CN214682992U - Filling product flaw detection and removal device based on machine vision - Google Patents

Filling product flaw detection and removal device based on machine vision Download PDF

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Publication number
CN214682992U
CN214682992U CN202120868527.1U CN202120868527U CN214682992U CN 214682992 U CN214682992 U CN 214682992U CN 202120868527 U CN202120868527 U CN 202120868527U CN 214682992 U CN214682992 U CN 214682992U
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China
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machine vision
product
fixing plate
conveyer belt
conveying belt
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Expired - Fee Related
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CN202120868527.1U
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Chinese (zh)
Inventor
张贵安
孟鲁川
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Yango University
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Yango University
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Abstract

The utility model relates to a filling product flaw detects and removing devices based on machine vision, including transport mechanism and controller, the last first conveyer belt and the second conveyer belt of being equipped with of transport mechanism, the last one side that is close to first conveyer belt of transport mechanism is equipped with machine vision subassembly respectively and rejects the mechanism, and reject the mechanism and be located machine vision subassembly and keep away from the one side of being surveyed the product supplied materials direction, machine vision subassembly with reject the mechanism and be connected with the controller electricity respectively, the product being surveyed moves along with first conveyer belt, when the machine vision subassembly detects the spiral cover assembly of being surveyed the product unusual, controller control is rejected the unusual product being surveyed of mechanism's drive assembly and is shifted to on the second conveyer belt from first conveyer belt. The utility model discloses a product detection device can reject the unusual quilt of mechanism drive assembly and surveyed the product and shift to the second conveyer belt from first conveyer belt by controller control when detecting unusual, has realized the automatic detection whether normal of spiral cover assembly, has improved detection efficiency greatly.

