CN216234499U - Multistation formula gear feeding equipment - Google Patents
Multistation formula gear feeding equipment Download PDFInfo
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- CN216234499U CN216234499U CN202122788342.2U CN202122788342U CN216234499U CN 216234499 U CN216234499 U CN 216234499U CN 202122788342 U CN202122788342 U CN 202122788342U CN 216234499 U CN216234499 U CN 216234499U
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- 230000000712 assembly Effects 0.000 claims abstract description 7
- 238000000429 assembly Methods 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 2
- 239000000463 material Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
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Abstract
The utility model provides multi-station gear feeding equipment which comprises an equipment rack and a circulating conveying mechanism on the equipment rack, wherein a plurality of tray assemblies distributed along the conveying direction of the circulating conveying mechanism are arranged on the circulating conveying mechanism; an annular driving chain is installed on the inner side of the circulating conveying mechanism, the tray assembly comprises a base arranged on the circulating conveying mechanism, and the base is fixedly connected with the annular driving chain; the base is provided with a supporting plate and a replaceable gear tooling plate, the supporting plate is provided with a supporting block, and the base is also provided with a positioning component for matching the size of the gear tooling plate; and a lifting mechanism is arranged below the equipment rack. The gear feeding and discharging device is compact in structure, flexible and convenient, capable of conveniently feeding and discharging gears of different types, wide in application range, capable of saving cost, capable of reducing storage space and capable of improving working efficiency.
Description
Technical Field
The utility model relates to the technical field of mechanical conveying, in particular to multi-station gear feeding equipment.
Background
In the gear production process, in order to improve the degree of automation of production, when gear machining, all use the robot to snatch the gear, consequently, for the convenience robot snatchs, need snatch the gear in proper order by the robot and process and deposit to the semi-manufactured goods or the finished product of gear. In addition, still will place according to the gear classification of different grade type, like high-speed gear and low-speed gear, because the diameter of two kinds of type gears is different, all need use different charging trays according to the different diameters of gear, improve the cost of manufacture, it is inconvenient to use, and production efficiency is not high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide the multi-station gear feeding equipment which is compact in structure, flexible, convenient and high in applicability.
In order to solve the technical problem, the multi-station gear feeding device provided by the utility model comprises an equipment rack and a circulating conveying mechanism on the equipment rack, wherein a plurality of tray assemblies distributed along the conveying direction of the circulating conveying mechanism are arranged on the circulating conveying mechanism;
an annular driving chain and a chain driving motor are arranged on the inner side of the circulating conveying mechanism and below the equipment rack, the tray assembly comprises a base arranged on the circulating conveying mechanism, and the base is fixedly connected with the annular driving chain;
the base is provided with a supporting plate and a replaceable gear tooling plate, the supporting plate is provided with a supporting block, the gear tooling plate is positioned on the supporting block, and the base is also provided with a positioning component for matching the size of the gear tooling plate;
and a lifting mechanism for adjusting the height of the supporting plate is arranged below the equipment rack.
Further, circulation conveying mechanism includes the ball guide that two sets of parallels correspond, the both ends of ball guide all are equipped with a plurality of ball boss, the ball boss distributes along the arc to with two sets of the ball guide corresponds, circulation conveying mechanism does the ball guide with the annular that the ball boss is constituteed.
Further, the positioning assembly comprises a central gear and a plurality of pinion gears, the pinion gears are distributed along the periphery of the central gear and are meshed with the central gear, and the central gear shaft is connected to the central part of the base;
the pinion is connected with a horizontal connecting plate and positioning vertical rods on the horizontal connecting plate, the horizontal connecting plate and the pinion rotate synchronously, and the positioning vertical rods rotate around the center circumference of the pinion through the horizontal connecting plate;
the positioning vertical rod extends upwards along the vertical direction and penetrates through the supporting plate.
Furthermore, the supporting plate is provided with an arc-shaped hole corresponding to the positioning vertical rod, the extending direction of the arc-shaped hole is the same as the rotating direction of the positioning vertical rod, and the positioning vertical rod rotates in the arc-shaped hole through the pinion.
Furthermore, a clamping groove corresponding to the positioning vertical rod is arranged on the circumferential edge of the gear tooling plate.
