CN220932799U - Automatic glass bottle detection device - Google Patents
Automatic glass bottle detection device Download PDFInfo
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- CN220932799U CN220932799U CN202322427175.8U CN202322427175U CN220932799U CN 220932799 U CN220932799 U CN 220932799U CN 202322427175 U CN202322427175 U CN 202322427175U CN 220932799 U CN220932799 U CN 220932799U
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- bottle
- glass bottle
- synchronous belt
- conveying mechanism
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- 239000011521 glass Substances 0.000 title claims abstract description 43
- 238000001514 detection method Methods 0.000 title claims description 38
- 230000001360 synchronised effect Effects 0.000 claims description 39
- 238000005070 sampling Methods 0.000 claims description 30
- 230000002457 bidirectional effect Effects 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000003973 paint Substances 0.000 claims description 3
- 230000000712 assembly Effects 0.000 abstract description 5
- 238000000429 assembly Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 3
- 230000006978 adaptation Effects 0.000 abstract description 2
- 238000005286 illumination Methods 0.000 description 7
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model provides a glass bottle automatic checkout device, including detecting box (10), both ends open respectively about detecting box (10) have glass bottle through hole, both ends are equipped with bottle conveyor (11) respectively about in detecting box (10), be equipped with the clearance between two bottle conveyor (11), and be equipped with centre gripping conveying mechanism in clearance department, centre gripping conveying mechanism includes two slip tables (40), be equipped with hold-in-time belt drive assembly (41) on two sliders of two slip tables (40) respectively, two hold-in-time belt drive assembly (41) are the symmetry form and distribute in the both sides of bottle conveyor (11). The utility model has the advantages that: the bottle is through the clamp conveying mechanism removal between two bottle conveying machines, and the bottle bottom does not have the shelter from the thing this moment, is convenient for take a picture to its bottom at the steady in-process that removes of bottle and detects, and the height and the interval of two hold-in range drive assemblies all can carry out quick regulation according to the model of glass bottle, and the adaptation degree is high, saves manufacturing cost.
Description
Technical Field
The utility model relates to the technical field of glass production, in particular to an automatic glass bottle detection device.
Background
The glass bottle after production molding is mostly detected in the conveying process, the existing detection is mostly that all parts of the bottle body are photographed through a high-speed camera, and then the photographed parts are input into a computer host to be compared with pre-stored qualified pictures to detect whether the glass bottle is qualified or not. The bottle needs to be overturned to take a picture to the bottle bottom in the existing detection system, and because the model and the modeling of the bottle are different, different modules are required to be replaced, the working efficiency is affected, meanwhile, the equipment structure is complex, and the production cost is high.
Disclosure of utility model
The utility model aims to overcome the defects and provide an automatic glass bottle detection device.
The utility model comprises a detection box body, wherein the left end and the right end of the detection box body are respectively provided with a glass bottle passing hole, the left end and the right end in the detection box body are respectively provided with bottle conveying machines, a gap is arranged between the two bottle conveying machines, a clamping conveying mechanism is arranged at the gap, the clamping conveying mechanism comprises a bidirectional sliding table, two sliding blocks of the bidirectional sliding table are respectively provided with a synchronous belt transmission assembly, and the two synchronous belt transmission assemblies are symmetrically distributed on the two sides of the bottle conveying machines;
bottle wall sampling high-speed cameras and side illumination lamps are arranged in the detection boxes at the two ends of the clamping and conveying mechanism,
A bottle mouth sampling high-speed camera and a top illuminating lamp are respectively arranged in the detection box body positioned above the clamping and conveying mechanism,
The detection box body positioned below the clamping and conveying mechanism is internally provided with a bottle bottom sampling high-speed camera and a bottle bottom illuminating lamp respectively.
Further, lifting seats are respectively arranged on the two sliding blocks of the bidirectional sliding table, and the synchronous belt transmission assembly can be vertically adjusted and installed on the sliding blocks of the bidirectional sliding table through the lifting seats.
