CN219309395U - General equipment for automatic online detection of aluminum foil seal of medicine bottle - Google Patents
General equipment for automatic online detection of aluminum foil seal of medicine bottle Download PDFInfo
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- CN219309395U CN219309395U CN202223403719.9U CN202223403719U CN219309395U CN 219309395 U CN219309395 U CN 219309395U CN 202223403719 U CN202223403719 U CN 202223403719U CN 219309395 U CN219309395 U CN 219309395U
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Abstract
The utility model relates to the technical field of medicine production, in particular to general equipment for on-line automatic detection of an aluminum foil seal of a medicine bottle, which comprises a frame, an aluminum foil detection device, a rejecting device and a processor, wherein a conveyor belt is arranged on the frame; the removing device is used for removing unqualified medicine bottles with aluminum foil seals, and solves the problem that automatic aluminum foil tightness of bottle mouths needs to be checked manually.
Description
Technical Field
The utility model relates to the technical field of medicine production, in particular to universal equipment for on-line automatic detection of an aluminum foil seal of a medicine bottle.
Background
The medicine bottle is usually pasted one deck aluminium foil at the bottleneck of medicine bottle after the filling is accomplished to avoid tablet and air contact in the medicine bottle, prevent the rotten condition of tablet to take place, post aluminium foil's process is firstly with the lid that contains the aluminium foil gasket screw up fastening on the bottleneck, rethread electromagnetic induction heats the plastic layer melting on the aluminium foil gasket and makes it paste shutoff bottleneck with the bottleneck, but cause in the production process to have the aluminium foil in the partial bottle lid because of various reasons, aluminium foil seal is not tight, the aluminium foil upset scheduling defect in the lid, make aluminium foil seal failure, cause medicine bottle seal failure leakage, seriously influence quality and the shelf life of medicine bottle.
To reduce such quality defects, a common method of inspecting the aluminum foil seal of the finish is manual inspection. The operator firstly takes the medicine bottle off the production line and unscrews the bottle cap, and the operator observes whether the aluminum foil is intact or not; the medicine bottle is squeezed by hand, whether leakage is observed by human eyes, and the medicine bottle is put on a production line for the next procedure after the inspection is finished. The manual inspection mode ensures that the labor intensity of workers is high, the working efficiency is low, and the automatic production requirement of modern enterprises is not met.
Disclosure of Invention
Aiming at the defects, the utility model aims to provide a universal device for online detection of the aluminum foil tightness of a medicine bottle, which solves the problem that the aluminum foil tightness of the bottle mouth needs to be checked manually and cannot be automated.
To achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a general purpose equipment of online automated inspection of medicine bottle aluminium foil seal, includes frame, aluminium foil detection device, rejection unit and treater;
the machine frame is positioned on a medicine bottle conveying production line, a conveyor belt is arranged on the machine frame, the receiving end of the conveyor belt is used for receiving medicine bottles to be detected, which are output at intervals of the previous procedure, of the aluminum foil seal, and the output end of the conveyor belt is used for conveying qualified medicine bottles to the next procedure;
the aluminum foil detection device and the removing device are sequentially arranged along the conveying direction of the conveyor belt, the aluminum foil detection device comprises a support mounting frame, a first bottle body inductor, a position adjustment assembly and a camera, the support mounting frame is fixedly arranged on the frame, the first bottle body inductor is arranged on the support mounting frame and is used for detecting whether a medicine bottle passing through the lower part of the camera is in place or not, the position adjustment assembly is fixedly arranged on the top of the support mounting frame, the camera is arranged on the position adjustment assembly, a lens of the camera faces the medicine bottle on the conveyor belt, the camera is used for shooting a top image of the medicine bottle, the position adjustment assembly is used for adjusting the position of the camera, the first bottle body inductor and the camera are respectively connected with an electric signal of the processor, and the processor is used for analyzing the image shot by the camera when the first bottle body inductor detects the medicine bottle and outputting a result whether the aluminum foil seal is qualified or not;
the removing device is in electrical signal connection with the processor and is used for removing the medicine bottles with unqualified aluminum foil seals.
Further, the position adjusting assembly is provided with two bases, two sliding parts, two locking parts and a mounting plate;
a chute is penetrated and arranged on one end face of the base along the length direction;
a clamping table matched with the chute is arranged on one end face of the sliding piece along the length direction, and the sliding piece moves back and forth in the chute through the clamping table;
the locking piece is arranged on one side of the sliding groove and used for fixing the clamping table in the sliding groove;
wherein one base, one sliding piece and one locking piece are assembled to form a first adjusting component, and the other base, the other sliding piece and the other locking piece are assembled to form a second adjusting component;
the first adjusting component is fixedly arranged at the top of the supporting installation frame, and the sliding piece of the first adjusting component can move left and right; the mounting plate is vertically arranged and fixedly connected with the sliding piece of the first adjusting component; the second adjusting component is fixedly arranged on a plate surface of the mounting plate, the sliding piece of the second adjusting component can move up and down, and the camera is fixedly connected with the sliding piece of the second adjusting component.
