CN208240806U - Intelligent full-automatic naked battery core pressure surveys all-in-one machine - Google Patents

Abstract

The utility model discloses a kind of intelligent full-automatic naked battery core pressure survey all-in-one machine, unit, automatic bat tab unit, battery core short circuit automatic detection unit, polar ear size automatic detection unit and self-emptying unit are flattened automatically including rack and the automatic feeding unit being set in rack, naked battery core, further include having electronic control unit；Automatic feeding unit, automatic tab unit, battery core short circuit automatic detection unit, polar ear size automatic detection unit and the discharging unit clapped are arranged around disk periphery；Whereby, realize on the same device the automatic feeding to naked battery core, naked battery core flatten automatically, it is automatic clap tab shaping, battery core short-circuit detecting, in tab away from size detection, and the self-emptying of qualified products and substandard product, high degree of automation, for manual working and portion link automatic job, its processing procedure and detection efficiency are increased dramatically, and stable and reliable operation improves product processing quality, intensity of workers is reduced, is suitable for popularization and application.

Description

Intelligent full-automatic naked battery core pressure surveys all-in-one machine

Technical field

The utility model relates to battery battery core production automation apparatus field technologies, refer in particular to a kind of intelligent full-automatic Naked battery core pressure surveys all-in-one machine.

Background technique

The naked battery core of battery needs to carry out the process operations such as piezoelectricity core, tab shaping, and, it needs to carry out short-circuit detecting, pole Ear center spacing detection etc. detects work.Currently, general carried out by manual operation, it is largely dependent upon operation and detection The skills involved in the labour of personnel, there are many defects, such as: (1) low efficiency, production capacity is limited, and labor intensive cost is also higher； (2) due to human error, it is difficult to guarantee stability, the consistency of battery product quality；(3) intensity of workers is larger, It is unfavorable for the physical and mental health of staff.In the prior art, there are also being semi-automatic processing procedure, still, there are still entirety The defects such as process efficiency is low.

Therefore, it is necessary to develop the new technical solution of one kind to solve the above problems.

Utility model content

In view of the existing deficiencies of the prior art, main purpose is to provide a kind of intelligent full-automatic naked electricity to the utility model Core pressure surveys all-in-one machine, realizes that the automatic feeding to naked battery core, naked battery core flatten automatically, bat tab is whole automatically on the same device Shape, battery core short-circuit detecting, in tab away from size detection, and, the self-emptying of qualified products and substandard product, automation Degree is high, and processing procedure and detection efficiency are increased dramatically, and stable and reliable operation improves product processing quality, is suitable for promoting Using.

To achieve the above object, the utility model is using following technical solution:

A kind of intelligent full-automatic naked battery core pressure survey all-in-one machine, including organic frame and the automatic feeding list being set in rack First, naked battery core flattens unit automatically, automatic tab unit, battery core short circuit automatic detection unit, the polar ear size of clapping detects list automatically Member and self-emptying unit, further include having electronic control unit；Wherein:

The naked battery core flattens several riveting mechanisms that unit includes disk and is circumferentially installed on disk automatically； The disk is connected with driving rotation mechanism to rotate horizontally therewith；Each riveting mechanism places station configured with naked battery core, each naked Battery core places station can open type setting towards the periphery of disk；

The automatic feeding unit, automatic tab unit, battery core short circuit automatic detection unit, the polar ear size of clapping detect automatically Unit and discharging unit are arranged around disk periphery；It is short that disk periphery is provided with automatic charging area, automatic tab area, the battery core of clapping The automatic detection zone in road, the automatic detection zone of polar ear size and self-emptying area；The automatic feeding unit is fed in automatic feeding area Naked battery core on to disk places station；The automatic bat tab unit is in bat tab area linking automatically in disk periphery to naked Battery core places the naked battery core on station and carries out tab shaping；The battery core short circuit automatic detection unit is in the automatic detection of battery core short circuit Area's linking carries out battery core short-circuit detecting in disk periphery with the naked battery core placed on station to naked battery core；The polar ear size is automatic Detection unit in polar ear size automatic detection zone linking in disk periphery, be additionally provided with for by naked battery core from the naked electricity on disk Core places station blanking to the automatic blanking unit of the automatic detection zone of polar ear size, and polar ear size automatic detection unit is in tab ruler Very little automatic detection zone is to the tab center of naked battery core away from progress ranging；The self-emptying unit includes finished product self-emptying list Member and defective products self-emptying unit, the finished product self-emptying unit, defective products self-emptying unit are held in the mouth in self-emptying area It is connected to the automatic detection zone of polar ear size；

