CN113042400A - Optical glass lens testing system and testing method thereof - Google Patents
Optical glass lens testing system and testing method thereof Download PDFInfo
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- CN113042400A CN113042400A CN202110328659.XA CN202110328659A CN113042400A CN 113042400 A CN113042400 A CN 113042400A CN 202110328659 A CN202110328659 A CN 202110328659A CN 113042400 A CN113042400 A CN 113042400A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- Testing Of Optical Devices Or Fibers (AREA)
Abstract
The invention discloses an optical glass lens testing system and a testing method thereof. The invention relates to a lens moving device, which comprises a camera, a control box, a comparison module, a classification module, a display module and a classification module, wherein the camera is used for shooting an image result generated by the movement of a lens, the image result is transmitted to the interior of the control box after being shot by the camera, the control box enables the image to be compared with various image results stored in the storage module through the comparison module after the image is transmitted to the interior of the control box, the results are classified through the classification module after the comparison, each category corresponds to different defect results and qualified results, each result is counted by the different counting modules after the classification is finished, the total number is recorded, then data is displayed on the display module, if one defect result suddenly rises, the problem occurs in.
Description
Technical Field
The invention relates to the field of optical glass lens detection equipment, in particular to an optical glass lens testing system and a testing method thereof.
Background
The glass originally used for making lenses, which is a knob on a common window glass or wine bottle, is shaped like a "crown", from which the name crown glass or crown glass comes. The glass was very non-uniform and foamy at that time. In addition to crown glass, another flint glass is known which contains a significant amount of lead. It was found in about 1790 by French skinned and Louis and Tonner that glass with a uniform texture could be produced by stirring the glass paste.
The existing optical glass lens needs to test and detect products after being processed, the quality of the products is guaranteed, but only whether the products are qualified or not can be detected when the products are detected, and the unqualified products cannot be effectively classified, so that the subsequent inconvenient classification of the unqualified products is inconvenient, and when the optical glass lens is produced, the same unqualified problem is caused to be produced in a large amount due to the problem of production equipment, the specific problem cannot be judged at the moment, the rejection rate is increased, and the problems are solved by urgently needing a device.
Disclosure of Invention
The present invention is directed to a system and a method for testing an optical glass lens, so as to solve the problems of the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an optical glass lens testing system comprises a first support frame, a second support frame and a first vertical plate, wherein a second vertical plate is vertically and fixedly arranged at the right side position of the upper end of the first support frame, a projection plate is fixedly arranged at the left side position of the second vertical plate, a first motor is fixedly arranged at the right side position of the second vertical plate, a screw rod is fixedly arranged at the left side output end position of the first motor, the first motor drives the screw rod to rotate, a horizontal rod is horizontally and fixedly arranged between the second vertical plate and the first vertical plate, a movable block is sleeved at the outer side end position of the screw rod, the upper end position of the movable block is movably sleeved and arranged outside the horizontal rod, a control box is fixedly arranged at the front end position of the first support frame, a second motor is fixedly arranged at the upper end position of the movable block, a fixture block is fixedly arranged at the right side output end position of the second motor, the fixture block is semi-annular, a first vertical plate is vertically and fixedly arranged at the left side position of the upper end of the first support frame, a camera is fixedly arranged at the upper end position of the first vertical plate, the camera is electrically connected with the control box, a radiation lamp is horizontally and fixedly arranged at the central position of the first vertical plate, when the fixture block is used, the lens is clamped at the upper end position of the fixture block, the control box is used for starting the first motor to rotate the screw rod, so that the movable block moves towards the right side along the screw rod to drive the lens to move towards the right side, the radiation lamp is simultaneously started, the light of the radiation lamp passes through the lens and then is displayed on the projection plate for imaging, the control box controls the first motor to reversely rotate and reset after a certain time, then the second motor is started to drive the fixture block to rotate, the detection process is finished, and the image result generated by the movement, the output end position of the control box is connected with a classification module, a storage module, a comparison module, a timing module, an input module and a display module, the output end position of the classification module is connected with a counting module, when the image is transmitted to the inside of the control box, the control box enables the image to be compared with various image results stored in the storage module through the comparison module, the results are classified through the classification module after comparison, each category corresponds to different defect results and qualified results, each result is counted respectively by the different counting modules after classification is finished, the total number is recorded, then data is displayed on the display module, if one defect result suddenly rises, the problem occurs in the equipment corresponding to the step during production, the processing work is convenient to be carried out in time, the upper end position of the first vertical plate is provided with a transfer mechanism, the upper end position of the second support frame is fixedly provided with a first conveying belt, the utility model discloses a conveying belt, including first support frame, second support frame, fixed plate lower extreme position fixed mounting, first electro-magnet and control box electric connection, second support frame right side position movable mounting is provided with first collecting box, second support frame right side end position is provided with categorised mechanism, second support frame central point puts horizontal fixed mounting and is provided with the second conveyer belt, second support frame front end position is provided with drive mechanism, second conveyer belt upper end position is provided with guiding mechanism, second support frame right side position horizontal fixed mounting is provided with the fixed plate, fixed plate lower extreme position fixed mounting is provided with the first electro-magnet of a plurality of, first electro-magnet and control box electric connection.