Further, the rejecting device comprises a first driving device, a push plate and a second bottle inductor;
the first driving device and the second bottle body sensor are fixedly arranged on the supporting installation frame, the first driving device is in electric signal connection with the second bottle body sensor, the driving end of the first driving device is fixedly connected with the pushing plate, the first driving device drives the pushing plate to reciprocate in the direction perpendicular to the conveying belt, before the first driving device drives, one surface of the pushing plate faces to a medicine bottle on the conveying belt, and after the first driving device drives, the pushing plate moves towards the medicine bottle on the conveying belt until the medicine bottle is pushed out of the conveying belt;
the second bottle inductor is connected with the processor through an electric signal, and the second bottle inductor is used for detecting whether the medicine bottle which passes through the push plate and is unqualified in sealing of the aluminum foil fed back by the processor is in place.
Further, the support mounting frame comprises two support plates, a top plate and side plates;
the two support plates are respectively and fixedly arranged on the frame, are oppositely arranged and are positioned on two sides of the conveyor belt, and the first bottle body sensor is fixedly arranged on the support plates;
the top plate is fixedly arranged at the tops of the two supporting plates, a notch is formed in the top plate, the position adjusting assembly is arranged on the top plate, and a lens of the camera faces to the notch;
the right sides of the two supporting plates are fixedly connected with the side plates respectively, and the first driving device is fixedly installed on the side plates.
Further, the support mounting rack further comprises an adjusting plate, the adjusting plate is of an L-shaped structure, a straight plate of the L-shaped structure and the side plate are oppositely arranged and provided with the second bottle inductor, the other straight plate of the L-shaped structure is provided with a strip-shaped groove, the strip-shaped groove and the side plate are vertically arranged, and the adjusting plate is arranged at the top of the side plate in a left-right adjustable manner through the strip-shaped groove.
Further, the device also comprises a track-changing unloading assembly and a third bottle body inductor, wherein the track-changing unloading assembly and the third bottle body inductor are arranged on the frame and are sequentially arranged along the conveying direction of the conveyor belt;
the track-changing unloading assembly is in electric signal connection with the third bottle body sensor and is used for changing the track of the medicine bottles passing through the removing device on the conveyor belt and moving out of the conveyor belt;
the third bottle inductor is used for detecting whether the qualified medicine bottles sealed by the aluminum foil stay on the conveyor belt.
Further, the track-changing unloading assembly comprises a second driving device, a baffle plate and a connecting piece, wherein the second driving device and the connecting piece are fixedly arranged on the frame and are positioned on the same side of the conveyor belt;
one end of the baffle is provided with a connecting plate, the baffle is vertically arranged, the connecting plate is horizontally arranged, one end of the connecting plate is hinged with the connecting piece, and the other end of the connecting plate is fixedly connected with the driving end of the second driving device;
the second driving device drives the connecting plate to enable the baffle to be rotatably arranged, before the second driving device drives, the baffle is arranged in parallel with the conveying belt and is positioned on one side of the second driving device, after the second driving device drives, one end, far away from the connecting plate, of the baffle is positioned on the other side of the conveying belt, and an included angle is formed between the baffle and the conveying belt.
Further, the device also comprises a reject collecting frame and a stacking collecting frame;
the defective product collecting frame is positioned below the removing device and is used for collecting the removed aluminum foil sealed defective medicine bottles;
the windrow collecting frame is positioned below the track-changing unloading assembly and is used for collecting qualified medicine bottles sealed by aluminum foils which are moved out of the conveyor belt through the track-changing unloading assembly.
Preferably, the device further comprises a rejecting guide cover, wherein the rejecting guide cover is fixedly arranged on one side of the conveyor belt and is arranged opposite to the rejecting device, one opening of the rejecting guide cover faces the rejecting device, and the other opening of the rejecting guide cover faces the unqualified product collecting frame.
The technical scheme provided by the utility model can comprise the following beneficial effects:
1. the automatic medicine bottle inspection device comprises a rack, a conveying belt is arranged on the rack, a receiving end of the conveying belt is used for receiving a medicine bottle to be inspected of an aluminum foil seal output in the previous process, an output end of the conveying belt is used for conveying the medicine bottle which is qualified in detection to the next process, an aluminum foil detection device and a rejecting device are sequentially installed along the conveying direction of the conveying belt, the aluminum foil detection device comprises a supporting installation frame, a first bottle body sensor, a position adjusting assembly and a camera, the first bottle body sensor detects the medicine bottle on the conveying belt, a processor can analyze a picture shot by the camera at the moment and output a result that whether the aluminum foil seal is qualified or not, if the result output by the processor is that the aluminum foil seal is unqualified, the rejecting device connected with an electric signal of the processor is controlled, the medicine bottle which is unqualified in aluminum foil seal is rejected through the rejecting device, the subsequent detection is not affected, and the production line is continuous, so that production automation improves production efficiency.
