CN114011751A - Automatic detection equipment for ceramic core of electronic cigarette - Google Patents
Automatic detection equipment for ceramic core of electronic cigarette Download PDFInfo
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- CN114011751A CN114011751A CN202111253067.2A CN202111253067A CN114011751A CN 114011751 A CN114011751 A CN 114011751A CN 202111253067 A CN202111253067 A CN 202111253067A CN 114011751 A CN114011751 A CN 114011751A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/367—Sorting apparatus characterised by the means used for distribution by means of air using a plurality of separation means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The invention discloses automatic detection equipment for electronic cigarette ceramic cores, which comprises a workbench, wherein an automatic feeding assembly is arranged on the upper side of the workbench, a product carrying assembly is arranged on the upper side of the automatic feeding assembly, a resistance value testing assembly is arranged on one side of the automatic feeding assembly, a resistance value defective product classifying assembly is arranged on one side of the resistance value testing assembly, and a resistance value qualified product visual detection assembly is arranged on one side of the resistance value testing assembly, which is far away from the automatic feeding assembly. When the ceramic core resistor testing device is used, when the ceramic core resistor is subjected to resistance testing, when one group of ceramic core resistors are tested, the other group of ceramic core resistors can be subjected to feeding detection, and then the two groups of testing devices are alternately used, so that the resistance value testing efficiency of the testing devices is improved; the size data and the bottom surface of the ceramic core resistor are detected and guaranteed, and the quality of the ceramic core resistor is guaranteed; the residual material accumulated on the product detection turntable is avoided, and the feeding operation of the product to be detected is further ensured.
Description
Technical Field
The invention relates to the technical field of automatic detection of electronic cigarette ceramic cores, in particular to automatic detection equipment of electronic cigarette ceramic cores.
Background
The electronic cigarette mainly comprises four parts, namely tobacco tar, a heating system, a power supply and a filter tip, and aerosol with specific smell is generated by heating and atomizing for smokers to use. The heating system inside the electronic cigarette often needs to use a ceramic core resistor, so the quality of the ceramic core resistor is related to the quality of the electronic cigarette, and special detection equipment is needed to automatically detect the ceramic core resistor.
When the existing electronic cigarette ceramic core resistance detection device is used for carrying out resistance test on ceramic core resistance, only one group of test needle dies is provided, the ceramic core resistance can be classified only after the ceramic core resistance is tested, the resistance value testing efficiency of the testing device is ensured, and meanwhile, when the existing resistance detecting device is used, the detection of the appearance of the resistor is usually only carried out by top and side detection, so that the size data and the bottom surface of the ceramic core resistor can not be detected and guaranteed, the quality of the ceramic core resistor can not be ensured, and when the existing resistor detection device is used, the product detection turntable is lack of a device for discharging the residual materials, so that the residual materials are easy to accumulate on the product detection turntable, and further the feeding operation of the product to be detected is influenced, so that an automatic detection device for the electronic cigarette ceramic core is urgently needed to solve the existing problems.
Disclosure of Invention
The invention aims to solve the problems and provide automatic detection equipment for the ceramic core of the electronic cigarette.
The invention realizes the purpose through the following technical scheme:
an automatic detection device for electronic cigarette ceramic cores comprises a workbench, wherein an automatic feeding assembly is arranged on the upper side of the workbench, a product carrying assembly is arranged on the upper side of the automatic feeding assembly, a resistance value testing assembly is arranged on one side of the automatic feeding assembly, a resistance value defective product classifying assembly is arranged on one side of the resistance value testing assembly, and a resistance value qualified product visual detection assembly is arranged on one side of the resistance value testing assembly away from the automatic feeding assembly;
the resistance value testing assembly comprises a first air cylinder control module, a testing group translation switching mechanism, a second testing group transverse retreating mechanism, a first testing group transverse retreating mechanism, a second material-to-material signal sensing sensor, a first material-to-material signal sensing sensor, a second air cylinder control module, a second needle mold lifting translation plate, a second needle mold, a second track, a second product guiding limiting block, a first track, a first needle mold lifting translation plate and a translation switching plate;
the product carrying assembly comprises a carrying and building portal frame, a linear motor translation module, a variable-pitch material sucking clamping jaw, a vacuum control module and a servo motor;
the resistance defective product classification component comprises a defective product dust collection box, a material conveying belt, a resistance defective classification box, a defective product discharge control component, a resistance defective product discharge air nozzle, a qualified product discharge rail, a resistance defective product guide chute, a defective product position sensor and a defective product classification discharge air nozzle;
the visual detection assembly for the qualified products of the resistance values comprises a defective material removing plate, a material discharging air faucet, a front size detection camera, a side size detection camera, a bottom appearance detection camera, a side appearance detection camera, a feeding guide rod, a top appearance detection camera, a product classification box, a product detection turntable, a product detection clamping block and an air faucet support frame.
