CN110666412A

CN110666412A - Full-automatic welding machine and production method

Info

Publication number: CN110666412A
Application number: CN201911063638.9A
Authority: CN
Inventors: 蔡孟; 丁志伟; 黎立洲; 王园; 薛青青
Original assignee: Kunshan Ayuno New Material Technology Co Ltd
Current assignee: Kunshan Ayuno New Material Technology Co Ltd
Priority date: 2019-11-04
Filing date: 2019-11-04
Publication date: 2020-01-10
Anticipated expiration: 2039-11-04
Also published as: CN110666412B

Abstract

The invention relates to the technical field of welding machines, in particular to a full-automatic welding machine and a production method. The automatic plug packaging machine has high automation strength, can be used for packaging a plug with a breathable film into a cover, is very convenient, and has high production quality and efficiency.

Description

Full-automatic welding machine and production method

Technical Field

The invention relates to the technical field of welding machines, in particular to a full-automatic welding machine and a production method.

Background

At present, the gasket with the breathable film is additionally arranged in the cover, the manual operation is frequently performed, a large amount of manpower and material resources are consumed in the production process, the operation is very complicated, the production efficiency is low, and various unqualified products are often caused.

Disclosure of Invention

It is an object of the present invention to provide a fully automatic welding machine and method of manufacture which overcomes some or all of the disadvantages of the prior art.

The full-automatic welding machine comprises a base, wherein a rotary table is arranged above the base, the base is sequentially provided with a plug feeding module, a plug front and back face identification module, a reverse product adjusting module and a breathable film feeding module along the circumferential direction of the rotary table in a clockwise mode, and the breathable film is provided with a detection module, a welding module, a CCD detection module, a cover module and a discharging module.

As preferred, stopper material loading module is equipped with the material pole of getting including stopper vibration dish, stopper vibration dish exit, gets the material pole and is connected with the translation cylinder, and the translation cylinder is located a mounting bracket, and the mounting bracket top is connected with upper and lower cylinder, and the mounting bracket cover has the guide rail, and upper and lower cylinder is installed on the guide rail top.

Preferably, the plug positive and negative side identification module includes elevation structure, and elevation structure is last to be equipped with high test fixture and high response photoelectric sensor.

As preferred, reverse product adjustment module is equipped with the mount table including lift cylinder, lift cylinder top, and mount table one side is equipped with the clamping jaw, and the clamping jaw is connected with a upset cylinder.

Preferably, the breathable film feeding module comprises a discharging shaft, a receiving shaft, a die stamping mechanism and a carrying mechanism, wherein the breathable film is sleeved between the discharging shaft and the receiving shaft and passes through the die stamping mechanism; the carrying mechanism comprises a carrying frame, a horizontal carrying cylinder and a lifting carrying cylinder are arranged on the carrying frame, a sucker is arranged below the lifting carrying cylinder and connected with a sucker distance-changing mechanism, the sucker distance-changing mechanism comprises two parallel mounting plates, four sliding rods are connected between the mounting plates, the four sliding rods are slidably sleeved with two first sliding blocks, two second sliding blocks are arranged between the two first sliding blocks, and the second sliding blocks are slidably sleeved on the two inner sliding rods; clamping blocks are arranged in the middle of the four sliding rods, springs are arranged between the first sliding block and the second sliding block and the corresponding clamping blocks respectively, and the suckers are located right below the first sliding block and the second sliding block; the side of the mounting plate is provided with a pushing cylinder for pushing the first sliding block. The sucking disc displacement mechanism promotes first slider by pushing away the cylinder, makes the sucking disc on the first slider inwards move, after first slider runs into the second slider, the second slider also inwards moves, and like this, the interval of four sucking discs is minimum, and like this, the ventilated membrane of less width can increase the interval after being stamped by stamping mechanism and satisfy the carrier requirement, saves raw materials, and is very convenient, and the setting up of spring makes first slider and second slider can reset.

Preferably, the welding module comprises a welding frame, a welding cylinder is arranged on the welding frame, a welding head is arranged below the welding cylinder, and a temperature controller is arranged on the welding frame.