2. The position adjustment subassembly can be directed against not the medicine bottle of equidimension so the position of camera can carry out the adjustment of upper and lower and left and right directions, according to the high and diameter's of medicine bottle on the production line specification, adjust the position of camera through the position adjustment subassembly, when making first bottle inductor detect the medicine bottle in place, the camera's camera lens is just to the top of medicine bottle, the pattern of feeding back to the treater can make the treater seal the aluminium foil and carry out accurate detection, therefore can all carry out aluminium foil seal detection through the general equipment that the medicine bottle aluminium foil sealed on-line automatic detection when making the production line can all be in different specifications medicine bottles through the position adjustment subassembly, save equipment cost when saving the manpower.
3. Through setting up track change subassembly and third bottle inductor of unloading on the conveyer belt, track change subassembly of unloading and third bottle inductor electrical signal connection, detect the medicine bottle and stop on the conveyer belt then mean that the medicine bottle of the output of conveyer belt has not been exported and has taken place the medicine bottle and pile up when third bottle inductor, then track change subassembly starts to seal the qualified medicine bottle of detection with the aluminium foil and carry out the track change and shift out the conveyer belt, make last process, the conveyer belt, aluminium foil detection device and remove device continue to work, do not need shut down, improve production efficiency, but the normal operation of next process, but the medicine bottle on the conveyer belt normally carries, the time that the third bottle inductor can detect the medicine bottle is in normally not stopping, then make track change subassembly of unloading reset, follow-up medicine bottle normally carries, the continuity of production is guaranteed.
Drawings
Fig. 1 is a schematic structural view of an embodiment of the present utility model.
Fig. 2 is a schematic structural view of an embodiment of the present utility model.
Fig. 3 is a schematic structural view of an aluminum foil detecting device and a removing device according to an embodiment of the present utility model.
Fig. 4 is a schematic structural view of an aluminum foil detecting device and a removing device according to an embodiment of the present utility model.
Wherein: the aluminum foil detecting device comprises a frame 1, a conveyor belt 11, an aluminum foil detecting device 2, a supporting installation frame 21, a supporting plate 211, a top plate 212, a side plate 213, an adjusting plate 214, a strip-shaped groove 2141, a first bottle inductor 22, a position adjusting component 23, a first adjusting component 01, a second adjusting component 02, a base 231, a sliding groove 2311, a locking piece 2312, a sliding piece 232, a clamping table 2321, an installing plate 233, a camera 24, a rejecting device 3, a first driving device 31, a push plate 32, a second bottle inductor 33, a track changing unloading component 4, a second driving device 41, a baffle 42, a connecting plate 421, a connecting piece 43, a third bottle inductor 5, a reject collecting frame 6, a stacking collecting frame 7 and a rejecting guide cover 8.
Detailed Description
In the description of the present utility model, it should be understood that the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, features defining "first", "second" may include one or more such features, either explicitly or implicitly, for distinguishing between the descriptive features, and not sequentially, and not lightly.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The following further describes the technical solution of the present utility model by means of specific embodiments with reference to fig. 1 to 4.
The utility model provides a general equipment of online automated inspection of medicine bottle aluminium foil seal, includes frame 1, aluminium foil detection device 2, rejection unit 3 and treater (processor omit in the figure);
the machine frame 1 is positioned on a medicine bottle conveying production line, a conveyor belt 11 is arranged on the machine frame 1, a receiving end of the conveyor belt 11 is used for receiving medicine bottles to be detected, which are output at intervals of the previous procedure, of an aluminum foil seal, and an output end of the conveyor belt 2 is used for conveying the medicine bottles which are qualified in detection to the next procedure;
the aluminum foil detection device 2 and the removing device 3 are sequentially arranged along the conveying direction of the conveyor belt 11, the aluminum foil detection device 2 comprises a support mounting frame 21, a first bottle body sensor 22, a position adjustment assembly 23 and a camera 24, the support mounting frame 21 is fixedly arranged on the frame 1, the first bottle body sensor 22 is arranged on the support mounting frame 21, the first bottle body sensor 22 is used for detecting whether a medicine bottle passing through the lower part of the camera 24 is in place or not, the position adjustment assembly 23 is fixedly arranged on the top of the support mounting frame 21, the camera 24 is arranged on the position adjustment assembly 23, a lens of the camera 24 faces to the medicine bottle on the conveyor belt 11, the camera 24 is used for shooting a top image of the medicine bottle, the position adjustment assembly 23 is used for adjusting the position of the camera 24, the first bottle body sensor 22 and the camera 24 are respectively connected with an electric signal of the processor, and the processor is used for analyzing whether the image shot by the camera 24 when the first bottle body sensor 22 detects the medicine bottle is in place or not and outputting an aluminum foil seal result which is qualified;
the removing device 3 is in electrical signal connection with the processor, and the removing device 3 is used for removing the medicine bottles with unqualified aluminum foil seals.