Furthermore, the base is also provided with at least one locking device corresponding to one pinion, the locking device comprises a fixed platform and a push-pull connecting rod movably connected on the fixed platform, and the end part of the connecting rod is connected with a tooth block matched with the pinion.
Furthermore, the lifting mechanism comprises a lifting rod, a driving screw shaft and a lifting driving motor, the lifting rod is arranged along the vertical direction, the upper end of the lifting rod extends to the upper part of the equipment rack and is correspondingly arranged below at least one tray assembly, the lifting driving motor is connected with a belt of the driving screw shaft, and the lifting rod is connected with a screw nut of the driving screw shaft.
Furthermore, the lifter is equipped with four and the symmetry sets up tray assembly below both sides, is located two of homonymy be connected with the roof between the lifter top, the roof corresponds the below of backup pad, fixed mounting has the lifter plate on the screw-nut, the lifter all is connected on the lifter plate.
Furthermore, the equipment rack is provided with a correlation sensor which is correspondingly arranged above the lifting mechanism.
Furthermore, a guard rail is further arranged on the equipment rack, and the guard rail is located above part of the circulating conveying mechanism and is far away from the lifting mechanism.
Compared with the related art, the utility model has the following beneficial effects:
the multi-station gear feeding device provided by the utility model is compact in structure and simple to operate, a plurality of tray assemblies are arranged on the circulating conveying mechanism, so that a plurality of gear products can be placed and stored at the same time, the tray assemblies are sequentially moved and conveyed on the circulating conveying mechanism, and an external robot can conveniently grab the tray assemblies, so that loading and unloading are realized.
In addition, place the gear frock board of alternate form on the tray subassembly to and can carry out the locating component who adjusts according to gear frock board size, the gear is placed on gear frock board, fixes a position the gear on the gear frock board through adjustment locating component, can conveniently go up the unloading to the gear of different grade type, and the flexibility is good, and application scope is wide, can save the cost, has reduced storage space, improves work efficiency.
In order to make the aforementioned and other objects, features and advantages of the utility model comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a preferred embodiment of the present invention;
FIG. 2 is a schematic side view of a preferred embodiment of the present invention;
FIG. 3 is a schematic diagram of an internal structure of a preferred embodiment of the present invention;
FIG. 4 is a schematic structural view of a tray assembly according to the present invention;
fig. 5 is a schematic view of the internal structure of the tray assembly provided by the present invention.
Reference numbers in the figures:
1. an equipment rack; 2. a circulating conveying mechanism; 21. a ball guide; 22. a ball boss; 3. a tray assembly; 31. a positioning assembly; 311. a sun gear; 312. a pinion gear; 313. a horizontal connecting plate; 314. positioning the vertical rod; 32. a locking device; 321. a fixed table; 322. a connecting rod; 323. a tooth block; 301. a base; 302. a support plate; 303. a gear tooling plate; 304. a support block; 305. an arc-shaped hole; 306. a card slot; 41. an endless drive chain; 42. a chain drive motor; 5. a lifting mechanism; 51. a lifting rod; 52. driving the lead screw shaft; 53. a lifting drive motor; 54. a feed screw nut; 55. a top plate; 56. a lifting plate; 6. protecting the fence; 7. a correlation sensor; 8. and a control box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 5, a multi-station gear feeding apparatus includes an apparatus frame 1 and a circulating conveying mechanism 2 on the apparatus frame 1, wherein a plurality of tray assemblies 3 distributed along a conveying direction of the circulating conveying mechanism 2 are mounted on the circulating conveying mechanism 2; in the process of gear machining, a plurality of gear workpieces can be placed through the tray assembly 3, finished products/semi-finished products of the gear workpieces are stored, the trays move on the circulating conveying mechanism 2 in sequence, and therefore the gears can be conveniently loaded and unloaded through an external robot (not shown in the figure).
In order to facilitate that the tray assembly 3 can move smoothly on the circulating conveying mechanism 2 along the circulating conveying mechanism 2, an annular driving chain 41 and a chain driving motor 42 installed below the equipment rack 1 are installed on the inner side of the circulating conveying mechanism 2, the tray assembly 3 comprises a base 301 arranged on the circulating conveying mechanism 2, and the base 301 is fixedly connected with the annular driving chain 41; the chain driving motor 42 drives the endless driving chain 41 to transmit, and the endless driving chain 41 can simultaneously pull the base 301 of the tray assembly 3 in the transmission process, so that the tray assembly 3 moves.