Furthermore, a translation switching plate is arranged on the upper side of the translation switching mechanism of the test group, and a second air cylinder control module and a first air cylinder control module which are bilaterally symmetrical are arranged on the translation switching plate; a second needle die lifting translation plate is arranged on the upper side of a second cylinder control module on the left side, a second testing group transverse retreating mechanism is arranged on the right side, close to the first cylinder control module, of the second needle die lifting translation plate, a second material to material signal induction sensor is arranged on the front side of the second testing group transverse retreating mechanism, a second needle die is arranged on one side of the second needle die lifting translation plate above the second testing group transverse retreating mechanism, a second product guide limiting block is arranged at the top of the second testing group transverse retreating mechanism below the second needle die, and a second track is arranged in the middle of the second product guide limiting block; the upper side of a cylinder control module on the right side is provided with a needle die lifting translation plate, the left side of the needle die lifting translation plate close to a cylinder control module II is provided with a test set transverse withdrawing mechanism, the front side of the test set transverse withdrawing mechanism is provided with a material to material signal induction sensor, one side of the needle die lifting translation plate above the test set transverse withdrawing mechanism is provided with a needle die corresponding to the needle die II, the top of the test set transverse withdrawing mechanism below the needle die is provided with a product guide limiting block, and the middle of the product guide limiting block is provided with a track.
Furthermore, the lower part of the resistance value test assembly is connected with the workbench through a test group translation switching mechanism, the upper sliding mechanism of the test group translation switching mechanism is connected with a translation switching plate through a bolt, the first cylinder control module and the second cylinder control module are both connected with the upper side surface of the translation switching plate through a bolt, the second needle die is connected with the second needle die lifting translation plate through a bolt, the second material-to-material signal induction sensor is connected with the second test group transverse withdrawing mechanism through a bolt, the first needle die is connected with the first needle die lifting translation plate through a bolt, and the first material-to-material signal induction sensor is connected with the first test group transverse withdrawing mechanism through a bolt.
Further, portal frame bottom and workstation erection joint are built in the transport, and the portal frame is built through the transport to the product transport subassembly and is connected with the workstation, and transport group building portal frame upper portion one side is provided with linear electric motor translation module, and linear electric motor translation module one side is provided with the displacement and inhales the material clamping jaw, and linear electric motor translation module upside is provided with vacuum control module, and vacuum control module upside is provided with servo motor.
Further, it is provided with certified products ejection of compact track to pass material belt left end, it is provided with the defective products baffle box of resistance value to pass material belt middle part upside, the defective products baffle box front side of resistance value is provided with the bad row of resistance value air cock, the bad row of resistance value air cock one side of arranging is provided with defective products row material control assembly, the defective products baffle box of resistance value keeps away from the right side of the bad row of resistance value air cock and is provided with bad grade sensor, it is provided with the defective products dust collection box to pass the material belt and keep away from certified products ejection of compact track right-hand member, it is provided with the bad categorised box of resistance value to pass material belt right side front end, it is provided with the categorised row of defective products air cock of defective products to pass the right side rear end that the bad box of resistance value was kept away from to the material belt.
Further, product inspection carousel edge upside is provided with the cull and gets rid of the board, the product inspection carousel goes up the equidistant product inspection screens piece that is provided with of side hoop, cull is got rid of board one side and is provided with the air cock support frame, the hoop is provided with row material air cock on the air cock support frame, product inspection carousel lower extreme corresponds row material air cock position below and is provided with the product classification box, be provided with the feeding on the product inspection carousel that air cock support frame one side was kept away from to the cull gets rid of board and leads the positive pole, the feeding is led and is provided with two top outward appearance detection cameras on the product inspection carousel that cull was kept away from to the positive pole one side, top outward appearance detection camera is kept away from and is provided with two lateral part outward appearance detection cameras on the product inspection carousel that top outward appearance detection camera one side was kept away from to the lateral part outward appearance detection camera, bottom outward appearance detection camera is kept away from and is provided with the side outward appearance detection camera on the product inspection carousel that lateral part outward appearance detection camera one side The size detection camera is arranged on a product detection turntable, which is far away from one side of the bottom appearance detection camera, of the side size detection camera, and the front size detection camera is located on the other side of the air faucet support frame.
