CN211122573U - Ceramic tile unfilled corner detection equipment - Google Patents
Ceramic tile unfilled corner detection equipment Download PDFInfo
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- CN211122573U CN211122573U CN201921948501.7U CN201921948501U CN211122573U CN 211122573 U CN211122573 U CN 211122573U CN 201921948501 U CN201921948501 U CN 201921948501U CN 211122573 U CN211122573 U CN 211122573U
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Abstract
The utility model discloses a ceramic tile unfilled corner check out test set, including the complete machine frame, the inside downside of complete machine frame alternates and is provided with the conveying mechanism who is used for carrying the ceramic tile, the front end of complete machine frame is provided with the automatic centering machine who is used for making accurate automatic positioning before the ceramic tile entering detection, four inside angle symmetric distributions of complete machine frame have a plurality of industrial cameras, the both sides of every industrial camera all are provided with L ED lamp, complete machine frame installs first photoelectric switch and the synchronous control ware that is used for controlling industrial camera and L ED lamp, industrial camera's output is connected to the control cabinet through the net twine, the complete machine frame outside is installed and is used for carrying out the ink jet numbering machine that marks and the second photoelectric switch who is used for controlling the ink jet numbering machine to the ceramic tile of accomplishing the detection, and the control cabinet passes through the RS232 bus and links to each other with the ink jet numbering machine, the utility model discloses the testing process is full.
Description
Technical Field
The utility model relates to a ceramic tile detection area, concretely relates to ceramic tile unfilled corner check out test set.
Background
In the production of ceramic tiles, the detection of the unfilled corners on the lower surfaces of the ceramic tiles with complete surfaces of the ceramic tiles mainly depends on human eyes for distinguishing. Generally, a person stands on one side surface of a conveying belt, firstly, two corners faced by the person are directly observed, then, the other two corners are observed through a reflector placed at a certain angle on the opposite surface, and when the corner defect of the ceramic tile is found, the ceramic tile is directly taken away, or a mark is made and is processed by a subsequent detector. Due to the influence of observation light, observation angle and human energy, the requirement of no missed detection is often difficult to achieve. In addition, the visual detection of human eyes can only adapt to the condition that the transmission belt is slow (less than 0.5m/s), when the transmission belt speed is high (more than 0.7m/s), the omission ratio is higher, and when the transmission speed reaches a certain time (more than 0.9m/s), the visual detection of four corners cannot be finished by human eyes. Meanwhile, the detection of human eyes on the unfilled corner can only achieve qualitative detection, and the unfilled corner degree is judged according to experience, so that the detection accuracy is not high.
SUMMERY OF THE UTILITY MODEL
In order to avoid the influence that environment and human factor detect the unfilled corner below the ceramic tile, improve detection efficiency and detection rate of accuracy, stop to miss examining, perhaps to the very fast problem that can't carry out complete detection of transmission speed, the utility model provides a full-automatic, accurate, quick, the efficient check out test set of testing process to can automatic identification, can realize a ceramic tile unfilled corner check out test set of assembly line continuous production requirement completely.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a ceramic tile unfilled corner check out test set, including the complete machine frame, the inside downside of complete machine frame alternates and is provided with the conveying mechanism who is used for carrying the ceramic tile, the front end of complete machine frame is provided with the automatic centering machine that is used for making the ceramic tile get into accurate automatic positioning before detecting, four inside angle symmetric distributions of complete machine frame have a plurality of industrial cameras, the both sides of every industrial camera all are provided with L ED lamp, the inboard first photoelectric switch who is used for controlling industrial camera and L ED lamp of installing of complete machine frame, still install synchronous controller on the complete machine frame inner wall, the output of first photoelectric switch is connected to synchronous controller through the cable junction, synchronous controller is used for synchronous industrial camera and L ED lamp work, the output of industrial camera passes through the net twine and is connected to the control cabinet, the complete machine frame outside is installed and is used for carrying out the ink jet numbering machine that marks to the ceramic tile that accomplishes the detection and is used for controlling the.