Description

Filling product flaw detection and removal device based on machine vision
Technical Field
The utility model relates to a machine vision technical field especially relates to a filling product flaw detects and removing devices based on machine vision.
Background
On the filling product production line, screw up bottle lid and bottleneck through the spiral cover machine is automatic after filling liquid in the bottle, in the actual production, because the initial position of spiral cover probably appears the deviation, perhaps the dystopy appears in the spiral cover in-process, lead to the bottle lid not screw up completely with the bottleneck, this is difficult to discover on batch production's filling product production line, can cause the liquid to spill at the in-process of follow-up product packing, transportation like this to pollute qualified product, lead to producing and receive the influence, the reduction of output quality, influence the qualification rate of product. Among the prior art, adopt current machine vision module to detect the product, but detect and indicate operating personnel in time to separate unqualified product and qualified product from the production line through alarm information usually after discovering unqualified product, artifical intensity of labour is big, the cost of production is high, and operating personnel need pay close attention to the condition of production line in real time like this, and the separation of manual completion unqualified product, if not timely operation processing will make unqualified product sneak into qualified product, reduce the product percent of pass, make the uniformity of product can not be guaranteed.
Disclosure of Invention
The utility model aims to solve the technical problem that to the not enough of above-mentioned prior art, a filling product flaw detects and removing devices based on machine vision is provided.
The utility model provides an above-mentioned technical problem's technical scheme as follows: a filling product flaw detection and removal device based on machine vision is applied to a filling product production line and comprises a conveying mechanism and a controller, wherein the conveying mechanism is used for conveying products, the conveying mechanism is provided with a first conveying belt and a second conveying belt which are parallel to each other and are arranged at equal intervals, a machine vision assembly and a removing mechanism for acquiring image signals of the detected product are respectively arranged on one side of the conveying mechanism close to the first conveying belt, and the rejecting mechanism is positioned on one side of the machine vision component far away from the feeding direction of the tested product, the machine vision component and the rejecting mechanism are respectively electrically connected with the controller, the detected product moves along with the first conveyor belt, when the machine vision assembly detects that the screw cap of the detected product is abnormally assembled, the controller controls the rejecting mechanism to drive the abnormally assembled detected product to be transferred from the first conveying belt to the second conveying belt.
The utility model has the advantages that: the utility model discloses a filling product flaw detects and removing devices based on machine vision, through the machine vision subassembly is right the product detected on the first conveyer belt detects, can relatively conveniently detect the unusual product detected of spiral cover assembly like this to detect when the spiral cover assembly of being surveyed the product is unusual, by controller control reject the unusual product of being surveyed of mechanism drive assembly first conveyer belt transfer to on the second conveyer belt, realized whether normal automatic detection of spiral cover assembly has improved detection efficiency greatly, be favorable to improving product quality, guarantee the uniformity of product.
On the basis of the technical scheme, the utility model discloses can also do as follows the improvement:
further: the machine vision module comprises a first fixing plate and a machine vision module, the lower end of the first fixing plate is installed on one side, close to the first conveyor belt, of the conveying mechanism, the machine vision module is arranged on the first fixing plate, the machine vision module can move up and down relative to the first fixing plate to adjust the height of the machine vision module, and the machine vision module is electrically connected with the controller.
The beneficial effects of the further scheme are as follows: through first fixed plate can be right machine vision module plays stable supporting role, through machine vision module for first fixed plate reciprocates in order to adjust its height to the spiral cover that is conveniently applicable to the product under test of different specifications detects.
Further: the machine vision module is characterized in that a vertical strip-shaped through hole is formed in the first fixing plate, the machine vision module is installed on the first fixing plate through a fastener penetrating through the strip-shaped through hole, and the fastener can fix the machine vision module at any position on the strip-shaped through hole.
The beneficial effects of the further scheme are as follows: through setting up the bar through-hole can conveniently be adjusted the machine vision module is in the position of the bar through-hole of first fixed plate to be fixed in through the fastener arbitrary position on the bar through-hole conveniently is applicable to the spiral cover of the product of being surveyed of different specifications and detects.