Specifically, circulation conveying mechanism 2 includes two sets of parallel corresponding ball guide 21, ball guide 21's both ends all are equipped with a plurality of ball boss 22, ball boss 22 distributes along the arc, and with two sets of ball guide 21 corresponds, circulation conveying mechanism 2 does ball guide 21 with the annular that ball boss 22 constitutes, circulation conveying mechanism 2's annular and annular drive chain 41 phase-match, tray subassembly 3 is at the removal in-process, freely slides on ball guide 21 and ball guide 21 through base 301 to utilize the ball boss 22 that the arc distributes to turn to, realize its circulation removal on circulation conveying mechanism 2.
In this embodiment, a supporting plate 302 and a replaceable gear tooling plate 303 are installed on the base 301, a supporting block 304 is installed on the supporting plate 302, the gear tooling plate 303 is located on the supporting block 304, and a positioning assembly 31 for matching the size of the gear tooling plate 303 is also installed on the base 301; the gear snatchs through the robot and places on gear frock board 303 to fix a position fixedly through locating component 31, thereby place with the gear of the corresponding diameter size of gear frock board 303, store, and then the last unloading of direction gear.
Specifically, the positioning assembly 31 includes a central gear 311 and a plurality of pinions 312, the pinions 312 are distributed along the periphery of the central gear 311 and are meshed with the central gear 311, the central gear 311 is connected to the central portion of the base 301 by a shaft, in this embodiment, 3 pinions 312 are disposed on the periphery of the central gear 311, in order to facilitate placing gear tooling plates 303 with different sizes on the tray assembly 3, each pinion 312 is connected with a horizontal connecting plate 313 and a positioning upright rod 314 on the horizontal connecting plate 313, the gear tooling plates 303 can be positioned and fixed by the positioning upright rods 314, gears are conveniently placed, the horizontal connecting plate 313 and the pinions 312 rotate synchronously, and the positioning upright rods 314 rotate around the center of the pinions 312 through the horizontal connecting plate 313;
the positioning upright 314 extends upward in the vertical direction and penetrates the support plate 302.
When gear tooling plates 303 with different diameters are replaced, the central gear 311 is driven to rotate, the pinion 312 meshed with the central gear 311 synchronously rotates, the positioning upright rod 314 on the pinion 312 rotates around the center of the pinion 312 through the horizontal connecting plate 313, so that the distance between the positioning upright rod 314 and the central gear 311 is adjusted, and the gear tooling plates 303 with different diameters can be positioned through the positioning upright rod 314.
Further, an arc-shaped hole 305 corresponding to the positioning vertical rod 314 is formed in the supporting plate 302, the extending direction of the arc-shaped hole 305 is the same as the rotating direction of the positioning vertical rod 314, and the positioning vertical rod 314 rotates in the arc-shaped hole 305 through the pinion 312, so that the positioning vertical rod 314 can rotate conveniently.
In order to facilitate the positioning vertical rod 314 to be capable of positioning and supporting the gear tooling plate 303, a clamping groove 306 corresponding to the positioning vertical rod 314 is arranged on the circumferential edge of the gear tooling plate 303, and the positioning vertical rod 314 rotates to move to a corresponding position through the pinion 312 and can be clamped in the clamping groove 306 of the gear tooling plate 303 to realize positioning.
In this embodiment, the base 301 is further provided with at least one locking device 32 corresponding to one of the pinions 312, the locking device 32 includes a fixed platform 321 and a push-pull connecting rod 322 movably connected to the fixed platform 321, an end of the connecting rod 322 is connected with a toothed block 323 matching with the pinion 312, after the positioning vertical rod 314 is adjusted to a corresponding position, rotation of the central gear 311 is avoided, the toothed block 323 is meshed with the pinion 312 by pushing the connecting rod 322, and since the connecting rod 322 cannot move left and right on the fixed platform 321, rotation of the pinion 312 is avoided, fixation of the central gear 311 is realized, and positioning stability of the positioning vertical rod 314 is ensured.
In this embodiment, install below the equipment rack 1 and be used for the adjustment the elevating system 5 of tray subassembly 3 height, through the height of 5 adjustment backup pads 302 of elevating system, and then promote gear frock board 303 for the gear on the gear frock board 303 moves upward, makes things convenient for the robot to snatch, goes up unloading.
