CN114084419A - Automatic cover plate feeding system and method for gypsum board packaging - Google Patents
Automatic cover plate feeding system and method for gypsum board packaging Download PDFInfo
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- CN114084419A CN114084419A CN202111299334.XA CN202111299334A CN114084419A CN 114084419 A CN114084419 A CN 114084419A CN 202111299334 A CN202111299334 A CN 202111299334A CN 114084419 A CN114084419 A CN 114084419A
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 75
- 239000010440 gypsum Substances 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 230000009471 action Effects 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000012856 packing Methods 0.000 claims description 12
- 238000013016 damping Methods 0.000 claims description 10
- 238000001179 sorption measurement Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000013459 approach Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
Abstract
The invention discloses an automatic cover plate feeding system and method for packaging gypsum boards, which comprises a feeding frame, wherein a virtual A frame for placing a cover plate is formed on the feeding frame; the conveying belt device is used for driving the gypsum board to the virtual B frame so that the gypsum board is superposed with the virtual B frame; the plate feeding device is arranged between the material feeding frame and the conveying belt device; the upper plate device comprises a rotary frame body and a clamping mechanism arranged at the end part of the rotary frame body, the rotary frame body is rotatably connected with the clamping mechanism through a chain, the rotary frame body can rotate, the clamping mechanism is driven by the chain to perform revolution and rotation actions, and the clamping mechanism is used for mounting the cover plate on a gypsum board arranged on a virtual B frame from a virtual A frame in the rotating process. The automatic cover plate of the gypsum board can be automatically covered by rotating, the action flow is less, the whole structure is simple, the occupied area is small, and the production cost is effectively reduced.
Description
Technical Field
The invention relates to the technical field of gypsum board production, in particular to an automatic cover plate feeding system and method for gypsum board packaging.
Background
The gypsum board is the common material of fitment in-process, is often used in buildings such as boxroom, in order to guarantee the integrality when fitment uses, improves the water-proof effects of building, increases the life of gypsum board, and the finished product of gypsum board need cover a apron in whole gypsum board top when the packing. In the traditional process, the work is usually completed by manpower, the labor intensity is high, the labor cost is high, the efficiency is low, and the production is not facilitated.
In order to reduce labor cost, a truss manipulator is generally used for completing the operation, but the device has higher precision, a large number of fine actions are generated during the use, the number of required control elements is too large, the cost is high, a large amount of time is consumed in the action process, the efficiency of the cover plate is not improved, the occupied space is larger, and the production cost is too high.
Disclosure of Invention
The invention aims to provide an automatic cover plate feeding system and method for gypsum board packaging, which aim to solve the technical problems that the gypsum board feeding process is complicated and feeding equipment is expensive in the prior art.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
the invention provides an automatic cover plate feeding system for packing gypsum boards, which comprises
The device comprises a loading frame, a positioning device and a control device, wherein the loading frame is used for placing a plurality of cover plates, a virtual A frame for placing the cover plates is formed on the loading frame, and the cover plates are stacked on the virtual A frame;
the conveying belt device is arranged on the side edge of the feeding frame and used for conveying the gypsum board, a virtual B frame for placing the gypsum board is formed on the conveying belt device, and the conveying belt device drives the gypsum board to the virtual B frame so that the gypsum board is superposed with the virtual B frame;
the upper plate device is arranged between the feeding frame and the conveyor belt device and is used for moving the cover plate from the virtual A frame to the virtual B frame;
the upper plate device includes rotatory support body, sets up drive arrangement on rotatory support body and installs the fixture of rotatory support body tip, rotatory support body with fixture passes through the chain and rotates and connect, the apron is installed fixture is last, rotatory support body is passing through can rotate the in-process chain drive fixture does the action of revolution and rotation, fixture will at the rotation in-process the apron is followed virtual A frame is installed to setting up on the virtual B frame on the gypsum board.
As a preferable scheme of the present invention, the rotating frame body includes a fixed frame disposed on the ground, a rotating frame rotatably mounted on the fixed frame through a rotating support, and a fixed shaft mounted on the fixed frame through the rotating frame, the rotating frame is connected to the driving device, the end of the fixed shaft penetrating through the rotating frame is connected to a rib plate, the end of the rib plate is rotatably provided with a connecting roller, the connecting roller is connected to the clamping mechanism, and the chain is mounted on the fixed shaft and the connecting roller in a meshing manner;
the driving device drives the rotating frame to rotate, the rotating frame drives the rib plate to rotate, the rib plate drives the clamping mechanism to revolve around the fixed frame, and the chain arranged on the rib plate drives the clamping mechanism to rotate.
