CN116944074A - Discharging device of temperature controller processing equipment - Google Patents
Discharging device of temperature controller processing equipment Download PDFInfo
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- CN116944074A CN116944074A CN202310940266.3A CN202310940266A CN116944074A CN 116944074 A CN116944074 A CN 116944074A CN 202310940266 A CN202310940266 A CN 202310940266A CN 116944074 A CN116944074 A CN 116944074A
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- 238000007599 discharging Methods 0.000 title claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 149
- 230000002950 deficient Effects 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 32
- 230000008569 process Effects 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims description 89
- 238000004804 winding Methods 0.000 claims description 18
- 210000000078 claw Anatomy 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 145
- 239000012467 final product Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Abstract
The application relates to the technical field of temperature controller processing, in particular to a discharging device of temperature controller processing equipment, which comprises a material table, a large turntable arranged on the material table, an image recognition camera, a defective product discharging mechanism, a finished product pose adjusting mechanism, a finished product discharging mechanism, a defective product discharging box and a finished product stacking frame, wherein the defective product discharging mechanism is arranged on the material table; in the actual working process, the large turntable rotates the on-load temperature controller to intermittently operate. Firstly, the image recognition camera performs photographing recognition judgment on the temperature controller so as to judge whether the temperature controller is a qualified product or a unqualified product. And if the temperature controller is a defective product, the blanking mechanism blanking the temperature controller into a defective product blanking box for collection. And if the temperature controller is a qualified product, the defective product blanking mechanism does not act, the posture of the temperature controller is regulated to be in a uniform state by the grade posture regulating mechanism, and finally, the finished product blanking mechanism places the temperature controller on a finished product stacking frame to be arranged in a stacking way so as to be convenient for subsequent workers to use.
Description
Technical Field
The application relates to the technical field of temperature controller processing, in particular to a discharging device of temperature controller processing equipment.
Background
Referring to fig. 1, at present, a temperature controller 100 generally includes a cylindrical temperature control body 101 and a mounting frame 102 mounted on the temperature control body 101, wherein two connection pins 103 are disposed on the temperature control body 101, and the two connection pins 103 are disposed symmetrically in front and back directions. The mounting bracket 102 sets up in control by temperature change main part 101 top, and the setting is controlled at the both ends of mounting bracket 102 and is formed the perpendicular state with two wiring pins 103 between, and mounting hole 104 has all been seted up at the both ends of mounting bracket 102.
In the temperature controller processing process, after the assembly work is finished, an image recognition camera is generally required to be used for judging the temperature controller which finishes the assembly work by adopting an image recognition technology so as to distinguish qualified products from unqualified products.
However, after the qualified products and the unqualified products are distinguished, the qualified products and the unqualified products are generally directly thrown into different collecting boxes for stacking type collection, and the qualified products are inconvenient to take out and use subsequently. Thus, further improvements can be made.
Disclosure of Invention
In order to enable qualified products in the temperature controller to be arranged in a stacking mode so as to be used by subsequent workers, the application provides a discharging device of temperature controller processing equipment.
The discharging device of the temperature controller processing equipment provided by the application adopts the following technical scheme:
a discharging device of temperature controller processing equipment comprises a material table, a large turntable arranged on the material table, an image recognition camera, a defective product discharging mechanism, a finished product pose adjusting mechanism and a finished product discharging mechanism; the large turntable is arranged at the top of the material table, the material table is sequentially provided with a judging position, a defective product discharging position, a finished product adjusting position and a finished product discharging position which are uniformly arranged at intervals around the periphery of the large turntable, and the image recognition camera, the defective product discharging mechanism, the finished product pose adjusting mechanism and the finished product discharging mechanism are sequentially arranged and arranged at the judging position, the defective product discharging position, the finished product adjusting position and the finished product discharging position; four placing seats for placing temperature controllers are uniformly arranged on the large turntable around the circumference of the large turntable, and the large turntable is used for intermittently conveying the temperature controllers to a judging position, a defective product discharging position, a finished product adjusting position and a finished product discharging position; and a finished product stacking frame for feeding the defective product blanking mechanism and blanking the finished product blanking mechanism is further arranged on the material table.
Through adopting above-mentioned technical scheme, in actual working process, the rotatory on-load temperature controller of placing on putting the seat of big revolving stage can go through in proper order and distinguish position, inferior product unloading position, finished product regulation position and finished product unloading position and carry out intermittent type nature operation. In the process, when the temperature controller is operated to the judging position, the image recognition camera performs photographing recognition judgment on the temperature controller so as to judge whether the temperature controller is an acceptable product or an unacceptable product. And if the temperature controller is a defective product, the temperature controller is fed into a defective product feeding box by the feeding mechanism to be collected when the temperature controller is operated to the defective product feeding position. If the temperature controller is qualified, when the temperature controller is operated to the defective product discharging position, the defective product discharging mechanism does not act, and the temperature controller is waited to be operated to the finished product adjusting position; then, the gesture of the temperature controller is adjusted to a uniform state by the finished product gesture adjusting mechanism, and the temperature controller is waited to be operated to a finished product blanking position; and finally, placing the temperature controllers on a finished product stacking frame by a finished product blanking mechanism for stacking and arranging so as to be convenient for subsequent workers to use.
