustrating an internal top view of a wireless charging gasket post-processing system according to an embodiment of the present invention;
FIG. 4 is a schematic view of an injection molding assembly according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a double-station loading and unloading mechanism in the embodiment of the present invention;
FIG. 6 is a schematic view of a take-off assembly according to an embodiment of the present disclosure;
FIG. 7 is a first schematic view of a portion of a material extracting assembly according to an embodiment of the present disclosure;
FIG. 8 is a second schematic view of a portion of a material extracting assembly according to an embodiment of the present disclosure;
FIG. 9 is a schematic structural diagram of a non-cutting mechanism in an embodiment of the present invention;
FIG. 10 is a first schematic view of an internal structure of the cutting mechanism according to the embodiment of the present invention;
FIG. 11 is a second schematic view illustrating an internal structure of the cutting mechanism according to the embodiment of the present invention;
fig. 12 is a first cross-sectional structure diagram of a cutting mechanism according to an embodiment of the present invention;
fig. 13 is a second sectional view of the cutting mechanism in the embodiment of the present invention;
fig. 14 is a schematic structural view of a cutting blade according to an embodiment of the present invention;
FIG. 15 is a schematic view of the waste assembly of the embodiment of the present invention;
FIG. 16 is a schematic structural diagram of a detecting mechanism according to an embodiment of the present invention;
FIG. 17 is a schematic structural diagram of a test tray according to an embodiment of the present invention;
FIG. 18 is a schematic structural diagram of a test tray assembly in an embodiment of the present invention;
FIG. 19 is a cross-sectional view of an inspection tray assembly according to an embodiment of the present invention;
FIG. 20 is a schematic view of a first grasping element according to an embodiment of the present invention;
FIG. 21 is a first schematic structural view of a raw material positioning assembly according to an embodiment of the present invention;
FIG. 22 is a second schematic structural view of a raw material positioning assembly according to an embodiment of the present invention;
fig. 23 is a schematic structural diagram of a second grasping element according to an embodiment of the present invention.
In the figure:
100. a material tray; 200. an injection molding assembly; 201. producing a product; 202. injection molding the bridge frame; 2021. a glue opening column; 300. a display screen; 400. an alarm;
1. a double-station loading and unloading mechanism;
11. a material taking frame; 111. a first load bearing driving member; 112. a first bearing block; 113. a first bearing seat; 114. a support member; 115. a height limit switch;
12. a material receiving frame;
13. a material taking assembly; 131. a first transfer assembly; 1311. a first transfer plate; 1312. a first suction cup fixing member; 13121. a sucker fixing block; 13122. a sucker fixing rod; 13123. a suction cup slider; 1313. a first suction nozzle; 1314. a contour block; 1315. a transverse limiting rod; 1316. a transverse limit driving member; 1317. transversely pressing blocks; 1318. a transverse elastic member;
132. a second transfer assembly;
133. a material taking sliding table; 134. a slipway drive assembly; 135. taking a material lifting plate; 136. a material taking driving member; 137. taking a material screw rod; 138. taking a material nut; 139. a high-level plate;
2. a cutting mechanism; 21. cutting a pressing plate; 211. cutting the board sliding column; 22. cutting knife; 221. flanging; 222. a cutting section; 23. a first ballast member; 231. a first upper carrier plate; 232. a first lower carrier plate; 233. a first ballast mold; 234. a first cut elastic member; 24. cutting the transport disc; 25. a first fixing plate; 251. a second fixing plate; 252. a guide member; 26. positioning a pin; 27. a second ballast member; 2701. a second ballast head; 2702. a second ballast cap; 271. a second cut elastic; 28. a waste discharge assembly; 281. waste discharge pressing plates; 282. a waste discharge elastic member; 283. a waste discharge power part; 284. a waste discharge finished product grabbing component; 2841. a clamping jaw cylinder; 2842. a clamping block; 285. a waste disposal ballast part; 29. a cutting drive assembly; 291. a third cutting elastic piece;
3. a detection mechanism; 31. detecting a camera component; 32. detecting the bracket; 33. detecting the tray assembly; 331. detecting a disc; 3311. a light-transmitting hole; 3312. sucking holes; 332. detecting a tray driving member; 34. a light supplement lamp; 35. detecting a positioning component; 351. positioning blocks; 3511. a sliding part; 3512. a positioning part; 352. positioning the elastic member; 353. positioning a cover plate; 36. connecting columns; 361. a first through hole; 362. a second through hole; 37. a seal ring; 38. a universal coupling; 39. an angle detection assembly;
4. a raw material positioning assembly; 41. positioning the housing; 411. a limiting channel; 42. positioning the sliding block; 421. a positioning bar; 43. a limiting elastic part; 44. a lifting cylinder;
5. a first grasping assembly; 51. a raw material gripper assembly; 511. a raw material connecting piece; 512. a raw material sucker; 513. a raw material elastic member; 52. a finished product gripper assembly;
6. a second grasping assembly; 61. grabbing an adjusting bracket; 62. a width adjustment plate; 63. a length adjustment plate; 64. a width plate; 65. mounting a rod;
7. and a frame.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Where the terms "first position" and "second position" are two different positions, and where a first feature is "over", "above" and "on" a second feature, it is intended that the first feature is directly over and obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
As shown in fig. 1 to 23, the present embodiment provides a wireless charging gasket post-processing system, which includes a double-station loading and unloading mechanism 1, a cutting mechanism 2, a detection mechanism 3, and a first grabbing component 5. The double-station loading and unloading mechanism 1 is used for supplying a material tray 100 containing an injection molding assembly 200 and recycling the material tray 100 which uses up the injection molding assembly 200, and the injection molding assembly 200 comprises a product 201 and an injection molding bridge 202 which are connected with each other; the cutting mechanism 2 is used for cutting and separating the product 201 and the injection bridge 202 at the joint; the detection mechanism 3 is used for detecting the product 201 separated from the injection bridge 202. The first grabbing assembly 5 comprises a raw material grabbing assembly 51 and a finished product grabbing assembly 52, and the first grabbing assembly 5 is provided with a material taking position and a material placing position; when the first grabbing component 5 is located at the material taking position, the raw material grabbing component 51 grabs the injection molding component 200 from the double-station loading and unloading mechanism 1; the finished gripper assembly 52 grips the product 201 from the cutting mechanism 2; when the first gripping assembly 5 is located at the discharging position, the raw material gripper assembly 51 places the injection molding assembly 200 on the cutting mechanism 2, and the finished product gripper assembly 52 places the product 201 on the detection mechanism 3.
In this embodiment, above-mentioned setting can realize the feed of product 201, cut and detect the process, has improved cutting efficiency and the yield to injection moulding subassembly 200, and through the first rational layout who snatchs subassembly 5 and each mechanism position, has realized that one snatchs the subassembly and can snatch injection moulding subassembly 200 and product 201 on the different stations simultaneously, has improved aftertreatment efficiency, reduces and shifts the cost.
Regarding the structure of the double-station loading and unloading mechanism 1, in this embodiment, specifically, the double-station loading and unloading mechanism 1 includes a material taking frame 11, a material receiving frame 12 and a material taking assembly 13, wherein the material taking frame 11 is used for stacking a plurality of material trays 100 with injection molding assemblies 200; the material receiving frame 12 is used for stacking and placing a plurality of empty material trays 100, and a material loading position is arranged between the material receiving frame 12 and the material taking frame 11. The material taking component 13 comprises a first transfer component 131 and a second transfer component 132, the material taking component 13 is provided with a first position and a second position, when the material taking component 13 is located at the first position, the first transfer component 131 can take out the material tray 100 in the material taking frame 11, the second transfer component 132 can take out the material tray 100 located at the material loading position, when the material taking component 13 is located at the second position, the first transfer component 131 can place the material tray 100 at the material loading position, and the second transfer component 132 can place the material tray 100 at the material receiving frame 12.