As a preferable scheme of the present invention, the fixed shaft is provided with a transmission sprocket, the transmission sprocket is arranged at one end of the rib plate, the connecting roller tube is provided with a rotating shaft, the rotating shaft is arranged at the other end of the rib plate, two ends of the chain are respectively engaged with the transmission sprocket and the rotating shaft, and the rotating shaft and the transmission sprocket are both in a gear type structure.
As a preferable scheme of the present invention, the clamping mechanism includes an air cylinder and a connecting plate disposed on an output shaft of the air cylinder, an upper surface of the connecting plate is fixedly connected to the connecting roller through a connecting rod, the output shaft of the air cylinder passes through the connecting rod to be connected to the upper surface of the connecting plate and drives the connecting plate to move up and down, a suction cup is disposed on a lower surface of the connecting plate, and the suction cup fixes the cover plate to the lower surface of the connecting plate in a suction manner.
As a preferred scheme of the present invention, the driving device includes an annular turntable disposed between the rotating frame and the fixing frame, the rotating support is disposed on an inner ring of the annular turntable, the annular turntable is connected to a rotating motor, the rotating motor is fixedly disposed on the fixing frame, the rotating motor drives the annular turntable to rotate, and the annular turntable drives the rotating frame to rotate on the fixing frame.
As a preferable scheme of the present invention, a counterweight is disposed at an end portion of the rib plate away from the cylinder.
As a preferable scheme of the invention, the chain type chain saw further comprises a limiting mechanism arranged on the rib plate, the limiting mechanism comprises an inner meshing gear meshed with the periphery of the rotating shaft and a shell sleeved on the inner meshing gear, the inner meshing gear penetrates through the shell to be connected with an outer meshing gear, the outer meshing gear is meshed with the chain and is arranged inside the rib plate, the upper end of the shell penetrates through the rib plate to be connected with a telescopic pump body, a telescopic rod is arranged on the telescopic pump body and can drive the shell to move up and down inside the rib plate and drive the inner meshing gear to move up and down, and the shell is rotatably arranged on the telescopic rod.
As a preferable aspect of the present invention, a damping ring is disposed at a connection portion between the connection roller tube and the rib plate, and the damping ring has a blocking effect on rotation of the connection roller tube.
The invention provides an automatic cover plate mounting method for gypsum board packaging, which comprises the following steps:
step 100, in an initial state, when the clamping mechanism is overlapped with the virtual A frame in the vertical direction, the air cylinder gradually extends to drive the clamping mechanism to descend, the sucking disc carries out adsorption clamping on the cover plate, the air cylinder contracts, and the clamping mechanism drives the cover plate to ascend;
step 200, rotating a motor to drive a clamping mechanism to revolve around a fixed shaft by taking a rib plate as a radius, and rotating the clamping mechanism under the driving of a chain until the clamping mechanism and a virtual frame B are overlapped in the vertical direction, and stopping rotating the motor;
300, arranging a gypsum board on the virtual frame B, extending the air cylinder again to clamp the cover plate on the gypsum board, separating the cover plate from the suction disc, contracting the air cylinder, and rotating the motor in the reverse direction to return the clamping mechanism to the initial state;
and step 400, the gypsum board is conveyed to the next process by the conveyer belt device after the cover plate action is finished, a new gypsum board is conveyed to the virtual B frame, and meanwhile, the virtual A frame on the feeding frame is supplemented with materials.
As a preferred aspect of the present invention, in step 200, if the setting directions of the virtual a frame and the virtual B frame are vertically set in the horizontal direction, the chain structure needs to be processed by a limiting mechanism, which specifically includes the following steps:
step 201, the telescopic pump body contracts, and the chain is separated from the rotating shaft;
step 202, rotating the rotating motor, enabling the clamping mechanism to revolve around the fixed shaft by taking the rib plate as a radius, stopping rotating the clamping mechanism under the action of the damping ring until the clamping mechanism and the virtual frame B coincide in the vertical direction, and stopping rotating the rotating motor.
