CN220760123U - Glass bottle detects screening system - Google Patents
Glass bottle detects screening system Download PDFInfo
- Publication number
- CN220760123U CN220760123U CN202322427700.6U CN202322427700U CN220760123U CN 220760123 U CN220760123 U CN 220760123U CN 202322427700 U CN202322427700 U CN 202322427700U CN 220760123 U CN220760123 U CN 220760123U
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- bottle
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- glass bottle
- box body
- screening system
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- 239000011521 glass Substances 0.000 title claims abstract description 59
- 238000012216 screening Methods 0.000 title claims abstract description 25
- 238000001514 detection method Methods 0.000 claims abstract description 61
- 238000005070 sampling Methods 0.000 claims abstract description 37
- 238000011084 recovery Methods 0.000 claims abstract description 4
- 238000007689 inspection Methods 0.000 claims abstract 5
- 230000001360 synchronised effect Effects 0.000 claims description 26
- 230000002457 bidirectional effect Effects 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000005286 illumination Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 4
- 239000003973 paint Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/60—Glass recycling
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Abstract
The utility model provides a glass bottle detects screening system, includes automated inspection mechanism (2) and installs output screening mechanism (3) at automated inspection mechanism (2) discharge end, and automated inspection mechanism (2) are equipped with automatic sampling assembly including detecting box (10) in detecting box (10), and output screening mechanism (3) include second bottle conveyor (30) and are located glass bottle removing devices and glass bottle recovery unit of second bottle conveyor (30) both sides. The utility model has the advantages that: (1) the bottle moves between the two first bottle conveying machines through the clamping conveying device, and at the moment, no shielding object exists at the bottom of the bottle, so that photographing detection is conveniently carried out on the bottom of the bottle in the stable moving process of the bottle; (2) unqualified bottles are blown out of the second bottle conveyor by high-pressure air, and the bottles collide with a plurality of crushing rods in the blanking crushing pipe to be crushed automatically in the falling process.
Description
Technical Field
The utility model relates to the technical field of glass production, in particular to a glass bottle detection and screening system.
Background
The glass bottle after production molding is mostly detected in the conveying process, the existing detection is mostly that all parts of the bottle body are photographed through a high-speed camera, and then the photographed parts are input into a computer host to be compared with pre-stored qualified pictures to detect whether the glass bottle is qualified or not. And rejecting unqualified products through an air cylinder, and then crushing the unqualified products through a crusher to mix with raw materials for recycling. The following problems occur in the existing detection system: (1) in the existing detection, the bottle needs to be overturned to take a picture of the bottom of the bottle, and the equipment structure is complex; (2) and after unqualified bottles are removed, the bottles are crushed by a crusher, so that the production cost is increased.
Disclosure of Invention
The utility model aims to overcome the defects and provide a glass bottle detection and screening system.
The utility model comprises an automatic detection mechanism and an output screening mechanism arranged at the discharge end of the automatic detection mechanism,
the automatic detection mechanism comprises a detection box body, an automatic sampling assembly is arranged in the detection box body, glass bottle passing holes are respectively formed in the left end and the right end of the detection box body, first bottle conveying machines are respectively arranged in the left end and the right end of the detection box body, a gap is formed between the two first bottle conveying machines, and a clamping conveying device is arranged at the gap;
the output screening mechanism comprises a second bottle conveying machine, and a glass bottle removing device and a glass bottle recycling device which are positioned on two sides of the second bottle conveying machine.
The automatic sampling assembly includes a plurality of sampling units,
bottle wall sampling high-speed cameras and side illumination lamps are arranged in the detection boxes at the two ends of the clamping and conveying device,
a bottleneck sampling high-speed camera and a top illuminating lamp which are respectively arranged in the detection box body above the clamping and conveying device,
the bottle bottom sampling high-speed camera and the bottle bottom illuminating lamp are respectively arranged in the detection box body below the clamping and conveying device.
Preferably, the clamping and conveying device comprises a bidirectional sliding table, wherein synchronous belt transmission assemblies are respectively arranged on two sliding blocks of the bidirectional sliding table, and the two synchronous belt transmission assemblies are symmetrically distributed on two sides of the first bottle conveyor; lifting seats are respectively arranged on the two sliding blocks of the bidirectional sliding table, and the synchronous belt transmission assembly can be vertically adjusted and installed on the sliding blocks of the bidirectional sliding table through the lifting seats.