Further, the synchronous belt transmission assembly comprises a fixed frame body, a synchronous belt and a synchronous belt driving motor, a group of synchronous pulleys used for transmitting the synchronous belt are arranged in the fixed frame body, and the synchronous belt driving motor is arranged at the top of the fixed frame body and drives one of the synchronous pulleys to rotate.
Preferably, the number of the synchronous belts is two, and a gap is arranged between the upper synchronous belt and the lower synchronous belt.
Further, the glass bottle passing holes at the left end and the right end of the detection box body are provided with light shields.
Further, the inner side of the detection box body and the light shield are coated with black matte paint layers.
Furthermore, a glass door is arranged at the front side of the detection box body, and a dark matte film is stuck to the inner side of the glass door.
The utility model has the advantages that: the bottle is through the clamp conveying mechanism removal between two bottle conveying machines, and the bottle bottom does not have the shelter from the thing this moment, is convenient for take a picture to its bottom at the steady in-process that removes of bottle and detects, and the height and the interval of two hold-in range drive assemblies all can carry out quick regulation according to the model of glass bottle, and the adaptation degree is high, saves manufacturing cost.
Drawings
Fig. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic view of the internal structure of the present utility model.
Description of the embodiments
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the embodiments of the present utility model, it should be noted that, if the terms "upper," "lower," "inner," "outer," and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or the azimuth or the positional relationship in which the inventive product is conventionally put in use, it is merely for convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like in the description of the present utility model, if any, are used for distinguishing between the descriptions and not necessarily for indicating or implying a relative importance.
In the description of the embodiments of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "connected," and "connected" should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in the drawing, the utility model comprises a detection box body 10, wherein glass bottle passing holes are respectively formed at the left end and the right end of the detection box body 10, bottle conveying machines 11 are respectively arranged at the left end and the right end in the detection box body 10, a gap is formed between the two bottle conveying machines 11, a clamping conveying mechanism is arranged at the gap, the clamping conveying mechanism comprises a bidirectional sliding table 40, synchronous belt transmission assemblies 41 are respectively arranged on two sliding blocks of the bidirectional sliding table 40, and the two synchronous belt transmission assemblies 41 are symmetrically distributed at two sides of the bottle conveying machines 11;
The detection box body 10 at two ends of the clamping and conveying mechanism is internally provided with a bottle wall sampling high-speed camera 13 and a side illuminating lamp 14,
The bottle wall sampling high-speed cameras 13 and the side illumination lamps 14 are four, namely, two bottle wall sampling high-speed cameras 13 and the side illumination lamps 14 are respectively arranged at two ends of the clamping and conveying mechanism, and the two bottle wall sampling high-speed cameras 13 and the side illumination lamps 14 are symmetrically positioned at two sides of the bottle conveying machine 11.
The bottle wall sampling high-speed camera 13 and the side illuminating lamp 14 are positioned at the feeding end of the clamping and conveying mechanism and are used for photographing and sampling the front side of the bottle; the bottle wall sampling high-speed camera 13 and the side illuminating lamp 14 are positioned at the discharge end of the clamping and conveying mechanism and are used for photographing and sampling the rear side of the bottle; when the bottle wall sampling high-speed camera 13 and the side illuminating lamp 14 are installed specifically, the direction of a glass bottle passing hole of the detection box body 10 is inclined at 45 degrees, and the periphery of the complete bottle wall can be sampled through four groups of photos.
The detection box body 10 above the clamping and conveying mechanism is respectively provided with a bottleneck sampling high-speed camera 15 and a top illuminating lamp 16, and the bottleneck sampling high-speed camera 15 and the top illuminating lamp 16 are used for photographing and sampling the bottleneck.