Compared with the prior art, the invention has the following beneficial effects:
according to the automatic cover plate device, the rotary feeding upper plate device is arranged between the cover plate and the gypsum plate, the automatic cover plate of the gypsum plate can be realized through rotary motion of the upper plate device, the control structure is less, the motion flow is less, and the production efficiency is effectively improved; and overall structure is simple, and area is little, effectively reduction in production cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
FIG. 1 is a schematic structural diagram of a plate mounting apparatus according to an embodiment of the present invention;
FIG. 2 is an enlarged schematic structural view of a limiting mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic bottom view of a limiting mechanism according to an embodiment of the present invention
FIG. 4 is a schematic structural diagram of the loading direction of the loading frame parallel to the gypsum board transmission direction according to the embodiment of the present invention
Fig. 5 is a schematic structural view of the feeding frame according to the embodiment of the present invention, wherein the feeding direction of the feeding frame is perpendicular to the gypsum board conveying direction.
The reference numerals in the drawings denote the following, respectively:
1-feeding frame; 2-virtual a frame; 3-conveyor means; 4-virtual B frame; 5-a plate feeding device; 6-a chain; 7-a drive sprocket; 8-a rotating shaft; 9-a balancing weight; 10-a limiting mechanism; 11-a damping ring; 12-joining the rollers;
501-rotating a frame body; 502-a drive device; 503-a clamping mechanism; 101-ring gear; 102-a housing; 103-external gear; 104-a telescopic pump body; 105-a telescopic rod;
5011-a fixing frame; 5012-rotational support; 5013-a rotating frame; 5014-fixing shaft; 5015-rib plate;
5021-annular rotary disc; 5022-rotating the motor;
5031-a cylinder; 5032-patch plate; 5033-Link; 5034-suction cup.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 5, the present invention provides an automatic cover plate feeding system and method for packing gypsum boards, including a feeding frame 1, wherein the feeding frame 1 is tiled on a workbench for placing a plurality of cover plates, a virtual a frame 2 for placing the cover plates is formed on the feeding frame 1, and the cover plates are tiled on the virtual a frame 2;
the conveying belt device 3 is a common conveying belt mechanism and is arranged on the side edge of the feeding frame 1 and used for conveying gypsum boards, a virtual B frame 4 for placing gypsum boards is formed on the conveying belt device 3, the gypsum boards are driven to the virtual B frame 4 by the conveying belt device 3 to be overlapped with the virtual B frame 4, when the gypsum boards reach the virtual B frame 4, the gypsum boards are static within a certain time, the conveying belt is started again after the gypsum boards are fed, and the conveying belt device 3 conveys the gypsum boards fed to the next production process;
the size and the shape of the virtual A frame 2 and the virtual B frame 4 are completely the same, the cover plate is completely overlapped on the virtual A frame 2, and the gypsum board is completely overlapped on the virtual B frame 4.
The upper plate device 5 is arranged between the feeding frame 1 and the conveyor belt device 3, and the upper plate device 5 is used for moving the cover plate from the virtual A frame 2 to the virtual B frame 4;
the upper plate device 5 comprises a rotating frame body 501, a driving device 502 arranged on the rotating frame body 501 and a clamping mechanism 503 arranged at the end part of the rotating frame body 501, wherein the rotating frame body 501 is rotatably connected with the clamping mechanism 503 through a chain 6, a cover plate is arranged on the clamping mechanism 503, the rotating frame body 501 drives the clamping mechanism 503 to do revolution and rotation actions through the chain 6 in the rotating process, and the clamping mechanism 503 is used for mounting the cover plate from the virtual A frame 2 to a gypsum board arranged on the virtual B frame 4 in the rotating process.
The invention is provided with two embodiments, embodiment 1 as follows:
the upper material frame is provided with a virtual A frame 2, the cover plate is placed on the virtual A frame 2, the virtual A frame 2 is overlapped with the cover plate, the virtual B frame 4 is fixedly arranged on the conveyor belt device, the gypsum is overlapped with the virtual B frame 4 when being conveyed to the virtual B frame 4, the arrangement direction of the virtual A frame 2 is parallel to that of the virtual B frame 4, and the clamping mechanism 503 needs to translate the cover plate from the virtual A frame 2 to the virtual B frame 4.
The clamping mechanism 503 revolves around the rotating frame 501 as a circle center under the driving of the driving device 502, so that the translation motion cannot be satisfied by only rotating.