Further, product classification box downside and workstation sliding connection, air cock support frame bottom passes through bolted connection with the workstation, it passes through bolted connection to arrange the material air cock and air cock support frame, product detection screens piece passes through bolted connection with the product detection carousel, the side passes through bolted connection on feeding guide rod lower extreme and the workstation, positive size detection camera lower extreme passes through bolted connection with the workstation, side size detection camera, bottom outward appearance detection camera, lateral part outward appearance detection camera and top outward appearance detection camera all fix on the workstation through the support.
Further, the resistance value defective product classification component is connected with the product detection rotary table through the conveying chain belt, and the number of the discharge air nozzles is the same as that of the classification grooves of the product classification box.
Further, the product detects the carousel downside and is connected with the motor, and the side passes through bolted connection on automatic feed subassembly downside and the workstation, and the side passes through bolted connection on resistance defective products classification subassembly downside and the workstation, and the workstation lower extreme is provided with the control box.
The invention has the beneficial effects that:
1. according to the invention, through the arranged test group translation switching mechanism, the translation switching plate, the first needle die lifting translation plate, the second needle die lifting translation plate, the first needle die, the second needle die, the first rail, the second rail, the first product guide limiting block, the second product guide limiting block, the first air cylinder control module and the second air cylinder control module, when the electronic cigarette ceramic core resistance detection device is used and a ceramic core resistance is subjected to resistance test, the test needle die is provided with the first needle die and the second needle die, when one group of ceramic core resistance is tested, the other group of ceramic core resistance can be subjected to feeding detection, and then the two groups of test devices are alternately used, so that the resistance value test efficiency of the test devices is improved;
2. according to the invention, through the arrangement of the bottom appearance detection camera, the side face size detection camera and the front face size detection camera, when the resistance detection device is used, the top, side, bottom, front face size and side face size detection is carried out on the detection of the resistance appearance, so that the size data and the bottom face of the ceramic core resistance are detected and ensured, and the quality of the ceramic core resistance is ensured;
3. according to the invention, through the arranged residual material removing plate, when the resistance detection device is used, residual materials on the product detection turntable are cleaned through the residual material removing plate, so that residual materials accumulated on the product detection turntable are avoided, and the feeding operation of a product to be detected is further ensured.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a perspective view of the visual inspection module for a non-defective resistance value of the present invention;
FIG. 5 is a front view structural diagram of the visual inspection assembly for a qualified resistance value product according to the present invention;
FIG. 6 is a top view structural diagram of the visual inspection assembly for a non-defective resistance value of the present invention;
FIG. 7 is a perspective view of the resistance value test assembly of the present invention;
FIG. 8 is a front view of the resistance value test assembly of the present invention;
FIG. 9 is a top view of the resistance value test assembly of the present invention;
FIG. 10 is a perspective view of the product handling assembly of the present invention;
FIG. 11 is a perspective view of a defective resistance value classification module according to the present invention;
the reference numerals are explained below:
1. a work table; 2. a resistance value testing component; 201. a first cylinder control module; 202. a test set translation switching mechanism; 203. a second test group transverse withdrawing mechanism; 204. a second material-in signal induction sensor; 205. a second cylinder control module; 206. a second needle mold lifting translation plate; 207. a second needle die; 208. track number two; 209. a second product guide limiting block; 2010. a first product guide limiting block; 2011. a first track; 2012. a first needle mold; 2013. a first needle mold lifting translation plate; 2014. a translation switching plate; 2015. a first test group transverse withdrawing mechanism; 2016. a first material-to-material signal induction sensor; 3. an automatic feeding assembly; 4. a product handling assembly; 401. carrying and building a portal frame; 402. a linear motor translation module; 403. a variable-pitch material sucking clamping jaw; 404. a vacuum control module; 405. a servo motor; 5. a resistance defective classification element; 501. a residual dust collection box; 502. a material conveying belt; 503. a classification box for bad resistance values; 504. a defective product discharge control component; 505. a discharge nozzle with poor resistance value; 506. qualified product discharge rails; 507. a guide chute for defective products with resistance values; 508. a bad grade position sensor; 509. a defective product classification discharge air nozzle; 6. a resistance value qualified product visual detection assembly; 601. a residual material removing plate; 602. a discharge nozzle; 603. a front size detection camera; 604. a lateral dimension detection camera; 605. a bottom appearance inspection camera; 606. a side appearance inspection camera; 607. a feed guide rod; 608. a top appearance inspection camera; 609. a product sorting box; 6010. a product detection turntable; 6011. detecting a product clamping block; 6012. an air faucet support frame; 7. and a control box.