Preferably, the CCD detection module comprises a detection frame, and a CCD visual detection device and a CCD light source are arranged on the detection frame.

Preferably, the cover module comprises a cover vibrating disc, a cover clamping mechanism is arranged at an outlet of the cover vibrating disc and comprises a cover clamping frame, a cover clamping horizontal cylinder is arranged on the cover clamping frame, and a liftable cover clamping jaw is arranged below the cover clamping horizontal cylinder.

As preferred, the ejection of compact module includes the play work or material rest, is equipped with ejection of compact horizontal cylinder on the play work or material rest, and ejection of compact horizontal cylinder below is equipped with the ejection of compact clamping jaw of liftable, is equipped with ejection of compact track at a play work or material rest rear.

As preferred, ejection of compact module department is equipped with ventilative test module, and ventilative test module includes the test cylinder, is equipped with the silica gel contact that is used for testing ventilative volume on the test cylinder.

According to the invention, through the sequential cooperation among the plug feeding module, the plug front and back side identification module, the reverse product adjustment module and the breathable film feeding module, the presence or absence of the breathable film detection module, the welding module, the CCD detection module, the cover module and the discharge module, the plug with the breathable film is automatically and additionally arranged in the cover, the front and back sides identification and adjustment of the plug can be realized, the presence or absence of the breathable film can be detected, the welding quality can be detected, the breathable amount can be tested, and the manufacturing quality is very superior.

The invention provides a production method of a full-automatic welding machine, which comprises the following steps:

feeding from a plug feeding module, wherein a first plug is fed out;

secondly, identifying the front and back directions of the plug by a plug front and back identification module;

thirdly, the reverse product adjusting module turns over the reverse plug for 180 degrees to adjust;

feeding the breathable film feeding module, punching the die by the punching die mechanism, and carrying by the carrying mechanism in a variable pitch manner;

fifthly, detecting whether the breathable film exists or not by the breathable film detecting module;

welding the breathable film on the plug by using the welding module;

seventhly, detecting the welding quality by using a CCD detection module;

eighthly, the cover module is additionally provided with a cover;

ninthly, measuring the air tightness by the ventilation test module, and classifying and discharging the material by the discharging module according to the air tightness.

The method can better and automatically install the plug with the breathable film in the cover, and the quality is high.

Drawings

FIG. 1 is a schematic structural view of a full automatic welding machine according to embodiment 1;

fig. 2 is a schematic structural view of a plug loading module in embodiment 1;

fig. 3 is a schematic structural view of a plug front-back side identification module in embodiment 1;

fig. 4 is a schematic structural diagram of a reverse product adjustment module in embodiment 1;

FIG. 5 is a schematic view of the structure of a permeable membrane feeding module in example 1;

FIG. 6 is a schematic structural view of a carrying mechanism in embodiment 1;

FIG. 7 is a schematic structural view of a soldering module in accordance with embodiment 1;

FIG. 8 is a schematic structural diagram of a CCD detecting module in embodiment 1;

FIG. 9 is a schematic structural view of a clip cover mechanism according to embodiment 1;

FIG. 10 is a schematic structural view of a discharge module in example 1;

FIG. 11 is a schematic view of the structure of the air permeability test module in example 1;

FIG. 12 is a schematic structural view of a chuck pitch changing mechanism in embodiment 1;

fig. 13 is a schematic bottom view of the pitch mechanism of the suction cup in embodiment 1.

Detailed Description

For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples. It is to be understood that the examples are illustrative of the invention and not limiting.

Example 1

As shown in fig. 1-13, the present embodiment provides a full-automatic welding machine, which includes a base 110, a turntable 120 is disposed above the base 110, the base 110 is sequentially provided with a plug feeding module 130, a plug front and back recognition module 140, a reverse product adjustment module 150, a breathable film feeding module 160, a breathable film presence/absence detection module 170, a welding module 180, a CCD detection module 190, a lid module 200, and a discharge module 210 in a clockwise direction along the circumference of the turntable 120.