Optionally, the defective product blanking mechanism and the finished product blanking mechanism comprise a blanking frame, a blanking seat and a blanking air claw, wherein a first rodless cylinder and a second rodless cylinder are installed on the blanking frame, the first rodless cylinder is horizontally arranged and fixed on the blanking frame, and the second rodless cylinder is vertically arranged and fixedly installed on a sliding seat of the first rodless cylinder; the blanking seat is fixedly arranged on the sliding seat of the second rodless cylinder, and the blanking air claw is fixedly arranged on the blanking seat and is arranged downwards.
Through adopting above-mentioned technical scheme, in the unloading in-process, first rodless cylinder cooperates with the control unloading gas claw in order to control unloading gas claw and remove along horizontal direction and vertical direction in the second rodless cylinder to control unloading gas claw snatch the temperature controller of corresponding position department to the inferior product unloading incasement and stack or put to the finished product pile up neatly on putting up neatly and arrange.
Optionally, the large turntable is rotatably installed on the material platform through a first rotating shaft, an input rotating shaft is rotatably installed on the material platform, and the input rotating shaft is driven to rotate through a motor and a speed reducer; the input rotating shaft is linked with the first rotating shaft through a first sheave mechanism, the number of round pins on a driving plate in the first sheave mechanism is 1, and the number of grooves on sheaves in the first sheave mechanism is 4.
Through adopting above-mentioned technical scheme, in actual working process, the motor passes through reduction gear drive input pivot rotation, and the input pivot passes through first geneva mechanism drive first epaxial big revolving stage and does corresponding intermittent type rotation to with temperature controller gradual operation route judgement position, inferior product unloading position, finished product adjustment position and finished product unloading position.
Optionally, put the seat and rotate the big revolving stage of installation, put the bottom of seat and run through out big revolving stage bottom, the top of putting the seat has been seted up and has been supplied the installation mouth that the control by temperature change main part rotated the support in the temperature controller.
Optionally, the finished product pose adjusting mechanism comprises an adjusting base, a winding column, an adjusting turntable and a clamping jaw unit; the adjusting base is fixed at the top of the material table and is positioned below the large turntable; the winding column is arranged at the top of the adjusting base through the hanging frame, the winding column is vertically arranged and positioned above the large turntable, the installation height position of the winding column is correspondingly arranged with the position of the wiring pin in the temperature controller, and the winding column is lower than the mounting frame in the temperature controller; a second sheave mechanism, a third sheave mechanism and a fourth sheave mechanism are arranged between the input rotating shaft and the finished product pose adjusting mechanism, the number of round pins on the driving plate in the second sheave mechanism, the third sheave mechanism and the fourth sheave mechanism is 1, the number of grooves on the sheaves is 4, and the driving plates in the first sheave mechanism, the second sheave mechanism, the third sheave mechanism and the fourth sheave mechanism are sequentially and uniformly staggered at intervals to form sequential driving; the adjusting turntable is rotatably arranged on the adjusting base, the clamping jaw units are arranged at the top of the adjusting base, the input rotating shaft clamps the bottom of the placing seat through the second grooved pulley mechanism control clamping jaw units, the input rotating shaft controls the adjusting turntable to rotate through the third grooved pulley mechanism, and the input rotating shaft releases the placing seat through the fourth grooved pulley mechanism control clamping jaw units.
Through adopting the technical scheme, in the actual working process, the motor rotates through the input rotating shaft of the speed reducer, and in the process, firstly, the input rotating shaft firstly controls the large turntable to rotate through the first sheave mechanism so as to transfer the temperature controller on the placing seat from the defective goods discharging position to the finished product adjusting position; then the input rotating shaft controls the clamping jaw unit to clamp the bottom of the placing seat through the second sheave mechanism; then, the input rotating shaft controls the adjusting turntable to rotate for one circle through the third sheave mechanism so as to control the temperature controller on the placing seat to rotate and adjust until the wiring pins in the temperature controller collide with the winding columns to be positioned, so that the posture of the temperature controller is uniformly adjusted. Finally, the input rotating shaft controls the clamping jaw unit to loosen the placing seat through the fourth sheave mechanism so as to wait for the next cycle.
Optionally, a third rotating shaft is rotatably installed on the adjusting base, the input rotating shaft controls the third rotating shaft to rotate through a third sheave mechanism, and the third rotating shaft and the adjusting turntable are driven through a gear pair with a transmission ratio of 1:4.