Preferably, drive mechanism includes first drive wheel, second drive wheel and drive belt, third motor front end output end position fixed mounting is provided with first drive wheel, second drive wheel front end position fixed mounting is provided with the second drive wheel, the position is encircleed between first drive wheel and the second drive wheel and is provided with the drive belt, the drive belt is the cross area, and the third motor drives first drive belt and carries out transportation work when using, drives first drive wheel simultaneously and rotates, drives the second drive wheel through the drive belt and rotates for the second conveyer belt carries out transportation work, utilizes a third motor can accomplish the transportation work of first drive belt and second conveyer belt, has reduced the use of power supply.
Preferably, the guiding mechanism comprises a second collecting box, a guiding plate, a movable plate and a connecting plate, the guiding plate is fixedly arranged at the front end of the second conveying belt, the plurality of second collecting boxes are movably arranged at the left end of the second conveying belt, the movable plate is movably arranged at the left end of the guiding plate, the connecting plate is movably arranged between the front ends of the movable plates, the connecting plate is a magnetic metal plate, lenses falling on the second conveying belt are guided to the central position by the guiding plate, meanwhile, the control box starts different first electromagnets according to different defects, the first electromagnets attract the connecting plate to move so as to drive the movable plate to move, corresponding to the lower end position of the first electromagnet, and then the lenses are guided by the movable plate to fall into the corresponding second collecting boxes, so that the lenses with different defects are conveniently classified and recovered in a, and the subsequent classification treatment is convenient.
Preferably, the sorting mechanism comprises a second electromagnet, a first corner block, a guide plate, a first spring and a shell, the shell is fixedly arranged at the right side end position of the second support frame, the first corner block is fixedly arranged at the upper end position inside the shell, the guide plate is movably arranged at the lower end position of the first corner block, the guide plate is a magnetic metal plate, the first spring is fixedly connected between the right side of the guide plate and the inner wall of the shell, the second electromagnet is fixedly arranged in the shell in an embedded manner, when the detected product is in a qualified state, the second electromagnet is in a starting state, the second electromagnet adsorbs the guide plate, so that the guide plate is positioned inside the shell, the lens is conveyed by the first conveyor belt and then falls into the first collecting box to be collected, when the detected product is in an unqualified state, the control box closes the second electromagnet, and the timing module controls the closing time of the second electromagnet, and at the moment, the first spring is reset, so that the guide plate is popped up, and the lens falls on the end position of the second conveyor belt through the guide plate.
Preferably, the transfer mechanism comprises a sucker, a separation rod, a switch, a third electromagnet, a second spring, a second corner block, a closed plate, a hole groove, a negative pressure pipe, a negative pressure machine, a third spring, a fixed rod, a loop bar and a magnetic plate, the separation rod is fixedly arranged at the left side end position of the first vertical plate, the third electromagnet is fixedly arranged in the first vertical plate, the fixed rod is vertically and fixedly arranged at the upper end center position of the first vertical plate, the loop bar is movably sleeved at the upper end position of the fixed rod, the magnetic plate is fixedly arranged at the lower end position of the loop bar, the third spring is fixedly connected between the upper end of the fixed rod and the inside of the loop bar, the negative pressure pipe is horizontally and fixedly arranged at the upper end position of the loop bar, the negative pressure machine is fixedly arranged at the left side end position of the negative pressure pipe, and the sucker is fixedly arranged at the right side, the upper end and the lower end of the negative pressure tube are fixedly provided with a second corner block, the lower end of the second corner block is movably provided with a closing plate, the left end of the closing plate is fixedly provided with a switch, the center of the closing plate is provided with a hole groove, the position between the closing plate and the negative pressure tube is fixedly connected with a second spring, the switch is electrically connected with a third electromagnet, after the fixture block rotates, the lens rotates to the right end of the sucker, the negative pressure generated by the negative pressure machine adsorbs the lens to the right side of the sucker, meanwhile, the air flow intensity in the negative pressure tube is reduced, the second spring drives the closing plate to reset, so that the closing plate is contacted, the third electromagnet is closed, the third spring drives the sleeve rod to move upwards, the sucker moves, and the extruded lens falls on the upper end of the first conveyor belt after the separating rod relatively downwards extrudes and moves, the negative pressure pipe is unobstructed at this moment, and wind-force makes the switch keep away from, and third electro-magnet UNICOM adsorbs the loop bar to reset this moment for the third spring is in the extrusion state, thereby makes things convenient for automatic transfer lens to first conveyer belt upper end.