In this embodiment, stopper material loading module 130 includes stopper vibration dish 131, and stopper vibration dish 131 exit is equipped with gets material pole 132, gets material pole 132 and is connected with translation cylinder 133, and translation cylinder 133 is located an installation frame 134, and installation frame 134 top is connected with upper and lower cylinder 135, and installation frame 134 cover has guide rail 136, and upper and lower cylinder 135 installs on guide rail 136 top.

In this embodiment, the plug front-back side recognition module 140 includes a lifting structure 141, and the lifting structure 141 is provided with a height testing fixture 142 and a height sensing photoelectric sensor 143. Here the height of the plug is measured to know the positive aspect of the plug.

In this embodiment, the reverse product adjusting module 150 includes a lifting cylinder 151, a mounting table 152 is disposed above the lifting cylinder 151, a clamping jaw 153 is disposed on one side of the mounting table 152, and the clamping jaw 153 is connected to a turnover cylinder 154. The overturning air cylinder 154 controls the clamping jaws 153 to rotate, and the plugs on the clamping jaws 153 are overturned and then placed on the rotary table 120.

In this embodiment, the turntable 120 is circumferentially provided with a plurality of carriers for carrying plugs, the carriers generally have 4 carrying holes, the number of the reverse product adjusting modules 150 is two, and each clamping jaw 153 corresponds to two carrying holes, so that the clamping jaws 153 can more easily correspond to the carrying holes after being turned over.

In this embodiment, the breathable film feeding module 160 includes a discharging shaft 161, a receiving shaft 162, a die stamping mechanism 163 and a carrying mechanism 164, a breathable film 165 is sleeved between the discharging shaft 161 and the receiving shaft 162, and the breathable film 165 passes through the die stamping mechanism 163; the conveying mechanism 164 comprises a conveying frame 1641, a horizontal conveying cylinder 1642 and a lifting conveying cylinder 1643 are arranged on the conveying frame 1641, a suction cup 1644 is arranged below the lifting conveying cylinder 1643, the suction cup 1644 is connected with a suction cup pitch-changing mechanism 1645, the suction cup pitch-changing mechanism 1645 comprises two parallel mounting plates 310, four sliding rods 320 are connected between the mounting plates 310, the four sliding rods 320 are slidably sleeved with two first sliding blocks 330, two second sliding blocks 340 are arranged between the two first sliding blocks 330, and the second sliding blocks 340 are slidably sleeved on the two sliding rods 320 positioned inside; clamping blocks 350 are arranged in the middle of the four sliding rods 320, springs 360 are arranged between the first sliding block 330 and the second sliding block 340 and the corresponding clamping blocks 350 respectively, and the suction cups 1644 are positioned right below the first sliding block 330 and the second sliding block 340; the mounting plate 310 is provided at a side thereof with a push cylinder 370 for pushing the first slider 330. The suction cup pitch-changing mechanism 1645 pushes the first sliding block 330 by the pushing cylinder 370, so that the suction cups 1633 on the first sliding block 330 move inwards, and after the first sliding block 330 touches the second sliding block 340, the second sliding block 340 also moves inwards, so that the distance between the four suction cups 1644 is minimum, and thus, the distance between the breathable films with smaller width can be increased after being stamped by the stamping die mechanism 163 to meet the requirement of a carrier, so that raw materials are saved, and the spring 360 is arranged to enable the first sliding block 330 and the second sliding block 340 to reset.

The die mechanism 163 includes a die mold and a die apparatus, and the post-die breathable film 165 is collected by an enveloping roller.

In this embodiment, the welding module 180 includes a welding frame 181, a welding cylinder 182 is disposed on the welding frame 181, a welding head 183 is disposed below the welding cylinder 182, and a temperature controller 184 is disposed on the welding frame 181. The temperature controller 184 can adjust and detect the temperature during welding, so that the welding quality is higher.

In this embodiment, the CCD detection module 190 includes a detection frame 191, and the detection frame 191 is provided with a CCD vision detection device 192 and a CCD light source 193. The CCD detection module 190 can detect the welding quality.