The electronic control unit includes PLC controller, and the PLC controller is connected to automatic feeding unit, automatic bat Tab unit, battery core short circuit automatic detection unit, polar ear size automatic detection unit, finished product self-emptying unit, defective products are certainly Dynamic discharging unit；Circumferentially rotating circulating detects disk automatically by way of automatic charging area, automatic bat tab area, battery core short circuit Area, the automatic detection zone of polar ear size and self-emptying area.

As a preferred embodiment, the disk includes the upper disk and bottom disk of coaxial and upper and lower face arrangement； Aforementioned riveting mechanism is set on disk, aforementioned naked battery core place station be set on the disk of bottom and with riveting mechanism phase one by one Face is answered to arrange.

As a preferred embodiment, the riveting mechanism includes riveting cylinder and the upper holder block that is driven by riveting cylinder, Riveting cylinder is installed on disk, and upper holder block is located at the lower section of upper disk；Aforementioned naked battery core places station and is provided with lower lock block, Lower lock block is connected on the disk of bottom；And guide rod is connected between upper disk, bottom disk, guide rod passes through upper holder block in correcting The up-down position of briquetting.

As a preferred embodiment, the automatic feeding unit includes automatic charging unit and linking in automatic charging list First is automatic into suction unit；

The automatic charging unit include feeding motor, by feeding motor driving feeding driving belt, pass with feeding Several feeding plates of oblique upper type feeding, first for incuding discharge position in naked battery core incude dynamic belt from bottom to top Device；The feeding motor, the first inductor are connected to aforementioned electronic control unit；

It is described automatically into suction unit include material waiting section, nozzle, for link nozzle back and forth in automatic charging unit with The shifting apparatus of material waiting section, the first driving means for naked battery core to be pushed to naked battery core placement station from material waiting section；It is described Shifting apparatus, the first inductor are connected to aforementioned electronic control unit.

As a preferred embodiment, the automatic bat tab unit includes the first pedestal, is installed on the first pedestal First flat-removing air cyclinder, the first adjustable plate driven by the first flat-removing air cyclinder, opposite first adjustable plate can upper and lower displacement adjustable type dresses If the first mounting plate, and, the first upper clamp plate component, the first lower clamp plate component being installed on the first mounting plate；Wherein: the One adjustable plate is driven opposite first pedestal that can be arranged towards or away from disk displacement-type by the first flat-removing air cyclinder；First mounting plate can Reassembling type is positioned in the first vertical adjustment slot of the first adjustable plate；First upper clamp plate component include on first air cylinder and by First upper clamp plate of air cylinder linkage lifting on first；First lower clamp plate component includes the first lower air cylinder and is pushed by first First lower clamp plate of cylinder linkage lifting；First top board is located at the top of the first lower platen and the two face is arranged；

First flat-removing air cyclinder, air cylinder, the first lower air cylinder are connected to aforementioned electronic control unit on first.

As a preferred embodiment, the battery core short circuit automatic detection unit includes the second pedestal, is installed on the second base The second flat-removing air cyclinder on seat, can upper and lower displacement tune by the second adjustable plate, opposite second adjustable plate of the driving of the second flat-removing air cyclinder Second mounting plate of section formula installing, and, the second upper clamp plate component, the second lower clamp plate component being installed on the second mounting plate； Wherein: the second adjustable plate is driven opposite second pedestal that can be arranged towards or away from disk displacement-type by the second flat-removing air cyclinder；Second Mounting plate is dismountable to be positioned in the second vertical adjustment slot of the second adjustable plate；Second upper clamp plate component includes to press on second Cylinder and the second upper clamp plate by air cylinder linkage lifting on second；Second lower clamp plate component include the second lower air cylinder and by Second lower clamp plate of the second lower air cylinder linkage lifting；Second top board is located at the top of the second lower platen and the two face is set It sets；There are two tests to pop one's head in for the connection of second upper clamp plate, and test probe is provided with third regulating tank on the second upper clamp plate, tests Dismountable be positioned in third regulating tank of popping one's head in tests the spacing between popping one's head in adjusting two；

Second flat-removing air cyclinder, air cylinder, the second lower air cylinder are connected to aforementioned electronic control unit on second.