Preferably, the first motor and the second motor are stepping motors, and the second motor is electrically connected with the control box.
Preferably, the control box is electrically connected with the first motor.
Preferably, the third motor is a double-shaft motor, and the third motor is convenient for driving the first conveyor belt to carry out transportation work.
A use method of an optical glass lens testing system specifically comprises the following steps:
the first step is as follows: when in use, the lens is clamped at the upper end of the fixture block, the first motor is started through the control box, the screw rod is rotated, the movable block is moved to the right side along the screw rod, the lens is driven to move to the right side, the irradiation lamp is started at the same time, the light of the irradiation lamp passes through the lens and then is displayed on the projection plate for imaging, the control box controls the first motor to rotate reversely and reset after a certain time, the second motor is started to drive the fixture block to rotate, the detection process is completed, the image result generated by the movement of the lens is shot by the camera and then is transmitted to the inside of the control box, after the image is transmitted to the inside of the control box, the control box enables the image to be compared with various image results stored in the storage module through the comparison module, after the comparison, the results are classified through the classification module, each category corresponds to different defect results and qualified results, and after the classification, recording the total number, then displaying the data on a display module, and if one defect result suddenly rises, indicating that the equipment corresponding to the step has a problem during production, so that the processing work can be conveniently and timely carried out;
the second step is that: after the clamping block rotates, the lens rotates to the position of the right side end of the sucker, the negative pressure generated by a negative pressure machine adsorbs the lens to the right side of the sucker, the air flow intensity in the negative pressure pipe is reduced, the second spring drives the closing plate to reset, the closing plate is contacted, the switch is contacted, the third electromagnet is closed, the third spring drives the loop bar to move upwards, the sucker moves, the separation bar is extruded downwards relatively until the separation bar moves, the extruded lens is separated from the sucker and falls onto the upper end of the first conveying belt, the negative pressure pipe is unobstructed at the moment, the switch is kept away by wind power, the third electromagnet is communicated at the moment, the adsorption loop bar resets, the third spring is in an extrusion state, and therefore the lens can be automatically transferred to the upper end of;
the third step: when the detected product is in a qualified state, the second electromagnet is in a starting state, the second electromagnet adsorbs the guide plate, so that the guide plate is positioned in the shell, the lens is conveyed through the first conveyor belt and then falls into the first collecting box to be collected, when the detected product is in an unqualified state, the control box closes the second electromagnet, the closing time of the second electromagnet is controlled through the timing module, the first spring resets at the moment, so that the guide plate is popped out, and the lens falls into the upper end position of the second conveyor belt through the guide plate;
the fourth step: the lens that falls on the second conveyer belt is guided to central point by the guide board and puts, and the simultaneous control case starts different first electro-magnet according to different defects, and first electro-magnet attracts the connecting plate to remove to drive the fly leaf and remove, corresponding first electro-magnet lower extreme position, later the lens is dropped inside corresponding second collecting box by the fly leaf guide, thereby makes things convenient for the lens of different defects to concentrate and classify recovery work, makes things convenient for subsequent classification.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, image results generated by movement of the lens are shot by the camera and then transmitted to the inside of the control box, when the image is transmitted to the inside of the control box, the control box enables the image to be compared with various image results stored in the storage module through the comparison module, the results are classified through the classification module after comparison, each category corresponds to different defect results and qualified results, each result is counted by different counting modules after classification is finished, the total number is recorded, then data is displayed on the display module, if one defect result suddenly rises, the problem occurs in equipment corresponding to the step during production, and the processing work is convenient to be carried out in time;
2. according to the invention, the negative pressure generated by the negative pressure machine adsorbs the lens to the right side of the sucker, meanwhile, the air flow intensity in the negative pressure pipe is reduced, the second spring drives the closing plate to reset, so that the closing plate is contacted, the switch is contacted, the third electromagnet is closed, at the moment, the third spring drives the loop bar to move upwards, so that the sucker moves until the separation bar is extruded and moved downwards relatively, the lens is extruded to separate from the sucker and fall on the upper end of the first conveyor belt, at the moment, the negative pressure pipe is unobstructed, the switch is kept away by wind power, at the moment, the third electromagnet is communicated, the adsorption loop bar resets, so that the third spring is in an extrusion state, and the lens is conveniently;
3. the lenses falling on the second conveyor belt are guided to the central position by the guide plate, meanwhile, the control box starts different first electromagnets according to different defects, the first electromagnets attract the connecting plate to move, so that the movable plate is driven to move, and the lenses are guided by the movable plate to fall into the corresponding second collection boxes corresponding to the lower end positions of the first electromagnets, so that the lenses with different defects can be conveniently classified and recovered, and the subsequent classification treatment is facilitated.