Specifically, the utility model provides a general device for on-line automatic detection of aluminum foil seals of medicine bottles, which is characterized in that a conveyor belt 11 is arranged on a frame 1 positioned on a medicine bottle conveying production line, a receiving end of the conveyor belt 11 is used for receiving medicine bottles to be detected of the aluminum foil seals output in the previous procedure, an output end of the conveyor belt 2 is used for conveying qualified medicine bottles to the next procedure, an aluminum foil detection device 2 and a removing device 3 are sequentially arranged along the conveying direction of the conveyor belt 11, the aluminum foil detection device 2 comprises a support mounting frame 21, a first bottle body sensor 22, a position adjusting assembly 23 and a camera 24, the support mounting frame 21 is fixedly arranged on two sides of the conveyor belt 11, the first bottle body sensor 22 is arranged on the support mounting frame 21, the position adjusting assembly 23 is fixedly arranged on the top of the support mounting frame 21, the camera 24 is arranged on the position adjusting assembly 23, the lens of the camera 24 faces to the medicine bottles on the conveyor belt 11, the camera 24 is used for shooting top images of the medicine bottles, the first bottle body sensor 22 is used for detecting whether the medicine bottles conveyed on the conveyor belt 11 are in place, the first bottle body sensor 22 and the camera 24 are respectively connected with the processor through electric signals, and when the first bottle body sensor 22 detects the medicine bottles on the conveyor belt 11, the processor can analyze the images shot by the camera 24 at the moment and output results of whether the aluminum foil seals are qualified or not, if the results output by the processor are that the aluminum foil seals are not qualified, a rejecting device 3 connected with the electric signals of the processor is controlled, the medicine bottles with unqualified aluminum foil seals are rejected through the rejecting device 3, subsequent detection is not affected, and the production line is continuously carried out, so that the production automation improves the production efficiency; preferably, the processor is provided with an intelligent visual detection system, so that the intelligent identification is performed on the picture fed back to the processor by the camera 24, and the detection accuracy is improved.
In addition, since the medicine bottles have different sizes (such as height, wide-mouth bottle, narrow-mouth bottle, etc.), if the camera is fixed at a certain position to shoot, the universality of the device is low or the detection accuracy is reduced, therefore, the camera 24 is arranged on the position adjusting component 23, the position of the camera 24 can be adjusted up and down and left and right by the position adjusting component 23 according to the medicine bottles with different sizes, the position of the camera 24 is adjusted by the position adjusting component 23 according to the specifications of the height and the diameter of the medicine bottles on the production line, when the first bottle body sensor 22 detects that the medicine bottles are in place, the lens of the camera 24 is opposite to the top of the medicine bottles, and the pattern fed back to the processor can enable the processor to accurately detect the aluminum foil seal.
In an alternative embodiment, the position adjustment assembly 23 is provided with two seats 231, two sliders 232, two locking members 2312 and a mounting plate 233;
a sliding groove 2311 is formed through one end surface of the base 231 along the length direction;
a clamping table 2321 matched with the sliding groove 2311 is arranged on one end surface of the sliding piece 232 along the length direction, and the sliding piece 232 moves back and forth in the sliding groove 2311 through the clamping table 2321;
the locking member 2312 is mounted on one side of the sliding slot 2311, and the locking member 2312 is used for fixing the clamping platform 2321 in the sliding slot 2311;
wherein one of the seats 231, one of the sliding members 232 and one of the locking members 2312 are assembled to form a first adjustment assembly 01, and the other of the seats 231, the other of the sliding members 232 and the other of the locking members 2312 are assembled to form a second adjustment assembly 02;
the first adjusting component 01 is fixedly arranged on the top of the supporting installation frame 21, and the sliding piece 232 of the first adjusting component 01 can move left and right; the mounting plate 233 is vertically arranged, and the mounting plate 233 is fixedly connected with the sliding piece 232 of the first adjusting assembly 01; the second adjusting component 02 is fixedly mounted on a plate surface of the mounting plate 233, the sliding member 232 of the second adjusting component 02 can move up and down, and the camera 24 is fixedly connected with the sliding member 232 of the second adjusting component 02.
Specifically, the end surface of the base 231 is provided with a sliding groove 2311 along the length direction of the base 231, the vertical cross-section of the sliding groove 2311 may be in a trapezoid-like shape, and a clamping table 2321 matched with the sliding groove 2311 is arranged on one end surface of the sliding member 232, so that the clamping table 2321 of the sliding member 232 can reciprocate in the sliding groove 2311, and a locking member 2312 is mounted on one side of the sliding groove 2311, and after the moving position of the sliding member 232 in the sliding groove 2311 is determined, the clamping table 2321 is fixed through the locking member 2312 to achieve positioning.