With the help of the arrangement, the material tray 100 with the injection molding assembly 200 can be transferred to the upper material level from the material taking frame 11 so as to supply the injection molding assembly 200, the material tray 100 with the injection molding assembly 200 taken away can be transferred to the material receiving frame 12, the process can be realized by the movement of the same material taking assembly 13 between two positions, compared with the arrangement of the structures of two mechanical arms, the number of the material taking assemblies 13 is saved, and the cost is saved. And the failure rate is low, even if the failure occurs, the maintenance is convenient, and accidents such as collision and the like can not occur.
Specifically, the material taking frame 11 includes a first bearing component, the frame 7 is provided with a material taking channel, the frame 7 is provided with the first bearing component, an output end of the first bearing component has a bearing position and a contraction position, the output end of the first bearing component can bear the material disc 100 when located at the bearing position, and when the first bearing component is located at the contraction position, the material disc 100 can fall into the material taking channel. With the help of the arrangement of the structure, the tray 100 is supported and released, so that the tray 100 can be taken out from the lower part, and the space utilization rate of the system is improved. In this embodiment, the first carrier assembly is used to carry the tray 100 with the injection molding assemblies 200.
Regarding the first bearing assembly, in this embodiment, specifically, the first bearing assembly includes a first bearing driving member 111, a first bearing block 112 and a first bearing seat 113, the first bearing seat 113 is provided with a first bearing hole, the first bearing seat 113 is fixed to the frame 7, the first bearing driving member 111 is fixed to the first bearing seat 113, and the first bearing block 112 is slidably disposed in the first bearing hole and connected to the output end of the first bearing driving member 111. The arrangement is such that when the first bearing block 112 is extended, it can bear the tray, and when the first bearing hole is contracted, the tray can automatically fall down.
Further, the material taking frame 11 includes a plurality of supporting members 114, the plurality of supporting members 114 are disposed on the frame 7 and surround the material taking channel, and the material tray 100 is disposed in the plurality of supporting members 114. Above-mentioned setting has realized the location to charging tray 100 circumference, avoids in the course of the work, because reasons such as vibration lead to the charging tray 100 that piles up empting, has improved the security of work. Preferably, the supporting members 114 are angle irons, the tray 100 is rectangular, and four angle irons are respectively disposed at four corners of the tray 100.
The material receiving frame 12 comprises a second bearing component, the second bearing component is used for bearing the material tray 100 without the injection molding component 200, the structure of the second bearing component is substantially the same as that of the first bearing component, the difference is that the second bearing component is further provided with a height limit switch 115, the height limit switch 115 is arranged at the upper end of a support part 114 in the material receiving frame 12, when the number of the material trays 100 on the second bearing component exceeds a preset value, the height limit switch 115 can be triggered, the height limit switch 115 sends a feedback signal to a controller, and the controller gives an alarm prompt to a worker through an alarm 400. Alternatively, the height limit switch 115 may be an electro-optical limit switch. In this embodiment, optionally, the first carrier assembly is also provided with a height limit switch 115, the height limit switch 115 is arranged at the lower end of the support member 114 of the material taking frame 11, when the number of the material trays 100 is less than the preset value, the height limit switch 115 of the first carrier assembly is triggered, and an alarm prompt is given to the worker through the controller and the alarm 400.
Preferably, the material taking assembly 13 further comprises a material taking sliding table 133 and a sliding table driving assembly 134, the material taking sliding table 133 is slidably disposed on the frame 7, the sliding table driving assembly 134 is disposed on the frame 7, an output end of the sliding table driving assembly 134 is connected with the material taking sliding table 133, and the first transfer assembly 131 and the second transfer assembly 132 are disposed on the material taking sliding table 133. Optionally, the material taking sliding table 133 is provided with a sliding block, the rack 7 is provided with a sliding rail, and the sliding block slides on the sliding rail. Slip table drive assembly 134 includes slip table driving piece, slip table lead screw and slip table nut, and the frame 7 is located in the rotation of slip table lead screw, slip table nut rigid coupling in get material slip table 133 and with slip table lead screw thread fit, the slip table driving piece sets firmly in frame 7, and the output of slip table driving piece is connected in the one end of slip table lead screw, optionally, the slip table driving piece can be servo motor or cylinder. By means of the sliding arrangement of the material taking sliding table 133, the material trays 100 are stably transferred in the same direction. Of course, in other embodiments in this embodiment, the material taking sliding table 133 may also be rotatably disposed on the frame 7 to adapt to layouts of the frame 7 and the cutting mechanism 2 and the detecting mechanism 3 with different structures, specifically, the sliding table rotary driving member is disposed on the frame 7, and the material taking sliding table 133 is connected to an output end of the sliding table rotary driving member, which is vertically disposed.
Regarding the lifting of first transfer subassembly 131 and second transfer subassembly 132, in this embodiment, optionally, it still includes two material taking lifting drive subassemblies to get material subassembly 13, and two material taking lifting drive subassemblies are located and are got material slip table 133, and first transfer subassembly 131 and second transfer subassembly 132 are connected respectively in two output ends of getting material lifting drive subassembly, and two material taking lifting drive subassemblies are used for driving first transfer subassembly 131 and second transfer subassembly 132 respectively and go up and down. This setting can realize the separate control of first transfer unit 131 and second transfer unit 132, can adapt to the high demand that the charging tray 100 is different in different stations department, and is favorable to improving the efficiency of fetching tray 100 and blowing tray 100.
In other embodiments, when the material taking frame 11 takes the material tray 100, the material receiving frame 12 discharges the material tray 100, and the material loading frame 100 has the same height, a sliding table lifting member may be further provided, the sliding table lifting member is disposed on the frame 7, and the output end of the sliding table lifting member is connected to the material taking sliding table 133 to drive the material taking sliding table 133 to lift.
The material taking lifting driving assembly specifically comprises a material taking lifting plate 135, a material taking driving piece 136, a material taking screw rod 137 and a material taking nut 138, the material taking screw rod 137 is rotatably arranged on the rack 7, the material taking nut 138 is fixed on the material taking lifting plate 135 and is in threaded fit with the material taking screw rod 137, and the material taking lifting plate 135 is slidably arranged on the rack 7; get material lifter plate 135 and be fixed in first transfer subassembly 131 below through getting the material connecting rod, get material driving piece 136 and be fixed in frame 7 and get the output of material driving piece 136 and get material lead screw 137 transmission and connect. This setting can realize getting the lifting control of material lifter plate 135, and then realizes getting the lifting control of material lead screw 137 and getting the cooperation of material nut 138 to first transfer subassembly 131 for power transmission is stable. The take-off drive 136 may be selected to be a servo motor.