Further: the lower end of the first fixing plate is movably mounted on the side wall of one side, close to the first conveying belt, of the conveying mechanism, and the first fixing plate can move along the side wall of one side, close to the first conveying belt, of the conveying mechanism.
The beneficial effects of the further scheme are as follows: the lower end of the first fixing plate is movably mounted on the side wall, close to the first conveying belt, of the conveying mechanism, so that the position of the first fixing plate on the side wall, close to the first conveying belt, of the conveying mechanism can be flexibly adjusted, and the requirements of a production limit site can be better met.
Further: the rejecting mechanism comprises a second fixing plate and a telescopic driving portion, the lower end of the second fixing plate is installed on one side, close to the first conveying belt, of the conveying mechanism, the second fixing plate is located on one side, away from the feeding direction of a detected product, of the machine vision assembly, the telescopic driving portion is arranged on the second fixing plate, and the telescopic driving portion can move up and down relative to the second fixing plate to adjust the height of the telescopic driving portion.
The beneficial effects of the further scheme are as follows: the second fixing plate can be used for stably supporting the telescopic driving portion, the telescopic driving portion can move up and down relative to the second fixing plate to adjust the height of the telescopic driving portion, and therefore when unqualified spiral cover assembling products of different specifications are detected, the telescopic driving portion can stably and safely drive unqualified products to be transferred from the first conveying belt to the second conveying belt, unqualified products to be tested and qualified products can be conveniently separated, and corresponding follow-up production processes can be carried out.
Further: filling product flaw detection and removing devices based on machine vision still includes the dustcoat body, be equipped with respectively on the relative both ends end wall of dustcoat body and be used for the opening, transport mechanism sets up and runs through along the horizontal direction on the lateral wall of the relative both sides of dustcoat body the opening is surveyed the product along with first conveyer belt gets into the dustcoat body, and quilt the machine vision subassembly detects.
The beneficial effects of the further scheme are as follows: through setting up the dustcoat body can conveniently carry out isolation protection to the product of being surveyed, detects in the environment of relative confined, avoids the outer wall dust to go on, is at the in-process that shifts to unqualified product simultaneously, the dustcoat body can play effectual guard action.
Further: the dust collector is arranged on the inner top wall of the outer cover body, a plurality of air suction ports are formed in the lower surface array of the dust collector, and the air exhaust port of the dust collector is communicated with the outside through a pipeline.
The beneficial effects of the further scheme are as follows: through setting up dust in the dust catcher can the testing environment washes the absorption, avoids this internal dust of dustcoat excessively influences the effect that detects, can inhale simultaneously to the dust on being surveyed the product surface and remove, guarantees that the product is clean.
Further: the side wall of the side, close to the first conveyor belt, of the outer cover body is provided with a cover plate which can be opened or closed.
The beneficial effects of the further scheme are as follows: through setting up the apron can be conveniently right machine vision subassembly and the position and the height of rejecting the mechanism on this internal transport mechanism of dustcoat are adjusted to strengthen whole detection device's commonality.
Further: the filling product defect detecting and removing device based on the machine vision further comprises a light homogenizing plate, the light homogenizing plate is arranged on the side wall, far away from one side of the machine vision component, in the outer cover body, and the light homogenizing plate is electrically connected with the controller.
The beneficial effects of the further scheme are as follows: through setting up even worn-out fur can make the product of being surveyed light more even in the testing process to be favorable to the machine vision subassembly obtains the spiral cover assembly result more accurately.
Further: the filling product defect detecting and removing device based on the machine vision further comprises a carrying rod capable of freely rotating, the carrying rod is arranged between the first conveying belt and the second conveying belt, the carrying rod is arranged in parallel with the first conveying belt and the second conveying belt at intervals, and the highest point of the surface of the carrying rod is arranged at the same height with the upper surfaces of the first conveying belt and the second conveying belt.
The beneficial effects of the further scheme are as follows: through setting up the receiving rod can be convenient the unusual by survey product of rejecting mechanism drive assembly follow first conveyer belt shifts to play the effect of receiving the support to the product by survey when on the second conveyer belt, and then guarantee unqualified by survey product stability at the transfer in-process.
