CN218574314U

CN218574314U - Automatic detection equipment for injection molding parts

Info

Publication number: CN218574314U
Application number: CN202222567653.0U
Authority: CN
Inventors: 洪五贵; 洪李兵; 洪隆斌
Original assignee: Jiangsu Diputopu Intelligent Equipment Co ltd
Current assignee: Jiangsu Diputopu Intelligent Equipment Co ltd
Priority date: 2022-09-27
Filing date: 2022-09-27
Publication date: 2023-03-07
Anticipated expiration: 2032-09-27

Abstract

The utility model discloses an injection molding automated inspection equipment, including the material loading module, the carousel module, detect the module, categorised collection module and unloading streamline module, the material loading module is through the vibration dish with the product carry the carousel of carousel module in proper order on, the carousel outside is provided with the sensor that detects there is the product, the carousel has set gradually along its direction of rotation all around and has detected module and categorised collection module, the finished product collection box below butt joint of categorised collection module is provided with unloading streamline module, unloading streamline module is carried out the product. In this way, the utility model discloses simple structure can detect the product fast, is applicable to the product detection of multiple detection requirements, and especially time requires fast product, has improved production efficiency greatly, has reduced the cost of labor.

Description

Automatic detection equipment for injection molding parts

Technical Field

The utility model relates to a detect technical field, especially relate to an injection molding automatic check out test set.

Background

Along with the increasing demand of electronic cigarettes, the automation demand of production processes of production enterprises is also gradually improved, quality problems appearing in the automatic assembly process of products are gradually highlighted, electronic cigarette filters are formed by injection molding, as shown in fig. 1, the problems of the filter tip, such as through hole existence, edge loss, damage of two end faces, glue overflow and the like directly influence the quality of the filter tip in the subsequent assembly process, the problems need to be detected, the products are small, the number of items to be detected is large, the detection demand of mass production injection moldings is difficult to meet through manual detection, some detection devices are arranged on the market, but the detection items are single, different demands of station replacement and station one-to-one detection are needed, the operation is complex, and the detection efficiency is low.

Based on the defects and shortcomings, the prior art needs to be improved, and automatic detection equipment for injection molding parts is designed.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the main technical problem who solves provides an injection molding automated inspection equipment, and simple structure can detect the product fast, is applicable to the product detection of multiple detection requirement, and especially the time requires fast product, has improved production efficiency greatly, has reduced the cost of labor.

In order to solve the technical problem, the utility model discloses a technical scheme be: the utility model provides an injection molding automatic check out test set, this kind of injection molding automatic check out test set includes the material loading module, the carousel module, detect the module, categorised collection module and unloading streamline module, the material loading module is carried the product on the carousel of carousel module in proper order through the vibration dish, the carousel outside is provided with the sensor that detects there is the product, the carousel has set gradually detection module and categorised collection module along its direction of rotation all around, the finished product of categorised collection module is collected the box below butt joint and is provided with unloading streamline module, unloading streamline module is carried out the product.

Preferably, the turntable module comprises a turntable and a DD motor for driving the turntable to rotate, and the turntable is a customized glass disc.

Preferably, the detection module comprises a first detection assembly for detecting the outer diameter of the product and whether the through hole exists, a second detection assembly for detecting the lower surface of the product and a third detection assembly for detecting the upper surface of the product, wherein the detection assemblies adopt CCD cameras, and the upper surface and the lower surface of the product detect whether the edge of the product is lost, whether two end faces are damaged or not and whether the problem of glue overflow exists or not.

Preferably, the classified collection module comprises four groups of collection assemblies, the four groups of collection assemblies are respectively used for collecting unqualified products detected by the three groups of detection assemblies and detecting all-qualified products, each collection assembly comprises a collection box, an adjusting plate detachably mounted at the top of the collection box, a vertical plate mounted at the extending end of the adjusting plate and an air blowing pipe mounted on the vertical plate, and the air blowing pipe points to the collection box.