In this embodiment, the lid cover module 200 includes a cover vibrating tray 201, a cover clamping mechanism 202 is disposed at an outlet of the cover vibrating tray 201, the cover clamping mechanism 202 includes a cover clamping frame 2021, a cover clamping horizontal cylinder 2022 is disposed on the cover clamping frame 2021, and a liftable lid clamping jaw 2023 is disposed below the cover clamping horizontal cylinder 2022.

In this embodiment, ejection of compact module 210 includes ejection of compact frame 211, is equipped with ejection of compact horizontal cylinder 212 on the ejection of compact frame 211, and ejection of compact horizontal cylinder 212 below is equipped with the ejection of compact clamping jaw 213 of liftable, is equipped with ejection of compact track 214 behind the ejection of compact frame 211.

In this embodiment, the discharge module 210 is provided with a ventilation testing module 220, the ventilation testing module 220 includes a testing cylinder 221, and the testing cylinder 221 is provided with a silica gel contact 222 for testing ventilation amount.

Through stopper material loading module 130, stopper positive and negative side discernment module 140, reverse product adjustment module 150, ventilated membrane material loading module 160, the ventilated membrane has or not to detect module 170, welding module 180, CCD detects module 190, cover lid module 200 and ejection of compact module 210 between successively cooperate, realize automatic installing the stopper of taking the ventilated membrane additional in the lid the inside, and can carry out positive and negative side discernment to the stopper, the adjustment, can detect and have or not the ventilated membrane, can detect welding quality, can test ventilative volume, make the quality of preparation very superior. After the air permeability test, the discharge module 210 can be classified according to the air permeability result.

In this embodiment, the presence or absence of the breathable film is detected by the detection module 170 through a sensor, which is generally an optical fiber sensor.

The embodiment provides a production method of a full-automatic welding machine, which comprises the following steps:

feeding from the plug feeding module 130, and discharging a fourth plug;

secondly, the plug front and back side identification module 140 identifies the front and back sides of the plug;

thirdly, the reverse product adjusting module 150 turns the reverse plug for 180-degree adjustment;

fourthly, the breathable film feeding module 160 feeds materials, the materials are stamped by the stamping die mechanism 163, and the materials are conveyed by the conveying mechanism 164 in a variable-pitch mode;

fifthly, the ventilated membrane existence detection module 170 detects whether a ventilated membrane exists;

sixthly, the welding module 180 welds the breathable film on the plug;

seventhly, detecting the welding quality by the CCD detection module 190;

eighthly, the cover module 200 is additionally provided with a cover;

ninthly, the air tightness is measured by the air permeability testing module 220, and the discharging module 210 sorts and discharges materials according to the air tightness.

The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.

Claims

1. Full-automatic welding machine, its characterized in that: including base (110), base (110) top is equipped with carousel (120), and base (110) is clockwise along carousel (120) circumference and is equipped with stopper material loading module (130), stopper positive and negative recognition module (140), reverse product adjustment module (150), ventilated membrane material loading module (160) in proper order, and the ventilated membrane has or not to detect module (170), welding module (180), CCD detects module (190), lid module (200) and ejection of compact module (210).

2. The full automatic welding machine of claim 1, wherein: the plug feeding module (130) comprises a plug vibration disc (131), a material taking rod (132) is arranged at the outlet of the plug vibration disc (131), the material taking rod (132) is connected with a translation cylinder (133), the translation cylinder (133) is located on a mounting frame (134), an upper air cylinder (135) and a lower air cylinder (135) are connected to the top end of the mounting frame (134), a guide rail (136) is sleeved on the mounting frame (134), and the upper air cylinder (135) and the lower air cylinder (135) are installed on the top end of the guide rail (.

3. The full automatic welding machine of claim 2, wherein: the plug front and back side identification module (140) comprises a lifting structure (141), and a height test fixture (142) and a height induction photoelectric sensor (143) are arranged on the lifting structure (141).