First, the rotating frame body 501 is disposed between the virtual a frame 2 and the virtual B frame 4, and a horizontal line is formed by taking the rotating frame body 501 as a center, and the virtual a frame 2 and the virtual B frame 4 are axisymmetrically disposed by taking the horizontal line as a symmetry axis, as shown in fig. 4. And a certain angle is formed between the clamping mechanism 503 and the rotating frame body 501, which is 45 degrees in the figure.
In an initial state, the clamping mechanism 503 and the virtual a frame 2 are overlapped in the vertical direction, the cover plate is arranged on the virtual a frame 2, the clamping component on the clamping mechanism 503 descends and clamps the cover plate, and the cover plate ascends after being clamped and fixed to perform the next action;
after the lifting is finished, the driving device 502 drives the rotating frame body 501 to rotate, the clamping mechanism 503 correspondingly revolves along with the rotating frame body 501, and gradually approaches to the upper part of the virtual B frame 4 in the rotating process, and the rotating frame body 501 drives the clamping mechanism 503 to rotate under the driving of the chain 6, the included angle between the clamping mechanism 503 and the rotating frame body 501 is changed to be 135 degrees, and the cover plate is ensured to be overlapped with the virtual B frame 4 in the vertical direction;
when the cover plate is driven by the clamping mechanism 503 to coincide with the virtual B frame 4 in the vertical direction, the clamping mechanism 503 drives the cover plate to descend, so that the cover plate is covered on the gypsum board, and at the moment, the cover plate is released from the clamping state between the cover plate and the clamping mechanism 503, and the cover plate action is completed;
after the cover plate is completely moved, the clamping mechanism 503 is lifted again, the driving device 502 drives the rotating frame 501 to rotate reversely, the clamping mechanism 503 is driven to the initial state, and the above process is repeated.
The principle in which the rotating frame body 501 drives the clamping mechanism 503 through the chain 6 is similar to the oscillating structure of a fan, and those skilled in the art can understand the action structure of the present invention by referring to the structure.
The invention realizes full-automatic cover plate action on the gypsum board through a simple mechanical structure, has fewer control structures and fewer action flows, and effectively improves the production efficiency; and overall structure is simple, and area is little, effectively reduction in production cost.
In an embodiment, the rotating frame body 501 comprises a fixed frame 5011 arranged on the ground, a rotating frame 5013 rotatably mounted on the fixed frame 5011 through a rotating support 5012, and a fixed shaft 5014 mounted on the fixed frame 5011 through the rotating frame 5013, the rotating frame 5013 is connected with the driving device 502, the end of the fixed shaft 5014 penetrating through the rotating frame 5013 is connected with a rib plate 5015, the tail end of the rib plate 5015 is rotatably provided with a connecting roller 12, the connecting roller 12 is connected with the clamping mechanism 503, and the chain 6 is engaged and mounted on the fixed shaft 5014 and the connecting roller 12;
the driving device 502 drives the rotating frame 5013 to rotate, the rotating frame 5013 drives the rib plate 5015 to rotate, the rib plate 5015 drives the clamping mechanism 503 to revolve around the fixed frame 5011, and the chain 6 mounted on the rib plate 5015 drives the clamping mechanism 503 to rotate.
The rotating frame 5013 rotates around the fixed shaft 5014 through the driving device 502, and drives the rib plate 5015 to rotate during the rotation process, the rib plate in this embodiment is a hollow structure, the fixed shaft 5014 and the connecting roller 12 are vertically installed at two ends of the rib plate 5015 in the radial direction, wherein two ends of the chain 6 are respectively engaged with the fixed shaft 5014 and the connecting roller 12, and the clamping mechanism 503 is fixedly connected to the connecting roller 12.
When the rotating frame 5013 rotates, the rib plate 5015 is driven to rotate, but the fixed shaft 5014 is fixed, the notification of the rotation of the rib plate 5015 pulls the chain 6 to rotate, one end of the chain 6 rotates, and the connecting roller 12 rotates, so that the clamping mechanism 503 can rotate and adjust the angle at the same time of revolution.