Drawings
FIG. 1 is a schematic view of the overall structure of an optical glass lens testing system according to the present invention;
FIG. 2 is a system diagram of an optical glass lens testing system according to the present invention;
FIG. 3 is a top view of a first vertical plate of the optical glass lens testing system of the present invention;
FIG. 4 is a schematic structural diagram of A1 shown in FIG. 3 according to the present invention;
FIG. 5 is a left side view of a first conveyor in an optical glass lens testing system according to the present invention;
FIG. 6 is a schematic structural diagram of a sorting mechanism in an optical glass lens testing system according to the present invention;
FIG. 7 is a top view of a second conveyor in an optical glass lens testing system according to the present invention;
FIG. 8 is a left side view of a fixing plate of the optical glass lens testing system according to the present invention.
In the figure: 1. a first support frame; 2. a second vertical plate; 3. a first motor; 4. a control box; 5. a second support frame; 6. a screw; 7. a horizontal bar; 8. a projection plate; 9. a movable block; 10. a first conveyor belt; 11. a second conveyor belt; 12. a second motor; 13. a first vertical plate; 14. illuminating a lamp; 15. a clamping block; 16. a camera; 17. a second collection tank; 18. a fixing plate; 19. a first electromagnet; 20. a storage module; 21. a comparison module; 22. a classification module; 23. a counting module; 24. a display module; 25. an input module; 26. a second transmission wheel; 27. a transmission belt; 28. a first drive pulley; 29. a third motor; 30. a first collection tank; 31. a guide plate; 32. a movable plate; 33. a connecting plate; 34. a housing; 35. a second electromagnet; 36. a first spring; 37. a guide plate; 38. a first corner block; 39. a timing module; 40. a release lever; 41. a third electromagnet; 42. fixing the rod; 43. a loop bar; 44. a third spring; 45. a magnetic plate; 46. a negative pressure machine; 47. a negative pressure tube; 48. a suction cup; 49. a second corner block; 50. a closing plate; 51. a switch; 52. a second spring; 53. a hole groove; 54. a transfer mechanism; 55. a transmission mechanism; 56. a guide mechanism; 57. a sorting mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: an optical glass lens testing system comprises a first support frame 1, a second support frame 5 and a first vertical plate 13, wherein a second vertical plate 2 is vertically and fixedly arranged at the right side of the upper end of the first support frame 1, a projection plate 8 is fixedly arranged at the left side of the second vertical plate 2, a first motor 3 is fixedly arranged at the right side of the second vertical plate 2, a screw 6 is fixedly arranged at the left output end of the first motor 3, the first motor 3 drives the screw 6 to rotate, a horizontal rod 7 is horizontally and fixedly arranged between the second vertical plate 2 and the first vertical plate 13, a movable block 9 is sleeved at the outer side end of the screw 6, the upper end of the movable block 9 is movably sleeved outside the horizontal rod 7, a control box 4 is fixedly arranged at the front end of the first support frame 1, and the control box 4 is electrically connected with the first motor 3, a second motor 12 is fixedly arranged at the upper end of the movable block 9, a fixture block 15 is fixedly arranged at the right side output end of the second motor 12, the fixture block 15 is semi-annular, the first motor 3 and the second motor 12 are stepping motors, the second motor 12 is electrically connected with the control box 4, a first vertical plate 13 is vertically and fixedly arranged at the left side position of the upper end of the first support frame 1, a camera 16 is fixedly arranged at the upper end position of the first vertical plate 13, the camera 16 is electrically connected with the control box 4, a radiation lamp 14 is horizontally and fixedly arranged at the central position of the first vertical plate 13, when in use, the lens is clamped at the upper end position of the fixture block 15, the first motor 3 is started through the control box 4 to enable the screw rod 6 to rotate, so that the movable block 9 moves to the right side along the screw rod 6 to drive the lens to move to the right side, meanwhile, the irradiation lamp 14 is started, light of the irradiation lamp 14 passes through the lens and then is displayed on the projection plate 8 for imaging, the control box 4 controls the first motor 3 to reversely rotate and reset after a certain time, then the second motor 12 is started to drive the fixture block 15 to rotate, the detection process is completed, an image result generated by the movement of the lens is shot by the camera 16 and then is transmitted into the control box 4, the output end of the control box 4 is connected with the classification module 22, the storage module 20, the comparison module 21, the timing module 39, the input module 25 and the display module 24, the output end of the classification module 22 is connected with the counting module 23, when the image is transmitted into the control box 4, the control box 4 compares the image with various image results stored in the storage module 20 through the comparison module 21, the result is classified through the classification module 22 after the comparison, each category corresponds to different defect results and qualified results, after classification, each result is counted by different counting modules 23 respectively, the total number is recorded, then data is displayed on a display module 24, if one defect result suddenly rises, the problem occurs in the equipment corresponding to the step during production, and the processing work is convenient and timely to be carried out, a transfer mechanism 54 is arranged at the upper end of the first vertical plate 13, a first conveyor belt 10 is fixedly arranged at the upper end of the second support frame 5, a second conveyor belt 11 is horizontally and fixedly arranged at the center of the second support frame 5, a transmission mechanism 55 is arranged at the front end of the second support frame 5, a guide mechanism 56 is arranged at the upper end of the second conveyor belt 11, a fixed plate 18 is horizontally and fixedly arranged at the right side end of the second support frame 5, and a plurality of first electromagnets 19 are fixedly arranged at the lower end of the fixed plate 18, first electro-magnet 19 and control box 4 electric connection, 5 right side edge position movable mounting of second support frame is provided with first collecting box 30, 5 right side edge position of second support frame is provided with sorting mechanism 57, first conveyer belt 10 left side edge position fixed mounting is provided with third motor 29, third motor 29 is double-shaft motor, and third motor 29 is convenient for drive first conveyer belt 10 and carries out the transportation work.