Furthermore, the number of the synchronous belts is two, and a gap is arranged between the upper synchronous belt and the lower synchronous belt.
Further, the two sides of the second bottle conveyor are respectively provided with a protection plate, and the protection plates positioned at the high-pressure jet head and the corresponding material receiving chute are provided with avoiding openings.
Further, the protection plate is adjustably arranged on the frame of the second bottle conveying machine through a group of adjusting rods; the frame is provided with an adjusting upright post, one end of the adjusting rod is inserted on the adjusting upright post and locked by a screw, the outer side of the protection plate is provided with a locking guide groove, and one end of the adjusting rod is provided with a locking block matched with the locking guide groove.
Further, the glass bottle passing holes at the left end and the right end of the detection box body are provided with light shields.
Further, the inner side of the detection box body and the light shield are coated with black matte paint layers.
Furthermore, a glass door is arranged at the front side of the detection box body, and a dark matte film is stuck to the inner side of the glass door.
Preferably, the glass bottle removing device comprises a supporting upright post and a high-pressure jet head which is adjustably arranged on the supporting upright post;
the glass bottle recovery device comprises a receiving chute and a blanking crushing pipe, wherein the blanking crushing pipe is vertically arranged under the receiving chute, a plurality of groups of crushing rods are sequentially arranged on the inner wall of the blanking crushing pipe from top to bottom in a ring-shaped array, the crushing rods are movably arranged on the blanking crushing pipe through springs, and the length of the crushing rods is sequentially increased from top to bottom.
The utility model has the advantages that: (1) the bottle moves between the two first bottle conveying machines through the clamping conveying device, and at the moment, no shielding object exists at the bottom of the bottle, so that photographing detection is conveniently carried out on the bottom of the bottle in the stable moving process of the bottle; (2) unqualified bottles are blown out of the second bottle conveyor by high-pressure air, and the bottles collide with a plurality of crushing rods in the blanking crushing pipe to be crushed automatically in the falling process.
Drawings
Fig. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic diagram of the structure of the automatic detection mechanism.
Fig. 3 is a schematic diagram of the structure of the output screening mechanism.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the embodiments of the present utility model, it should be noted that, if the terms "upper," "lower," "inner," "outer," and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or the azimuth or the positional relationship in which the inventive product is conventionally put in use, it is merely for convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like in the description of the present utility model, if any, are used for distinguishing between the descriptions and not necessarily for indicating or implying a relative importance.
In the description of the embodiments of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "connected," and "connected" should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in the drawings, the utility model comprises an automatic detection mechanism 2 and an output screening mechanism 3 arranged at the discharge end of the automatic detection mechanism 2,
the automatic detection mechanism 2 comprises a detection box body 10, an automatic sampling assembly is arranged in the detection box body 10, glass bottle passing holes are respectively formed in the left end and the right end of the detection box body 10, first bottle conveying machines 11 are respectively arranged in the left end and the right end of the detection box body 10, a gap is arranged between the two first bottle conveying machines 11, and a clamping conveying device 12 is arranged at the gap;
the automatic sampling assembly includes a plurality of sampling units,
bottle wall sampling high-speed cameras 13 and side illumination lamps 14 are arranged in the detection box body 10 at two ends of the clamping and conveying device 12,
the two bottle wall sampling high-speed cameras 13 and the side illumination lamps 14 are four, namely, two bottle wall sampling high-speed cameras 13 and the side illumination lamps 14 are respectively arranged at two ends of the clamping and conveying device 12, and the two bottle wall sampling high-speed cameras 13 and the side illumination lamps 14 are symmetrically positioned at two sides of the first bottle conveying machine 11.
The bottle wall sampling high-speed camera 13 and the side illuminating lamp 14 are positioned at the feeding end of the clamping and conveying device 12 and are used for photographing and sampling the front side of the bottle; the bottle wall sampling high-speed camera 13 and the side illuminating lamp 14 are positioned at the discharging end of the clamping and conveying device 12 and are used for photographing and sampling the rear side of the bottle; when the bottle wall sampling high-speed camera 13 and the side illuminating lamp 14 are installed specifically, the direction of a glass bottle passing hole of the detection box body 10 is inclined at 45 degrees, and the periphery of the complete bottle wall can be sampled through four groups of photos.