Further, get material lift drive assembly and still include high-position board 139, high-position board 139 is fixed in frame 7 through getting material lift slide rail, gets material lift board 135 and slides and locate and get material lift slide rail, preferably, gets material lift board 135 and gets and be equipped with the slide bearing between the material lift slide rail. The two ends of the material taking screw rod 137 are respectively and rotatably arranged on the rack 7 and the high-level plate 139, the material taking driving piece 136 is arranged on the rack 7, the output end of the material taking driving piece 136 faces downwards, the output shaft of the material taking driving piece 136 is parallel to the material taking screw rod 137, the material taking driving piece 136 is in transmission connection with the material taking screw rod 137 through a belt, and the belt can be a toothed belt. Preferably, the material taking driving member 136 is located between the frame 7 and the elevated plate 139, and optionally, the material taking lifting plate 135 and the elevated plate 139 are both provided with an avoiding groove to avoid the material taking driving member 136. This setting has avoided getting material driving piece 136 extra occupation space, has improved space utilization.
In this embodiment, the first transfer assembly 131 includes a first transfer plate 1311 and a first suction cup assembly, and the first transfer plate 1311 is fixed above the material taking lifting plate 135 through a material taking connecting rod; the first chuck assembly is provided to the first transfer plate 1311. The above arrangement can realize the adsorption and fixation of the charging tray 100, and the working stability is improved.
Specifically, the first transfer plate 1311 is provided with through holes penetrating through both side plate surfaces thereof, the first suction plate assembly includes a first suction plate fixing member 1312 and a first suction nozzle 1313, the first suction plate fixing member 1312 is fixed to the lower plate surface of the first transfer plate 1311, the first suction nozzle 1313 is fixed to the first suction plate fixing member 1312, and a suction surface of the first suction nozzle 1313 and an upper plate surface of the first transfer plate 1311 are coplanar. Preferably, the first suction nozzle 1313 is made of rubber, and a suction surface thereof is coplanar with the upper surface of the first transfer plate 1311 when the tray 100 is sucked. The arrangement can realize the adsorption of the material tray 100 on one hand; on the other hand, the tray 100 can be supported by the first transfer plate 1311 to avoid crushing the first suction nozzle 1313. Optionally, the first suction cup fixing member 1312 includes a suction cup fixing block 13121, a suction cup fixing rod 13122 and a suction cup sliding block 13123, the suction cup fixing block 13121 is provided with a strip hole, a fixing bolt passes through the strip hole to fix the suction cup fixing block 13121 to the first transfer plate 1311, the suction cup fixing rod 13122 is provided on the suction cup fixing block 13121, and the suction cup sliding block 13123 is provided on the suction cup fixing rod 13122 in a position adjustable manner. The extending direction of the strip-shaped holes is perpendicular to the length direction of the suction cup fixing rod 13122. Specifically, the suction cup sliding block 13123 is provided with a sliding hole and a cutting slit penetrating through the sliding hole, the suction cup sliding block 13123 is provided with a unthreaded hole on one side of two sides of the cutting slit, a threaded hole is formed in the other side of the cutting slit, the suction cup fixing rod 13122 is sleeved with the sliding block, a fixing beam bolt penetrates through the unthreaded hole and is in threaded connection with the threaded hole, the cutting slit is squeezed to narrow, the suction cup sliding block 13123 is fixed to the suction cup fixing rod 13122, and when the fixing beam bolt is loosened, the suction cup sliding block 13123 can slide on the suction cup fixing rod 13122. The first suction nozzle 1313 is fixed to the suction cup slider 13123. In this embodiment, this arrangement enables the position of the first nozzle 1313 to be adjusted to suit the configuration of the bottom of different trays 100.
Optionally, the first transfer assembly 131 further comprises a contour block 1314, and the contour block 1314 is arranged on the upper surface of the first transfer plate 1311 and is used for matching with the bottom structure of the tray 100. Specifically, the bottom surface of the tray 100 is provided with a cylindrical protrusion, and the copying block 1314 is provided with a circular groove, and the cylindrical protrusion can be inserted into the circular groove. Optionally, the number of contour blocks 1314 is provided with four, one at each of the four corners of first transfer plate 1311.
Preferably, the first transfer assembly 131 further includes two sets of oppositely disposed lateral limiting assemblies for limiting the lateral position of the tray 100. Optionally, the connecting line of the two sets of transverse limiting assemblies is parallel to the direction from the first position to the second position of the first transfer assembly 131, and by means of the arrangement of the transverse limiting assemblies, transverse limiting of the tray 100, namely limiting in the width direction of the rack 7, can be realized, so that the offset of the tray 100 in the process of moving the first transfer assembly 131 to the position is avoided. Specifically, the lateral limiting assembly comprises a lateral limiting rod 1315 and a lateral limiting driving member 1316, the lateral limiting rod 1315 is transversely slidably disposed on the first transfer plate 1311, the lateral limiting driving member 1316 is fixed on the first transfer plate 1311, and an output end of the lateral limiting driving member 1316 is connected to the lateral limiting rod 1315. Alternatively, the lateral limit driver 1316 may be a pneumatic cylinder.
Further, the lateral limiting component further comprises a lateral pressing block 1317, the lateral pressing block 1317 is connected to the lateral limiting rod 1315 through a contour screw, a lateral elastic member 1318 is arranged between the lateral pressing block 1317 and the lateral limiting rod 1315, and the lateral elastic member 1318 can be selected as a spring. Specifically, the equal-height screw passes through the unthreaded hole on the transverse limiting rod 1315 and then is screwed with the transverse pressing block 1317, and the two transverse pressing blocks 1317 are arranged oppositely. This arrangement makes the contact between the lateral pressing block 1317 and the tray 100 flexible, and avoids the excessive movement stroke of the output end of the lateral limiting driving member 1316, which results in the tray 100 being broken by the clamp.
In other embodiments of this embodiment, one of the two sets of lateral limiting assemblies is a fixed limiting plate structure, the fixed limiting plate is fixed on the first transfer plate 1311, and the lateral pressing block 1317 and the fixed limiting plate in the lateral limiting assembly are used for clamping the tray 100.
In this embodiment, the second transferring assembly 132 and the first transferring assembly 131 have the same structure, and therefore, the description thereof is omitted.
Optionally, the loading position is disposed between the material taking frame 11 and the material receiving frame 12, a third bearing assembly is disposed at the loading position, the third bearing assembly includes a second bearing driving member, a second bearing block and a second bearing seat, the second bearing seat is fixed to the frame 7, the second bearing driving member is fixed to the second bearing seat, and the second bearing block is slidably disposed on the second bearing seat and connected to an output end of the second bearing driving member.
When the product 201 and the injection-molded bridge 202 are cut off, the injection-molded bridge 202 moves, and then the cutting knife 22 is not cut at the joint of the product 201 and the injection-molded bridge 202, after the cutting is completed, some products 201 are cut off, and some products 201 are provided with parts of the injection-molded bridge 202, so that the products 201 cannot be used, and are further determined as waste products.