Further, the two seats 231, the two sliding members 232 and the two locking members 2312 are assembled to form a first adjusting assembly 01 and a second adjusting assembly 02 respectively, the first adjusting assembly 01 is mounted on the top of the support mounting frame 21, and the sliding members 232 of the first adjusting assembly 01 can move left and right; the mounting plate 233 is vertically arranged, and the mounting plate 233 is fixedly connected with the sliding piece 232 of the first adjusting assembly 01; the second adjusting component 02 is fixedly mounted on a plate surface of the mounting plate 233, the sliding piece 232 of the second adjusting component 02 can move up and down, the camera 24 is fixedly connected with the sliding piece 232 of the second adjusting component 02, the camera 24 can move up and down through the sliding piece 232 of the second adjusting component 02, the distance between the lens of the camera 24 and the top of a medicine bottle can be adjusted, the mounting plate 233 is fixedly mounted on the sliding piece 232 of the first adjusting component 01, when the sliding piece 232 of the first adjusting component 01 moves left and right, the camera 24 on the second adjusting component 02 can be driven to move left and right to adjust the lens of the camera 24 to be capable of facing the bottle cap of the medicine bottle, after the position of the camera 24 is determined, the camera 24 is respectively fixed through the two locking pieces 223, the structure design is simple, the assembly is few in types, the mounting plate 233 is convenient, and the operation is simple.
Preferably, size graduation marks are added on the side of the base, so that the camera 24 can conveniently adjust the positions of the medicine bottles in the up-down direction and the left-right direction according to different specifications.
In an alternative embodiment, the rejecting device 3 comprises a first driving device 31, a push plate 32 and a second bottle sensor 33;
the first driving device 31 and the second bottle body sensor 33 are fixedly installed on the supporting installation frame 21, the first driving device 31 is in electrical signal connection with the second bottle body sensor 33, the driving end of the first driving device 31 is fixedly connected with the push plate 32, the first driving device 31 drives the push plate 32 to reciprocate in the direction perpendicular to the conveyor belt 11, before the first driving device 31 drives, one plate surface of the push plate 32 faces to a medicine bottle on the conveyor belt 11, and after the first driving device 31 drives, the push plate 32 moves towards the medicine bottle on the conveyor belt 11 until the medicine bottle pushes out of the conveyor belt;
the second bottle body sensor 33 is electrically connected with the processor, and the second bottle body sensor 33 is used for detecting whether the medicine bottle with the unqualified aluminum foil seal fed back by the processor of the push plate 32 is in place.
Understandably, when the output result of the processor is that the aluminum foil seal is unqualified, the second bottle body sensor 33 starts to detect the medicine bottle passing through the push plate 32, and when detecting that the medicine bottle with the unqualified aluminum foil seal is located in front of the push plate 32, the first driving device 31 is started to drive the push plate 32, and the push plate 32 moves to the medicine bottle pushing conveyor belt 11 towards the medicine bottle with the unqualified aluminum foil seal and then resets, and the unqualified medicine bottles are removed from being influenced by the follow-up detection due to the interval arrangement of the medicine bottles on the conveyor belt 11.
Preferably, the first driving device 31 is an electric cylinder.
In an alternative embodiment, the support mounting frame 21 includes two support plates 211, a top plate 212 and side plates 213;
the two supporting plates 211 are respectively and fixedly installed on the frame 1, and are oppositely arranged and positioned at two sides of the conveyor belt 11, and the first bottle sensor 22 is fixedly installed on the supporting plates 211;
the top plate 212 is fixedly mounted on top of the two support plates 211, the top plate 212 is provided with a notch 2121, the position adjusting assembly 23 is mounted on the top plate 212, and the lens of the camera 24 faces the notch 2121;
the right sides of the two support plates 211 are fixedly connected with the side plates 213, respectively, and the first driving device 31 is fixedly mounted on the side plates 213.
It is worth noting that, the two support plates 211, the top plate 212 and the side plates 213 are assembled into the support mounting frame 21, the two support plates 211 are oppositely arranged at two sides of the conveyor belt 11, the first bottle sensor 22 is fixedly arranged on the support plates 211, the position adjusting assembly 23 is arranged on the top plate 212, the top plate 212 is provided with a notch 2121, the lens of the camera 24 faces the notch 2121, the shooting of the camera 24 is not affected, the first driving device 31 is fixedly arranged on the side plates 213, and the whole structure is simple and stable, occupies small space and is convenient to install.
Preferably, the first bottle sensor 22 is mounted on two opposite support plates 21 by using opposite electric eyes, so that the in-place detection of the medicine bottle can be more accurate, and the patterns shot by the camera 24 are ensured to meet the detection requirements.
In an alternative embodiment, the support mounting rack 21 further includes an adjusting plate 214, the adjusting plate 214 is in an L-shaped structure, a straight plate of the L-shaped structure is opposite to the side plate 213 and is provided with the second bottle sensor 22, another straight plate of the L-shaped structure is provided with a bar slot 2141, the bar slot 2141 is perpendicular to the side plate 213, and the adjusting plate 214 is mounted on the top of the side plate 213 in a left-right adjustable manner through the bar slot 2141.