As a preferred embodiment, the polar ear size automatic detection unit is CCD detection unit, and the CCD detection is single Member is set to the top in self-emptying area by a CCD mounting rack, and the CCD detection unit is set on CCD mounting rack.

As a preferred embodiment, the automatic blanking unit is the second driving means, and the second driving means is installed on circle On disk；The finished product self-emptying unit, defective products self-emptying unit are located at two pairs of side positions in self-emptying area；At Product self-emptying unit, defective products self-emptying unit are located at the two sides of the automatic detection zone of polar ear size；The finished product is certainly The product conveying belt that dynamic discharging unit includes finished product discharging machine, is driven by finished product discharging machine；The defective products goes out automatically Material unit includes defective products collecting region；

The self-emptying unit further includes that gas is stirred in the shunting for having control finished product and short-circuit detecting defective products to shunt output Cylinder, the absorption manipulator for pipetting polar ear size detection defective products, shunting stir cylinder and are connected with shunting push rod；The shunting is stirred Cylinder is connected respectively between the automatic detection zone of polar ear size and defective products collecting region, the automatic detection zone of polar ear size and finished product are defeated It send between band；Shunting push rod, there are two positions in the automatic detection zone tool of polar ear size, are defined as home position and pusher position, Home position is arranged in the automatic detection zone of polar ear size close to defective products collecting region side, and pusher position is automatic in polar ear size Detection zone is arranged close to product conveying belt side；When pushing finished product, push rod is shunted with " home position-pusher position-raw bits Set " reciprocating pattern act and with intermittent finished product pushed into product conveying belt from the automatic detection zone of polar ear size；It is short pushing When defective products is detected on road, push rod is shunted in upper finished product push movement and rests on pusher position, shunts push rod with " pusher position- The Modal action in home position " is to push to defective products collecting region from the automatic detection zone of polar ear size for short-circuit detecting defective products； When shunting tab size detection defective products, polar ear size detection defective products is detected automatically from polar ear size by absorption manipulator Area is pipetted to defective products collecting region；The defective products that polar ear size detects defective products is collected, the defective products of short-circuit detecting defective products is received Ji Qu is same defective products collecting region or the defective products collecting region being respectively independently arranged；

The finished product discharging machine, shunting stir cylinder, pipette manipulator and be connected to aforementioned electronic control unit.

As a preferred embodiment, corresponding automatic feeding area is provided with for controlling the naked battery core placement for reaching upper discharge position The riveting mechanism of station is opened upwards to open wide the pan feeding trigger switch that naked battery core places station；Corresponding polar ear size detects automatically The riveting mechanism that area is provided with for controlling the naked battery core placement station for reaching unloading position is opened upwards to open wide naked battery core and put Set the discharging trigger switch of station；The pan feeding trigger switch, discharging trigger switch are connected to aforementioned electronic control unit.

As a preferred embodiment, the periphery of the outside of each riveting mechanism towards disk is provided with the second inductor, institute It states the second inductor and is connected to aforementioned electronic control unit；It is additionally provided with and surrounds corresponding automatic feeding area, self-emptying along disk Region blocks trigger unit between area；The naked battery core rotated on disk to automatic charging area places station and is defined as pan feeding work , the naked battery core placement station in rotation to self-emptying area is defined as the station that discharges on disk；Riveting mechanism on disk exists For feeding station between discharging station, the second inductor can all be blocked the effect of trigger unit, and make electronic control unit control Riveting mechanism processed, which is in rise, opens to open wide the state that naked battery core places station.

The utility model has clear advantage and beneficial effect compared with prior art, specifically, by above-mentioned technology Scheme realizes that the automatic charging to naked battery core, naked battery core are flattened automatically, clapped automatically it is found that it mainly passes through on the same device Tab shaping, battery core short-circuit detecting, in tab away from size detection, and, the self-emptying of qualified products and substandard product, High degree of automation, compared to for the prior art of manual working and portion link automatic job, processing procedure and detection efficiency are obtained To being substantially improved, stable and reliable operation improves product processing quality, reduces intensity of workers, is suitable for popularization and application.