In order to avoid the above situation, in the present embodiment, regarding the structure of the cutting mechanism 2, specifically, the cutting mechanism 2 includes a cutting platen 21, a cutting blade 22, a first pressing and carrying member 23, a cutting driving member 29, and a cutting transport disk 24, the cutting transport disk 24 is provided with a cutting slider, the cutting slider is slidably disposed on a cutting guide rail fixed on the frame 7, a transport disk driving member is disposed on the frame 7, and the output end is connected with a cutting transport disc 24, the cutting transport disc 24 is used for bearing and transferring the injection molding assembly 200 or the product 201, a cutting driving assembly 29 is arranged on the frame 7, a cutting press plate 21 is connected with the output end of the cutting driving assembly 29, a first pressing and carrying piece 23 is arranged on the cutting press plate 21 in a sliding way, and is used for ballast product 201, and cuts the sword 22 and locate and cut the clamp plate 21, and is used for cutting product 201 and the crane span structure 202 that moulds plastics open, cuts drive assembly 29 and includes cutting the cylinder, is used for driving to cut the clamp plate 21 and is close to the subassembly 200 that moulds plastics. This setting can cut off the separation with product 201 and the crane span structure 202 of moulding plastics to under the effect of first pressure carrier 23, avoid cutting the process and position shift appears, cut sword 22 and can cut at the junction of product 201 and the crane span structure 202 of moulding plastics, and the incision is neat, has improved the success rate that cuts.
Preferably, in an initial state, the position of the first pressing and carrying member 23 is lower than the position of the cutting knife 22, during the downward movement of the cutting press plate 21, the first pressing and carrying member 23 firstly presses the product 201, the cutting press plate 21 continues to move downward, the first pressing and carrying member 23 remains stationary, and the product 201 and the injection bridge 202 are cut off after the cutting knife 22. This setting can make when cutting knife 22 cuts off product 201 and injection moulding crane span structure 202, product 201 has been compressed tightly, is difficult for appearing the position skew at the cutting-off process.
Optionally, the cutting mechanisms 2 are provided with two groups, the raw material gripper assembly 51 and the finished product gripper assembly 52 can grip two groups of injection molding assemblies 200 or two groups of products 201, and the two groups of cutting mechanisms 2 share one group of cutting guide rails, so that the structure is simplified, and the cost is saved. In this embodiment, each group of cutting mechanisms 2 can cut three injection molding assemblies 200 at a time.
In this embodiment, optionally, the cutting mechanism 2 further includes a first cutting elastic member 234, and the first cutting elastic member 234 is disposed between the cutting platen 21 and the first pressing and carrying member 23, and is used for enabling the first pressing and carrying member 23 to press the product 201. This arrangement further improves the pressing force on the product 201, further improving the cutting effect. When the first cutting elastic member 234 is not provided, the first ballast member 23 ballasts the product 201 by its own weight.
Regarding the arrangement of the first cutting elastic member 234, in this embodiment, optionally, the cutting mechanism 2 further includes a first fixing plate 25 and a plurality of equal-height screws, the first fixing plate 25 is connected to the cutting pressing plate 21, the cutting pressing plate 21 is provided with equal-height nut avoiding holes, and the inner diameter of the equal-height nut avoiding holes is larger than the outer diameter of the nuts of the equal-height screws; the first fixing plate 25 is provided with a plurality of first light holes penetrating through two end faces thereof, the equal-height screws penetrate through the first light holes and then are screwed in the screw holes of the first pressing and carrying piece 23, the first cutting elastic piece 234 comprises springs which are sleeved on the equal-height screws, and two ends of the springs are respectively abutted against the first fixing plate 25 and the first pressing and carrying piece 23. This setting has optimized the connection structure of first pressure carrier 23 for the compact structure of cutting mechanism 2, occupation space is little, and when first pressure carrier 23 supported the pressure injection bridge 202 back, equal-height screw passed equal-height nut dodge hole.
Further, the cutting mechanism 2 further includes a second fixing plate 251, the second fixing plate 251 is fixed to the cutting pressing plate 21, the first fixing plate 25 is fixed to the lower end face of the second fixing plate 251, the second fixing plate 251 is provided with a plurality of second unthreaded holes, the number of the second unthreaded holes is the same as that of the first unthreaded holes, the second unthreaded holes and the first unthreaded holes are arranged in a one-to-one correspondence manner, the outer diameter of the spring is smaller than the inner diameter of the first unthreaded holes and larger than that of the second unthreaded holes, the spring portion is located in the first unthreaded holes, and two ends of the spring abut against the second fixing plate 251 and the first pressing and carrying piece 23 respectively. The first cutting elastic piece 234 is partially positioned in the first light hole, so that the first cutting elastic piece 234 can be protected from being impacted by foreign objects; on the other hand, the length of the first cut elastic member 234 is extended so that the first cut elastic member 234 is still within the elastic deformation range before the first ballast member 23 abuts the first fixing plate 25.
Preferably, the second unthreaded hole is a stepped hole, the inner diameter of the hole with the larger inner diameter in the second unthreaded hole is larger than the outer diameter of the nut of the equal-height screw, and the inner diameter of the hole with the smaller inner diameter in the second unthreaded hole is smaller than the outer diameter of the nut of the equal-height screw and smaller than the outer diameter of the first cutting elastic member 234. This arrangement allows one end of the spring to abut against the lower end surface of the second fixing plate 251, so that the first fixing plate 25, the second fixing plate 251, the first pressing member 23, and the first cutting elastic member 234 are connected by the equal-height screws to form an integral unit, and the four units are connected to the cutting pressing plate 21 as an integral unit after connection, thereby facilitating assembly.
In order to adapt to the structure of the circular product 201, regarding the position of the cutting knife 22, in this embodiment, optionally, the first fixing plate 25 is provided with a first cutting channel penetrating through two end faces thereof, the first ballast 23 is provided with a second cutting channel penetrating through two end faces thereof, the first cutting channel and the second cutting channel are concentrically arranged, and the cutting knife 22 is arranged in the first cutting channel and the second cutting channel and can slide relative to the first ballast 23. This arrangement allows the injection molded bridge 202 and the ring-shaped product 201 to be cut after the cutting blade 22 is cut.
In order to fix the cutting blade 22, a hole needs to be formed in the cutting blade 22, since the material of the cutting blade 22 is hard, the cost of the subsequent processing process is high, and the overall strength of the cutting blade 22 is reduced by forming the hole. In this embodiment, preferably, an avoiding groove is formed at an end of the first fixing plate 25 close to the second fixing plate 251, the avoiding groove and the second fixing plate 251 enclose an installation cavity, a cutter flange 221 is formed at an end of the cutting cutter 22 away from the cutting edge, and the cutter flange 221 is disposed in the avoiding groove. This setting has avoided traditional trompil processing to cutting knife 22, has improved the intensity of cutting knife 22, and direct will cut knife 22 and place and can accomplish the assembly that cuts knife 22 between first fixed plate 25 and second fixed plate 251, has improved the installation effectiveness who cuts knife 22, pushes down through second fixed plate 251 and cuts knife 22, lifts on through first fixed plate 25 and cuts knife 22, and then has realized pushing down and lifting up the drive action that cuts knife 22.
In addition, the arrangement also enables the first fixing plate 25, the second fixing plate 251 and the cutting blade 22 to form an integral structure, thereby being convenient for assembly.
Optionally, the cutting mechanism 2 further includes a guide 252, the outer contour of the blade flange 221 of the cutting blade 22 is circular, the mounting cavity is annular, and the guide 252 is disposed between the first fixing plate 25 and the cutting blade 22. This arrangement avoids rotation of the cutting blade 22 and hence misalignment between the cutting portion 222 and the branch bridge, resulting in improved cutting accuracy.
Specifically, the guide 252 includes a guide bar, one end of the guide bar is provided with a fixing block, the outer side wall of the cutting knife 22 is provided with a directional chute, the inner side wall of the first fixing plate 25 is provided with a fixed chute, the fixing block is arranged in the avoiding groove, the guide bar is limited in the fixed chute, and the cutting knife 22 slides along the guide bar through the directional chute. This setting makes the installation of gib block comparatively simple, and then has improved the installation effectiveness of gib block. In addition, because the guide member 252 is a wearing part, the guide member 252 is separated from the cutting blade 22 and the first fixing plate 25, so that the guide strip is convenient to replace, and the maintenance cost is reduced.