The detection box body 10 above the clamping and conveying device 12 is respectively provided with a bottleneck sampling high-speed camera 15 and a top illuminating lamp 16, and the bottleneck sampling high-speed camera 15 and the top illuminating lamp 16 are used for photographing and sampling the bottleneck.
The conveying length of the clamping conveying device 12 is larger than the gap between the two first bottle conveying machines 11, the bottle opening sampling high-speed cameras 15 and the top illuminating lamps 16 are two, and the bottle opening sampling high-speed cameras and the top illuminating lamps are divided into two groups, so that bottle openings can be sampled twice. During concrete installation, one group of first bottle conveyor 11 that is located the left side links up the department with centre gripping conveyor 12, and another group is located right side first bottle conveyor 11 and centre gripping conveyor 12 linking department, promptly when taking a sample the bottle mouth, the bottle bottom is located first bottle conveyor 11, and the bottle wall is then carried by centre gripping conveyor 12 centre gripping synchronization, and the bottle is the most steady state at this moment, can not take place to rock, improves the precision of bottleneck sample.
A bottle bottom sampling high-speed camera 17 and a bottle bottom illuminating lamp 18 are respectively arranged in the detection box body 10 below the clamping and conveying device 12;
the clamping and conveying device 12 is used for clamping and moving the bottle on the right first bottle conveyor 11 to the left first bottle conveyor 11, and when the bottle passes through a gap between the two first bottle conveyors 11, no shielding object exists at the bottom of the bottle, and the bottle bottom sampling high-speed camera 17 and the bottle bottom illuminating lamp 18 are matched to take a picture of and sample the bottom of the bottle.
The side illumination lamp 14, the top illumination lamp 16 and the bottle bottom illumination lamp 18 are all high-speed flash lamps for supplementing light to the photographed object.
The detection mode is a currently common machine vision quality detection method, namely, a high-speed camera is used for photographing and sampling a detected object, then comparison is carried out in a computer, the quality-qualified photographs of the glass bottle at all angles are prestored in the computer, and the comparison is qualified within an error range, otherwise, the quality-qualified photographs are regarded as unqualified photographs.
The bottle wall sampling high-speed camera 13, the bottle opening sampling high-speed camera 15 and the bottle bottom sampling high-speed camera 17 are respectively linked with the corresponding side illuminating lamp 14, top illuminating lamp 16 and bottle bottom illuminating lamp 18 and are controlled by photoelectric switches, namely, each detection point is provided with a photoelectric switch, and when the photoelectric switch detects that a glass bottle passes, the corresponding sampling equipment is started to photograph the glass bottle.
The output screening mechanism 3 is used for conveying the detected bottles forwards and removing the unqualified bottles.
The output screening mechanism 3 comprises a second bottle conveyor 30, and a glass bottle removing device and a glass bottle recycling device which are positioned at two sides of the second bottle conveyor 30, wherein the glass bottle removing device comprises a support upright 31 and a high-pressure jet head 32 which is adjustably arranged on the support upright 31;
the high-pressure air jet head 32 is connected with an external high-pressure air pump, and when the automatic detection mechanism 2 detects that the bottle is unqualified, the computer controls the valve of the high-pressure air jet head 32 to be opened, and the bottle which is conveyed to be unqualified is blown off through high-pressure air flow.
The glass bottle recovery device comprises a receiving chute 35 and a blanking crushing pipe 36, wherein the blanking crushing pipe 36 is vertically arranged under the receiving chute 35, a plurality of groups of crushing rods 37 are sequentially arranged on the inner wall of the blanking crushing pipe 36 from top to bottom in an annular array, the crushing rods 37 are movably arranged on the blanking crushing pipe 36 through springs, and the length of the crushing rods 37 is sequentially increased from top to bottom.
The blown off unqualified bottles fall into a blanking crushing pipe 36 through a receiving chute 35, and the glass bottles collide with a plurality of crushing rods 37 in sequence in the falling process to crush the glass bottles into small blocks.