Preferably, waist-shaped holes capable of adjusting the installation positions are formed in the adjusting plate and the vertical plate, so that the installation position of the air blowing pipe is adjusted, and the air blowing pipe is externally connected with air blowing equipment after passing through the high-frequency electromagnetic valve.

Preferably, the tail end of the classification and collection module is further provided with a cleaning brush for cleaning foreign matters on the surface of the rotary table, and the cleaning brush points to the rotary table.

Compared with the prior art, the beneficial effects of the utility model are that:

through the matching of the feeding module, the turntable module, the detection module and the classification collection module, the product can be quickly detected, the speed can reach 400-500 pcs/min, the production efficiency is greatly improved, and the labor cost is reduced;

the three groups of detection assemblies can meet the requirements of detecting the outer diameter of a product, whether a through hole exists, whether an edge is lost, whether two end faces are damaged or not and glue overflow;

the turntable module drives a product to move on the glass disc at a constant speed through the DD motor, and the result is detected by vision;

the storage bin is provided, so that manual long-time feeding is facilitated;

the structure is simple, the device is suitable for product detection with various detection requirements, and particularly, the device has a fast time requirement.

Drawings

Figure 1 is a schematic structural diagram of an injection molded electronic cigarette filter.

Fig. 2 is a schematic structural diagram of an automatic injection molding part detection device.

Fig. 3 is a partial structural schematic diagram of automatic injection molding part detection equipment.

FIG. 4 is a schematic view of a classification collection module of an automatic injection molding part inspection apparatus.

The device comprises a feeding module 1, a feeding module 11, a storage bin 12, a vibration disc 13, a linear vibrator 14 and a flow channel;

2. a turntable module 21, a turntable 22 and a DD motor;

3. the detection module 31, the first detection assembly 32, the second detection assembly 33 and the third detection assembly;

4. the device comprises a classification collection module 41, a collection box 42, an adjusting plate 43, a vertical plate 44 and an air blowing pipe;

5. a blanking streamline module;

6. and cleaning the brush.

Detailed Description

The following detailed description of the preferred embodiments of the present invention will be provided to enable those skilled in the art to more easily understand the advantages and features of the present invention, and to make clear and definite definitions of the protection scope of the present invention.

Referring to fig. 1 to 4, an embodiment of the present invention includes:

the utility model provides an injection molding automatic check out test set, this kind of injection molding automatic check out test set is including setting up material loading module 1 in the frame, carousel module 2, detection module 3, categorised collection module 4 and unloading streamline module 5, material loading module 1 carries the product in proper order on the carousel 21 of carousel module 2 through the vibration dish, the carousel 21 outside is provided with the sensor that detects there is no product, carousel 21 has set gradually detection module 3 and categorised collection module 4 along its direction of rotation all around, the butt joint of categorised collection module 4's finished product collection box below is provided with unloading streamline module 5, unloading streamline module 5 carries out the product, unloading streamline module 5 adopts belt conveyor line.

The feeding module 1 comprises a bin 11, a vibrating disc 12, a linear vibrator 13 and a flow channel 14, the bin 11 is filled with products, a discharge port of the bin 11 is aligned with the vibrating disc 12, the vibrating disc 12 uses a high-precision aluminum disc vibrating disc to discharge materials, the discharging speed can reach 400-500 pcs/min, a discharge port of the vibrating disc 12 is butted with the flow channel 14, the linear vibrator 13 is arranged below the flow channel 14, two mechanisms are respectively adopted to correct the product position after discharging, the first correction is a vibrating disc direct vibration discharge port, a certain height difference exists between the discharge port and a glass disc, therefore, the first correction is performed, the products cannot be scattered in the four directions due to the fall, the second correction is an arc-shaped positioning plate, the arc-shaped positioning plate is arranged on the outer side of the products on a turntable 21, the second correction can accurately correct the relative positions of the products on the glass disc, a sensor, namely a high-speed optical fiber amplifier is used for identifying the products after OK correction, the bin is provided, and manual long-time feeding is facilitated.