Optionally, the first ballast 23 comprises a first upper carrier plate 231, a first lower carrier plate 232 and a first ballast mould 233; the first lower carrier plate 232 is provided with an avoiding part, one end of the first ballast mold 233 is provided with an upper mold of the injection molding bridge frame 202, the cutting transport tray 24 is provided with a lower mold of the injection molding bridge frame 202, the other end of the first ballast mold 233 is provided with a pressing mold flanging, the outline of the pressing mold flanging of the first ballast mold 233 is non-circular, the first upper carrier plate 231 and the first lower carrier plate 232 are in threaded connection and then are enclosed into an installation cavity, and the pressing mold flanging of the first ballast mold 233 is installed in the installation cavity. In this embodiment, the equal-height screws pass through the first upper carrier 231 and are screwed to the first lower carrier 232. This setting has realized the components of a whole that can function independently production of first ballast mould 233, reduces the production degree of difficulty.
In this embodiment, the cutting mechanism 2 further includes a positioning pin 26, the positioning pin 26 passes through the positioning step hole of the first fixing plate 25, the first upper positioning hole of the first upper carrier 231 and the first lower positioning hole of the first lower carrier 232 and then passes through the first lower carrier 232, and the part passing through the first lower carrier 232 can be inserted into the positioning groove on the cutting transporting tray 24. The larger of the positioning step holes has an inner diameter that is greater in size than the outer diameter of the stop end of the positioning pin 26. This arrangement allows the positioning pin 26 to abut against the lower end surface of the second fixing plate 251, and allows the first fixing plate 25, the second fixing plate 251 and the positioning pin 26 to be connected as a single unit, thereby facilitating the installation of the positioning pin 26.
Preferably, the cutting mechanism 2 further comprises a sliding sleeve, one end of the sliding sleeve is provided with a fixed flange, the first lower positioning hole is a stepped hole, the fixed flange is located in a larger hole in the first lower positioning hole, and the positioning pin 26 penetrates through the sliding sleeve. The sliding sleeve, the first upper carrier 231 and the first lower carrier 232 are connected into a whole by the arrangement, and the sliding sleeve is convenient to install. Wherein the sliding sleeve structure is not shown in the figure.
The injection-molded bridge 202 comprises a plurality of branch bridges, the product 201 is connected with each branch bridge, and the cutting knife 22 can be an annular cutting edge, but the processing difficulty of the annular cutting edge is higher. Optionally, the cutting end of the cutting knife 22 is provided with a plurality of cutting portions 222 at intervals around the center of the cutting knife 22, the number of the cutting portions 222 is the same as that of the branch bridges, the cutting portions 222 are arranged in a one-to-one correspondence, and each cutting portion 222 is provided with a cutting edge.
The cutting mechanism 2 further comprises a second pressing and carrying piece 27 and a second cutting elastic piece 271, the second pressing and carrying piece 27 is slidably arranged on the cutting press plate 21, the second cutting elastic piece 271 is arranged between the cutting press plate 21 and the second ballast piece 27, and the second pressing and carrying piece 27 is used for ballasting the injection-molded bridge 202. Specifically, the cutting blade 22 is provided with a third cutting channel penetrating through two end faces of the cutting blade 22, and the second ballast part 27 is slidably disposed inside the third cutting channel of the cutting blade 22, so that the structure of the cutting mechanism 2 is more compact, the occupation of space is reduced, and the material and cost are saved. In addition, when the cutting knife 22 cuts, the product 201 and the injection-molded bridge 202 are ballasted, the product 201 and the injection-molded bridge 202 do not move, and the cutting knife edge is more tidy.
Further, the second ballast part 27 includes a second ballast head 2701 and a second ballast cover 2702, the third cut channel includes a third upper cut channel, a third middle cut channel and a third lower cut channel which are communicated from top to bottom, wherein the third upper cut channel and the third lower cut channel have the same inner diameter and are larger than the inner diameter of the third middle cut channel, the second ballast head 2701 includes a second ballast portion and a second ballast connecting portion, the second ballast portion is disposed at one end of the second ballast connecting portion, the second ballast cover 2702 is connected to the second ballast connecting portion, the outer diameter of the second ballast cover 2702 is the same as the outer diameter of the second ballast portion and is larger than the outer diameter of the second ballast connecting portion, and the inner diameter of the third middle cut channel is smaller than the outer diameter of the second ballast cover 2702 and is larger than the outer diameter of the second ballast connecting portion. Under the action of the second cutting elastic member 271, the second ballast cover 2702 abuts against the boundary between the third upper cutting channel and the third middle cutting channel of the cutting knife 22, so that the upper and lower limit positions of the second ballast member 27 can be limited, and the second ballast member 27 can be driven to move upwards in the upward movement process of the cutting knife 22. The second cutting elastic member 271 is disposed between the second fixing plate 251 and the second ballast head 2701. The second fixing plate 251 moves downward, the second pressing and carrying member 27 is driven to move downward by the second cutting elastic member 271, when the second fixing plate 251 continues to move downward after the bridge frame 202 is ballasted and injection molded, the second pressing and carrying member 27 remains stationary, and the cutting knife 22 continues to move downward to complete the cutting operation.
Optionally, the cutting driving assembly 29 further includes a third cutting elastic member 291, the cutting pressing plate 21 is slidably disposed on the frame 7, and the third cutting elastic member 291 is disposed between the frame 7 and the cutting pressing plate 21 for keeping the cutting pressing plate 21 away from the cutting transporting tray 24. This setting enables the cutting platen 21 to reset automatically, reducing the workload of the cutting drive assembly 29 and reducing energy consumption. Specifically, the third cutting elastic piece 291 comprises a spring, the cutting mechanism 2 further comprises a cutting board sliding column 211 and a fixing ring fixed at one end of the cutting board sliding column 211, the frame 7 is provided with a cutting board sliding groove, the cutting board sliding column 211 penetrates through the cutting board sliding groove and then is connected with the cutting pressing plate 21, the spring sleeve is arranged on the cutting board sliding column 211, and the two ends of the spring sleeve are abutted against the fixing ring and the frame 7.
Preferably, the cutting mechanism 2 further comprises a waste discharge assembly 28, the waste discharge assembly 28 comprises a waste discharge pressing plate 281, a waste discharge pressing carrier 285, a waste discharge elastic member 282, a waste discharge power member 283 and a waste discharge finished product grabbing assembly 284, the waste discharge power member 283 is arranged on the frame 7, the waste discharge pressing plate 281 is arranged at the output end of the waste discharge power member 283, the waste discharge pressing carrier 285 is arranged on the waste discharge pressing plate 281 in a sliding manner and used for ballasting the product 201, and the waste discharge elastic member 282 is arranged between the waste discharge pressing plate 281 and the waste discharge pressing carrier 285 and used for keeping the waste discharge pressing carrier 285 away from the waste discharge pressing plate 281; the waste product grabbing component 284 is arranged on the waste pressing plate 281 and is used for grabbing the injection bridge 202 separated from the product 201. The exhaust power member 283 may be a cylinder. With the arrangement, when the waste pressing plate 281 descends, the waste pressing piece 285 firstly abuts against the product 201 and presses the product 201 to the cutting and transporting disc 24, when the waste pressing plate 281 descends continuously, the waste pressing piece 285 keeps still, the waste finished product grabbing component 284 descends continuously to a position where the waste finished product grabbing component can grab the injection molding bridge 202 and grabs the injection molding bridge 202, the waste pressing plate 281 ascends, the waste pressing piece 285 is separated from the product 201, the cutting and transporting disc 24 carries the product 201 away, and the waste finished product grabbing component 284 discards the injection molding bridge 202.