4. The full automatic welding machine of claim 3, wherein: reverse product adjustment module (150) is equipped with mount table (152) including lift cylinder (151) top, lift cylinder (151), and mount table (152) one side is equipped with clamping jaw (153), and clamping jaw (153) are connected with a upset cylinder (154).

5. The full automatic welding machine of claim 4, wherein: the breathable film feeding module (160) comprises a discharging shaft (161), a receiving shaft (162), a die stamping mechanism (163) and a carrying mechanism (164), wherein the breathable film (165) is sleeved between the discharging shaft (161) and the receiving shaft (162), and the breathable film (165) passes through the die stamping mechanism (163); the conveying mechanism (164) comprises a conveying frame (1641), a horizontal conveying cylinder (1642) and a lifting conveying cylinder (1643) are arranged on the conveying frame (1641), and a sucker (1644) is arranged below the lifting conveying cylinder (1643); the sucker (1644) is connected with a sucker pitch varying mechanism (1645), the sucker pitch varying mechanism (1645) comprises two parallel mounting plates (310), four sliding rods (320) are connected between the mounting plates (310), the four sliding rods (320) are slidably sleeved with two first sliding blocks (330), two second sliding blocks (340) are arranged between the two first sliding blocks (330), and the second sliding blocks (340) are slidably sleeved on the two sliding rods (320) inside; clamping blocks (350) are arranged in the middle of the four sliding rods (320), springs (360) are arranged between the first sliding block (330) and the second sliding block (340) and the corresponding clamping blocks (350), and the suckers (1644) are located right below the first sliding block (330) and the second sliding block (340); the side surface of the mounting plate (310) is provided with a pushing cylinder (370) for pushing the first sliding block (330).

6. The full automatic welding machine of claim 5, wherein: the welding module (180) comprises a welding frame (181), a welding cylinder (182) is arranged on the welding frame (181), a welding head (183) is arranged below the welding cylinder (182), and a temperature controller (184) is arranged on the welding frame (181).

7. The full automatic welding machine of claim 6, wherein: the CCD detection module (190) comprises a detection frame (191), and a CCD visual detection device (192) and a CCD light source (193) are arranged on the detection frame (191).

8. The full automatic welding machine of claim 7, wherein: the cover module (200) comprises a cover vibrating disc (201), a cover clamping mechanism (202) is arranged at the outlet of the cover vibrating disc (201), the cover clamping mechanism (202) comprises a cover clamping frame (2021), a cover clamping horizontal cylinder (2022) is arranged on the cover clamping frame (2021), and a liftable cover clamping jaw (2023) is arranged below the cover clamping horizontal cylinder (2022).

9. The fully automatic welding machine of claim 8, wherein: the discharging module (210) comprises a discharging frame (211), a discharging horizontal cylinder (212) is arranged on the discharging frame (211), a liftable discharging clamping jaw (213) is arranged below the discharging horizontal cylinder (212), and a discharging rail (214) is arranged behind the discharging frame (211); the discharge module (210) is provided with a ventilation testing module (220), the ventilation testing module (220) comprises a testing cylinder (221), and a silica gel contact head (222) used for testing ventilation amount is arranged on the testing cylinder (221).

10. The production method of the full-automatic welding machine is characterized by comprising the following steps: the method comprises the following steps:

feeding from a plug feeding module (130), wherein a first plug is fed out;

secondly, the front and back side identification module (140) identifies the front and back sides of the plug;

thirdly, the reverse product adjusting module (150) turns the reverse plug for 180-degree adjustment;

feeding the breathable film feeding module (160), stamping by a stamping mechanism (163), and carrying by a carrying mechanism (164) in a variable pitch manner;

fifthly, detecting whether the breathable film exists or not by a breathable film existence detection module (170);

sixthly, welding the breathable film on the plug by using the welding module (180);

seventhly, detecting the welding quality by a CCD detection module (190);

eighthly, a cover is additionally arranged on the cover module (200);

ninthly, the air tightness is measured by the air permeability testing module (220), and the discharging module (210) sorts and discharges materials according to the air tightness.