Optionally, the clamping jaw unit comprises a left clamping jaw and a right clamping jaw, wherein the left clamping jaw and the right clamping jaw are oppositely arranged and can be slidably arranged at the top of the adjusting turntable in directions approaching to/separating from each other; the top of the adjusting turntable is provided with a ball screw pair, a screw rod in the ball screw pair is a double-head screw rod with opposite screw threads, and the left clamping jaw and the right clamping jaw are respectively and fixedly connected with two nuts in the ball screw pair; the input rotating shaft controls the clamping jaw units to clamp the placing seat through the second grooved pulley mechanism and the ball screw pair, and the input rotating shaft controls the clamping jaw units to loosen the placing seat through the fourth grooved pulley mechanism and the ball screw pair.
Optionally, the adjusting base is rotatably provided with a second rotating shaft and a fourth rotating shaft, and the input rotating shafts respectively control the second rotating shaft and the fourth rotating shaft to rotate in a one-to-one correspondence manner through a second sheave mechanism and a fourth sheave mechanism; the adjusting turntable is fixedly provided with a square seat, a first transmission bevel gear, a second transmission bevel gear and a third transmission bevel gear are rotatably arranged in the square seat through a first transmission shaft, a second transmission shaft and a third transmission shaft respectively, and the third transmission bevel gear is meshed with the first transmission bevel gear and the second transmission bevel gear at the same time for transmission; the second rotating shaft and the first transmission shaft are transmitted through a gear pair with a transmission ratio of 1:4; the fourth rotating shaft and the second transmission shaft are driven through a gear pair with a transmission ratio of 1:4, the number of teeth on the first transmission bevel gear is kept half, and the number of teeth on the second transmission bevel gear is kept half.
Through adopting above-mentioned technical scheme, carry out the centre gripping in-process to putting the seat bottom at the input pivot through second geneva mechanism control clamping jaw unit, the input pivot passes through second geneva mechanism control second pivot rotation, the second pivot drives first transmission shaft rotation through the gear pair that the drive ratio is 1:4, first transmission shaft drives third transmission shaft forward rotation through first transmission bevel gear, third transmission bevel gear, the third transmission shaft is through fourth transmission shaft, ball screw pair control left clamping jaw, right clamping jaw moves towards mutually approaching direction and the centre gripping is put the seat. And after the first transmission shaft stops, the toothed end of the first transmission bevel gear is back to the third transmission bevel gear. Similarly, in the process that the input rotating shaft controls the clamping jaw units to loosen the placing seat through the fourth geneva mechanism, the input rotating shaft controls the fourth rotating shaft to rotate through the fourth geneva mechanism, the fourth rotating shaft drives the second transmission shaft to rotate through the gear pair with the transmission ratio of 1:4, the second transmission shaft drives the third transmission shaft to reversely rotate, and the third transmission shaft controls the left clamping jaw and the right clamping jaw to move in the directions away from each other through the fourth transmission shaft and the ball screw pair to loosen the placing seat. And after the second transmission shaft is stopped, the toothed end of the second transmission bevel gear is back to the third transmission bevel gear.
Optionally, the finished stacking rack comprises a bottom plate and two positioning columns fixed on the top of the bottom plate.
By adopting the technical scheme, in the actual stacking process, the finished product blanking mechanism can align, slide and place the mounting hole in the temperature controller and the positioning column in the finished product stacking frame to be orderly stacked as the finished product posture adjusting mechanism adjusts the posture of the temperature controller to be in a unified state at the position of the finished product adjusting position.
Optionally, the finished product conveyer belt is installed at the material platform top, finished product pile up neatly frame is placed in the finished product conveyer belt at intervals one by one.
Through adopting above-mentioned technical scheme, in actual working process, the finished product conveyer belt is with empty finished product pile up neatly frame transport to finished product unloading position department to wait that finished product unloading mechanism put qualified temperature controller on the finished product pile up neatly frame and carry out the sign indicating number and arrange, at last the finished product conveyer belt is with the finished product pile up neatly frame of sign indicating number temperature controller remove to the border position wait to move away, in order to carry out centralized processing to the finished product pile up neatly frame.
In summary, the present application includes at least one of the following beneficial technical effects:
1. in the actual working process, the large turntable rotates the on-load temperature controller to intermittently operate. Firstly, the image recognition camera performs photographing recognition judgment on the temperature controller so as to judge whether the temperature controller is a qualified product or a unqualified product. And if the temperature controller is a defective product, the blanking mechanism blanking the temperature controller into a defective product blanking box for collection. If the temperature controller is a qualified product, the defective product blanking mechanism does not act, the posture of the temperature controller is regulated to be in a uniform state by the grade posture regulating mechanism, and finally, the finished product blanking mechanism places the temperature controller on a finished product stacking frame to be arranged in a stacking way so as to be convenient for subsequent workers to use;
2. in the actual working process, the motor drives the input rotating shaft to rotate through the speed reducer, and the input rotating shaft drives the large rotary table on the first rotating shaft to perform corresponding intermittent rotation through the first sheave mechanism, so that the temperature controller can judge the position, the defective product discharging position, the finished product adjusting position and the finished product discharging position in a step-by-step operation way.