Further, the straight plate and the side plate of the adjusting plate 214 with the L-shaped structure are opposite to each other to install the second bottle inductor 22, the other straight plate is provided with a strip-shaped groove 2141, the strip-shaped groove 2141 is perpendicular to the side plate 213, the adjusting plate 214 is installed at the top of the side plate 213 in a left-right adjustable manner through the strip-shaped groove 2141, the adjusting plate 214 is fixed by passing through the top of the side plate 213 of the strip-shaped groove 2141 through a bolt, the second bottle inductor 22 needs to detect the bottle with the unqualified aluminum foil seal passing through the front of the push plate 32, the push plate 32 needs to accurately push the bottle out of the conveyor belt 11, and the position of the second bottle inductor 22 needs to be set to accurately detect the bottle in front of the push plate 32, so that the position of the second bottle inductor 22 needs to be correspondingly adjusted for the bottles with different diameters, and the position adjustment of the second bottle inductor 22 is realized by arranging the strip-shaped groove 2141 on the adjusting plate 214 provided with the second bottle inductor 22.
Preferably, the second bottle sensor 33 is installed on the adjusting plate 214 by using an electric eye of a diffuse reflection mechanism, and detects the unqualified bottles sealed by the aluminum foil on the conveyor belt 11 from top to bottom, so that the rejecting device timely performs rejecting.
In an alternative embodiment, the device further comprises a track changing unloading assembly 4 and a third bottle body inductor 5, wherein the track changing unloading assembly 4 and the third bottle body inductor 5 are installed on the frame and are sequentially arranged along the conveying direction of the conveyor belt 11;
the track changing unloading assembly 4 is in electric signal connection with the third bottle body sensor 5, and the track changing unloading assembly 4 is used for changing the track of the medicine bottles passing through the removing device 3 on the conveyor belt 11 and moving out of the conveyor belt 11;
the third bottle body sensor 5 is used for detecting whether the qualified medicine bottles sealed by the aluminum foil stay on the conveyor belt 11.
Further, the conveyor belt 11 conveys the qualified bottles detected by the aluminum foil seal to the next process, when the next process stops running due to production reasons, the bottles at the output end of the conveyor belt 11 stop outputting, and then full material accumulation occurs, but the conveyor belt 11, the aluminum foil detection device 2 and the rejecting device 3 still continue to work, so that the conveyor belt 11 is required to be provided with the track-changing unloading assembly 4 and the third bottle inductor 5, the track-changing unloading assembly 4 is electrically connected with the third bottle inductor 5, when the third bottle inductor 5 detects that the bottles stay on the conveyor belt 11, which means that the bottles at the output end are not output, the track-changing unloading assembly 4 starts to change the qualified bottles detected by the aluminum foil seal and move out of the conveyor belt 11, so that the previous process, the conveyor belt 11, the aluminum foil detection device 2 and the rejecting device 3 continue to work without stopping, the production efficiency is improved, when the next process runs normally, the bottles on the conveyor belt 11 can be conveyed normally, the third bottle inductor 5 is in a state that the bottles are detected to stay on the track, and the track-changing unloading assembly 4 is reset, and the subsequent production continuity is guaranteed.
Preferably, the third bottle sensor 5 adopts a pair of electric eyes, and an included angle is formed between the connecting line of the electric eyes and the conveying direction of the driving belt 11, so that the detection is more accurate.
Further, the track-changing unloading assembly 4 comprises a second driving device 41, a baffle 42 and a connecting piece 43, wherein the second driving device 41 and the connecting piece 43 are fixedly arranged on the frame 1 and positioned on the same side of the conveyor belt 11;
one end of the baffle plate 42 is provided with a connecting plate 421, the baffle plate 42 is vertically arranged, the connecting plate 421 is horizontally arranged, one end of the connecting plate 421 is hinged with the connecting piece 43, and the other end of the connecting plate 421 is fixedly connected with the driving end of the second driving device 41;
the second driving device 41 drives the connection plate 421 so that the baffle 42 may be rotatably disposed, before the second driving device 41 drives, the baffle 42 is disposed parallel to the conveyor belt 11 and located on one side of the second driving device 41, after the second driving device 41 drives, one end of the baffle 42 away from the connection plate 421 is located on the other side of the conveyor belt 11, and forms an included angle with the conveyor belt 11.
It will be appreciated that when the second driving device 41 drives the baffle 42 to form an included angle with the conveyor belt 11, the medicine bottles on the conveyor belt 11 will move along the baffle 42 by the blocking of the baffle 42 until moving out of the conveyor belt 11, and when the track-changing discharging assembly 4 is not started, the baffle 42 is parallel to the conveyor belt 11 and located at one side of the second driving device 41, so that the conveying of the medicine bottles by the conveyor belt 11 is not affected.
Preferably, the second driving device 41 is an electric cylinder.