In the scheme, a blanking crushing pipe 36 is movably connected with the ground through a group of springs, a crushing rod 37 is movably arranged on the blanking crushing pipe 36 through the springs, when a glass bottle falls down and collides with the crushing rod 37 and the blanking crushing pipe 36, the blanking crushing pipe 36 is connected with a plurality of crushing rods 37 to generate vibration, and when the glass bottle collides with the crushing rod 37 below, the vibrating crushing rod 37 can quickly crush the glass bottle.
The crushing rod 37 is provided with a plurality of protruding spikes, which can further improve the crushing effect.
Preferably, the clamping and conveying device 12 comprises a bidirectional sliding table 40, two sliding blocks of the bidirectional sliding table 40 are respectively provided with a synchronous belt transmission assembly 41, and the two synchronous belt transmission assemblies 41 are symmetrically distributed on two sides of the first bottle conveyor 11; the two sliding blocks of the bidirectional sliding table 40 are respectively provided with a lifting seat 43, and the synchronous belt transmission assembly 41 can be vertically adjusted and installed on the sliding blocks of the bidirectional sliding table 40 through the lifting seats 43.
The synchronous belt transmission assembly 41 comprises a fixed frame body, a synchronous belt and a synchronous belt driving motor, wherein a group of synchronous pulleys used for transmitting the synchronous belt are arranged in the fixed frame body, and the synchronous belt driving motor is arranged at the top of the fixed frame body and drives one of the synchronous pulleys to rotate.
The bidirectional sliding table 40 on the clamping and conveying device 12 is a manual bidirectional sliding table, and is mainly used for adjusting the distance between two synchronous belt transmission assemblies 41 according to the model and the size of the glass bottle. The lifting seat 43 is used for adjusting the height of the driving belt according to the type and the size of the glass bottle so that the driving belt can clamp the glass bottle to move better.
The timing belt drive assembly 41 is controlled by a separate motor, the speed of which is adjustable.
Further, the number of the synchronous belts on the synchronous belt driving assembly 41 is two, and a gap is provided between the upper and lower synchronous belts.
Because the bottom is unsettled when the clearance department through two first bottle conveyor 11, the hold-in range transmission subassembly 41 centre gripping glass bottle of centre gripping conveyor 12 removes this moment, exerts clamping force simultaneously to glass bottle upper portion and lower part through two upper and lower hold-in ranges, can effectively prevent that glass bottle side is askew.
Further, the two sides of the second bottle conveyor 30 are respectively provided with a protection plate 44, and the protection plates 44 positioned at the high-pressure jet head 32 and the corresponding receiving chute 35 are provided with avoiding openings. The guard 44 serves to prevent the carafe from falling sideways during movement.
Further, the protection plate 44 is adjustably mounted on the frame of the second bottle conveyor 30 by a set of adjustment rods 45; an adjusting upright post 46 is arranged on the frame, one end of an adjusting rod 45 is inserted into the adjusting upright post 46 and locked by a screw, a locking guide groove is arranged on the outer side of the protection plate 44, and a locking block matched with the locking guide groove is arranged at one end of the adjusting rod 45.
The adjusting lever 45 is used to adjust the interval between the two shielding plates 44 according to the size of the carafe. In this case, the first bottle conveyor 11 and the second bottle conveyor 30 are single-row bottle conveyors, and the distance between the two protection plates 44 is not greater than the diameter of two glass bottles.
Further, the glass bottle passing holes at the left and right ends of the detection box 10 are provided with light shields 48. The bottom of the light shield 48 is provided with an opening, so that light entering through the hole of the glass bottle can be effectively shielded, and one end of the light shield 48 is movably connected to the detection box 10 through a hinge, so that the light shield is convenient to open.
Further, the inner side of the detection case 10 and the light shielding cover 48 are coated with a black matte paint layer. The reflection of the light source is reduced, and the influence on shooting and sampling precision caused by the fact that a plurality of high light spots are formed by reflection on the glass bottle is avoided.
Further, a glass door is provided on the front side of the detection case 10, and a dark matte film is attached to the inner side of the glass door. The glass door is convenient for observe the internal condition and overhaul, and the dark matte film can reduce the entering of external light.