The lifting mechanism 5 comprises a lifting rod 51, a driving screw shaft 52 and a lifting driving motor 53, the lifting rod 51 is arranged along the vertical direction, the upper end of the lifting rod 51 extends to the upper part of the equipment rack 1 and corresponds to the lower part of at least one tray assembly 3, the lifting driving motor 53 is in belt connection with the driving screw shaft 52, and the lifting rod 51 is connected with a screw nut 54 of the driving screw shaft 52.
Specifically, the four lifting rods 51 are symmetrically arranged on two sides below the tray assembly 3, a top plate 55 is connected between tops of two lifting rods 51 on the same side, the top plate 55 corresponds to the lower part of the supporting plate 302, a lifting plate 56 is fixedly mounted on the screw nut 54, the lifting rods 51 are both connected to the lifting plate 56, the driving screw shaft 52 and the lifting rods 51 are both arranged along the vertical direction, the lifting driving motor 53 is mounted on one side of the driving screw shaft 52, the lifting driving motor 53 drives the screw shaft 52 to rotate through a belt, the screw nut 54 moves up and down on the driving screw shaft 52 to drive the lifting plates 56 to move synchronously, so that the lifting rods 51 move up and down, the lifting rods 51 abut against the lower part of the supporting plate 302 and push the supporting plate 302 to move up and down in combination with the top plate 55, so as to push gears on the gear tooling plate 303 to move, the robot can conveniently grab and feed and discharge materials.
In this embodiment, the equipment rack 1 is further provided with a guard rail 6, and the guard rail 6 is located above a portion of the circulating conveying mechanism 2 and is far away from the lifting mechanism 5, so as to prevent the lifting mechanism 5 from being affected by the guard rail 6 when the supporting plate 302 on the driving positioning assembly 31 moves up and down and loads and unloads materials. In addition, install correlation sensor 7 on equipment rack 1, correlation sensor 7 corresponds the setting and is in elevating system 5's top, and wherein, elevating system 5 is equipped with 2, corresponds respectively in the below of two tray component 3 positions department, and corresponding correlation sensor 7 also is equipped with 2 groups. Whether the gear on the positioning assembly 31 reaches the preset height in the lifting process is detected through the correlation sensor 7, a signal is sent to the control box 8 which is conventionally used in the prior art, and the lifting mechanism 5 is driven to work through the control box 8.
During the gear is carried out material loading or unloading through the robot, when saving the gear and using, control box 8 control the work of the chain driving motor 42 rather than the electricity connection, annular driving chain 41 transmission, make tray subassembly 3 move in proper order on circulating conveyor 2, remove to correlation sensor 7 department, correlation sensor 7 detects and needs to carry out material loading or unloading work on the tray subassembly 3, chain driving motor 42 stop work, external robot snatchs the gear and carries out material loading or unloading, every snatchs a gear, elevating system 5 promotes backup pad 302 on the tray subassembly 3 and lifts or descend a gear product thickness height, come the gear position of adjustment suit at gear frock board 303, make things convenient for the clamping jaw of robot only to get the material at the highest position at every turn. When the different gear diameter size of replacement, replace not unidimensional gear frock board 303, rotate sun gear 311, adjustment location pole setting 314 is apart from sun gear 311's centre-to-centre spacing, thereby make things convenient for not unidimensional gear frock board 303 to place on the supporting shoe 304 of backup pad 302, and fix a position by location pole setting 314, it is compatible good, use the gear product of different size specifications, a plurality of tray subassembly 3's setting, can save finished product/semi-manufactured goods simultaneously, go up unloading conveniently, the commonality is good, the flexibility is strong, do not need categorised stock, and the work efficiency is improved.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A multi-station gear feeding device is characterized by comprising a device rack and a circulating conveying mechanism on the device rack, wherein a plurality of tray assemblies distributed along the conveying direction of the circulating conveying mechanism are mounted on the circulating conveying mechanism;
an annular driving chain and a chain driving motor are arranged on the inner side of the circulating conveying mechanism and below the equipment rack, the tray assembly comprises a base arranged on the circulating conveying mechanism, and the base is fixedly connected with the annular driving chain;
the base is provided with a supporting plate and a replaceable gear tooling plate, the supporting plate is provided with a supporting block, the gear tooling plate is positioned on the supporting block, and the base is also provided with a positioning component for matching the size of the gear tooling plate;
and a lifting mechanism for adjusting the height of the supporting plate is arranged below the equipment rack.