For structure feature, technological means and its specific purposes achieved and function for more clearly illustrating the utility model Can, the utility model is described in further detail with specific embodiment with reference to the accompanying drawing.

Detailed description of the invention

Fig. 1 is the assembling schematic perspective view of the embodiment of the utility model；

Fig. 2 is the top view of the embodiment of the utility model；

Fig. 3 is that (the naked battery core of major embodiment flattens list automatically for the first partial structural schematic diagram of the embodiment of the utility model Member)；

Fig. 4 is the second partial structural diagram (major embodiment automatic charging unit) of the embodiment of the utility model；

Fig. 5 is the third partial structural diagram of the embodiment of the utility model (major embodiment is automatically into suction unit)；

Fig. 6 is the 4th partial structural diagram of the embodiment of the utility model (major embodiment claps tab unit automatically)；

Fig. 7 is the 5th partial structural diagram (the automatic detection of major embodiment battery core short circuit of the embodiment of the utility model Unit)；

Fig. 8 is the 6th partial structural diagram (the major embodiment finished product self-emptying list of the embodiment of the utility model Member)；

Fig. 9 is the 7th partial structural diagram (the major embodiment defective products self-emptying list of the embodiment of the utility model Member)；

Figure 10 is the 8th partial structural diagram (the major embodiment self-emptying unit, pole of the embodiment of the utility model The arrangement situation of ear size automatic detection unit).

Description of drawing identification:

10, rack 20, automatic feeding unit

21, automatic charging unit 211, feeding motor

212, feeding driving belt 213, feeding plate

214, the first inductor 22, automatically into suction unit

221, material waiting section 222, nozzle

223, shifting apparatus 2231, horizontal transfer device

2232, shifting apparatus 224, the first driving means are gone up and down

30, naked battery core flattens unit 301 automatically, naked battery core places station

31, upper disk 32, bottom disk

33, riveting cylinder 34, upper holder block

35, lower lock block 36, guide rod

37, the second inductor 38, block trigger unit

40, tab unit 41, the first pedestal are clapped automatically

42, the first flat-removing air cyclinder 43, the first adjustable plate

44, air cylinder on the first mounting plate 45, first

46, the first upper clamp plate 47, the first lower air cylinder

48, the first lower clamp plate 50, battery core short circuit automatic detection unit

51, the second pedestal 52, the second flat-removing air cyclinder

53, the second adjustable plate 54, the second mounting plate

55, air cylinder 56, the second upper clamp plate on second

57, the second lower air cylinder 58, the second lower clamp plate

59, test probe 60, polar ear size automatic detection unit

61, CCD detection unit 62, CCD mounting rack

70, self-emptying unit 71, finished product discharging machine

72, product conveying belt 73, defective products collecting region

74, manipulator 75 is drawn, shunts and stirs cylinder

80, the second driving means.

Specific embodiment

It please refers to shown in Fig. 1 to Figure 10, that show the specific structures of the preferred embodiment of the utility model.

A kind of intelligent full-automatic naked battery core pressure survey all-in-one machine, including organic frame 10 and is set to entering in rack 10 automatically Material unit 20, naked battery core flatten unit 30, automatic bat tab unit 40, battery core short circuit automatic detection unit 50, tab ruler automatically Very little automatic detection unit 60 and self-emptying unit 70, further include having electronic control unit；Wherein:

As shown in Figure 1 to Figure 3, the naked battery core flattens unit 30 automatically and includes disk and be circumferentially installed on disk Several riveting mechanisms；The disk is connected with driving rotation mechanism to rotate horizontally therewith；Each riveting mechanism is configured with naked electricity Core places station, and each naked battery core places station can open type setting towards the periphery of disk.