The guiding mechanism 56 comprises a second collecting box 17, a guiding plate 31, a movable plate 32 and a connecting plate 33, the guiding plate 31 is fixedly arranged at the front end of the second conveyor belt 11, a plurality of second collecting boxes 17 are movably arranged at the left end of the second conveyor belt 11, the movable plate 32 is movably arranged at the left end of the guiding plate 31, the connecting plate 33 is movably arranged between the front ends of the movable plates 32, the connecting plate 33 is a magnetic metal plate, the lens falling on the second conveyor belt 11 is guided to the central position by the guiding plate 31, meanwhile, the control box 4 starts different first electromagnets 19 according to different defects, the first electromagnets 19 attract the connecting plate 33 to move, thereby driving the movable plate 32 to move, corresponding to the lower end position of the first electromagnets 19, and then the lens is guided by the movable plate 32 to fall into the corresponding second collecting box 17, therefore, the lens with different defects can be conveniently and intensively classified and recovered, and the subsequent classification treatment is convenient.
The sorting mechanism 57 comprises a second electromagnet 35, a first corner block 38, a guide plate 37, a first spring 36 and a shell 34, the shell 34 is fixedly installed at the right side end of the second support frame 5, the first corner block 38 is fixedly installed at the upper end inside the shell 34, the guide plate 37 is movably installed at the lower end of the first corner block 38, the guide plate 37 is a magnetic metal plate, the first spring 36 is fixedly connected between the right side of the guide plate 37 and the inner wall of the shell 34, the second electromagnet 35 is fixedly installed and embedded inside the shell 34, when the detected product is in a qualified state, the second electromagnet 35 is in a starting state, the second electromagnet 35 adsorbs the guide plate 37, so that the guide plate 37 is located inside the shell 34, and then the lenses fall into the first collecting box 30 and are collected after being transmitted by the first conveyor belt 10, when the detected product is in a non-qualified state, the control box 4 turns off the second electromagnet 35 at the moment, and controls the turning-off time of the second electromagnet 35 through the timing module 39, at the moment, the first spring 36 is reset, so that the guide plate 37 is ejected, and the lens falls on the upper end position of the second conveyor belt 11 through the guide plate 37.
The transfer mechanism 54 comprises a suction cup 48, a separation rod 40, a switch 51, a third electromagnet 41, a second spring 52, a second corner block 49, a closing plate 50, a hole groove 53, a negative pressure pipe 47, a negative pressure machine 46, a third spring 44, a fixing rod 42, a loop bar 43 and a magnetic plate 45, wherein the separation rod 40 is fixedly arranged at the left side end position of the first vertical plate 13, the third electromagnet 41 is fixedly arranged at the inner position of the first vertical plate 13, the fixing rod 42 is vertically and fixedly arranged at the upper end center position of the first vertical plate 13, the loop bar 43 is movably sleeved at the upper end position of the fixing rod 42, the magnetic plate 45 is fixedly arranged at the lower end position of the loop bar 43, the third spring 44 is fixedly connected between the upper end of the fixing rod 42 and the inner part of the loop bar 43, the negative pressure pipe 47 is horizontally and fixedly arranged at the upper end position of the loop bar 43, the negative pressure machine 46 is fixedly arranged at the left side end, the suction cup 48 is fixedly arranged at the right side end of the negative pressure tube 47, the second corner block 49 is fixedly arranged at the upper end and the lower end of the negative pressure tube 47, the closing plate 50 is movably arranged at the lower end of the second corner block 49, the switch 51 is fixedly arranged at the left side end of the closing plate 50, the hole groove 53 is formed in the center of the closing plate 50, the second spring 52 is fixedly connected between the closing plate 50 and the negative pressure tube 47, the switch 51 is electrically connected with the third electromagnet 41, after the fixture block 15 rotates, the lens rotates to the right side end of the suction cup 48, the negative pressure generated by the negative pressure machine 46 adsorbs the lens on the right side of the suction cup 48, the air flow intensity in the negative pressure tube 47 is reduced, the second spring 52 drives the closing plate 50 to reset, the closing plate 50 is in contact, the switch 51 is in contact, and the third electromagnet 41 is closed, third spring 44 drives loop bar 43 rebound this moment for sucking disc 48 removes, until breaking away from the relative downward extrusion of pole 40 and moving, extrudees the lens and breaks away from sucking disc 48 and drops at first conveyer belt 10 upper end, and negative pressure pipe 47 is unobstructed this moment, and wind-force makes switch 51 keep away from, and third electro-magnet 41 UNICOM this moment adsorbs loop bar 43 and resets, makes third spring 44 be in the extrusion state, thereby makes things convenient for automatic transfer lens to first conveyer belt 10 upper end.