In this embodiment, the fixed shaft 5014 is provided with a transmission sprocket 7, the transmission sprocket 7 is provided at one end of the rib plate 5015, the connecting roller 12 is provided with a rotating shaft 8, the rotating shaft 8 is provided at the other end of the rib plate 5015, both ends of the chain 6 are respectively engaged with the transmission sprocket 7 and the rotating shaft 8, and the rotating shaft 8 and the transmission sprocket 7 are both of a gear type structure.
The transmission sprocket 7 is fixedly arranged on the fixed shaft 5014, is embedded in the rib plate 5015 and does not rotate along with the rib plate. The rotating shaft 8 is fixedly arranged on the connecting roller barrel 12, the connecting roller barrel 12 is rotatably arranged in the rib plate 5015, the bottom of the connecting roller barrel 12 penetrates through the rib plate 5015 to be connected with the clamping mechanism 503, and the rotating shaft 8 drives the connecting roller barrel 12 to rotate under the driving of the chain 6.
In this embodiment, the clamping mechanism 503 includes an air cylinder 5031 and a connection plate 5032 disposed on an output shaft of the air cylinder 5031, an upper surface of the connection plate 5032 is fixedly connected to the connection roller 12 through a connection rod 5033, the output shaft of the air cylinder 5031 passes through the connection rod 5033 to be connected to an upper surface of the connection plate 5032 and drive the connection plate 5032 to move up and down, a suction cup 5034 is disposed on a lower surface of the connection plate 5032, and the suction cup 5034 fixes a cover plate on a lower surface of the connection plate 5032 by suction.
The connection plate 5032 is disposed in a direction horizontal to the table and slightly larger than the cover plate, and in an initial state, the air cylinder 5031 is in a contracted state, and the connection plate 5032 is disposed right above the virtual a frame 2; when the cover plate is clamped, the air cylinder 5031 extends, the connecting plate 5032 moves downwards to be close to the virtual a frame 2, when the cover plate approaches to a certain distance, the sucking disc 5034 adsorbs the upper surface of the cover plate, after the adsorption is finished, the air cylinder 5031 retracts, and the cover plate is adsorbed under the connecting plate 5032 under the action of the atmospheric pressure and moves along with the connecting plate 5032; when the cover plate is covered, the driving device 502 drives the rotating frame 5013 to rotate, the connecting plate 5032 rotates around the rib plate 5015 as a radius and rotates by the driving of the connecting roller 12, the angle is adjusted to a proper angle, when the connecting plate 5032 is positioned right above the virtual B frame 4, the driving device 502 stops driving, the air cylinder 5031 extends, the connecting plate 5032 drives the cover plate to approach the virtual B frame 4, at this time, a static gypsum board is arranged on the virtual B frame 4, when the cover plate approaches a certain distance from the gypsum board, the cover plate is clamped on the gypsum board, the cover plate and the gypsum board are separated from the connecting plate 5032 under the action of gravity, and finally the cover plate is sent out from the conveyor belt device 3, at this time, the air cylinder 5031 retracts again, and the driving device 502 drives the rotating frame 5013 to rotate reversely to an initial state.
The process is repeated, clamping, displacement and upper plate action on the cover plate are completed, the structure is simple, the action is simple, and the production cost is reduced.
In this embodiment, the driving device 502 includes an annular rotary table 5021 disposed between the rotary frame 5013 and the fixed frame 5011, the rotary support 5012 is disposed on an inner ring of the annular rotary table 5021, the annular rotary table 5021 is connected with a rotary motor 5022, the rotary motor 5022 is fixedly disposed on the fixed frame 5011, the rotary motor 5022 drives the annular rotary table 5021 to rotate, and the annular rotary table 5021 drives the rotary frame 5013 to rotate on the fixed frame 5011.
The annular rotating disc 5021 drives the rotating frame to rotate, the rotating motor 5022 drives the annular rotating disc 5021 to rotate, the machine body of the rotating motor 5022 is fixed on the fixing frame 5011, the end of the output shaft is meshed with the annular rotating disc 5021, the rotating motor 5022 can rotate in the positive direction and the negative direction, and the rotating angle can be fixedly arranged.
Preferably, in order to keep the rib plate 5015 balanced during rotation, a weight 9 is disposed at the end of the rib plate 5015 far from the cylinder 5031, and the weight 9 has the same mass as that of the clamping mechanism 503.