Drawings
Fig. 1 is a schematic view of the overall structure of a thermostat according to the present application.
Fig. 2 is an axial view of the overall structure of the present application.
Fig. 3 is a top view of the overall structure of the present application.
Fig. 4 is a schematic structural view of the finished pallet according to the present application.
Fig. 5 is a schematic structural view of a defective product blanking mechanism or a finished product blanking mechanism in the present application.
Fig. 6 is a view showing a driving structure of a large turntable and a specific structure of a finished product posture adjusting mechanism in the present application.
Fig. 7 is an exploded view of the final product pose adjustment mechanism portion.
Reference numerals illustrate:
1. a material platform; 11. judging the position; 12. discharging defective products; 13. adjusting a finished product position; 14. discharging the finished product; 15. a defective product blanking box; 16. a finished product stacking frame; 161. a bottom plate; 162. positioning columns; 17. a finished product conveying belt; 2. a large turntable; 21. a first rotating shaft; 22. a motor; 23. a speed reducer; 24. an input rotating shaft; 25. a primary sheave mechanism; 3. an image recognition camera; 4. a defective product blanking mechanism; 41. a blanking frame; 42. a blanking seat; 43. discharging gas claws; 44. a first rodless cylinder; 45. a second rodless cylinder; 5. a grade posture adjusting mechanism; 51. adjusting the base; 511. winding a column; 512. adjusting the turntable; 513. a jaw unit; 514. a hanging rack; 515. a left clamping jaw; 516. a right clamping jaw; 52. a second sheave mechanism; 53. a third sheave mechanism; 54. a fourth sheave mechanism; 55. a second rotating shaft; 56. a third rotating shaft; 57. a fourth rotating shaft; 58. a square seat; 581. a first drive bevel gear; 582. a second drive bevel gear; 583. a third drive bevel gear; 584. a first drive shaft; 585. a second drive shaft; 586. a third drive shaft; 587. a fourth drive shaft; 588. a ball screw pair; 6. a finished product blanking mechanism; 7. placing a seat; 100. a temperature controller; 101. a temperature control main body; 102. a mounting frame; 103. a wiring pin; 104. and (5) mounting holes.
Detailed Description
The application is described in further detail below with reference to fig. 2-7.
The embodiment of the application discloses a discharging device of temperature controller processing equipment.
Referring to fig. 2 and 3, the discharging device of the temperature controller processing equipment comprises a material table 1, a large turntable 2 arranged on the material table 1, an image recognition camera 3, a defective product discharging mechanism 4, a finished product pose adjusting mechanism 5 and a finished product discharging mechanism 6; the large turntable 2 is mounted at the top of the material table 1, a judging position 11, a defective product discharging position 12, a finished product adjusting position 13 and a finished product discharging position 14 are sequentially arranged on the material table 1 around the periphery of the large turntable 2, the image recognition camera 3, the defective product discharging mechanism 4, the finished product pose adjusting mechanism 5 and the finished product discharging mechanism 6 are sequentially arranged and mounted at the judging position 11, the defective product discharging position 12, the finished product adjusting position 13 and the finished product discharging position 14, the image recognition camera 3 and the finished product pose adjusting mechanism 5 are oppositely arranged, and the defective product discharging mechanism 4 and the finished product discharging mechanism 6 are oppositely arranged. Four placing seats 7 for placing the temperature controllers 100 are uniformly arranged on the large turntable 2 around the circumference of the large turntable, and the large turntable 2 is used for intermittently conveying the temperature controllers 100 to the judging position 11, the defective product discharging position 12, the finished product adjusting position 13 and the finished product discharging position 14; the material table 1 is also provided with a defective product blanking box 15 for blanking by the defective product blanking mechanism 4 and a finished product stacking frame 16 for blanking by the finished product blanking mechanism 6.
In the actual working process, the temperature controller 100 which is rotatably and movably arranged on the placing seat 7 of the large turntable 2 can be intermittently operated through the judging position 11, the defective material discharging position 12, the finished product adjusting position 13 and the finished product discharging position 14 in sequence. In this process, when the thermostat 100 is operated to the discrimination position 11, the image recognition camera 3 performs a photographing recognition judgment on the thermostat 100 to judge whether the thermostat 100 is a good or a bad. If the temperature controller 100 is a defective product, when the temperature controller 100 is operated to the defective product discharging level 12, the discharging mechanism discharges the temperature controller 100 into the defective product discharging tank 15 for collection. If the temperature controller 100 is a qualified product, when the temperature controller 100 is operated to the defective product discharging position 12, the defective product discharging mechanism 4 does not operate, and waits for the temperature controller 100 to be operated to the finished product adjusting position 13; then, the final product pose adjusting mechanism 5 adjusts the pose of the temperature controller 100 to a uniform state, and waits for the temperature controller 100 to be operated to a final product blanking position 14; finally, the finished product blanking mechanism 6 places the temperature controller 100 on the finished product stacking rack 16 to be stacked and arranged for subsequent workers to use.