A use method of an optical glass lens testing system specifically comprises the following steps:
the first step is as follows: when in use, the lens is clamped at the upper end position of the clamping block 15, the first motor 3 is started through the control box 4, the screw rod 6 rotates, the movable block 9 moves towards the right side along the screw rod 6, the lens is driven to move towards the right side, meanwhile, the irradiation lamp 14 is started, light of the irradiation lamp 14 passes through the lens and then is displayed on the projection plate 8 for imaging, the control box 4 controls the first motor 3 to rotate reversely for resetting after a certain time, then the second motor 12 is started to drive the clamping block 15 to rotate, the detection process is completed, an image result generated by the movement of the lens is shot by the camera 16 and then is transmitted into the control box 4, after the image is transmitted into the control box 4, the control box 4 enables the image to be compared with various image results stored in the storage module 20 through the comparison module 21, the results are classified through the classification module 22 after the comparison, each category corresponds to different defect results and qualified results, after classification, each result is counted by the different counting modules 23 respectively, the total number is recorded, then data is displayed on the display module 24, if one defect result suddenly rises, the problem occurs in the equipment corresponding to the step during production, and processing work is convenient to carry out in time;
the second step is that: after the fixture block 15 rotates, the lens rotates to the position of the right side end of the suction cup 48, at the same time, negative pressure generated by the negative pressure machine 46 adsorbs the lens to the right side of the suction cup 48, meanwhile, the air flow intensity in the negative pressure pipe 47 is reduced, the second spring 52 drives the closing plate 50 to reset, so that the closing plate 50 is contacted, the switch 51 is contacted, the third electromagnet 41 is closed, at the same time, the third spring 44 drives the loop bar 43 to move upwards, so that the suction cup 48 moves, until the separation bar 40 moves downwards in a relatively extruding manner, the lens is extruded to separate from the suction cup 48 and fall on the upper end of the first conveyor belt 10, at the same time, the negative pressure pipe 47 is unobstructed, the switch 51 is kept away by wind power, at the same time, the third electromagnet 41 is communicated, the adsorption loop bar 43 resets, so that;
the third step: when the detected product is in a qualified state, the second electromagnet 35 is in a starting state, the second electromagnet 35 adsorbs the guide plate 37, so that the guide plate 37 is positioned in the shell 34, then the lens falls into the first collecting box 30 after being transmitted by the first conveyor belt 10 and is collected, when the detected product is in an unqualified state, the control box 4 closes the second electromagnet 35, the closing time of the second electromagnet 35 is controlled by the timing module 39, the first spring 36 is reset, so that the guide plate 37 is ejected, and the lens falls on the upper end position of the second conveyor belt 11 through the guide plate 37;
the fourth step: the lens that falls on second conveyer belt 11 is guided to central point by guide board 31 and puts, and control box 4 starts different first electro-magnet 19 according to different defects simultaneously, and first electro-magnet 19 attracts connecting plate 33 to remove to drive fly leaf 32 and remove, corresponding first electro-magnet 19 lower extreme position, later the lens is dropped inside corresponding second collecting box 17 by fly leaf 32 guide, thereby makes things convenient for the lens of different defects to concentrate and carries out categorised recovery work, makes things convenient for subsequent classification.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an optical glass lens test system, includes first support frame (1), second support frame (5) and first vertical board (13), its characterized in that: the device is characterized in that a second vertical plate (2) is arranged at the right side position of the upper end of a first support frame (1) in a vertical fixed installation manner, a projection plate (8) is arranged at the left side position of the second vertical plate (2), a first motor (3) is arranged at the right side position of the second vertical plate (2), a screw (6) is arranged at the left side output end position of the first motor (3) in a fixed installation manner, a horizontal rod (7) is arranged between the second vertical plate (2) and a first vertical plate (13) in a horizontal fixed installation manner, a movable block (9) is sleeved at the outer side end position of the screw (6), the upper end position of the movable block (9) is movably sleeved and arranged at the outer side of the horizontal rod (7), a control box (4) is arranged at the front end position of the first support frame (1), a second motor (12) is arranged at the upper end position of, a clamping block (15) is fixedly arranged at the position of the right side output end of the second motor (12), a first vertical plate (13) is vertically and fixedly arranged at the position of the left side of the upper end of the first support frame (1), a camera (16) is fixedly arranged at the upper end of the first vertical plate (13), the camera (16) is