Regarding the structure of the waste discharge finished product grabbing component 284, in this embodiment, specifically, the waste discharge finished product grabbing component 284 includes a clamping jaw cylinder 2841 and a plurality of clamping blocks 2842, the clamping jaw cylinder 2841 is disposed on the waste discharge pressing plate 281, the plurality of clamping blocks 2842 are respectively disposed on a plurality of output ends of the clamping jaw cylinder 2841, and the clamping jaw cylinder 2841 is used for driving the plurality of clamping blocks 2842 to approach to or separate from each other. The clamping blocks 2842 are provided with three or four. Further, the waste discharging assembly 28 further includes a waste barrel, and the waste barrel is disposed on the rack 7 and located below the waste finished product grabbing assembly 284. The arrangement enables the grabbing and discarding steps of the injection-molded bridge frame 202 to be simple and easy to realize, and improves the discarding speed of the injection-molded bridge frame 202.
Optionally, the waste discharge pressing plate 281 and the waste discharge pressing carrier 285 are connected by an equal-height screw, the waste discharge elastic member 282 includes a spring, the equal-height screw passes through the unthreaded hole on the waste discharge plate and then is screwed on the waste discharge pressing carrier 285, the spring is sleeved on the equal-height screw, and two ends of the spring are respectively abutted against the waste discharge pressing plate 281 and the waste discharge pressing carrier 285.
Optionally, a waste plate elastic member is provided between the waste pressing plate 281 and the frame 7 for keeping the waste pressing plate 281 away from the cutting transport tray 24.
Because the product 201 is provided with a plurality of detection points, usually, a plurality of detection points are shot at a time, and due to the problem of focusing, the structures of the plurality of detection points cannot be shot clearly at the same time, which results in errors in analysis.
Regarding the specific structure of the detection mechanism 3, in this embodiment, optionally, the detection mechanism 3 includes a detection camera assembly 31, a detection bracket 32 and a detection tray assembly 33, the detection camera assembly 31 is disposed on the frame 7, the detection camera assembly 31 includes a camera, and the camera is adjustably fixed on the frame 7. The detection bracket 32 can move between a receiving position and a detection position, the detection tray assembly 33 is rotatably arranged on the detection bracket 32, when the detection bracket 32 is positioned at the receiving position, a product 201 separated from the injection-molded bridge frame 202 can be placed on the detection tray assembly 33, when the detection bracket 32 is positioned at the detection position, each time the detection tray assembly 33 rotates, one detection point on the product 201 is positioned at the focal position of the camera, and the camera in the detection camera assembly 31 can shoot. Wherein, the detection point is the cutting edge of the product 201 and the injection bridge 202. With the help of the above arrangement, the shooting of multiple detection points of the product 201 is realized, and the situation that the detection errors occur due to the fact that multiple detection points are shot simultaneously is avoided.
Regarding the structure of the detection tray assembly 33, in this embodiment, optionally, the detection tray assembly 33 includes a detection tray 331 and a detection tray driving member 332, the detection tray driving member 332 is disposed on the detection bracket 32, the detection tray 331 is disposed at an output end of the detection tray driving member 332, and the detection tray 331 is used for placing the product 201. The detection tray driving member 332 may be a servo motor. This setting can realize detecting the rotation of dish 331, and then drives product 201 and rotate, and product 201 rotates the process, and the check point of product 201 is shot by the camera one by one. Preferably, there are ten inspection points on the product 201, and the inspection tray 331 needs to rotate ten times to complete the inspection of all the inspection points of one product 201.
In order to improve the photographing quality of the camera, in this embodiment, optionally, the detection mechanism 3 further includes a light supplement lamp 34, the light supplement lamp 34 is disposed on the detection support 32 and located below the detection plate 331, the detection plate 331 is provided with a plurality of light holes 3311, and a plurality of detection points of the product 201 are respectively located on the plurality of light holes 3311. Wherein, light inlet 3311 is equipped with ten, and light filling lamp 34 is equipped with one, detects the rotation that dish 331 rotated ten times and accomplished a week, rotates in-process light filling lamp 34 and sees through ten light inlet 3311 respectively and carries out the light filling to ten check points. Preferably, the light supplement lamp 34 has a light emitting area larger than that of the light transmission hole 3311. This setting makes the light in the light-transmitting hole 3311 comparatively even, avoids the check point to appear the shadow.
The detection mechanism 3 comprises a plurality of detection positioning components 35, each detection positioning component 35 comprises a positioning block 351, each positioning block 351 is slidably arranged on the detection tray 331, the positioning blocks 351 of the plurality of detection positioning components 35 can move between the positioning positions and the avoidance positions, and the plurality of positioning blocks 351 can position the product 201 when positioned. This setting can be fixed a position product 201 for product 201 is put at preset position, and the check point of product 201 can coincide with the focus of camera when rotating preset position, has improved the precision of shooing.
As for the driving method of the positioning blocks 351, specifically, the detecting and positioning assembly 35 further includes a plurality of positioning elastic members 352, the plurality of positioning elastic members 352 are respectively disposed between the detecting plate 331 and the plurality of positioning blocks 351, and the plurality of positioning elastic members 352 are used for stopping the plurality of positioning blocks 351 at the positioning positions. The clamping positioning device is simple in structure and can clamp and position the product 201.
Because the product 201 is a circular structure, regarding the way that the positioning blocks 351 are separated from each other, in this embodiment, the positioning block 351 includes a sliding portion 3511 and a positioning portion 3512 provided on the sliding portion 3511, the sliding portion 3511 is slidably provided on the detection tray 331, the positioning elastic member 352 is provided between the sliding portion 3511 and the detection tray 331, one end of the positioning portion 3512 away from the sliding portion 3511 is provided with a chamfer, when the product 201 is not put in, the maximum diameter size of an inscribed circle at the chamfer of the positioning portions 3512 is larger than the outer diameter size of the product 201, and the minimum diameter size of the inscribed circle at the chamfer of the positioning portions 3512 is smaller than the outer diameter size of the product 201. With the above arrangement, during the process of pressing down the product 201, the product abuts against the chamfered part of the positioning part 3512, so that the positioning part 3512 expands outwards, the sliding part 3511 is driven to expand outwards, and the positioning elastic part 352 is compressed and clamped by the plurality of positioning parts 3512 when the product 201 is placed on the upper surface of the detection disc 331.
Of course, in another embodiment, the positioning blocks 351 may be driven by a plurality of servo motors.
Optionally, the detection plate 331 is provided with a positioning sliding groove, the detection positioning assembly 35 further includes a positioning cover plate 353, the positioning cover plate 353 is disposed on the positioning sliding groove and encloses a positioning sliding cavity, the sliding portion 3511 is slidably disposed in the positioning sliding cavity, and the positioning elastic member 352 is also disposed in the positioning sliding cavity.