In an alternative embodiment, the device further comprises a reject collecting frame 6 and a stacking collecting frame 7;
the unqualified product collecting frame 6 is positioned below the removing device 3, and the unqualified product collecting frame 6 is used for collecting the removed medicine bottles with unqualified aluminum foil seals;
the stacker collection frame 7 is located below the track-changing unloading assembly 4, and the stacker collection frame 7 is used for collecting qualified medicine bottles which are moved out of the aluminum foil seal of the conveyor belt 11 through the track-changing unloading assembly 4. Corresponding medicine bottles which are moved out of the conveyor belt 11 can be collected, subsequent treatment is facilitated, and production efficiency is improved.
Preferably, the device further comprises a rejecting guide cover 8, wherein the rejecting guide cover 8 is fixedly arranged on one side of the conveyor belt 11 and is opposite to the rejecting device 3, one opening of the rejecting guide cover 8 faces the rejecting device 3, and the other opening of the rejecting guide cover faces the unqualified product collecting frame 6, so that medicine bottles pushed out by a push plate 32 of the rejecting device 3 can accurately fall into the unqualified product collecting frame 6, and when the push plate 32 is pushed out, the same pushing force acts on medicine bottles of different sizes, and the medicine bottles cannot accurately fall into the unqualified product collecting frame 6.
Preferably, two oppositely arranged material protection baffles 12 are additionally arranged on two sides of the conveyor belt 11, and the material protection baffles 12 are fixed on the frame 1, so that the medicine bottles are stably conveyed on the conveyor belt 11 and cannot fall off; gaps are arranged at the positions of the removing device 3 and the track-changing discharging assembly 4, where the medicine bottles move out of the conveyor belt 11, so that the medicine bottles can be removed and discharged conveniently.
The technical principle of the present utility model is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the utility model and should not be taken in any way as limiting the scope of the utility model. Other embodiments of the utility model will be apparent to those skilled in the art from consideration of this specification without undue burden.
Claims (9)
1. The utility model provides a general equipment of online automated inspection of medicine bottle aluminium foil seal which characterized in that: comprises a frame, an aluminum foil detection device, a rejecting device and a processor;
the machine frame is positioned on a medicine bottle conveying production line, a conveyor belt is arranged on the machine frame, the receiving end of the conveyor belt is used for receiving medicine bottles to be detected, which are output at intervals of the previous procedure, of the aluminum foil seal, and the output end of the conveyor belt is used for conveying qualified medicine bottles to the next procedure;
the aluminum foil detection device and the removing device are sequentially arranged along the conveying direction of the conveyor belt, the aluminum foil detection device comprises a support mounting frame, a first bottle body inductor, a position adjustment assembly and a camera, the support mounting frame is fixedly arranged on the frame, the first bottle body inductor is arranged on the support mounting frame and is used for detecting whether a medicine bottle passing through the lower part of the camera is in place or not, the position adjustment assembly is fixedly arranged on the top of the support mounting frame, the camera is arranged on the position adjustment assembly, a lens of the camera faces the medicine bottle on the conveyor belt, the camera is used for shooting a top image of the medicine bottle, the position adjustment assembly is used for adjusting the position of the camera, the first bottle body inductor and the camera are respectively connected with an electric signal of the processor, and the processor is used for analyzing the image shot by the camera when the first bottle body inductor detects the medicine bottle and outputting a result whether the aluminum foil seal is qualified or not;
the removing device is in electrical signal connection with the processor and is used for removing the medicine bottles with unqualified aluminum foil seals.
2. The universal device for on-line automatic detection of aluminum foil seals of pharmaceutical bottles of claim 1, wherein: the position adjusting assembly is provided with two bases, two sliding parts, two locking parts and a mounting plate;
a chute is penetrated and arranged on one end face of the base along the length direction;
a clamping table matched with the chute is arranged on one end face of the sliding piece along the length direction, and the sliding piece moves back and forth in the chute through the clamping table;
the locking piece is arranged on one side of the sliding groove and used for fixing the clamping table in the sliding groove;
wherein one base, one sliding piece and one locking piece are assembled to form a first adjusting component, and the other base, the other sliding piece and the other locking piece are assembled to form a second adjusting component;
the first adjusting component is fixedly arranged at the top of the supporting installation frame, and the sliding piece of the first adjusting component can move left and right; the mounting plate is vertically arranged and fixedly connected with the sliding piece of the first adjusting component; the second adjusting component is fixedly arranged on a plate surface of the mounting plate, the sliding piece of the second adjusting component can move up and down, and the camera is fixedly connected with the sliding piece of the second adjusting component.