Drawings
Fig. 1 is a schematic front view of a filling product defect detecting and removing device according to an embodiment of the present invention;
fig. 2 is a schematic side view of a filling product defect detecting and removing device according to an embodiment of the present invention;
fig. 3 is a schematic top view of a conveying mechanism according to an embodiment of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. the device comprises a housing body, a conveying mechanism, a removing mechanism, a machine vision component, a receiving stick, a dust collector and an opening, wherein the housing body comprises a housing body 2, a conveying mechanism 3, an opening 4, a machine vision component 5, a removing mechanism 6, a light homogenizing plate 7, a receiving stick 8 and a dust collector;
21. the device comprises a first conveyor belt 22, a second conveyor belt 41, a first fixing plate 42, a machine vision module 51, a second fixing plate 52 and a telescopic driving part.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
As shown in fig. 1 to 3, a filling product defect detecting and removing device based on machine vision is applied to a filling product production line, and includes a conveying mechanism 2 and a controller for conveying a product, the conveying mechanism 2 is provided with a first conveying belt 21 and a second conveying belt 22 which are parallel to each other and spaced at equal height, one side of the conveying mechanism 2 close to the first conveying belt 21 is respectively provided with a machine vision component 4 and a removing mechanism 5 for acquiring an image signal of a detected product, the removing mechanism 5 is located on one side of the machine vision component 4 away from a material incoming direction of the detected product, the machine vision component 4 and the removing mechanism 5 are respectively electrically connected with the controller, the detected product moves along with the first conveying belt 21, when the machine vision component 4 detects that a screw cap of the detected product is abnormally assembled, the controller controls the removing mechanism 5 to drive the detected product with abnormal assembly to be transferred from the first conveying belt 21 to the first conveying belt 21 On said second conveyor belt 22.
The utility model discloses a filling product flaw detects and removing devices based on machine vision, through machine vision subassembly 4 is right the product detected on the first conveyer belt 21 detects, can relatively conveniently detect the unusual product detected of spiral cover assembly like this to detect when the spiral cover assembly of being surveyed the product is unusual, by controller control reject the unusual product of being surveyed of 5 drive assemblies of mechanism and follow first conveyer belt 21 shifts to on the second conveyer belt 22, realized whether normal automatic detection of spiral cover assembly has improved detection efficiency greatly, be favorable to improving product quality, guarantee the uniformity of product.
In one or more embodiments of the present invention, the machine vision module 4 includes a first fixing plate 41 and a machine vision module 42, the lower end of the first fixing plate 41 is installed on one side of the conveying mechanism 2 close to the first conveying belt 21, the machine vision module 42 is disposed on the first fixing plate 41, and the machine vision module 42 can move up and down relative to the first fixing plate 41 to adjust the height thereof. The machine vision module 42 can be stably supported by the first fixing plate 41, and the machine vision module 42 can move up and down relative to the first fixing plate 41 to adjust the height of the machine vision module, so that the screw cap detection device is convenient to be applied to detection of screw caps of detected products of different specifications.
Optionally, in one or more embodiments of the present invention, the first fixing plate 41 is provided with a vertical bar-shaped through hole, the machine vision module 42 is installed on the first fixing plate 41 through a fastener penetrating through the bar-shaped through hole, the fastener can fix the machine vision module 42 on any position on the bar-shaped through hole, and the machine vision module 42 is electrically connected to the controller. Through setting up the bar through-hole can conveniently be adjusted machine vision module 42 is in the position of the bar through-hole of first fixed plate 41 to be fixed in through the fastener arbitrary position on the bar through-hole, the spiral cover that is conveniently applicable to the product under test of different specifications detects.
In one or more embodiments of the present invention, the lower end of the first fixing plate 41 is movably installed on a side wall of the conveying mechanism 2 close to the first conveying belt 21, and the first fixing plate 41 can move along a side wall of the conveying mechanism 2 close to the first conveying belt 21. The lower end of the first fixing plate 41 is movably mounted on the side wall of the conveying mechanism 2 close to the first conveyor belt 21, so that the position of the first fixing plate 41 on the side wall of the conveying mechanism 2 close to the first conveyor belt 21 can be flexibly adjusted, and the requirements of a production site can be better met.