The automatic feeding unit 20, automatic bat tab unit 40, battery core short circuit automatic detection unit 50, polar ear size are certainly Dynamic detection unit 60 and discharging unit are arranged around disk periphery；Disk periphery is provided with automatic feeding area, claps tab automatically Area, the automatic detection zone of battery core short circuit, the automatic detection zone of polar ear size and self-emptying area；The automatic feeding unit 20 is in automatic Material feeding region is fed into the naked battery core on disk and places station；The automatic bat tab unit 40 is in bat tab area linking automatically in circle Disk periphery carries out tab shaping with the naked battery core placed on station to naked battery core；The battery core short circuit automatic detection unit 50 is in electricity The automatic detection zone linking of core short circuit carries out battery core short-circuit detecting in disk periphery with the naked battery core placed on station to naked battery core；Institute Polar ear size automatic detection unit 60 is stated in polar ear size automatic detection zone linking in disk periphery, is additionally provided with for by naked electricity Core places the automatic blanking unit of station blanking to the automatic detection zone of polar ear size from the naked battery core on disk, and polar ear size is automatic Detection unit 60 is in the automatic detection zone of polar ear size to the tab center of naked battery core away from progress ranging；The self-emptying unit 70 It include finished product self-emptying unit 70 and defective products self-emptying unit 70, the finished product self-emptying unit 70, defective products Self-emptying unit 70 is connected in self-emptying area in the automatic detection zone of polar ear size；In this way, forming the automatic of rotating disc type setting Change processing procedure arrangement, whole equipment occupied space is smaller, meanwhile, process stability is good, controllability is good.

The electronic control unit includes PLC controller, and the PLC controller is connected to automatic feeding unit 20, automatic Clap tab unit 40, battery core short circuit automatic detection unit 50, polar ear size automatic detection unit 60, finished product self-emptying unit 70, defective products self-emptying unit 70；Disk circumferentially rotating circulating by way of automatic charging area, automatic clap tab area, battery core Short-circuit automatic detection zone, the automatic detection zone of polar ear size and self-emptying area；Battery core short circuit automatic detection unit 50, polar ear size 60 two link testing results of automatic detection unit feed back to electronic control unit store-memory in the unified control of self-emptying unit 70 Manufactured goods and defective products shunt output, are automated using electronic control unit to whole equipment, intelligentized control method.

Referring in particular to shown in Fig. 3, the disk includes the upper disk 31 and bottom disk of coaxial and upper and lower face arrangement 32；Aforementioned riveting mechanism is set on disk 31, and aforementioned naked battery core placement station is set on bottom disk 32 and and riveter Structure one by one arrange by corresponding face.The riveting mechanism includes riveting cylinder 33 and the upper holder block 34 that is driven by riveting cylinder 33, Riveting cylinder 33 is installed on disk 31, and upper holder block 34 is located at the lower section of upper disk 31；Aforementioned naked battery core places station setting There is lower lock block 35, lower lock block 35 is connected on bottom disk 32；And it is connected with guide rod 36 between upper disk 31, bottom disk 32, it leads Bar 36 passes through upper holder block 34 with the up-down position of correcting upper holder block 34.Naked battery core is located in upper holder block 34, lower lock block 35 Between, in pan feeding, self separation of upper holder block 34, lower lock block 35 forms the feeding inlet for being convenient for pan feeding；In discharging, upper pressure Self separation of block 34, lower lock block 35 forms the discharge port convenient for discharging.

Referring in particular to shown in Fig. 4 and Fig. 5, the automatic feeding unit 20 includes automatic charging unit 21 and linking in certainly Move the automatic into suction unit 22 of feeding unit material 21；The automatic charging unit 21 includes feeding motor 211, by feeding motor The feeding driving belt 212 of 211 drivings, with several blowings of the oblique upper type feeding from bottom to top of feeding driving belt 212 Plate 23, the first inductor 214 for incuding discharge position in naked battery core；The feeding motor 211, the first inductor 214 difference It is connected to aforementioned electronic control unit；Described includes automatically material waiting section 221, nozzle 222, for the nozzle that links into suction unit 22 222 back and forth in the shifting apparatus 223 of automatic charging unit 21 with material waiting section 221, for pushing to naked battery core from material waiting section 221 Naked battery core places the first driving means 224 of station；The shifting apparatus 223, the first inductor 214 are connected to aforementioned electricity Control unit.The shifting apparatus 223 includes horizontal transfer device 2231 and lifting shifting apparatus 2232.