2. The multi-station gear feeding apparatus according to claim 1, wherein the circulating conveyor comprises two sets of parallel ball tracks, each of the ball tracks has a plurality of ball bosses at both ends thereof, the ball bosses are distributed along an arc and correspond to the two sets of ball tracks, and the circulating conveyor is formed by a ring of the ball tracks and the ball bosses.
3. The multi-station gear feeding apparatus according to claim 1, wherein the positioning assembly comprises a central gear and a plurality of pinion gears, the pinion gears being distributed along an outer circumference of the central gear and engaged with the central gear, the central gear shaft being coupled to a central portion of the base;
the pinion is connected with a horizontal connecting plate and positioning vertical rods on the horizontal connecting plate, the horizontal connecting plate and the pinion rotate synchronously, and the positioning vertical rods rotate around the center circumference of the pinion through the horizontal connecting plate;
the positioning vertical rod extends upwards along the vertical direction and penetrates through the supporting plate.
4. The multi-station gear feeding device according to claim 3, wherein the supporting plate is provided with an arc-shaped hole corresponding to the positioning vertical rod, the arc-shaped hole extends in the same direction as the rotation direction of the positioning vertical rod, and the positioning vertical rod rotates in the arc-shaped hole through the pinion.
5. The multi-station gear feeding device according to claim 4, wherein the gear tooling plate is provided with a slot on a circumferential edge thereof corresponding to the positioning vertical rod.
6. A multi-station gear feeding apparatus according to claim 3, wherein the base further comprises a locking device corresponding to at least one of the pinions, the locking device comprises a fixed station and a push-pull connecting rod movably connected to the fixed station, and a tooth block engaged with the pinion is connected to an end of the connecting rod.
7. The multi-station gear feeding device according to claim 1, wherein the lifting mechanism comprises a lifting rod, a driving screw shaft and a lifting driving motor, the lifting rod is vertically arranged, the upper end of the lifting rod extends to the upper part of the device frame and corresponds to the lower part of at least one tray assembly, the lifting driving motor is connected with a belt of the driving screw shaft, and the lifting rod is connected with a screw nut of the driving screw shaft.
8. The multi-station gear feeding device according to claim 7, wherein the lifting rods are four and symmetrically arranged at two sides of the lower portion of the tray assembly, a top plate is connected between the tops of two lifting rods at the same side, the top plate corresponds to the lower portion of the supporting plate, a lifting plate is fixedly arranged on the screw rod nut, and the lifting rods are connected to the lifting plate.
9. The multi-station gear feeding device according to claim 7, wherein the device frame is provided with a correlation sensor, and the correlation sensor is correspondingly arranged above the lifting mechanism.
10. The multi-station gear feeding device according to claim 1, wherein a guard rail is further disposed on the device frame, and the guard rail is located above a portion of the circulating conveyor mechanism and away from the lifting mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122788342.2U CN216234499U (en) | 2021-11-15 | 2021-11-15 | Multistation formula gear feeding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122788342.2U CN216234499U (en) | 2021-11-15 | 2021-11-15 | Multistation formula gear feeding equipment |
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| Publication Number | Publication Date |
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| CN216234499U true CN216234499U (en) | 2022-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122788342.2U Active CN216234499U (en) | 2021-11-15 | 2021-11-15 | Multistation formula gear feeding equipment |
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| CN (1) | CN216234499U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113830502A (en) * | 2021-11-15 | 2021-12-24 | 苏州君凌智能装备有限公司 | A multi-station gear feeding equipment |
| CN115520626A (en) * | 2022-10-13 | 2022-12-27 | 广州太威机械有限公司 | Disc storage type feeding and discharging equipment |
-
2021
- 2021-11-15 CN CN202122788342.2U patent/CN216234499U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113830502A (en) * | 2021-11-15 | 2021-12-24 | 苏州君凌智能装备有限公司 | A multi-station gear feeding equipment |
| CN115520626A (en) * | 2022-10-13 | 2022-12-27 | 广州太威机械有限公司 | Disc storage type feeding and discharging equipment |
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