3. The universal device for on-line automatic detection of aluminum foil seals of pharmaceutical bottles of claim 1, wherein: the removing device comprises a first driving device, a push plate and a second bottle body inductor;
the first driving device and the second bottle body sensor are fixedly arranged on the supporting installation frame, the first driving device is in electric signal connection with the second bottle body sensor, the driving end of the first driving device is fixedly connected with the pushing plate, the first driving device drives the pushing plate to reciprocate in the direction perpendicular to the conveying belt, before the first driving device drives, one surface of the pushing plate faces to a medicine bottle on the conveying belt, and after the first driving device drives, the pushing plate moves towards the medicine bottle on the conveying belt until the medicine bottle is pushed out of the conveying belt;
the second bottle inductor is connected with the processor through an electric signal, and the second bottle inductor is used for detecting whether the medicine bottle which passes through the push plate and is unqualified in sealing of the aluminum foil fed back by the processor is in place.
4. A universal device for on-line automatic detection of aluminum foil seals of pharmaceutical vials according to claim 3, wherein: the support mounting frame comprises two support plates, a top plate and side plates;
the two support plates are respectively and fixedly arranged on the frame, are oppositely arranged and are positioned on two sides of the conveyor belt, and the first bottle body sensor is fixedly arranged on the support plates;
the top plate is fixedly arranged at the tops of the two supporting plates, a notch is formed in the top plate, the position adjusting assembly is arranged on the top plate, and a lens of the camera faces to the notch;
the right sides of the two supporting plates are fixedly connected with the side plates respectively, and the first driving device is fixedly installed on the side plates.
5. The universal device for on-line automatic detection of aluminum foil seals of pharmaceutical vials as recited in claim 4, wherein: the support mounting rack further comprises an adjusting plate, the adjusting plate is of an L-shaped structure, a straight plate of the L-shaped structure is opposite to the side plate and provided with the second bottle inductor, the other straight plate of the L-shaped structure is provided with a strip-shaped groove, the strip-shaped groove is perpendicular to the side plate, and the adjusting plate is installed at the top of the side plate in a left-right adjustable mode through the strip-shaped groove.
6. The universal device for on-line automatic detection of aluminum foil seals of pharmaceutical bottles of claim 1, wherein: the device also comprises a track-changing unloading assembly and a third bottle inductor, wherein the track-changing unloading assembly and the third bottle inductor are arranged on the frame and are sequentially arranged along the conveying direction of the conveyor belt;
the track-changing unloading assembly is in electric signal connection with the third bottle body sensor and is used for changing the track of the medicine bottles passing through the removing device on the conveyor belt and moving out of the conveyor belt;
the third bottle inductor is used for detecting whether the qualified medicine bottles sealed by the aluminum foil stay on the conveyor belt.
7. The universal device for on-line automatic detection of aluminum foil seals of pharmaceutical vials of claim 6, wherein: the track-changing unloading assembly comprises a second driving device, a baffle and a connecting piece, wherein the second driving device and the connecting piece are fixedly arranged on the frame and are positioned on the same side of the conveyor belt;
one end of the baffle is provided with a connecting plate, the baffle is vertically arranged, the connecting plate is horizontally arranged, one end of the connecting plate is hinged with the connecting piece, and the other end of the connecting plate is fixedly connected with the driving end of the second driving device;
the second driving device drives the connecting plate to enable the baffle to be rotatably arranged, before the second driving device drives, the baffle is arranged in parallel with the conveying belt and is positioned on one side of the second driving device, after the second driving device drives, one end, far away from the connecting plate, of the baffle is positioned on the other side of the conveying belt, and an included angle is formed between the baffle and the conveying belt.
8. The universal device for on-line automatic detection of aluminum foil seals of pharmaceutical vials of claim 7, wherein: the device also comprises a defective product collecting frame and a stacking collecting frame;
the defective product collecting frame is positioned below the removing device and is used for collecting the removed aluminum foil sealed defective medicine bottles;
the windrow collecting frame is positioned below the track-changing unloading assembly and is used for collecting qualified medicine bottles sealed by aluminum foils which are moved out of the conveyor belt through the track-changing unloading assembly.
9. The universal device for on-line automatic detection of aluminum foil seals of pharmaceutical bottles of claim 8, wherein: the device comprises a conveyor belt, a rejecting device, a rejecting guide cover, a reject collecting frame and a reject collecting frame, wherein the rejecting guide cover is fixedly arranged on one side of the conveyor belt and is opposite to the rejecting device, one opening of the rejecting guide cover faces the rejecting device, and the other opening of the rejecting guide cover faces the reject collecting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223403719.9U CN219309395U (en) | 2022-12-19 | 2022-12-19 | General equipment for automatic online detection of aluminum foil seal of medicine bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223403719.9U CN219309395U (en) | 2022-12-19 | 2022-12-19 | General equipment for automatic online detection of aluminum foil seal of medicine bottle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219309395U true CN219309395U (en) | 2023-07-07 |
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ID=87024499
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223403719.9U Active CN219309395U (en) | 2022-12-19 | 2022-12-19 | General equipment for automatic online detection of aluminum foil seal of medicine bottle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219309395U (en) |
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2022
- 2022-12-19 CN CN202223403719.9U patent/CN219309395U/en active Active
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