Referring in particular to shown in Fig. 6, the automatic bat tab unit 40 is for carrying out shaping, the automatic bat pole to tab Ear unit 40 includes the first pedestal 41, the first flat-removing air cyclinder 42 being installed on the first pedestal 41, by the first flat-removing air cyclinder 42 First adjustable plate 43 of driving, opposite first adjustable plate 43 can the installing of upper and lower displacement adjustable type the first mounting plate 44, and, peace Loaded on 46 component of the first upper clamp plate, 48 component of the first lower clamp plate on the first mounting plate 44；Wherein: the first adjustable plate 43 is by first Flat-removing air cyclinder 42 drives opposite first pedestal 41 that can be arranged towards or away from disk displacement-type；First mounting plate 44 is dismountable fixed In the first vertical adjustment slot of the first adjustable plate 43；First upper clamp plate, 46 component includes air cylinder 45 and by first First upper clamp plate 46 of the linkage of air cylinder 45 lifting on one；First lower clamp plate, 48 component includes the first lower air cylinder 47 and by First lower clamp plate 48 of one lower air cylinder 47 linkage lifting；First top board is located at the top of the first lower platen and the two face is set It sets；Air cylinder 45, the first lower air cylinder 47 are connected to aforementioned electronic control unit on first flat-removing air cyclinder 42, first.

Referring in particular to shown in Fig. 7, the battery core short circuit automatic detection unit 50 includes the second pedestal, is installed on the second base The second flat-removing air cyclinder 52 on seat, the second adjustable plate 52 driven by the second flat-removing air cyclinder 52, opposite second adjustable plate 52 can on Second mounting plate 54 of bottom offset adjustable type installing, and, it is installed on 56 component of the second upper clamp plate on the second mounting plate 54, the Two lower clamp plates, 58 component；Wherein: the second adjustable plate 52 is driven opposite second pedestal can be towards or away from by the second flat-removing air cyclinder 52 The setting of disk displacement-type；Second mounting plate 54 is dismountable to be positioned in the second vertical adjustment slot of the second adjustable plate 52；Second 56 component of upper clamp plate includes air cylinder 55 and the second upper clamp plate 56 by the linkage of air cylinder 55 lifting on second on second；Second 58 component of lower clamp plate includes the second lower air cylinder 57 and the second lower clamp plate 58 by the linkage lifting of the second lower air cylinder 57；Second Top board is located at the top of the second lower platen and the two face is arranged；There are two the connections of second upper clamp plate 56 tests probe 59, the Test probe 59 is provided with third regulating tank on two upper clamp plates 56, test probe 59 is dismountable to be positioned at third regulating tank The interior spacing between two test probes 59 of adjusting, to adapt to various sizes of naked battery core；Aforementioned second flat-removing air cyclinder 52, Air cylinder 55, the second lower air cylinder 57 are connected to aforementioned electronic control unit on two.

Referring in particular to shown in Fig. 1 and Figure 10, the polar ear size automatic detection unit 60 is CCD detection unit 61, described CCD detection unit 61 is set to the top in self-emptying area by a CCD mounting rack 62, and the CCD detection unit 61 is set to On CCD mounting rack 62；Using CCD detection unit 61 feed back tab center away from, electronic control unit judge tab center away from whether qualification, If unqualified, it is tab center away from underproof defective products that electronic control unit, which remembers the naked battery core,.

Referring in particular to shown in Fig. 8 to Figure 10, the automatic blanking unit is the second driving means, the installation of the second driving means In on disk；The finished product self-emptying unit 70, defective products self-emptying unit 70 are located at two pairs of self-emptying area Side position；Finished product self-emptying unit 70, defective products self-emptying unit 70 are located at the two of the automatic detection zone of polar ear size Side；The finished product self-emptying unit 70 includes that finished product discharging machine 71, the finished product driven by finished product discharging machine 71 convey Band 72；The defective products self-emptying unit 70 includes defective products collecting region 73；