Furthermore, an image processing industrial control computer is installed in the console, a display is installed on the upper portion of the console, the output end of the industrial camera is connected to the image processing industrial control computer through a cable, and the display is used for displaying the detection result.
Furthermore, four industrial cameras are symmetrically distributed at four corners inside the whole machine frame, and L ED lamps are respectively arranged on two sides of each industrial camera.
Compared with the prior art, the utility model discloses following profitable technological effect has:
1. the utility model discloses it is automatic higher, image acquisition and ceramic tile mark process all need not shut down, detection speed is faster, 2, the testing result is more accurate, it is comprehensive, can detect out the unfilled corner of four angles below the ceramic tile once all at once, greatly reduce the omission factor, detect out simultaneously under the prerequisite that the unfilled corner has or not, can also confirm the position of unfilled corner, 3, L ED lamp only opens work when shooing, it is out of work when no ceramic tile is not shooed, very big improvement L ED light's life, 4, the ceramic tile quality is hierarchical more perfect, can give the detailed graduation and mark of ceramic tile and not only qualified and unqualified according to the management requirement, the productivity has been liberated to a great extent, be convenient for production and management.
Drawings
FIG. 1 is a front view structural view of a ceramic tile corner-lacking apparatus;
FIG. 2 is a sectional view of the structure of A-A in FIG. 1.
The automatic centering device comprises a control console 1, a conveying mechanism 2, an automatic centering machine 3, a complete machine frame 4, an industrial camera 5, L ED lamps 6, a first photoelectric switch 7, a second photoelectric switch 8, a code spraying machine 9 and a synchronous controller 10.
Detailed Description
The following is a detailed description of the present invention:
referring to fig. 1 and 2, a ceramic tile corner defect detection device comprises a complete machine frame 4, a conveying mechanism 2 for conveying ceramic tiles is arranged at the lower side inside the complete machine frame 4 in an inserting mode, an automatic centering machine 3 for enabling the ceramic tiles to enter into accurate and automatic positioning before detection is arranged at the front end of the complete machine frame 4, four industrial cameras 5 are symmetrically distributed at four corners inside the complete machine frame 4, an L ED lamp 6 is arranged on each of two sides of each industrial camera 5, a first photoelectric switch 7 for controlling the industrial cameras 5 and L ED lamps 6 is installed on the complete machine frame 4, a synchronous controller 10 is installed on the right side of the upper portion inside the complete machine frame 4, the output end of each industrial camera 5 is connected to a control console 1 through a network cable, an image processing industrial control computer is installed inside the control console 1, a display is installed on the upper portion of the control console, the output end of each industrial camera 5 is connected to the image processing industrial control computer through the network cable, the display is used for displaying a detection result, an ink jet printer 9 for marking the detected ceramic tiles and a second photoelectric switch 8 for controlling the ink jet printer 9 are installed on the.
During the use, when the ceramic tile is transported to the automatic centering machine 3 by the conveying mechanism 2, the automatic centering machine 3 positions the ceramic tile to enable the position of the ceramic tile to be adjusted, when the ceramic tile passes through the first photoelectric switch 7, the synchronous controller 10 sends a starting signal to the industrial cameras 5 and the L ED lamp 6, the industrial cameras 5 input the acquired information to the image processing industrial control computer, the image processing industrial control computer sends a detection result to the display to be displayed and the code spraying machine 11 to be cached through operation, when the ceramic tile runs to the second photoelectric switch 8, the signal is sent to the console 1, the code spraying machine 9 is controlled to spray codes after the console 1 receives the signal, and the marking of the grade of the ceramic tile is completed.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
1. The equipment complete machine constitutes to be one of the technical characteristics of the utility model equipment includes automatic centering machine 3, complete machine frame 4, conveying mechanism 2, industrial camera 5, L ED lamp 6, first photoelectric switch 7, second photoelectric switch 8, synchronous controller 10, control cabinet 1 (there is the image processing industrial computer inside, and the display is installed on upper portion) and ink jet numbering machine 9.