electrically connected with the control box (4), a radiation lamp (14) is horizontally and fixedly arranged at the central position of the first vertical plate (13), a classification module (22), a storage module (20), a comparison module (21), a timing module (39), an input module (25) and a display module (24) are connected and arranged at the position of the output end of the control box (4), a counting module (23) is connected and arranged at the position of the output end of the classification module (22), and a transfer mechanism (54) is arranged at the position of the upper end of the first vertical plate (, a first conveyor belt (10) is fixedly arranged at the upper end of the second support frame (5), a second conveyor belt (11) is horizontally and fixedly arranged at the center of the second supporting frame (5), a transmission mechanism (55) is arranged at the front end of the second supporting frame (5), a guide mechanism (56) is arranged at the upper end of the second conveyor belt (11), a fixing plate (18) is horizontally and fixedly arranged at the right side position of the second supporting frame (5), a plurality of first electromagnets (19) are fixedly arranged at the lower end of the fixed plate (18), the first electromagnet (19) is electrically connected with the control box (4), a first collecting box (30) is movably arranged at the right side position of the second supporting frame (5), a sorting mechanism (57) is arranged at the right side position of the second supporting frame (5), and a third motor (29) is fixedly arranged at the left end position of the first conveyor belt (10).
2. An optical glass lens testing system according to claim 1, characterized in that: drive mechanism (55) include first drive wheel (28), second drive wheel (26) and drive belt (27), third motor (29) front end output end position fixed mounting is provided with first drive wheel (28), second conveyer belt (11) front end position fixed mounting is provided with second drive wheel (26), position is encircleed between first drive wheel (28) and second drive wheel (26) and is provided with drive belt (27), drive belt (27) are the cross belt.
3. An optical glass lens testing system according to claim 1, characterized in that: the guide mechanism (56) comprises a second collecting box (17), a guide plate (31), a movable plate (32) and a connecting plate (33), the guide plate (31) is fixedly installed at the front end of the second conveying belt (11), the second collecting box (17) is movably installed at the left end of the second conveying belt (11), the movable plate (32) is movably installed at the left end of the guide plate (31), the connecting plate (33) is movably installed between the front ends of the movable plate (32), and the connecting plate (33) is a magnetic metal plate.
4. An optical glass lens testing system according to claim 1, characterized in that: sorting mechanism (57) includes second electro-magnet (35), first hornblock (38), deflector (37), first spring (36) and casing (34), second support frame (5) right side end position fixed mounting is provided with casing (34), the inside upper end position fixed mounting of casing (34) is provided with first hornblock (38), first hornblock (38) lower extreme position movable mounting is provided with deflector (37), deflector (37) are the magnetic metal board, fixed connection in position is provided with first spring (36) between deflector (37) right side and casing (34) inner wall, the fixed mounting is inlayed to casing (34) inside position and is provided with second electro-magnet (35).
5. An optical glass lens testing system according to claim 1, characterized in that: the transfer mechanism (54) comprises a suction disc (48), a separation rod (40), a switch (51), a third electromagnet (41), a second spring (52), a second corner block (49), a closing plate (50), a hole groove (53), a negative pressure pipe (47), a negative pressure machine (46), a third spring (44), a fixing rod (42), a loop bar (43) and a magnetic plate (45), wherein the separation rod (40) is fixedly arranged at the left side position of the first vertical plate (13), the third electromagnet (41) is fixedly arranged at the inner position of the first vertical plate (13), the fixing rod (42) is vertically and fixedly arranged at the central position of the upper end of the first vertical plate (13), the loop bar (43) is movably sleeved at the upper end position of the fixing rod (42), the magnetic plate (45) is fixedly arranged at the lower end position of the loop bar (43), the third spring (44) is fixedly connected and arranged between the upper end of the fixing rod (42) and the inner part of the loop bar (43), loop bar (43) upper end position level fixed mounting is provided with negative pressure pipe (47), negative pressure pipe (47) left side position fixed mounting is provided with negative pressure machine (46), negative pressure pipe (47) right side position fixed mounting is provided with sucking disc (48), the inside equal fixed mounting in both ends position is provided with second corner block (49) about negative pressure pipe (47), second corner block (49) lower extreme position movable mounting is provided with closing plate (50), closing plate (50) left side position fixed mounting is provided with switch (51), closing plate (50) central point puts and has seted up hole groove (53), position fixed connection is provided with second spring (52) between closing plate (50) and negative pressure pipe (47), switch (51) and third electro-magnet (41) electric connection.