The self-emptying unit 70 further includes that the shunting for having control finished product and short-circuit detecting defective products to shunt output is stirred Cylinder 75, the absorption manipulator 74 for pipetting polar ear size detection defective products, shunting stir cylinder 75 and are connected with shunting push rod 76；Institute State shunting stir cylinder 75 be connected between the automatic detection zone of polar ear size and defective products collecting region 73 respectively, polar ear size it is automatic Between detection zone and product conveying belt 72；Shunting push rod 76, there are two positions in the automatic detection zone tool of polar ear size, are defined as original Beginning position and pusher position, home position are arranged in the automatic detection zone of polar ear size close to 73 side of defective products collecting region, Pusher position is arranged in the automatic detection zone of polar ear size close to 72 side of product conveying belt；When pushing finished product, push rod 76 is shunted Finished product is detected automatically from polar ear size with intermittent with the reciprocating pattern movement in " home position-pusher position-home position " Area pushes to product conveying belt 72；When pushing short-circuit detecting defective products, push rod 76 is shunted in upper finished product push movement and is stopped In pusher position, shunt push rod 76 with the Modal action of " pusher position-home position " with by short-circuit detecting defective products from tab The automatic detection zone of size pushes to defective products collecting region 73；When shunting tab size detection defective products, by absorption manipulator 74 Polar ear size detection defective products is pipetted from the automatic detection zone of polar ear size to defective products collecting region 73；Polar ear size detection is bad The defective products of product is collected, the defective products collecting region 73 of short-circuit detecting defective products is same defective products collecting region 73 or is respectively independently set The defective products collecting region 73 set；The finished product discharging machine 71, shunting stir cylinder 75, pipette manipulator be connected to it is aforementioned Electronic control unit.

Naked battery core places the upper holder block 34 of station, lower lock block 35 and is in two states on disk, it may be assumed that one is upper holder block 34,35 the two of lower lock block clamps naked battery core up and down；The second is upper holder block 34 shifts up, and in feeding station, upper holder block 34 The purpose shifted up is to maintain biggish spacing in order to the push-in of naked battery core, and when discharging station, upper holder block 34 is upward The purpose of displacement is the clamping released to naked battery core, in order to the release of naked battery core.Herein, both of which is provided, to illustrate The bright control to upper holder block 34:

1, corresponding automatic feeding area is provided with the riveting mechanism for controlling the naked battery core placement station for reaching feeding position It is opened upwards to open wide the pan feeding trigger switch that naked battery core places station；The corresponding automatic detection zone of polar ear size is provided with for controlling The riveting mechanism that the naked battery core that system reaches unloading position places station is opened upwards to open wide the discharging touching that naked battery core places station Hair switch；The pan feeding trigger switch, discharging trigger switch are connected to aforementioned electronic control unit.

2, preferred scheme in this scheme and the technical solution of the utility model.The outside court of each riveting mechanism The periphery of disk is provided with the second inductor 37, second inductor 37 is connected to aforementioned electronic control unit；It also sets up Have and blocks trigger unit 38 along what disk surrounded region between corresponding automatic feeding area, self-emptying area；It rotates on disk to automatic The naked battery core of material feeding region places station and is defined as feeding station, and the naked battery core in rotation to self-emptying area places station on disk It is defined as the station that discharges；Riveting mechanism on disk in feeding station between discharging station, all can by the second inductor 37 It is blocked the effect of trigger unit 38, and electronic control unit control riveting mechanism is in and rises opening to open wide naked battery core placement The state of station.Therefore, when discharging station, upper holder block 34 is risen by 33 induced effect of riveting cylinder, is released to naked battery core Clamping, in order to the release of naked battery core.After releasing naked battery core, it is blank state which, which places station, moreover, be with Blank state rotates at feeding station always, and after being pushed into naked battery core, upper holder block 34 is under by 33 induced effect of riveting cylinder Pressure, plays the role of automatic pressing to battery core.

In conclusion the design focal point of the utility model is, mainly passes through and realized on the same device to naked electricity The automatic charging of core, naked battery core flatten automatically, it is automatic clap tab shaping, battery core short-circuit detecting, in tab away from size detection, with And the self-emptying of qualified products and substandard product, high degree of automation act certainly compared to manual working and portion link For the prior art of industry, processing procedure and detection efficiency are increased dramatically, stable and reliable operation, improve product processing matter Amount reduces intensity of workers, is suitable for popularization and application.

The above descriptions are merely preferred embodiments of the present invention, not makees to the technical scope of the utility model Any restrictions, therefore any trickle amendment made by the above technical examples according to the technical essence of the present invention, equivalent change Change and modify, is still within the scope of the technical solutions of the present invention.