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1-11, an automatic detection device for electronic cigarette ceramic cores comprises a workbench 1, wherein an automatic feeding assembly 3 is arranged on the upper side of the workbench 1, a product carrying assembly 4 is arranged on the upper side of the automatic feeding assembly 3, a resistance value testing assembly 2 is arranged on one side of the automatic feeding assembly 3, a resistance value defective product classifying assembly 5 is arranged on one side of the resistance value testing assembly 2, and a resistance value qualified product visual detection assembly 6 is arranged on one side of the resistance value testing assembly 2 away from the automatic feeding assembly 3;
the resistance value testing assembly 2 comprises a first air cylinder control module 201, a testing group translation switching mechanism 202, a second testing group transverse retreating mechanism 203, a first testing group transverse retreating mechanism 2015, a second material-to-material signal induction sensor 204, a first material-to-material signal induction sensor 2016, a second air cylinder control module 205, a second needle mold lifting translation plate 206, a second needle mold 207, a second track 208, a second product guide limiting block 209, a first product guide limiting block 2010, a first track 2011, a first needle mold 2012, a first needle mold lifting translation plate 2013 and a translation switching plate 2014;
the product carrying assembly 4 comprises a carrying and building portal frame 401, a linear motor translation module 402, a variable-pitch material sucking clamping jaw 403, a vacuum control module 404 and a servo motor 405;
the resistance defective product classification component 5 comprises a residual material dust collection box 501, a material conveying belt 502, a resistance defective classification box 503, a defective product discharge control component 504, a resistance defective product discharge air nozzle 505, a qualified product discharge rail 506, a resistance defective product guide groove 507, a defective product position sensor 508 and a defective product classification discharge air nozzle 509;
the visual inspection assembly 6 for qualified products with resistance values comprises a scrap removal plate 601, a discharge air nozzle 602, a front dimension inspection camera 603, a side dimension inspection camera 604, a bottom appearance inspection camera 605, a side appearance inspection camera 606, a feeding guide rod 607, a top appearance inspection camera 608, a product classification box 609, a product inspection turntable 6010, a product inspection clamping block 6011 and an air nozzle support frame 6012.
The workbench 1 provides a detection operation plane for equipment for detection, and the upper side surface of the workbench 1 is made of stainless steel; the product carrying assembly 4 can accurately and quickly carry the ceramic core resistor from the resistance value testing assembly 2 to the resistance value defective product classifying assembly 5, so that the detection efficiency is improved; the defective resistance value classification component 5 can classify products having defective resistance values.
In this embodiment, a translation switching plate 2014 is disposed on the upper side of the test group translation switching mechanism 202, and a second cylinder control module 205 and a first cylinder control module 201 which are bilaterally symmetric are disposed on the translation switching plate 2014; a second needle die lifting translation plate 206 is arranged on the upper side of a second cylinder control module 205 on the left side, a second test group transverse retreating mechanism 203 is arranged on the right side, close to the first cylinder control module 201, of the second needle die lifting translation plate 206, a second material to material signal induction sensor 204 is arranged on the front side of the second test group transverse retreating mechanism 203, a second needle die 207 is arranged on one side of the second needle die lifting translation plate 206 above the second test group transverse retreating mechanism 203, a second product guide limiting block 209 is arranged at the top of the second test group transverse retreating mechanism 203 below the second needle die 207, and a second track 208 is arranged in the middle of the second product guide limiting block 209; the upside of a cylinder control module 201 that is located the right side is provided with a needle mould lift translation board 2013, the left side that a needle mould lift translation board 2013 is close to No. two cylinder control modules 205 is provided with a horizontal mechanism 2015 that moves back of test group, a horizontal mechanism 2015 that moves back of test group front side is provided with a material to material signal induction sensor 2016, a needle mould lift translation board 2013 one side that is located a horizontal mechanism 2015 that moves back of test group top is provided with a needle mould 2012 that corresponds with No. two needle moulds 207, a horizontal mechanism 2015 top that moves back of test group that is located a needle mould 2012 below is provided with a product direction stopper 2010, the centre of a product direction stopper 2010 is provided with a track 2011.