Specifically, the material stage 1 is provided with a camera frame at the position of the discrimination position 11, and the image recognition camera 3 is mounted on the camera frame.
Specifically, in this embodiment, the top of the material table 1 is provided with a finished product conveyor belt 17, and the finished product stacking frames 16 are placed on the finished product conveyor belt 17 at intervals one by one. In the actual working process, the finished product conveying belt 17 conveys the empty finished product stacking rack 16 to the position of the finished product discharging position 14 to wait for the finished product discharging mechanism 6 to place the qualified temperature controllers 100 on the finished product stacking rack 16 for stacking and arranging, and finally, the finished product conveying belt 17 moves the finished product stacking rack 16 with the stacked temperature controllers 100 to the edge position to wait for moving away so as to perform centralized processing on the finished product stacking rack 16.
Referring to fig. 4 in particular, the finished pallet 16 comprises a base plate 161 and two positioning posts 162 fixed to the top of the base plate 161. In the actual stacking process, the finished product discharging mechanism 6 can align, slide and place the mounting holes 104 in the temperature controller 100 and the positioning columns 162 in the finished product stacking frame 16 to be stacked in order because the finished product posture adjusting mechanism 5 adjusts the posture of the temperature controller 100 to be in a uniform state at the position of the finished product adjusting position 13.
Referring to fig. 5, specifically, the defective product blanking mechanism 4 has the same structure as the finished product blanking mechanism 6, and includes a blanking frame 41, a blanking seat 42 and a blanking air claw 43, where a first rodless cylinder 44 and a second rodless cylinder 45 are installed on the blanking frame 41, the first rodless cylinder 44 is horizontally disposed and fixed on the blanking frame 41, and the second rodless cylinder 45 is vertically disposed and fixed on a slide seat of the first rodless cylinder 44. The blanking seat 42 is fixedly arranged on the sliding seat of the second rodless cylinder 45, the blanking air claw 43 is fixedly arranged on the blanking seat 42, and the blanking air claw 43 is downwards arranged.
In the blanking process, the first rodless cylinder 44 cooperates with the second rodless cylinder 45 to control the blanking air claw 43 to move along the horizontal direction and the vertical direction, so as to control the blanking air claw 43 to grab the temperature controller 100 at the corresponding position into the corresponding defective product blanking box 15 for stacking or placing on the finished product stacking rack 16 for stacking and arranging.
Referring to fig. 6, specifically, in the present embodiment, the large turntable 2 is rotatably mounted on the table 1 through the first rotation shaft 21, the input rotation shaft 24 is rotatably mounted on the table 1, and the input rotation shaft 24 is driven to rotate through the motor 22 and the decelerator 23. The input rotating shaft 24 and the first rotating shaft 21 are linked through a first geneva gear 25, a driving plate in the first geneva gear 25 is arranged on the input rotating shaft 24, geneva gears in the first geneva gear 25 are arranged on the first rotating shaft 21, the number of round pins on the driving plate in the first geneva gear 25 is 1, and the number of grooves on the geneva gears in the first geneva gear 25 is 4, so that an intermittent ratio of 1/4 is formed. In the actual working process, the motor 22 drives the input rotating shaft 24 to rotate through the speed reducer 23, and the input rotating shaft 24 drives the large rotary table 2 on the first rotating shaft 21 to perform corresponding intermittent rotation through the first sheave mechanism 25, so that the temperature controller 100 is gradually operated to judge the position 11, the defective product discharging position 12, the finished product adjusting position 13 and the finished product discharging position 14.
Referring to fig. 6 and 7, specifically, in this embodiment, the placement base 7 is in a T-shaped stepped shaft shape, the placement base 7 rotates to mount the large turntable 2, the bottom of the placement base 7 penetrates through the bottom of the large turntable 2, and the top of the placement base 7 is provided with a mounting opening for supporting the temperature control main body 101 in the temperature controller 100 in a partially rotating manner.
The posture-forming adjusting mechanism 5 includes an adjusting base 51, a winding column 511, an adjusting turntable 512, and a jaw unit 513; wherein, the adjusting base 51 is fixed on the top of the material table 1 and is positioned below the large turntable 2. The winding column 511 is arranged at the top of the adjusting base 51 through a hanging frame 514, the winding column 511 is vertically arranged and is positioned above the large turntable 2, the installation height position of the winding column 511 is correspondingly arranged with the position of the wiring pin 103 in the temperature controller 100, and the winding column 511 is lower than the mounting frame 102 in the temperature controller 100.