In this embodiment, preferably, the detecting mechanism 3 includes a detecting fixing component, the detecting fixing component includes a plurality of suction holes 3312, and the suction holes 3312 are disposed on the detecting plate 331, and are used for sucking the product 201 placed on the detecting plate 331. This setting can adsorb fixedly to product 201, avoids the testing process position offset to appear, improves and detects the precision.
Specifically, detection mechanism 3 still includes spliced pole 36 and two sealing washer 37, spliced pole 36 rotates to be connected in detecting support 32, spliced pole 36 is equipped with first through-hole 361 and the second through-hole 362 of mutual intercommunication, inside spliced pole 36 was located to first through-hole 361, and set up along the axis of spliced pole 36, second through-hole 362 link up the lateral wall of first through-hole 361, the one end intercommunication suction hole 3312 of second through-hole 362 is kept away from to first through-hole 361 is first through-hole 361, the one end intercommunication external air supply of first through-hole 361 is kept away from to second through-hole 362, two sealing washer 37 all locate between spliced pole 36 and the detection support 32, spliced pole 36 is all located to two sealing washer 37 covers, and be located the both sides of second through-hole 362 respectively, the one end of spliced pole 36 is connected in detection tray driving piece 332, it sets firmly in the other end of spliced pole 36 to detect dish 331. With the above arrangement, the air pressure can be transmitted to the rotating detection disk 331.
In this embodiment, the detecting mechanism 3 further comprises a universal coupling 38, and the universal coupling 38 is connected between the connecting column 36 and the detecting tray driving member 332. The provision of the universal joint 38 improves the ease of connection of the test tray drive 332 to the attachment post 36.
Further, the detecting mechanism 3 further includes an angle detecting component 39, and the angle detecting component 39 is used for detecting the rotation angle of the detecting plate 331. This setting can realize detecting the detection of dish 331 turned angle, and when detecting tray driving piece 332 control and breaking down, angle detection subassembly 39 detects that detection dish 331 pivoted angle is different with the default, then can send feedback signal to the controller, and then the controller reports to the police through alarm 400, and stops detecting simultaneously. Optionally, the angle detecting component 39 includes a photoelectric sensor and an angle scale, the angle scale is circumferentially provided with ten through holes, the ten through holes and the ten light transmitting holes 3311 are arranged in a one-to-one correspondence, the angle scale is fixed to the connecting column 36, and the photoelectric sensor detects the rotation angle of the angle scale through the position of the detecting through hole.
Optionally, six detection tray assemblies 33 are provided, and are divided into three groups, and the two fill lights 34 in the two detection tray assemblies 33 in each group are located outside the two detection trays 331. With the above arrangement, the light supplement lamps 34 can be prevented from interfering with each other, and therefore, the occurrence of shadows at the detection points can be avoided. In this embodiment, photoelectric sensor and light filling lamp 34 are symmetrical about spliced pole 36, and spliced pole 36 can shelter from light filling lamp 34, avoids influencing photoelectric sensor's sensitivity.
The first grabbing component 5 further comprises a first lifting grabbing frame and a first transverse moving grabbing frame, the first transverse moving grabbing frame is arranged on the rack 7 in a sliding mode along the length direction of the rack 7, the first lifting grabbing frame is arranged on the first transverse moving grabbing frame in a sliding mode along the height direction of the rack 7, the raw material grabbing component 51 and the finished product grabbing component 52 are arranged at two ends of the first lifting grabbing frame respectively along the length direction of the rack 7, and the first lifting grabbing frame and the first transverse moving grabbing frame are driven by the servo motor and the lead screw nut component. Optionally, the height direction of the rack 7 is a vertical direction. Wherein, raw and other materials snatch the subassembly and include raw and other materials support, raw and other materials connecting piece 511, raw and other materials sucking disc 512 and raw and other materials elastic component 513, and raw and other materials support is fixed in first lift and snatchs the frame, and raw and other materials connecting piece 511 slides along vertical direction and locates raw and other materials support, and raw and other materials elastic component 513 is located between raw and other materials support and the raw and other materials connecting piece 511 for make raw and other materials connecting piece 511 keep away from first lift and snatch the frame, and raw and other materials sucking disc 512 is located on raw and other materials connecting piece 511, and raw and other materials sucking disc 512 is used for adsorbing injection moulding crane span structure 202. This setting makes raw and other materials sucking disc 512 can adsorb the crane span structure 202 of moulding plastics, and snatchs a decline process at first lift, and raw and other materials sucking disc 512 can be under the effect of raw and other materials elastic component 513 the crane span structure 202 of moulding plastics of pressure, and then guarantees that the suction nozzle can laminate with the crane span structure 202 of moulding plastics, and avoids moulding plastics the crane span structure 202 and weigh wounded.
In this embodiment, optionally, the structure of the finished gripper assembly 52 is substantially the same as that of the raw material gripper assembly 51, except that the finished gripper assembly 52 includes a finished suction cup for sucking the product 201.
In this embodiment, preferably, the wireless gasket post-processing system that charges further includes raw material positioning element 4 and second grabbing element 6, and second grabbing element 6 is used for shifting injection molding element 200 on last unloading mechanism 1 in duplex position to raw material positioning element 4, and raw material positioning element 4 is used for injection molding element 200 secondary positioning, and when first grabbing element 5 was located the blowing position, raw material tongs 51 grabbed injection molding element 200 from raw material positioning element 4.
Regarding the raw material positioning assembly 4, in this embodiment, specifically, the raw material positioning assembly 4 includes a positioning housing 41 and a positioning slider 42, the positioning slider 42 is provided with two positioning strips 421, the positioning housing 41 is fixed to the frame 7, the positioning slider 42 is slidably disposed on the frame 7 and moves between the limiting position and the opening position, when the positioning slider 42 is located at the limiting position, the two positioning strips 421 and the positioning housing 41 enclose two limiting grooves, the injection molding assembly 200 includes at least two glue opening columns 2021, the two glue opening columns 2021 are respectively defined in the two limiting grooves, at this time, the injection molding assembly 200 has a certain displacement and a certain rotation, so that in a subsequent cutting process, a cutting edge position of the cutting knife 22 can be aligned to a connection point of the product 201 and the injection molding bridge 202. The glue opening column 2021 is a columnar structure left in the injection molding process, and the glue opening column 2021 and the glue injection hole have the same structure.
Optionally, the positioning housing 41 is provided with a through limiting channel 411, the positioning housing 41 covers the positioning slider 42, the positioning strip 421 passes through the limiting channel 411, and in the limiting position, two limiting grooves are formed on the side walls of the positioning strip 421 and the limiting channel 411.
Raw and other materials locating component 4 still includes spacing elastic component 43 and lift cylinder 44, frame 7 is located to lift cylinder 44, location slider 42 is equipped with the promotion portion that extends along vertical direction, and promotion portion is equipped with the gyro wheel, and lift cylinder 44's output shaft is equipped with the inclined plane, and the inclined plane is in the vertical direction along the direction slope of keeping away from location slider 42 in the gyro wheel, and spacing elastic component 43 is located between frame 7 and the location slider 42 for make location slider 42 stop in open position. This arrangement causes the ramp to abut the roller when the lift cylinder 44 is raised, thereby pushing the positioning block 42 to move to the limit position. Optionally, the positioning block 42 is provided with a limiting post for limiting the limit position of the positioning block 42 at the limiting position.