In one or more embodiments of the present invention, the removing mechanism 5 includes a second fixing plate 51 and a telescopic driving portion 52, the lower end of the second fixing plate 51 is installed on one side of the conveying mechanism 2 close to the first conveying belt 21, the second fixing plate 51 is located on one side of the machine vision assembly 4 far away from the material feeding direction of the tested product, the telescopic driving portion 52 is disposed on the second fixing plate 51, and the telescopic driving portion 52 can move up and down relative to the second fixing plate 51 to adjust the height thereof. The second fixing plate 51 can stably support the telescopic driving portion 52, and the telescopic driving portion 52 can move up and down relative to the second fixing plate 51 to adjust the height of the telescopic driving portion 52, so that unqualified spiral cover assembly products of different specifications can be detected, the telescopic driving portion 52 can stably and safely drive unqualified products to be transferred from the first conveyor belt 21 to the second conveyor belt 22, unqualified products to be tested and qualified products can be conveniently separated, and corresponding subsequent production processes can be carried out.
Optionally, in one or more embodiments of the present invention, the filling product defect detecting and removing device based on machine vision further includes an outer cover body 1, the end walls at two opposite ends of the outer cover body 1 are respectively provided with an opening 3, the conveying mechanism 1 is arranged along the horizontal direction and runs through the opening on the side walls at two opposite sides of the outer cover body 1, and the detected product enters the outer cover body 1 along with the first conveying belt 21 and is detected by the machine vision component 4. Through setting up dustcoat body 1 can conveniently carry out isolation protection to the product of being surveyed, detects in the environment of relative confined, avoids the outer wall dust to go on, is at the in-process that shifts to unqualified product simultaneously, dustcoat body 1 can play effectual guard action.
Optionally, in one or more embodiments of the present invention, the inner top wall of the housing body 1 is provided with a dust collector 8, the lower surface array of the dust collector 8 is provided with a plurality of air suction ports, and an air outlet of the dust collector 8 is communicated with the outside through a pipeline. Through setting up dust that 8 dust collectors can detect in the environment washes the absorption, avoids the too much effect that influences the detection of dust in the dustcoat body 1 can be absorbed the dust on surveyed product surface simultaneously, guarantees that the product is clean.
Optionally, in one or more embodiments of the present invention, a cover plate capable of being opened or closed is disposed on a side wall of the housing body 1 near the first conveyor belt 21. Through setting up the apron can be conveniently right the machine vision subassembly 4 and the position and the height of rejecting mechanism 5 on the transport mechanism 2 in dustcoat body 1 are adjusted to strengthen whole detection device's commonality.
Optionally, in one or more embodiments of the utility model, filling product flaw detection and removing devices based on machine vision still includes even worn-out fur 6, even worn-out fur 6 sets up keep away from in the dustcoat body 1 on the lateral wall of machine vision subassembly 4 one side, even worn-out fur 6 with the controller electricity is connected. Through setting up even smooth board 6 can make the product of being surveyed light more even in the testing process to be favorable to machine vision subassembly 4 obtains the spiral cover assembly result more accurately.
The utility model discloses an in one or more embodiments, filling product flaw detection and removing devices based on machine vision still includes but free rotation's the rod 7 of accepting, it sets up to accept the rod 7 between first conveyer belt 21 and the second conveyer belt 22, just it respectively with the parallel interval of first conveyer belt 21 and second conveyer belt 22 sets up to accept the rod 7, the surperficial peak of accepting the rod 7 respectively with the upper surface height setting of first conveyer belt 21 and second conveyer belt 22. Through setting up hold and meet rod 7, can make things convenient for reject the unusual measured product of 5 drive assemblies of mechanism and follow first conveyer belt 21 shifts to the effect of holding the support is played to the measured product when on the second conveyer belt 22, and then guarantees unqualified measured product stability at the transfer in-process.
It should be noted that, the utility model discloses whether the machine vision module 42 that relates to detects the product is qualified as prior art, compares through the image that will detect the product of being surveyed and the image of standard product promptly, can obtain the testing result, and these are prior art to the utility model discloses do not give unnecessary details, and this is not the utility model discloses the protection scope who requires.
Additionally, the utility model discloses in, the controller adopt current 51 series of singlechips can, its high level/low level signal according to machine vision module 42 output when detecting unqualified product comes control to reject 5 actions of mechanism to reset after rejecting the action completion, these are prior art, and the utility model discloses do not describe in detail, and this is not the utility model discloses the protection scope who requires.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims (10)