A second sheave mechanism 52, a third sheave mechanism 53 and a fourth sheave mechanism 54 are arranged between the input rotating shaft 24 and the finished product pose adjusting mechanism 5, round pins on driving plates in the second sheave mechanism 52, the third sheave mechanism 53 and the fourth sheave mechanism 54 are 1 in number, grooves on sheaves are 4 in number, and driving plates in the first sheave mechanism 25, the second sheave mechanism 52, the third sheave mechanism 53 and the fourth sheave mechanism 54 are sequentially and uniformly arranged at intervals in a staggered mode to form sequential driving. The adjusting rotary table 512 is rotatably installed on the adjusting base 51, the clamping jaw unit 513 is installed on the top of the adjusting base 51, the input rotary shaft 24 controls the clamping jaw unit 513 to clamp the bottom of the placing seat 7 through the second sheave mechanism 52, the input rotary shaft 24 controls the adjusting rotary table 512 to rotate through the third sheave mechanism 53, and the input rotary shaft 24 controls the clamping jaw unit 513 to loosen the placing seat 7 through the fourth sheave mechanism 54.
In the actual working process, the motor 22 rotates through the input rotating shaft 24 of the speed reducer 23, and in the process, firstly, the input rotating shaft 24 controls the large turntable 2 to rotate through the first sheave mechanism 25 so as to transfer the temperature controller 100 on the placing seat 7 from the defective material discharging position 12 to the finished product adjusting position 13; then the input rotating shaft 24 controls the clamping jaw unit 513 to clamp the bottom of the placing seat 7 through the second sheave mechanism 52; then, the input rotating shaft 24 controls the adjusting turntable 512 to rotate one circle through the third sheave mechanism 53 so as to control the temperature controller 100 on the placing seat 7 to rotate and adjust until the wiring pins 103 in the temperature controller 100 collide with the winding posts 511 for positioning, so that the posture of the temperature controller 100 is uniformly adjusted. Finally, the input shaft 24 controls the jaw unit 513 via the fourth geneva gear 54 to release the setting bed 7 to wait for the next cycle.
Specifically, the second rotating shaft 55, the third rotating shaft 56 and the fourth rotating shaft 57 are rotatably installed on the adjusting base 51, and the input rotating shaft 24 controls the second rotating shaft 55, the third rotating shaft 56 and the fourth rotating shaft 57 to rotate in a one-to-one correspondence manner through the second geneva gear 52, the third geneva gear 53 and the fourth geneva gear 54 respectively.
The third rotating shaft 56 and the adjusting rotary table 512 are driven by a gear pair with a transmission ratio of 1:4, so as to control the adjusting rotary table 512 to make a full rotation.
A square seat 58 is fixed on the adjusting turntable 512, and a first transmission bevel gear 581, a second transmission bevel gear 582 and a third transmission bevel gear 583 are arranged in the square seat 58; the number of teeth on the first transmission bevel gear 581 is half, the first transmission bevel gear 581 is located above and rotatably mounted on the square seat 58 through the first transmission shaft 584, and the second rotation shaft 55 and the first transmission shaft 584 are driven through a gear pair with a transmission ratio of 1:4 so as to control the first transmission shaft 584 to rotate in a whole circle. Similarly, the number of teeth on the second drive bevel gear 582 remains half, the second drive bevel gear 582 is located below and rotatably mounted on the square seat 58 through the second drive shaft 585, and the fourth shaft 57 and the second drive shaft 585 are driven by a gear pair with a transmission ratio of 1:4 to control the first drive shaft 584 to rotate in a whole circle. The third transmission bevel gear 583 is located at the left side position and is rotatably mounted on the square seat 58 through the third transmission shaft 586, and the first transmission bevel gear 581 and the second transmission bevel gear 582 can both be meshed with the third transmission bevel gear 583 for transmission.
The adjusting base 51 is provided with a fourth transmission shaft 587, the fourth transmission shaft 587 is coaxially arranged with the rotating shaft of the adjusting turntable 512, and two ends of the fourth transmission shaft 587 respectively penetrate through the upper side and the lower side of the adjusting turntable 512. The bottom end of the fourth drive shaft 587 is driven by a bevel gear pair engaged with the third drive shaft 586. The jaw unit 513 includes a left jaw 515, a right jaw 516, and the left jaw 515 is disposed opposite to the right jaw 516 and is slidably mounted on top of the adjustment turntable 512 in directions toward/away from each other. The ball screw pair 588 is installed on the top of the adjusting turntable 512, the screws in the ball screw pair 588 are double-headed screws with opposite screw threads, the left clamping jaw 515 and the right clamping jaw 516 are respectively and fixedly connected with two nuts in the ball screw pair 588, and the top end of the fourth transmission shaft 587 is in transmission with the screws in the ball screw pair 588 through a bevel gear pair meshed with each other.