2. The design of installing the automatic centering machine 3 outside the conveying mechanism 2 close to the whole frame 4 is the second technical feature of the utility model. The automatic centering machine 3 can effectively enable the ceramic tiles to be accurately and automatically positioned before detection, and the detection precision is greatly guaranteed.
3. The technical characteristics of the utility model are three, four industrial cameras 5 are installed in the whole frame 4. Four industrial cameras 5 are horizontally placed and respectively aligned with four corners of the tile for shooting.
4. Eight L ED 6 light sources of complete machine frame 4 internally mounted are the utility model discloses the four technical characteristics eight L ED 6 light sources are installed in ceramic tile bight top, and per two L ED 6 lamps illuminate two sides at one of them angle with certain angle, and the illumination at four angles is accomplished to eight L ED lamps, when detecting that there is the ceramic tile to enter into the detection position, first photoelectric switch 7 triggers L ED 6 through synchronous controller 10 and opens, illuminates four angles of ceramic tile, controls industrial camera 5 simultaneously and shoots.
5. First photoelectric switch 7 and synchronous controller 10 are the fifth technical feature of the utility model discloses when first photoelectric switch 7 detected to be surveyed the ceramic tile and got into the detection position, lighted four angles of ceramic tile through eight L ED lamps 6 of synchronous controller 10 control, control four angle cameras and accomplish and shoot.
6. The design of the control console 1 with the display function is six technical features of the utility model. The console 1 comprehensively processes all received information, efficiently and quickly sends out instructions and can display detection results on the display in real time, and a keyboard mouse on the console can be folded into the console, so that the keyboard can be effectively prevented from falling ash.
7. It is the seventh technical feature of the present invention to complete automatic detection quickly. The system collects four corner images of the ceramic tile and processes the four corner images, detection is completed before the next tile arrives, detection larger than 1m/s can be achieved, and detection efficiency is greatly improved.
8. The technical feature of the present invention is that an automatic ink-jet printer 9 is arranged outside the whole frame 4. After the detection is finished, the automatic code spraying machine 9 can spray various marks according to the detected instruction, which is a preset corresponding relation and can meet more classification requirements.
The technical scheme includes that the equipment for detecting the unfilled corner of the ceramic tile comprises a conveying mechanism 2 and a complete machine frame 4, wherein the conveying mechanism 2 is located on the lower side of the interior of the complete machine frame 4, an automatic centering machine 3 is installed at the front end of the complete machine frame 4 of the conveying mechanism 2, a first photoelectric switch 7, four industrial cameras 5, eight L ED lamps 6 and a synchronous controller 10 are installed on the complete machine frame 4, L ED lamps 6 are placed above four corners of the ceramic tile and irradiate two side faces of the corner of the ceramic tile at a certain angle, the industrial cameras 5 are placed horizontally, lenses face the corners of the ceramic tile, during detection, the ceramic tile to be detected is placed on the conveying mechanism 2, the first photoelectric switch 7 is installed at a position where the ceramic tile passes through, when the ceramic tile enters a detection position, the first photoelectric switch 7 triggers L ED lamps 6 to be opened through the synchronous controller 10, the industrial cameras 5 shoot at the same time, an image is transmitted to an image processing industrial control computer through a network cable, the image processing computer recognizes the picture of the industrial cameras 5, the picture of the ceramic tile appears due to the fact that the light and shade of the light of the ceramic tile is reflected corner, the light of the ceramic tile, the missing corner, the light missing corner is easily judged by the central axis of the light missing corner, and the light missing corner, the light missing corner.
The ceramic tile unfilled corner detection device comprises a conveying mechanism 2 and a complete machine frame 4, wherein the conveying mechanism 2 is positioned at the lower side in the complete machine frame 4, an automatic centering machine 3 is arranged at the front end of the complete machine frame of the conveying mechanism, a first photoelectric switch 7 is arranged in the complete machine frame 4, eight L ED lamps 6 and four industrial cameras 5 are respectively arranged at four corners of the lower portion of the complete machine frame 4, a synchronous controller 10 is arranged on the right side of the upper portion of the complete machine frame 4, a second photoelectric switch 8 and an ink-jet printer 9 are arranged at the rear end of the complete machine frame 4, output ends of the four industrial cameras 5 are connected with the input end of an image processing industrial control computer, and the output ends of the four industrial cameras can be displayed and controlled.