1. The utility model provides a filling product flaw detects and removing devices based on machine vision, is applied to filling product production line, its characterized in that: including transport mechanism (2) and the controller that is used for conveying the product, be equipped with first conveyer belt (21) and second conveyer belt (22) that are parallel to each other and interval equal altitude setting on transport mechanism (2), be close to on transport mechanism (2) one side of first conveyer belt (21) is equipped with machine vision subassembly (4) and rejection mechanism (5) that are used for acquireing surveyed product image signal respectively, just rejection mechanism (5) are located machine vision subassembly (4) is kept away from one side of surveyed product direction of coming, machine vision subassembly (4) and rejection mechanism (5) respectively with the controller electricity is connected, and the product of being surveyed is along with first conveyer belt (21) motion, when machine vision subassembly (4) detected the spiral cover assembly of the product of being surveyed and is unusual, the controller control rejection mechanism (5) drive assembly unusual the product of being surveyed from first conveyer belt (21) shift to on second conveyer belt (22) .
2. The machine vision-based filled product flaw detection and removal device of claim 1, wherein: the machine vision assembly (4) comprises a first fixing plate (41) and a machine vision module (42), the lower end of the first fixing plate (41) is installed on one side, close to the first conveying belt (21), of the conveying mechanism (2), the machine vision module (42) is arranged on the first fixing plate (41), the machine vision module (42) can move up and down relative to the first fixing plate (41) to adjust the height of the machine vision module, and the machine vision module (42) is electrically connected with the controller.
3. The machine vision-based filled product flaw detection and removal device of claim 2, wherein: be equipped with vertical bar through-hole on first fixed plate (41), machine vision module (42) through run through the fastener of bar through-hole install in on first fixed plate (41), just the fastener can be with machine vision module (42) are fixed in optional position on the bar through-hole.
4. The machine vision-based filled product flaw detection and removal device of claim 2, wherein: the lower end of the first fixing plate (41) is movably mounted on the side wall of the conveying mechanism (2) close to the first conveying belt (21), and the first fixing plate (41) can move along the side wall of the conveying mechanism (2) close to the first conveying belt (21).
5. The machine vision-based filled product flaw detection and removal device of claim 1, wherein: the removing mechanism (5) comprises a second fixing plate (51) and a telescopic driving portion (52), the lower end of the second fixing plate (51) is installed on one side, close to the first conveying belt (21), of the conveying mechanism (2), the second fixing plate (51) is located on one side, away from the measured product feeding direction, of the machine vision assembly (4), the telescopic driving portion (52) is arranged on the second fixing plate (51), and the telescopic driving portion (52) can move up and down relative to the second fixing plate (51) to adjust the height of the machine vision assembly.
6. The machine vision-based filled product flaw detection and removal device of claim 1, wherein: the detection device is characterized by further comprising a housing body (1), wherein the end walls of the two opposite ends of the housing body (1) are respectively provided with an opening (3), the conveying mechanism (2) is arranged along the horizontal direction and penetrates through the openings in the side walls of the two opposite sides of the housing body (1), and a detected product enters the housing body (1) along with the first conveying belt (21) and is detected by the machine vision assembly (4).
7. The machine vision-based filled product flaw detection and removal device of claim 6, wherein: the interior roof of dustcoat body (1) is equipped with dust catcher (8), and the lower surface array of dust catcher (8) is provided with a plurality of induction ports, the gas vent of dust catcher (8) passes through pipeline and outside intercommunication.
8. The machine vision-based filled product flaw detection and removal device of claim 6, wherein: the side wall of the outer cover body (1) close to one side of the first conveyor belt (21) is provided with a cover plate which can be opened or closed.
9. The machine vision-based filled product flaw detection and removal device of claim 6, wherein: the machine vision component is characterized by further comprising a light equalizing plate (6), wherein the light equalizing plate (6) is arranged on the side wall, far away from one side of the machine vision component (4), in the outer cover body (1), and the light equalizing plate (6) is electrically connected with the controller.
10. The machine vision-based filled product flaw detection and rejection device according to any one of claims 1 to 9, wherein: the conveying belt conveyor is characterized by further comprising a receiving stick (7) capable of rotating freely, wherein the receiving stick (7) is arranged between the first conveying belt (21) and the second conveying belt (22), the receiving stick (7) is arranged in parallel with the first conveying belt (21) and the second conveying belt (22) at intervals, and the highest point of the surface of the receiving stick (7) is arranged at the same height with the upper surfaces of the first conveying belt (21) and the second conveying belt (22).
CN202120868527.1U 2021-04-26 2021-04-26 Filling product flaw detection and removal device based on machine vision Expired - Fee Related CN214682992U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120868527.1U CN214682992U (en) 2021-04-26 2021-04-26 Filling product flaw detection and removal device based on machine vision

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120868527.1U CN214682992U (en) 2021-04-26 2021-04-26 Filling product flaw detection and removal device based on machine vision

Publications (1)

Publication Number Publication Date
CN214682992U true CN214682992U (en) 2021-11-12

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ID=78533955

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120868527.1U Expired - Fee Related CN214682992U (en) 2021-04-26 2021-04-26 Filling product flaw detection and removal device based on machine vision

Country Status (1)

Country Link
CN (1) CN214682992U (en)

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Granted publication date: 20211112