In the process of clamping the bottom of the placing seat 7 by the clamping jaw unit 513 controlled by the second sheave mechanism 52 through the input rotating shaft 24, the second rotating shaft 55 is controlled by the second sheave mechanism 52 to rotate, the second rotating shaft 55 drives the first transmission shaft 584 to rotate through a gear pair with a transmission ratio of 1:4, the first transmission shaft 584 drives the third transmission shaft 586 to rotate positively through the first transmission bevel gear 581 and the third transmission bevel gear 583, and the third transmission shaft 586 controls the left clamping jaw 515 and the right clamping jaw 516 to move towards each other through the fourth transmission shaft 587 and the ball screw pair 588 so as to clamp the placing seat 7. And the toothed end of the first drive bevel gear 581 faces away from the third drive bevel gear 583 after the first drive shaft 584 is stopped. Similarly, in the process that the input rotating shaft 24 controls the clamping jaw unit 513 to loosen the placing seat 7 through the fourth sheave mechanism 54, the input rotating shaft 24 controls the fourth rotating shaft 57 to rotate through the fourth sheave mechanism 54, the fourth rotating shaft 57 drives the second transmission shaft 585 to rotate through the gear pair with the transmission ratio of 1:4, the second transmission shaft 585 drives the third transmission shaft 586 to reversely rotate, and the third transmission shaft 586 controls the left clamping jaw 515 and the right clamping jaw 516 to move away from each other through the fourth transmission shaft 587 and the ball screw pair 588 so as to loosen the placing seat 7. And after the second drive shaft 585 is stopped, the toothed end of the second drive bevel gear 582 faces away from the third drive bevel gear 583.
The embodiments of the present application are all preferred embodiments of the present application, and are not intended to limit the scope of the present application, wherein like reference numerals are used to refer to like elements throughout. Therefore: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (10)
1. A discharging device of temperature controller processing equipment, which is characterized in that: comprises a material table (1), a large turntable (2) arranged on the material table (1), an image recognition camera (3), a defective product blanking mechanism (4), a finished product pose adjusting mechanism (5) and a finished product blanking mechanism (6); the large turntable (2) is arranged at the top of the material table (1), the material table (1) is sequentially provided with a judging position (11), a defective material discharging position (12), a finished product adjusting position (13) and a finished product discharging position (14) which are uniformly arranged at intervals around the periphery of the large turntable (2), and the image recognition camera (3), the defective material discharging mechanism (4), the finished product pose adjusting mechanism (5) and the finished product discharging mechanism (6) are sequentially arranged and arranged at the judging position (11), the defective material discharging position (12), the finished product adjusting position (13) and the finished product discharging position (14); four placing seats (7) for placing the temperature controllers (100) are uniformly arranged on the large turntable (2) around the circumference of the large turntable, and the large turntable (2) is used for intermittently conveying the temperature controllers (100) to the judging position (11), the defective product discharging position (12), the finished product adjusting position (13) and the finished product discharging position (14); the material table (1) is also provided with a defective product blanking box (15) for blanking by a defective product blanking mechanism (4) and a finished product stacking frame (16) for blanking by a finished product blanking mechanism (6).
2. The discharge device of a thermostat process apparatus of claim 1, wherein: the defective product blanking mechanism (4) and the finished product blanking mechanism (6) comprise a blanking frame (41), a blanking seat (42) and a blanking air claw (43), a first rodless cylinder (44) and a second rodless cylinder (45) are arranged on the blanking frame (41), the first rodless cylinder (44) is horizontally arranged and fixed on the blanking frame (41), and the second rodless cylinder (45) is vertically arranged and fixedly arranged on a sliding seat of the first rodless cylinder (44); the blanking seat (42) is fixedly arranged on the sliding seat of the second rodless cylinder (45), and the blanking air claw (43) is fixedly arranged on the blanking seat (42) and is downwards arranged.
3. The discharge device of a thermostat process apparatus of claim 1, wherein: the large turntable (2) is rotatably mounted on the material table (1) through a first rotating shaft (21), an input rotating shaft (24) is rotatably mounted on the material table (1), and the input rotating shaft (24) is driven to rotate through a motor (22) and a speed reducer (23); the input rotating shaft (24) is in linkage with the first rotating shaft (21) through a first sheave mechanism (25), the number of round pins on a driving plate in the first sheave mechanism (25) is 1, and the number of grooves on sheaves in the first sheave mechanism (25) is 4.
4. A discharge device of a thermostat process apparatus as claimed in claim 3, wherein: the large turntable (2) is rotatably mounted on the placement seat (7), the bottom of the placement seat (7) penetrates through the bottom of the large turntable (2), and a mounting opening for the temperature control main body (101) of the temperature controller (100) to be partially rotatably supported is formed in the top of the placement seat (7).