6. An optical glass lens testing system according to claim 1, characterized in that: the first motor (3) and the second motor (12) are stepping motors, and the second motor (12) is electrically connected with the control box (4).
7. An optical glass lens testing system according to claim 1, characterized in that: the control box (4) is electrically connected with the first motor (3).
8. An optical glass lens testing system according to claim 1, characterized in that: the third motor (29) is a double-shaft motor.
9. The method of using an optical glass lens testing system according to claim 1, wherein: the method specifically comprises the following steps:
the first step is as follows: when the lens imaging device is used, the lens is clamped at the upper end of the clamping block (15), the first motor (3) is started through the control box (4), the screw rod (6) rotates, the movable block (9) moves towards the right side along the screw rod (6) to drive the lens to move towards the right side, the irradiation lamp (14) is started simultaneously, light of the irradiation lamp (14) passes through the lens and then is displayed on the projection plate (8) for imaging, the control box (4) controls the first motor (3) to rotate reversely for resetting after a certain time, then the second motor (12) is started to drive the clamping block (15) to rotate, the detection process is completed, the image result generated by movement of the lens is shot by the camera (16) and then is transmitted to the inside of the control box (4), and when the image is transmitted to the inside of the control box (4), the control box (4) enables the image to be compared with various image results stored in the storage module (20) through the comparison module (21), after comparison, the results are classified through a classification module (22), each class corresponds to different defect results and qualified results, after classification is completed, each result is counted by a different counting module (23), the total number is recorded, then data are displayed on a display module (24), if one defect result suddenly rises, the problem occurs in equipment corresponding to the step during production, and processing work is convenient to carry out in time;
the second step is that: after the clamping block (15) rotates, the lens rotates to the position of the right side end of the sucking disc (48), negative pressure generated by a negative pressure machine (46) adsorbs the lens to the right side of the sucking disc (48), meanwhile, the strength of airflow in the negative pressure pipe (47) is reduced, the second spring (52) drives the closing plate (50) to reset, the closing plate (50) is contacted, a switch (51) is contacted, a third electromagnet (41) is closed, the third spring (44) drives the loop bar (43) to move upwards, the sucking disc (48) moves until the separation bar (40) is relatively extruded downwards, the extruded lens is separated from the sucking disc (48) and falls on the upper end of the first conveying belt (10), the negative pressure pipe (47) is unobstructed at the moment, wind power enables the switch (51) to be far away, the third electromagnet (41) is communicated at the moment, the adsorption loop bar (43) resets, and the third spring (44) is in an extrusion state, thereby facilitating automatic transfer of the lenses to the upper end of the first conveyor (10);
the third step: when the detected product is in a qualified state, the second electromagnet (35) is in a starting state, the second electromagnet (35) adsorbs the guide plate (37), the guide plate (37) is located inside the shell (34), then the lens drops inside the first collecting box (30) after being transmitted through the first conveyor belt (10) and is collected, when the detected product is in an unqualified state, the second electromagnet (35) is closed by the control box (4), the closing time of the second electromagnet (35) is controlled through the timing module (39), the first spring (36) resets at the moment, the guide plate (37) is popped out, and the lens drops on the upper end position of the second conveyor belt (11) through the guide plate (37)
The fourth step: the lens that falls on second conveyer belt (11) is guided to central point by guide board (31) and puts, and different first electro-magnet (19) are started according to different defects in control box (4) simultaneously, and first electro-magnet (19) attract connecting plate (33) to remove to drive fly leaf (32) and remove, corresponding first electro-magnet (19) lower extreme position, later the lens is dropped inside corresponding second collecting box (17) by fly leaf (32) guide, thereby make things convenient for the lens of different defects to concentrate and classify recovery work, make things convenient for subsequent classification.
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| CN202110328659.XA CN113042400A (en) | 2021-03-26 | 2021-03-26 | Optical glass lens testing system and testing method thereof |
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| CN202110328659.XA CN113042400A (en) | 2021-03-26 | 2021-03-26 | Optical glass lens testing system and testing method thereof |
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| CN113578760A (en) * | 2021-07-06 | 2021-11-02 | 彩虹（合肥）液晶玻璃有限公司 | Glass substrate defect detecting and processing device |
| CN113790874A (en) * | 2021-08-27 | 2021-12-14 | 歌尔光学科技有限公司 | Lens test system |
| CN115365145A (en) * | 2022-10-23 | 2022-11-22 | 长春职业技术学院 | Detection equipment for electrical element |
| CN116840267A (en) * | 2023-06-30 | 2023-10-03 | 广州市博泰光学科技有限公司 | High-definition lens detection system and application method thereof |
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