The conveying length of the clamping conveying mechanism is greater than the gap between the two bottle conveying machines 11, the bottle opening sampling high-speed camera 15 and the top illuminating lamp 16 are two, and the bottle opening sampling high-speed camera and the top illuminating lamp are divided into two groups, so that the bottle opening can be sampled twice. During concrete installation, one group of bottle conveying machines 11 positioned on the left side is connected with the clamping conveying mechanism, the other group of bottle conveying machines 11 positioned on the right side is connected with the clamping conveying mechanism, namely, when the bottle opening is sampled, the bottom of the bottle is positioned on the bottle conveying machines 11, and the bottle wall is clamped and synchronously conveyed by the clamping conveying mechanism, so that the bottle is in the most stable state, and cannot shake, and the bottle opening sampling precision is improved.
The detection box body 10 positioned below the clamping and conveying mechanism is respectively provided with a bottle bottom sampling high-speed camera 17 and a bottle bottom illuminating lamp 18.
The clamping and conveying mechanism is used for clamping and moving the bottle on the right bottle conveyor 11 to the left bottle conveyor 11, and when the bottle passes through a gap between the two bottle conveyors 11, the bottom is free of shielding, and the bottle bottom sampling high-speed camera 17 and the bottle bottom illuminating lamp 18 are matched to take a picture of and sample the bottom of the bottle.
The side illumination lamp 14, the top illumination lamp 16 and the bottle bottom illumination lamp 18 are all high-speed flash lamps for supplementing light to the photographed object.
The detection mode is that the existing common machine vision quality detection method is that a high-speed camera photographs and samples the detected object, then the detected object is compared in a computer (namely a computer host), the quality-qualified photographs of the glass bottle are prestored in the computer, and the comparison is qualified in an error range, otherwise, the detected object is regarded as unqualified.
The bottle wall sampling high-speed camera 13, the bottle opening sampling high-speed camera 15 and the bottle bottom sampling high-speed camera 17 are respectively linked with the corresponding side illuminating lamp 14, top illuminating lamp 16 and bottle bottom illuminating lamp 18 and are controlled by photoelectric switches, namely, each detection point is provided with a photoelectric switch, and when the photoelectric switch detects that a glass bottle passes, the corresponding sampling equipment is started to photograph the glass bottle.
Further, two sliding blocks of the bidirectional sliding table 40 are respectively provided with a lifting seat 43, and the synchronous belt transmission assembly 41 can be vertically adjusted and installed on the sliding blocks of the bidirectional sliding table 40 through the lifting seats 43. The bidirectional sliding table 40 can be an electric bidirectional sliding table or a manual bidirectional sliding table, and the distance between the two synchronous belt transmission components 41 can be adjusted according to the type of the glass bottle. The lifting seat 43 is used for adjusting the height of the synchronous belt transmission assembly 41, and can be clamped at the middle position of the bottle body of the glass bottle during operation.
Further, the synchronous belt transmission assembly 41 comprises a fixed frame 47, a synchronous belt 48 and a synchronous belt driving motor 49, wherein a group of synchronous pulleys used for transmitting the synchronous belt 48 are arranged in the fixed frame 47, and the synchronous belt driving motor 49 is arranged at the top of the fixed frame 47 and drives one of the synchronous pulleys to rotate. The timing belt drive assembly 41 is controlled by a separate motor, the speed of which is adjustable.
Preferably, the number of the synchronous belts 48 is two, and a gap is arranged between the upper synchronous belt 48 and the lower synchronous belt 48.
Because the bottom is unsettled when the clearance department through two bottle conveyor 11, clamping conveying mechanism's hold-in range drive assembly 41 centre gripping glass bottle removes this moment, exerts clamping force simultaneously to glass bottle upper portion and lower part through two upper and lower hold-in ranges, can effectively prevent that glass bottle side is askew.
Further, the glass bottle passing holes at the left and right ends of the detection box 10 are provided with light shields 58. The bottom of the light shielding cover 58 is provided with an opening, so that light entering through the hole of the glass bottle can be effectively shielded, and one end of the light shielding cover 58 is movably connected to the detection box 10 through a hinge, so that the light shielding cover is convenient to open.