Specifically, the present invention has a second embodiment in addition to embodiment 1, and embodiment 2 has the following structure:
still including setting up the stop gear 10 on gusset 5015, stop gear 10 includes that the meshing sets up ring gear 101 and the casing 102 of cover on ring gear 101 in rotation axis 8 periphery, ring gear 101 passes casing 102 and is connected with external gear 103, external gear 103 is connected with the meshing of chain 6, casing 102 sets up inside gusset 5015, the upper end of casing 102 passes gusset 5015 and is connected with flexible pump body 104, be provided with telescopic link 105 on the flexible pump body 104, telescopic link 105 can drive casing 102 and reciprocate and drive ring gear 101 and reciprocate in gusset 5015's inside, casing 102 rotates and installs on telescopic link 105.
This embodiment is suitable for the case where the virtual a frame 2 and the virtual B frame 4 are perpendicular to each other, the transfer direction of the belt conveyor 3 may be different between different workshops, and the direction of placing the plasterboards thereon may not necessarily be completely horizontal to the direction of placing the cover plates, but may also be perpendicular to the direction of placing the cover plates.
In an initial state, the telescopic pump body 104 is in an extension state, the chain 6 is clamped on the external gear 103, the internal gear 101 is clamped on the rotating shaft 8, when the chain 6 rotates, the external gear 103 is driven to rotate firstly, the external gear 103 drives the internal gear 101 to rotate, the internal gear 101 drives the rotating shaft 8 to rotate, and the angle of the cover plate is changed; when the telescopic pump body 104 drives the housing 102 to contract upwards, the chain 6 still keeps the connection with the external meshing gear 103, but the meshing gear 101 is separated from the rotating shaft 8, at this time, when the chain 6 rotates, the meshing gear 101 cannot drive the rotating shaft 8 to rotate, and the angle of the upper cover plate of the clamping mechanism 503 is fixed.
It should be noted that if it is necessary to change the rotation angle of the cover plate again, the telescopic pump body 104 is extended again, so that the ring gear 101 is engaged with the rotary shaft 8 again, and when the rotary rack 5013 rotates, the chain 6 can drive the rotary shaft 8 to rotate again, thereby adjusting the installation angle of the cover plate and the gypsum board.
Preferably, in order to prevent the angle of the cover plate from being changed due to the rotation of the connection drum 12 when the non-chain 6 is driven, and the connection drum 12 cannot be completely engaged with the gypsum board, a damping ring 11 is provided at a joint between the connection drum 12 and the rib plate 5015, and the damping ring 11 acts as a hindrance to the rotation of the connection drum 12.
In embodiment 1, the method for automatic cover plate covering for gypsum board packaging, in which the virtual a frame 2 and the virtual B frame 4 are in parallel, includes the following steps:
step 100, in an initial state, when the clamping mechanism is overlapped with the virtual A frame in the vertical direction, the air cylinder gradually extends to drive the clamping mechanism to descend, the sucking disc carries out adsorption clamping on the cover plate, the air cylinder contracts, and the clamping mechanism drives the cover plate to ascend;
step 200, rotating a motor to drive a clamping mechanism to revolve around a fixed shaft by taking a rib plate as a radius, and rotating the clamping mechanism under the driving of a chain until the clamping mechanism and a virtual frame B are overlapped in the vertical direction, and stopping rotating the motor;
300, arranging a gypsum board on the virtual frame B, extending the air cylinder again to clamp the cover plate on the gypsum board, separating the cover plate from the suction disc, contracting the air cylinder, and rotating the motor in the reverse direction to return the clamping mechanism to the initial state;
and step 400, the gypsum board is conveyed to the next process by the conveyer belt device after the cover plate action is finished, a new gypsum board is conveyed to the virtual B frame, and meanwhile, the virtual A frame on the feeding frame is supplemented with materials.
In embodiment 2, in step 200, if the setting directions of the virtual a frame and the virtual B frame are set vertically in the horizontal direction, the chain structure needs to be processed by the limiting mechanism, and the method for automatically covering the plasterboard packaging cover plate specifically includes the following steps:
step 201, the telescopic pump body contracts, and the chain is separated from the rotating shaft;
step 202, rotating the rotating motor, enabling the clamping mechanism to revolve around the fixed shaft by taking the rib plate as a radius, stopping rotating the clamping mechanism under the action of the damping ring until the clamping mechanism and the virtual frame B coincide in the vertical direction, and stopping rotating the rotating motor.