5. The discharge device of a thermostat process apparatus of claim 4, wherein: the finished product pose adjusting mechanism (5) comprises an adjusting base (51), a winding column (511), an adjusting rotary table (512) and a clamping jaw unit (513); the adjusting base (51) is fixed at the top of the material table (1) and is positioned below the large turntable (2); the winding column (511) is arranged at the top of the adjusting base (51) through a hanging frame (514), the winding column (511) is vertically arranged and is positioned above the large turntable (2), the installation height position of the winding column (511) is arranged corresponding to the position of a wiring pin (103) in the temperature controller (100), and the winding column (511) is lower than the mounting frame (102) in the temperature controller (100); a second sheave mechanism (52), a third sheave mechanism (53) and a fourth sheave mechanism (54) are arranged between the input rotating shaft (24) and the finished product pose adjusting mechanism (5), round pins on driving dials in the second sheave mechanism (52), the third sheave mechanism (53) and the fourth sheave mechanism (54) are 1, the number of grooves on sheaves is 4, and driving dials in the first sheave mechanism (25), the second sheave mechanism (52), the third sheave mechanism (53) and the fourth sheave mechanism (54) are sequentially and uniformly arranged at intervals in a staggered mode to form sequential driving; the adjusting rotary table (512) is rotatably arranged on the adjusting base (51), the clamping jaw unit (513) is arranged at the top of the adjusting base (51), the input rotary shaft (24) controls the clamping jaw unit (513) to clamp the bottom of the placing seat (7) through the second grooved pulley mechanism (52), the input rotary shaft (24) controls the adjusting rotary table (512) to rotate through the third grooved pulley mechanism (53), and the input rotary shaft (24) controls the clamping jaw unit (513) to loosen the placing seat (7) through the fourth grooved pulley mechanism (54).
6. The discharge device of a thermostat manufacturing apparatus of claim 5, wherein: the adjusting base (51) is rotatably provided with a third rotating shaft (56), the input rotating shaft (24) controls the third rotating shaft (56) to rotate through a third sheave mechanism (53), and the third rotating shaft (56) and the adjusting rotary table (512) are transmitted through a gear pair with a transmission ratio of 1:4.
7. The discharge device of a thermostat process apparatus of claim 6, wherein: the clamping jaw unit (513) comprises a left clamping jaw (515) and a right clamping jaw (516), wherein the left clamping jaw (515) and the right clamping jaw (516) are oppositely arranged and can be slidably arranged at the top of the adjusting turntable in the directions of approaching to/separating from each other; a ball screw pair (588) is arranged at the top of the adjusting turntable (512), screws in the ball screw pair (588) are double-headed screws with opposite screw threads, and the left clamping jaw (515) and the right clamping jaw (516) are respectively and fixedly connected with two nuts in the ball screw pair (588); the input rotating shaft (24) controls the clamping jaw unit (513) to clamp the placing seat (7) through the second sheave mechanism (52) and the ball screw pair (588), and the input rotating shaft (24) controls the clamping jaw unit (513) to loosen the placing seat (7) through the fourth sheave mechanism (54) and the ball screw pair (588).
8. The discharge device of a thermostat process apparatus of claim 7, wherein: the second rotating shaft (55) and the fourth rotating shaft (57) are rotatably arranged on the adjusting base (51), and the input rotating shafts (24) correspondingly control the second rotating shaft (55) and the fourth rotating shaft (57) to rotate one by one through a second sheave mechanism (52) and a fourth sheave mechanism (54) respectively; a square seat (58) is fixed on the adjusting rotary table (512), a first transmission bevel gear (581), a second transmission bevel gear (582) and a third transmission bevel gear (583) are rotatably arranged in the square seat (58) through a first transmission shaft (584), a second transmission shaft (585) and a third transmission shaft (586) respectively, and the first transmission bevel gear (581) and the second transmission bevel gear (582) can be meshed with the third transmission bevel gear (583) for transmission; the second rotating shaft (55) and the first transmission shaft (584) are transmitted through a gear pair with a transmission ratio of 1:4; the fourth rotating shaft (57) and the second transmission shaft (585) are driven through a gear pair with a transmission ratio of 1:4, the number of teeth on the first transmission bevel gear (581) is kept half, and the number of teeth on the second transmission bevel gear (582) is kept half.
9. The discharge device of a thermostat process apparatus of claim 1, wherein: the finished stacking frame (16) comprises a bottom plate (161) and two positioning columns (162) fixed on the top of the bottom plate (161).
10. The discharge device of a thermostat process apparatus of claim 1, wherein: the top of the material table (1) is provided with a finished product conveying belt (17), and the finished product stacking frames (16) are placed on the finished product conveying belt (17) at intervals one by one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310940266.3A CN116944074B (en) | 2023-07-27 | 2023-07-27 | Discharging device of temperature controller processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310940266.3A CN116944074B (en) | 2023-07-27 | 2023-07-27 | Discharging device of temperature controller processing equipment |
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| CN116944074A true CN116944074A (en) | 2023-10-27 |
| CN116944074B CN116944074B (en) | 2024-01-02 |
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| CN202310940266.3A Active CN116944074B (en) | 2023-07-27 | 2023-07-27 | Discharging device of temperature controller processing equipment |
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| CN116944074B (en) | 2024-01-02 |
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