In this embodiment, the lower part of the resistance value testing component 2 is connected with the workbench 1 through the testing group translation switching mechanism 202, the upper sliding mechanism of the testing group translation switching mechanism 202 is connected with the translation switching plate 2014 through bolts, the first cylinder control module 201 and the second cylinder control module 205 are both connected with the upper side surface of the translation switching plate 2014 through bolts, the second pin mold 207 is connected with the second pin mold lifting and translation plate 206 through bolts, the second material-to-material signal induction sensor 204 is connected with the second testing group transverse withdrawing mechanism 203 through bolts, the first pin mold 2012 is connected with the first pin mold lifting and translation plate 2013 through bolts, and the first material-to-material signal induction sensor 2016 is connected with the first testing group transverse withdrawing mechanism 2015 through bolts.
The first needle die 2012 and the second needle die 207 can respectively detect the resistance value of the ceramic core, the second rail 208 and the first rail 2011 can stably feed the ceramic core resistance, so that the second needle die 207 and the first needle die 2012 can accurately detect the ceramic core resistance, and the first needle die lifting translation plate 2013 and the second needle die lifting translation plate 206 can keep the feeding port positions of the first rail 2011 and the second rail 208 and the feeding rail position of the automatic feeding assembly 3 at the same height, so that the feeding process is ensured to be smooth; no. two materials can detect the shift position of translation switching board 2014 to material signal inductive transducer 204 and material to material signal inductive transducer 2016 for resistance value test component 2's efficiency of software testing obtains improving.
In this embodiment, portal frame 401 bottom and workstation 1 erection joint are built in the transport, and product handling subassembly 4 is built portal frame 401 through the transport and is connected with workstation 1, and portal frame 401 upper portion one side is built in the transport is provided with linear electric motor translation module 402, and linear electric motor translation module 402 one side is provided with the displacement and inhales material clamping jaw 403, and linear electric motor translation module 402 upside is provided with vacuum control module 404, and vacuum control module 404 upside is provided with servo motor 405.
The servo motor 405 provides power for the up-and-down movement of the variable-pitch material sucking clamping jaw 403, the vacuum control module 404 can adjust the air pressure state in the air guide pipe on the variable-pitch material sucking clamping jaw 403, the linear motor translation module 402 can enable the variable-pitch material sucking clamping jaw 403 to move horizontally, and the transporting and assembling portal frame 401 can provide stable support for the product transporting assembly 4.
In this embodiment, the left end of the material conveying belt 502 is provided with the certified product discharge rail 506, the upper side of the middle part of the material conveying belt 502 is provided with the defective resistance material guide groove 507, the front side of the defective resistance material guide groove 507 is provided with the defective resistance material discharge air nozzle 505, the defective resistance material discharge air nozzle 505 is arranged on one side of the defective resistance material discharge air nozzle 505, the right side of the defective resistance material guide groove 507 away from the defective resistance material discharge air nozzle 505 is provided with the defective material position sensor 508, the material conveying belt 502 is away from the right end of the certified product discharge rail 506 and is provided with the defective material dust collection box 501, the front end of the right side of the material conveying belt 502 is provided with the defective material classification box 503, and the rear end of the right side of the material conveying belt 502 away from the defective material classification box 503 is provided with the defective material classification discharge air nozzle 509.
Defective product classification discharge air nozzle 509 can blow defective product resistors into defective resistance classification box 503, defective material dust collection box 501 can collect defective materials or dust, defective product resistance discharge air nozzle 505 can blow defective product resistors into defective product resistance guide groove 507, and then fall onto material conveying belt 502, and then defective product resistors can be conveyed, and qualified resistance values can be conveyed to qualified product visual detection assembly 6 through qualified product discharge rail 506 for visual detection.
In this embodiment, a residual material removing plate 601 is disposed on the upper side of the edge of the product detecting turntable 6010, product detecting clamping blocks 6011 are circumferentially disposed on the upper side of the product detecting turntable 6010 at equal intervals, an air nozzle supporting frame 6012 is disposed on one side of the residual material removing plate 601, a discharging air nozzle 602 is circumferentially disposed on the air nozzle supporting frame 6012, a product classifying box 609 is disposed below the lower end of the product detecting turntable 6010 corresponding to the discharging air nozzle 602, a feeding guide rod 607 is disposed on the product detecting turntable 6010 on the side of the residual material removing plate 601 away from the air nozzle supporting frame 6012, two top appearance detecting cameras 608 are disposed on the product detecting turntable 6010 on the side of the feeding guide rod 607 away from the residual material removing plate 601, two side appearance detecting cameras 606 are disposed on the product detecting turntable 6010 on the side of the top appearance detecting camera 608 away from the feeding guide rod 607, and a bottom appearance detecting camera 605 is disposed on the product detecting turntable 6010 on the side of the side appearance detecting camera 606 away from the top appearance detecting turntable 608, a side dimension detecting camera 604 is arranged on a product detecting turntable 6010 on one side, away from the side appearance detecting camera 606, of the bottom appearance detecting camera 605, a front dimension detecting camera 603 is arranged on a product detecting turntable 6010 on one side, away from the bottom appearance detecting camera 605, of the side dimension detecting camera 604, and the front dimension detecting camera 603 is located on the other side of the air faucet support frame 6012.