Through the automatic gypsum board packaging upper cover plate system and the method, cover plate actions can be continuously carried out on gypsum boards, the chain structure is limited, the installation angle between the cover plate and the gypsum boards is adjusted, refined upper plates are achieved, manual assistance is not needed for separation operation, full-range automation operation is achieved, the structure is simple, and production cost is reduced.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (10)
1. Automatic upper cover plate system for gypsum board packaging, which is characterized by comprising
The device comprises a loading frame (1) and a control device, wherein the loading frame (1) is used for placing a plurality of cover plates, a virtual A frame (2) for placing the cover plates is formed on the loading frame (1), and the cover plates are stacked on the virtual A frame (2);
the conveying belt device (3) is arranged on the side edge of the feeding frame (1) and used for conveying gypsum boards, a virtual B frame (4) for placing the gypsum boards is formed on the conveying belt device (3), and the conveying belt device (3) drives the gypsum boards to the virtual B frame (4) so that the gypsum boards are overlapped with the virtual B frame (4);
-a plate-loading device (5) arranged between the loading frame (1) and the conveyor means (3), the plate-loading device (5) being adapted to move the cover plate from the virtual a-frame (2) to the virtual B-frame (4);
the upper plate device (5) comprises a rotating frame body (501), a driving device (502) arranged on the rotating frame body (501) and a clamping mechanism (503) arranged at the end of the rotating frame body (501), the rotating frame body (501) is connected with the clamping mechanism (503) in a rotating mode through a chain (6), the cover plate is arranged on the clamping mechanism (503), the rotating frame body (501) can rotate in the process through the chain (6) to drive the clamping mechanism (503) to perform revolution and rotation actions, and the clamping mechanism (503) rotates in the process to enable the cover plate to be arranged on the gypsum board on the virtual B frame (4) from the virtual A frame (2).
2. The automatic upper cover plate system for gypsum board packing according to claim 1, wherein the rotating frame body (501) comprises a fixed frame (5011) arranged on the ground, a rotating frame (5013) rotatably mounted on the fixed frame (5011) through a rotating support (5012), and a fixed shaft (5014) mounted on the fixed frame (5011) through the rotating frame (5013), the rotating frame (5013) is connected with the driving device (502), the end of the fixed shaft (5014) penetrating through the rotating frame (5013) is connected with a rib plate (5015), the tail end of the rib plate (5015) is rotatably provided with a connecting roller (12), the connecting roller (12) is connected with the clamping mechanism (503), and the chain (6) is engaged and mounted on the fixed shaft (5014) and the connecting roller (12);
the driving device (502) drives the rotating frame (5013) to rotate, the rotating frame (5013) drives the rib plate (5015) to rotate, the rib plate (5015) drives the clamping mechanism (503) to revolve around the fixed frame (5011), and the chain (6) installed on the rib plate (5015) drives the clamping mechanism (503) to rotate.
3. The automatic upper cover plate system for gypsum board packing according to claim 2, wherein a transmission chain wheel (7) is arranged on the fixing shaft (5014), the transmission chain wheel (7) is arranged at one end of the rib plate (5015), a rotating shaft (8) is arranged on the connecting roller barrel (12), the rotating shaft (8) is arranged at the other end of the rib plate (5015), two ends of the chain (6) are respectively engaged and installed on the transmission chain wheel (7) and the rotating shaft (8), and the rotating shaft (8) and the transmission chain wheel (7) are both in a gear type structure.
4. The automatic upper cover plate system for packing gypsum boards according to claim 3, wherein the clamping mechanism (503) comprises an air cylinder (5031) and a connecting plate (5032) arranged on an output shaft of the air cylinder (5031), the upper surface of the connecting plate (5032) is fixedly connected with the connecting roller (12) through a connecting rod (5033), the output shaft of the air cylinder (5031) passes through the connecting rod (5033) to be connected with the upper surface of the connecting plate (5032) and drives the connecting plate (5032) to move up and down, the lower surface of the connecting plate (5032) is provided with a sucking disc (5034), and the sucking disc (5034) sucks and fixes the cover plate on the lower surface of the connecting plate (5032).