When the automatic centering machine is used, when a ceramic tile is conveyed to the automatic centering machine 3 by the conveying mechanism 2, the centering machine positions the ceramic tile to enable the position of the ceramic tile to be centered, when the ceramic tile passes through the first photoelectric switch 7, the synchronous controller 10 sends a starting signal to the eight L ED lamps 6 and the four industrial cameras 5, the industrial cameras 5 input acquired information to the image processing industrial control computer of the control console 1, the image processing industrial control computer sends a detection result to the display through operation to display and cache the detection result by the code spraying machine 9, when the ceramic tile runs to the second photoelectric switch 8, the industrial control computer sends a signal to the control console 1, the control console 1 receives the signal and then controls the code spraying machine 9 to spray codes, and the marking of the grade of the ceramic tile is completed.
Although the present disclosure has been described with reference to specific embodiments, it should be understood that the scope of the present disclosure is not limited thereto, and those skilled in the art will appreciate that various modifications and changes can be made without departing from the spirit and scope of the present disclosure.
Claims (3)
1. The utility model provides a ceramic tile unfilled corner check out test set, a serial communication port, including complete machine frame (4), the inside downside of complete machine frame (4) alternates and is provided with conveying mechanism (2) that are used for carrying the ceramic tile, the front end of complete machine frame (4) is provided with automatic centering machine (3) that are used for making the ceramic tile get into accurate automatic positioning before detecting, there are a plurality of industrial camera (5) at four inside angle symmetric distribution of complete machine frame (4), the both sides of every industrial camera (5) all are provided with L ED lamp (6), install first photoelectric switch (7) that are used for controlling industrial camera (5) and L ED lamp (6) in complete machine frame (4) inboard, still install synchronous controller (10) on complete machine frame (4) inner wall, the output of first photoelectric switch (7) is connected to synchronous controller (10) through the cable, synchronous controller (10) are used for synchronous industrial camera (5) and L ED lamp (6) work, the output of industrial camera (5) is connected to control cabinet (1) through the network cable, install the ceramic tile that is used for accomplishing the sign and carry out of detection and the control optical code spraying machine (9) and control station (8) and control the second pass through the code spraying machine (RS) and link to each other control station (8).
2. The tile unfilled corner detection device of claim 1, wherein an image processing industrial control computer is installed in the console (1), a display is installed on the upper portion of the console, the output end of the industrial camera (5) is connected to the image processing industrial control computer through a cable, and the display is used for displaying the detection result.
3. The ceramic tile unfilled corner detection device of claim 1, wherein four industrial cameras (5) are symmetrically distributed at four corners inside the whole machine frame (4), and two sides of each industrial camera (5) are respectively provided with an L ED lamp (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921948501.7U CN211122573U (en) | 2019-11-11 | 2019-11-11 | Ceramic tile unfilled corner detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921948501.7U CN211122573U (en) | 2019-11-11 | 2019-11-11 | Ceramic tile unfilled corner detection equipment |
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| CN211122573U true CN211122573U (en) | 2020-07-28 |
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| CN201921948501.7U Active CN211122573U (en) | 2019-11-11 | 2019-11-11 | Ceramic tile unfilled corner detection equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110715934A (en) * | 2019-11-11 | 2020-01-21 | 佛山市新石器机器人有限公司 | Ceramic tile unfilled corner detection equipment and method |
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- 2019-11-11 CN CN201921948501.7U patent/CN211122573U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110715934A (en) * | 2019-11-11 | 2020-01-21 | 佛山市新石器机器人有限公司 | Ceramic tile unfilled corner detection equipment and method |
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