In this embodiment, the downside of product classification box 609 is connected with workstation 1 sliding, air cock support frame 6012 bottom passes through bolted connection with workstation 1, it passes through bolted connection to arrange material air cock 602 and air cock support frame 6012, product detection screens piece 6011 passes through bolted connection with product detection carousel 6010, the side passes through bolted connection on feeding guide rod 607 lower extreme and the workstation 1, the front size detects camera 603 lower extreme and passes through bolted connection with workstation 1, side size detects camera 604, bottom outward appearance detects camera 605, lateral part outward appearance detects camera 606 and top outward appearance and detects camera 608 and all fix on workstation 1 through the support.
In this embodiment, the defective resistance classification component 5 and the product detection turntable 6010 are connected by a conveyor belt, and the number of the discharge air nozzles 602 is the same as the number of the classification slots of the product classification box 609.
The number of the classification grooves of the product classification box 609 is the same as that of the discharge air nozzles 602, and the classification grooves are all 6 in the figure, so that qualified products can be accurately classified according to detection results.
In this embodiment, the downside of product inspection carousel 6010 is connected with the motor, and bolted connection is passed through with the side on the workstation 1 to the 3 downside of automatic feed subassembly, and bolted connection is passed through with the side on the workstation 1 to the 5 downside of resistance defective products classification subassembly, and the workstation 1 lower extreme is provided with control box 7.
The working principle of the automatic detection equipment for the electronic cigarette ceramic core comprises the following steps: products to be detected are placed in the center of the full-automatic vibration feeding machine 3, the full-automatic vibration feeding machine 3 automatically feeds the products to the resistance value testing assembly 2, when the first rail 2011 is in butt joint with a feeding rail of the full-automatic vibration feeding machine 3, the products are automatically fed to the first rail 2011, the first product guiding limiting block 2010 can guide and limit the feeding position of the products, excessive product feeding is avoided, after the feeding is completed, the first needle mold lifting translation plate 2013 drives the first rail 2011 to translate and vertically move, meanwhile, the first needle mold 2012 carries out resistance value testing on the products on the first rail 2011, the testing group translation 202 drives the translation switching plate 2014 to move, the second rail 208 is in butt joint with the feeding rail of the full-automatic vibration feeding machine 3, the products are continuously fed to the second rail 208, then resistance value testing is carried out, after the product testing on the first rail 2011 is completed, the linear motor translation module 402 drives the variable-pitch material suction clamping jaw 403 to horizontally move above a measured resistor, the servo motor 405 drives the variable-pitch material suction clamping jaw 403 to move up and down, the resistor can be clamped and moved on the resistance defective product classification component 5, the defective product classification discharge air nozzle 509 can blow defective product resistors into the resistance defective product classification box 503, the defective product dust collection box 501 can collect defective materials or dust, the resistance defective product discharge air nozzle 505 can blow defective product resistors into the resistance defective product guide groove 507 and then fall onto the material conveying belt 502, defective product resistors can be conveyed, qualified resistance values can be conveyed to the resistance qualified product visual detection component 6 through the qualified product discharge rail 506 for visual detection, the feeding guide rod 607 enables the products to be stably guided onto the product detection clamping block 6011, the product detection turntable 6010 rotates one detection position, so that the product is continuously fed onto the next product detection clamping block 6011, the top appearance detection camera 608, the side appearance detection camera 606 and the bottom appearance detection camera 605 respectively detect the top, the side and the bottom of the product, the side size detection camera 604 and the front size detection camera 603 can accurately detect the sizes of the side and the front of the product, the discharge air nozzle 602 can blow the detected product into the product classification box 609, the residue discharge plate 601 can remove the residue on the product detection turntable 6010, and the feeding speed of the product detection turntable 6010 is guaranteed.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides an automatic check out test set of electron cigarette ceramic core, includes workstation (1), its characterized in that: an automatic feeding assembly (3) is arranged on the upper side of the workbench (1), a product carrying assembly (4) is arranged on the upper side of the automatic feeding assembly (3), a resistance value testing assembly (2) is arranged on one side of the automatic feeding assembly (3), a resistance value defective product classifying assembly (5) is arranged on one side of the resistance value testing assembly (2), and a resistance value qualified product visual detection assembly (6) is arranged on one side, away from the automatic feeding assembly (3), of the resistance value testing assembly (2);