5. The automatic gypsum board packing upper cover plate system according to claim 4, wherein the driving device (502) comprises an annular rotary table (5021) arranged between the rotary frame (5013) and the fixed frame (5011), the rotary support (5012) is arranged on an inner ring of the annular rotary table (5021), the annular rotary table (5021) is connected with a rotary motor (5022), the rotary motor (5022) is fixedly arranged on the fixed frame (5011), the rotary motor (5022) drives the annular rotary table (5021) to rotate, and the annular rotary table (5021) drives the rotary frame (5013) to rotate on the fixed frame (5011).
6. An automatic upper cover plate system for packing plasterboards according to claim 5, characterised in that a weight block (9) is provided at the end of the rib plate (5015) remote from the cylinder (5031).
7. The automatic upper cover plate system for gypsum board packing according to claim 6, further comprising a limiting mechanism (10) arranged on the rib plate (5015), wherein the limiting mechanism (10) comprises an inner meshing gear (101) arranged on the periphery of the rotating shaft (8) in a meshing manner and a shell (102) sleeved on the inner meshing gear (101), the inner meshing gear (101) penetrates through the shell (102) and is connected with an outer meshing gear (103), the outer meshing gear (103) is in meshing connection with the chain (6), the shell (102) is arranged inside the rib plate (5015), the upper end of the shell (102) penetrates through the rib plate (5015) and is connected with a telescopic pump body (104), a telescopic rod (105) is arranged on the telescopic pump body (104), and the telescopic rod (105) can drive the shell (102) to move up and down inside the rib plate (5015) and drive the inner meshing gear (101) to move up and down The shell (102) is rotatably mounted on the telescopic rod (105).
8. A gypsum board packing automatic upper cover plate system according to claim 7, characterized in that the joint of the connecting roller barrel (12) and the rib plate (5015) is provided with a damping ring (11), and the damping ring (11) has a function of resisting the rotation of the connecting roller barrel (12).
9. A gypsum board packing automatic cover board method according to any one of claims 1-8, characterized by comprising the steps of:
step 100, in an initial state, when the clamping mechanism is overlapped with the virtual A frame in the vertical direction, the air cylinder gradually extends to drive the clamping mechanism to descend, the sucking disc carries out adsorption clamping on the cover plate, the air cylinder contracts, and the clamping mechanism drives the cover plate to ascend;
step 200, rotating a motor to drive a clamping mechanism to revolve around a fixed shaft by taking a rib plate as a radius, and rotating the clamping mechanism under the driving of a chain until the clamping mechanism and a virtual frame B are overlapped in the vertical direction, and stopping rotating the motor;
300, arranging a gypsum board on the virtual frame B, extending the air cylinder again to clamp the cover plate on the gypsum board, separating the cover plate from the suction disc, contracting the air cylinder, and rotating the motor in the reverse direction to return the clamping mechanism to the initial state;
and step 400, the gypsum board is conveyed to the next process by the conveyer belt device after the cover plate action is finished, a new gypsum board is conveyed to the virtual B frame, and meanwhile, the virtual A frame on the feeding frame is supplemented with materials.
10. The method for automatically covering a gypsum board packing cover plate according to claim 9, wherein in step 200, if the arrangement direction of the virtual a frame and the virtual B frame is vertically arranged in the horizontal direction, the chain structure needs to be processed by a limiting mechanism, and the method specifically comprises the following steps:
step 201, the telescopic pump body contracts, and the chain is separated from the rotating shaft;
step 202, rotating the rotating motor, enabling the clamping mechanism to revolve around the fixed shaft by taking the rib plate as a radius, stopping rotating the clamping mechanism under the action of the damping ring until the clamping mechanism and the virtual frame B coincide in the vertical direction, and stopping rotating the rotating motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111299334.XA CN114084419A (en) | 2021-11-04 | 2021-11-04 | Automatic cover plate feeding system and method for gypsum board packaging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111299334.XA CN114084419A (en) | 2021-11-04 | 2021-11-04 | Automatic cover plate feeding system and method for gypsum board packaging |
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| Publication Number | Publication Date |
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| CN114084419A true CN114084419A (en) | 2022-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111299334.XA Pending CN114084419A (en) | 2021-11-04 | 2021-11-04 | Automatic cover plate feeding system and method for gypsum board packaging |
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| CN (1) | CN114084419A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116280443A (en) * | 2023-04-28 | 2023-06-23 | 余姚市中盛电子科技有限公司 | Full-automatic packaging equipment for alkaline battery |
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Application publication date: 20220225 |