Further, the inner side of the detection case 10 and the light shielding cover 58 are coated with a black matte paint layer. The reflection of the light source is reduced, and the influence on shooting and sampling precision caused by the fact that a plurality of high light spots are formed by reflection on the glass bottle is avoided.
Further, a glass door is provided on the front side of the detection case 10, and a dark matte film is attached to the inner side of the glass door. The glass door is convenient for observe the internal condition and overhaul, and the dark matte film can reduce the entering of external light.
Claims (8)
1. The utility model provides a glass bottle automatic checkout device, a serial communication port, including detecting box (10), be equipped with automatic sampling subassembly in detecting box (10), it has glass bottle through hole to open respectively to detect both ends about box (10), both ends are equipped with bottle conveyor (11) respectively about in detecting box (10), be equipped with the clearance between two bottle conveyor (11), and be equipped with clamping conveying mechanism in clearance department, clamping conveying mechanism includes two-way slip table (40), be equipped with hold-in range drive subassembly (41) on two sliders of two-way slip table (40) respectively, two hold-in range drive subassembly (41) are the both sides of symmetry form distribution at bottle conveyor (11).
2. The automatic glass bottle detection device according to claim 1, wherein two sliding blocks of the bidirectional sliding table (40) are respectively provided with a lifting seat (43), and the synchronous belt transmission assembly (41) can be installed on the sliding blocks of the bidirectional sliding table (40) in an up-and-down adjusting way through the lifting seats (43).
3. The automatic glass bottle detection device according to claim 2, wherein the synchronous belt transmission assembly (41) comprises a fixed frame body (47), a synchronous belt (48) and a synchronous belt driving motor (49), a group of synchronous pulleys used for transmitting the synchronous belt (48) are arranged in the fixed frame body (47), and the synchronous belt driving motor (49) is arranged at the top of the fixed frame body (47) and drives one of the synchronous pulleys to rotate.
4. The automatic glass bottle detection device according to claim 3, wherein the number of the synchronous belts (48) is two, and a gap is arranged between the upper synchronous belt (48) and the lower synchronous belt (48).
5. The automatic glass bottle detection device according to claim 1, wherein the automatic sampling assembly comprises a bottle wall sampling high-speed camera (13) and a side illuminating lamp (14) which are arranged in the detection box body (10) at two ends of the clamping and conveying mechanism,
A bottleneck sampling high-speed camera (15) and a top illuminating lamp (16) which are respectively arranged on the detection box body (10) above the clamping and conveying mechanism,
The bottle bottom sampling high-speed camera (17) and the bottle bottom illuminating lamp (18) are respectively arranged below the clamping and conveying mechanism and in the detection box body (10).
6. The automatic glass bottle detection device according to claim 1, wherein the glass bottle passing holes at the left and right ends of the detection box body (10) are provided with light shields (58).
7. The automatic glass bottle detecting device according to claim 6, wherein the inner side of the detecting box body (10) and the light shielding cover (58) are coated with black matte paint layers.
8. The automatic glass bottle detecting device according to claim 1, wherein a glass door is arranged at the front side of the detecting box body (10), and a dark matte film is stuck to the inner side of the glass door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322427175.8U CN220932799U (en) | 2023-09-07 | 2023-09-07 | Automatic glass bottle detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322427175.8U CN220932799U (en) | 2023-09-07 | 2023-09-07 | Automatic glass bottle detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220932799U true CN220932799U (en) | 2024-05-10 |
Family
ID=90964090
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322427175.8U Active CN220932799U (en) | 2023-09-07 | 2023-09-07 | Automatic glass bottle detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220932799U (en) |
-
2023
- 2023-09-07 CN CN202322427175.8U patent/CN220932799U/en active Active
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