the resistance value testing assembly (2) comprises a first air cylinder control module (201), a testing group translation switching mechanism (202), a second testing group transverse retreating mechanism (203), a first testing group transverse retreating mechanism (2015), a second material-to-material signal induction sensor (204), a first material-to-material signal induction sensor (2016), a second air cylinder control module (205), a second needle mold lifting translation plate (206), a second needle mold (207), a second track (208), a second product guiding limiting block (209), a first product guiding limiting block (2010), a first track (2011), a first needle mold (2012), a first needle mold lifting translation plate (2013) and a translation switching plate (2014);
the product carrying assembly (4) comprises a carrying and building portal frame (401), a linear motor translation module (402), a variable-pitch material sucking clamping jaw (403), a vacuum control module (404) and a servo motor (405);
the resistance defective product classification component (5) comprises a defective product dust collection box (501), a material conveying belt (502), a resistance defective classification box (503), a defective product discharge control component (504), a resistance defective product discharge air nozzle (505), a qualified product discharge rail (506), a resistance defective product guide chute (507), a defective product position sensor (508) and a defective product classification discharge air nozzle (509);
the visual detection assembly (6) for the qualified products of the resistance values comprises a defective material removing plate (601), a material discharging air nozzle (602), a front size detection camera (603), a side size detection camera (604), a bottom appearance detection camera (605), a side appearance detection camera (606), a feeding guide rod (607), a top appearance detection camera (608), a product classification box (609), a product detection turntable (6010), a product detection clamping block (6011) and an air nozzle support frame (6012).
2. The automatic detection equipment for the ceramic core of the electronic cigarette according to claim 1, characterized in that: a translation switching plate (2014) is arranged on the upper side of the test group translation switching mechanism (202), and a second cylinder control module (205) and a first cylinder control module (201) which are symmetrical left and right are arranged on the translation switching plate (2014); a second needle die lifting translation plate (206) is arranged on the upper side of a second cylinder control module (205) on the left side, a second test group transverse retreating mechanism (203) is arranged on the right side, close to the first cylinder control module (201), of the second needle die lifting translation plate (206), a second material-to-material signal induction sensor (204) is arranged on the front side of the second test group transverse retreating mechanism (203), a second needle die (207) is arranged on one side of the second needle die lifting translation plate (206) above the second test group transverse retreating mechanism (203), a second product guide limiting block (209) is arranged at the top of the second test group transverse retreating mechanism (203) below the second needle die (207), and a second track (208) is arranged in the middle of the second product guide limiting block (209); the upper side of a first cylinder control module (201) on the right side is provided with a first needle mold lifting translation plate (2013), the left side, close to a second cylinder control module (205), of the first needle mold lifting translation plate (2013) is provided with a first test group transverse retreating mechanism (2015), the front side of the first test group transverse retreating mechanism (2015) is provided with a material-to-material signal induction sensor (2016), one side of the first needle mold lifting translation plate (2013) above the first test group transverse retreating mechanism (2015) is provided with a first needle mold (2012) corresponding to the second needle mold (207), the top of the first test group transverse retreating mechanism (2015) below the first needle mold (2012) is provided with a first product guide limiting block (2010), and the middle of the first product guide limiting block (2010) is provided with a first track (2011).
3. The automatic detection equipment for the ceramic core of the electronic cigarette according to claim 2, characterized in that: resistance value test subassembly (2) lower part is connected through test group translation switching mechanism (202) with workstation (1), test group translation switching mechanism (202) upper portion slide mechanism passes through bolted connection with translation switching board (2014), side passes through bolted connection on a cylinder control module (201) and No. two cylinder control modules (205) and translation switching board (2014), No. two needle moulds (207) pass through bolted connection with No. two needle mould lift translation board (206), No. two material to material signal inductive transducer (204) and No. two test group horizontal withdrawal mechanism (203) pass through bolted connection, No. one needle mould (2012) and No. one needle mould lift translation board (2013) pass through bolted connection, No. one material to material signal inductive transducer (2016) and No. one test group horizontal withdrawal mechanism (2015) pass through bolted connection.