Claims (10)
1. A glass bottle detection screening system is characterized by comprising an automatic detection mechanism (2) and an output screening mechanism (3) arranged at the discharge end of the automatic detection mechanism (2),
the automatic detection mechanism (2) comprises a detection box body (10), an automatic sampling assembly is arranged in the detection box body (10), glass bottle passing holes are respectively formed in the left end and the right end of the detection box body (10), first bottle conveying machines (11) are respectively arranged in the left end and the right end of the detection box body (10), a gap is formed between the two first bottle conveying machines (11), and a clamping conveying device (12) is arranged at the gap;
the output screening mechanism (3) comprises a second bottle conveyor (30), and a glass bottle removing device and a glass bottle recycling device which are positioned on two sides of the second bottle conveyor (30).
2. A vial detection screening system according to claim 1, wherein the automatic sampling assembly comprises,
bottle wall sampling high-speed cameras (13) and side illumination lamps (14) are arranged in the detection boxes (10) at two ends of the clamping and conveying device (12),
a bottleneck sampling high-speed camera (15) and a top illuminating lamp (16) are respectively arranged on the detection box body (10) above the clamping and conveying device (12),
the bottle bottom sampling high-speed camera (17) and the bottle bottom illuminating lamp (18) are respectively arranged in the detection box body (10) below the clamping and conveying device (12).
3. The glass bottle detection screening system according to claim 1, wherein the clamping and conveying device (12) comprises a bidirectional sliding table (40), synchronous belt transmission assemblies (41) are respectively arranged on two sliding blocks of the bidirectional sliding table (40), and the two synchronous belt transmission assemblies (41) are symmetrically distributed on two sides of the first bottle conveyor (11); lifting seats (43) are respectively arranged on two sliding blocks of the bidirectional sliding table (40), and the synchronous belt transmission assembly (41) can be installed on the sliding blocks of the bidirectional sliding table (40) in an up-down adjusting mode through the lifting seats (43).
4. The glass bottle detection and screening system according to claim 3, wherein the number of the synchronous belts is two, and a gap is arranged between the upper synchronous belt and the lower synchronous belt.
5. The glass bottle detection screening system according to claim 1, wherein protection plates (44) are respectively arranged on two sides of the second bottle conveyor (30), and avoidance openings are formed in the protection plates (44) which are positioned at the high-pressure jet head (32) and the corresponding material receiving chute (35).
6. A vial detection screening system according to claim 5, characterized in that the protection plate (44) is adjustably mounted on the frame of the second bottle conveyor (30) by means of a set of adjustment bars (45); an adjusting upright post (46) is arranged on the frame, one end of an adjusting rod (45) is inserted into the adjusting upright post (46) and locked by a screw, a locking guide groove is arranged on the outer side of the protection plate (44), and a locking block matched with the locking guide groove is arranged at one end of the adjusting rod (45).
7. The glass bottle detection screening system according to claim 1, wherein the glass bottle passing holes at the left end and the right end of the detection box body (10) are respectively provided with a light shielding cover (48).
8. The glass bottle inspection and screening system according to claim 7, wherein the inner side of the inspection box body (10) and the light shielding cover (48) are coated with black matte paint layers.
9. The glass bottle detection screening system according to claim 1, wherein a glass door is arranged on the front side of the detection box body (10), and a dark matte film is stuck on the inner side of the glass door.
10. A carafe detection screening system according to claim 1, wherein the carafe removal means comprises a support post (31) and a high pressure jet head (32) adjustably mounted on the support post (31);
the glass bottle recovery device comprises a receiving chute (35) and a blanking crushing pipe (36), wherein the blanking crushing pipe (36) is vertically arranged under the receiving chute (35), a plurality of groups of crushing rods (37) are sequentially arranged on the inner wall of the blanking crushing pipe (36) from top to bottom in an annular array, the crushing rods (37) are movably arranged on the blanking crushing pipe (36) through springs, and the length of the crushing rods (37) is sequentially increased from top to bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322427700.6U CN220760123U (en) | 2023-09-07 | 2023-09-07 | Glass bottle detects screening system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322427700.6U CN220760123U (en) | 2023-09-07 | 2023-09-07 | Glass bottle detects screening system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220760123U true CN220760123U (en) | 2024-04-12 |
Family
ID=90603729
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322427700.6U Active CN220760123U (en) | 2023-09-07 | 2023-09-07 | Glass bottle detects screening system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220760123U (en) |
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2023
- 2023-09-07 CN CN202322427700.6U patent/CN220760123U/en active Active
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