The turntable module 2 comprises a turntable 21 and a DD motor 22 for driving the turntable 21 to rotate, the turntable 21 is a customized glass disc, light transmission is achieved, the glass disc rotates and is driven by the high-precision DD motor 22, and the stability of equipment operation can be greatly improved.

The detection module 3 comprises a first detection assembly 31 for detecting the outer diameter of a product and whether a through hole exists, a second detection assembly 32 for detecting the lower surface of the product and a third detection assembly 33 for detecting the upper surface of the product, wherein the detection assemblies adopt CCD cameras, and the upper surface and the lower surface of the product mainly detect whether the edge of the product is lost, whether two end faces are damaged or not, whether glue overflows and the like.

Categorised collection module 4 includes four groups and collects the subassembly, and four groups are collected the subassembly and are used for collecting the unqualified product that three groups of determine module detected and detect all qualified product respectively, collect the subassembly including collecting box 41, demountable installation in the regulating plate 42 of collecting box 41 top, install in the vertical board 43 that the regulating plate 42 stretches out the end, install the gas blow pipe 44 on vertical board 43, the directional box 41 of collecting of gas blow pipe 44 is provided with the waist type hole that can adjust the mounted position on regulating plate 42 and the vertical board 43 to adjust gas blow pipe 44 mounted position, pack the gas blow pipe and blow the product to collecting box 41, gas blow pipe 44 is external with gas blowing equipment behind the high frequency solenoid valve, categorised collection module 4 end still installs the brush 6 that cleans that is used for cleaning the surperficial foreign matter of carousel, clean the directional carousel 21 of brush 6.

The utility model relates to an injection molding automatic check out test set, simple structure can detect the product fast, is applicable to the product detection of multiple detection requirements, and especially the product that the time requirement is fast has improved production efficiency greatly, has reduced the cost of labor.

The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.

Claims

1. The utility model provides an injection molding automatic check out test set which characterized in that: this kind of injection molding automatic check out test set includes the material loading module, the carousel module, detect the module, categorised collection module and unloading streamline module, the material loading module is through the vibration dish with the product carry the carousel of carousel module in proper order on, the carousel outside is provided with the sensor that detects there is the product, the carousel has set gradually detection module and categorised collection module along its direction of rotation all around, the finished product of categorised collection module is collected the butt joint of box below and is provided with unloading streamline module, unloading streamline module is carried out the product.

2. The automatic inspection device for injection molded parts according to claim 1, wherein: the turntable module comprises a turntable and a DD motor for driving the turntable to rotate, and the turntable is a customized glass disc.

3. The automatic detection equipment for the injection-molded parts according to claim 1, characterized in that: the detection module comprises a first detection assembly, a second detection assembly and a third detection assembly, wherein the first detection assembly is used for detecting the outer diameter of a product and whether a through hole exists, the second detection assembly is used for detecting the lower surface of the product, the third detection assembly is used for detecting the upper surface of the product, the detection assemblies adopt CCD cameras, and the upper surface and the lower surface of the product detect whether edges of the product lack or not, whether two end faces are damaged or not, and whether the problem of glue overflow exists or not.

4. The automatic inspection device for injection molded parts according to claim 1, wherein: the classified collection module comprises four groups of collection assemblies, the four groups of collection assemblies are respectively used for collecting unqualified products detected by the three groups of detection assemblies and detecting all-qualified products, the collection assemblies comprise collection boxes, adjusting plates detachably mounted at the tops of the collection boxes, vertical plates mounted at the extending ends of the adjusting plates, and air blowing pipes mounted on the vertical plates, and the air blowing pipes point to the collection boxes.

5. The automatic detection equipment for the injection molding part according to claim 4, characterized in that: waist-shaped holes capable of adjusting the mounting positions are formed in the adjusting plate and the vertical plate, so that the mounting position of the air blowing pipe is adjusted, and the air blowing pipe is externally connected with air blowing equipment after passing through the high-frequency electromagnetic valve.

6. The automatic inspection device for injection molded parts according to claim 1, wherein: the terminal brush that cleans that is used for cleaning carousel surface foreign matter that still installs of categorised collection module, clean the directional carousel of brush.