Regarding the structure of the second grabbing component 6, in this embodiment, optionally, the second grabbing component 6 includes a second traverse grabbing frame, a second lifting grabbing frame, a grabbing adjusting component and a plurality of suckers, the second traverse grabbing frame is slidably disposed in the rack 7 along the length direction of the rack 7, the second lifting grabbing frame is slidably disposed in the second traverse grabbing frame along the height direction of the rack 7, the grabbing adjusting component is disposed in the second lifting grabbing frame, the positions of the suckers are adjustably disposed in the grabbing adjusting component, and the grabbing adjusting component is used for adjusting the distance between the suckers. This arrangement enables gripping of injection molding assembly 200 in a variety of sizes. The second transverse moving grabbing frame and the second lifting grabbing frame are driven by the servo motor and the screw nut assembly.
Specifically, the grabbing adjustment assembly comprises a grabbing adjustment support 61, a width adjustment plate 62, two length adjustment plates 63, two width plates 64 and six installation rods 65, wherein the two width plates 64 are arranged at intervals along the width direction of the rack 7 and are arranged on the grabbing adjustment support 61 in a sliding manner along the width direction of the rack 7, the width plates 64 are provided with width pin shafts, the width adjustment plate 62 is arranged on the rack 7 in a sliding manner along the length direction of the rack 7, the width adjustment plate 62 is provided with two width adjustment grooves which penetrate through two end faces of the width adjustment plate 62, an operator faces the wireless charging gasket post-processing system, the distance between the two width adjustment grooves is gradually reduced from left to right along the length direction of the rack 7, the two width pin shafts are respectively arranged in the two width adjustment grooves in a penetrating manner, a width adjustment cylinder is arranged on the grabbing adjustment support 61, and the output end of the width adjustment cylinder is connected to the width adjustment plate 62 and is used for driving the width adjustment plate 62 to move, thereby causing the distance between the two width plates 64 to expand or contract. The length adjusting plate 63 is provided with three length adjusting grooves with the lengths all penetrating through two end faces of the length adjusting plate 63, the middle length adjusting groove extends along the vertical direction, and the distance between the two length adjusting grooves on the two sides is gradually reduced from top to bottom. The length adjustment board 63 slides along vertical direction and locates width board 64, the length direction interval and the slip of edge frame 7 on every width board 64 are equipped with three installation pole 65, every installation pole 65 is equipped with a sucking disc, installation pole 65 is equipped with the length round pin axle, the length round pin axle of middle installation pole 65 wears to locate in the length adjustment groove of centre, two length round pin axles of both sides wear to locate respectively in two length adjustment grooves of both sides, the length adjustment cylinder sets firmly in width board 64, and the output of length adjustment cylinder is connected in length adjustment board 63, be used for driving length adjustment board 63 and remove, and then drive the distance between the three installation pole 65 and enlarge or reduce, finally accomplish the adjustment of distance between the sucking disc.
Optionally, the wireless charging pad post-processing system further includes a display screen 300, and the display screen 300 is disposed on the rack 7 and is used for displaying the operation data of the system. The operator faces the display screen 300 of the rack 7, and the length direction of the rack 7 is the left-right direction of the rack 7, and the width direction of the rack 7 is the front-back direction.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The utility model provides a detection mechanism, its characterized in that, is including detecting camera subassembly (31), detection support (32) and detection tray subassembly (33), frame (7) are located in detection camera subassembly (31), detection support (32) can move between receiving position and detection position, detection tray subassembly (33) rotate locate detection support (32), detection support (32) are located when receiving position, can be placed with product (201) of moulding plastics crane span structure (202) separation in detection tray subassembly (33), detection support (32) are located when detecting the position, detection tray subassembly (33) are once rotated, a check point of product (201) can by detection camera subassembly (31) is shot.
2. The inspection mechanism of claim 1, wherein said inspection tray assembly (33) includes an inspection tray (331) and an inspection tray driving member (332), said inspection tray driving member (332) being disposed on said inspection bracket (32), said inspection tray (331) being disposed at an output end of said inspection tray driving member (332), said inspection tray (331) being configured to receive said product (201).
3. The detecting mechanism according to claim 2, further comprising a light supplement lamp (34), wherein the light supplement lamp (34) is disposed on the detecting bracket (32) and located below the detecting plate (331), the detecting plate (331) is provided with a plurality of light holes (3311), and a plurality of detecting points of the product (201) are respectively located on the plurality of light holes (3311).
4. The inspection mechanism of claim 2, further comprising a plurality of inspection positioning assemblies (35), wherein each inspection positioning assembly (35) comprises a positioning block (351), wherein the positioning blocks (351) are slidably disposed on the inspection plate (331), wherein the positioning blocks (351) of the plurality of inspection positioning assemblies (35) are each movable between a positioning position and an avoidance position, and wherein the positioning blocks (351) are each capable of positioning the product (201) when in the positioning position.
5. The detecting mechanism according to claim 4, wherein the detecting and positioning assembly (35) further comprises a plurality of positioning elastic members (352), the plurality of positioning elastic members (352) are respectively disposed between the detecting plate (331) and the plurality of positioning blocks (351), and the plurality of positioning elastic members (352) are used for stopping the plurality of positioning blocks (351) at the positioning positions.
6. The detecting mechanism according to claim 5, wherein the positioning block (351) comprises a sliding portion (3511) and a positioning portion (3512) provided on the sliding portion (3511), the sliding portion (3511) is slidably provided on the detecting plate (331), the positioning elastic member (352) is provided between the sliding portion (3511) and the detecting plate (331), one end of the positioning portion (3512) away from the sliding portion (3511) is provided with a chamfer, when the product (201) is not inserted, a maximum diameter dimension of an inscribed circle at the chamfer of the plurality of positioning portions (3512) is larger than an outer diameter dimension of the product (201), and a minimum diameter dimension of an inscribed circle at the chamfer of the plurality of positioning portions (3512) is smaller than the outer diameter dimension of the product (201).
7. The detection mechanism according to any one of claims 2 to 6, further comprising a detection fixing component, wherein the detection fixing component comprises a plurality of suction holes (3312), and the suction holes (3312) are provided in the detection plate (331) for sucking the product (201) placed on the detection plate (331).
8. The detection mechanism according to claim 7, further comprising a connection column (36) and two sealing rings (37), wherein the connection column (36) is rotatably connected to the detection bracket (32), the connection column (36) is provided with a first through hole (361) and a second through hole (362) which are communicated with each other, the first through hole (361) is arranged inside the connection column (36) and is arranged along the axis of the connection column (36), the second through hole (362) penetrates through the side wall of the first through hole (361), one end of the first through hole (361) far away from the second through hole (362) is communicated with the suction hole (3312), one end of the second through hole (362) far away from the first through hole (361) is communicated with an external air source, and the two sealing rings (37) are arranged between the connection column (36) and the detection bracket (32), all the sleeves are arranged on the connecting column (36) and are respectively positioned on two sides of the second through hole (362), one end of the connecting column (36) is connected to the detection tray driving piece (332), and the detection disc (331) is fixedly arranged at the other end of the connecting column (36).
9. The detection mechanism according to claim 7, further comprising an angle detection assembly (39), wherein the angle detection assembly (39) is configured to detect an angle of rotation of the detection plate (331).
10. A wireless charging mat aftertreatment system comprising the detection mechanism of any one of claims 1-9.
CN202111598930.8A 2021-12-24 2021-12-24 Detection mechanism and wireless gasket post-processing system that charges Pending CN114274482A (en)

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