4. The automatic detection equipment for the ceramic core of the electronic cigarette according to claim 1, characterized in that: portal frame (401) bottom and workstation (1) erection joint are built in the transport, and product transport subassembly (4) are built portal frame (401) through the transport and are connected with workstation (1), and portal frame (401) upper portion one side is built in the transport is provided with linear electric motor translation module (402), and linear electric motor translation module (402) one side is provided with the displacement and inhales material clamping jaw (403), and linear electric motor translation module (402) upside is provided with vacuum control module (404), and vacuum control module (404) upside is provided with servo motor (405).
5. The automatic detection equipment for the ceramic core of the electronic cigarette according to claim 1, characterized in that: pass material belt (502) left end and be provided with certified products ejection of compact track (506), pass material belt (502) middle part upside is provided with resistance defective products baffle box (507), resistance defective products baffle box (507) front side is provided with the bad row of resistance material air cock (505), resistance bad row of resistance material air cock (505) one side is provided with defective products row material control module (504), the right side that resistance defective products baffle box (507) kept away from the bad row of resistance material air cock (505) is provided with bad grade position sensor (508), pass material belt (502) keep away from certified products ejection of compact track (506) right-hand member and be provided with defective products dust collection box (501), pass material belt (502) right side front end and be provided with the bad categorised box of resistance value (503), pass material belt (502) the right side rear end of keeping away from the bad box of resistance value (503) and be provided with the categorised row of defective products material air cock (509).
6. The automatic detection equipment for the ceramic core of the electronic cigarette according to claim 1, characterized in that: a residual material removing plate (601) is arranged on the upper side of the edge of the product detecting turntable (6010), product detecting clamping blocks (6011) are annularly arranged on the upper side surface of the product detecting turntable (6010) at equal intervals, an air nozzle support frame (6012) is arranged on one side of the residual material removing plate (601), discharge air nozzles (602) are annularly arranged on the air nozzle support frame (6012), a product classifying box (609) is arranged below the lower end of the product detecting turntable (6010) corresponding to the discharge air nozzles (602), a feeding guide rod (607) is arranged on the product detecting turntable (6010) on one side of the residual material removing plate (601) far away from the air nozzle support frame (6012), two top appearance detecting cameras (608) are arranged on the product detecting turntable (6010) on one side of the feeding guide rod (607) far away from the residual material removing plate (601), two side appearance detecting cameras (606) are arranged on the product detecting turntable (6010) on one side of the top appearance detecting camera (608) far away from the feeding guide rod (607), a bottom appearance detection camera (605) is arranged on a product detection turntable (6010) on one side, away from a top appearance detection camera (608), of a side appearance detection camera (606), a side size detection camera (604) is arranged on a product detection turntable (6010) on one side, away from the side appearance detection camera (606), of the bottom appearance detection camera (605), a front size detection camera (603) is arranged on a product detection turntable (6010) on one side, away from the bottom appearance detection camera (605), of the side size detection camera (604), and the front size detection camera (603) is located on the other side of an air nozzle support frame (6012).
7. The automatic detection equipment for the ceramic core of the electronic cigarette according to claim 6, wherein: product classification box (609) downside and workstation (1) sliding connection, air cock support frame (6012) bottom passes through bolted connection with workstation (1), it passes through bolted connection with air cock support frame (6012) to arrange material air cock (602), product detection screens piece (6011) passes through bolted connection with product detection carousel (6010), the side passes through bolted connection on feeding guide rod (607) lower extreme and workstation (1), the front size detects camera (603) lower extreme and passes through bolted connection with workstation (1), side size detects camera (604), bottom outward appearance detects camera (605), lateral part outward appearance detects camera (606) and top outward appearance and detects camera (608) and all fix on workstation (1) through the support.
8. The automatic detection equipment for the ceramic core of the electronic cigarette according to claim 1, characterized in that: the resistor value defective product classification component (5) is connected with the product detection rotary disc (6010) through a conveying chain belt, and the number of the discharge air nozzles (602) is the same as that of the classification grooves of the product classification box (609).
9. The automatic detection equipment for the ceramic core of the electronic cigarette according to claim 1, characterized in that: the product detects carousel (6010) downside and is connected with the motor, and side on automatic feed subassembly (3) downside and workstation (1) passes through bolted connection, and side on resistance defective products classification subassembly (5) downside and workstation (1) passes through bolted connection, and workstation (1) lower extreme is provided with control box (7).
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| CN114011751B (en) | 2023-04-07 |
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