Claims (10)

1. a kind of intelligent full-automatic naked battery core pressure surveys all-in-one machine, it is characterised in that: including organic frame and be set in rack Automatic feeding unit, naked battery core flatten unit, automatic bat tab unit, battery core short circuit automatic detection unit, polar ear size automatically Automatic detection unit and self-emptying unit, further include having electronic control unit；Wherein:

The naked battery core flattens several riveting mechanisms that unit includes disk and is circumferentially installed on disk automatically；It is described Disk is connected with driving rotation mechanism to rotate horizontally therewith；Each riveting mechanism places station, each naked battery core configured with naked battery core Placing station can open type setting towards the periphery of disk；

The automatic feeding unit, automatic bat tab unit, battery core short circuit automatic detection unit, polar ear size automatic detection unit And discharging unit is arranged around disk periphery；Automatic feeding area, automatic bat tab area, battery core short circuit are provided with certainly in disk periphery Dynamic detection zone, the automatic detection zone of polar ear size and self-emptying area；The automatic feeding unit is fed into circle in automatic feeding area Naked battery core on disk places station；The automatic bat tab unit is in bat tab area linking automatically in disk periphery to naked battery core The naked battery core placed on station carries out tab shaping；The battery core short circuit automatic detection unit is in the automatic detection zone rank of battery core short circuit It is connected to disk periphery and battery core short-circuit detecting is carried out with the naked battery core placed on station to naked battery core；The polar ear size detects automatically Unit, in disk periphery, is additionally provided with for putting naked battery core from the naked battery core on disk in the automatic detection zone linking of polar ear size Set the automatic blanking unit of station blanking to the automatic detection zone of polar ear size, polar ear size automatic detection unit in polar ear size from Dynamic detection zone is to the tab center of naked battery core away from progress ranging；The self-emptying unit include finished product self-emptying unit and Defective products self-emptying unit, the finished product self-emptying unit, defective products self-emptying unit in self-emptying area be connected in The automatic detection zone of polar ear size；

The electronic control unit includes PLC controller, and the PLC controller is connected to automatic feeding unit, claps tab automatically Unit, battery core short circuit automatic detection unit, polar ear size automatic detection unit, finished product self-emptying unit, defective products go out automatically Material unit；Circumferentially rotating circulating claps tab area, battery core short circuit automatic detection zone, pole by way of automatic charging area, automatically to disk The automatic detection zone of ear size and self-emptying area.

2. intelligent full-automatic naked battery core pressure according to claim 1 surveys all-in-one machine, it is characterised in that: the disk includes There are the upper disk and bottom disk of coaxial and upper and lower face arrangement；Aforementioned riveting mechanism is set on disk, aforementioned naked battery core Placement station is set on the disk of bottom and corresponding face is arranged one by one to riveting mechanism.

3. intelligent full-automatic naked battery core pressure according to claim 2 surveys all-in-one machine, it is characterised in that: the riveting mechanism The upper holder block for including riveting cylinder and being driven by riveting cylinder, riveting cylinder are installed on disk, and upper holder block is located at upper circle The lower section of disk；Aforementioned naked battery core places station and is provided with lower lock block, and lower lock block is connected on the disk of bottom；And upper disk, bottom circle Guide rod is connected between disk, guide rod passes through upper holder block with the up-down position of correcting upper holder block.

4. intelligent full-automatic naked battery core pressure according to claim 1 surveys all-in-one machine, it is characterised in that: the automatic feeding Unit includes automatic charging unit and linking in the automatic into suction unit of automatic charging unit；

The automatic charging unit includes feeding motor, the feeding driving belt driven by feeding motor, with feeding transmission skin Band several feeding plates of oblique upper type feeding, the first inductor for incuding discharge position in naked battery core from bottom to top；Institute State feeding motor, the first inductor is connected to aforementioned electronic control unit；

It is described automatically into suction unit include material waiting section, nozzle, for link nozzle back and forth in automatic charging unit with wait expect The shifting apparatus in area, the first driving means for naked battery core to be pushed to naked battery core placement station from material waiting section；The transfer Device, the first inductor are connected to aforementioned electronic control unit.

5. intelligent full-automatic naked battery core pressure according to claim 1 surveys all-in-one machine, it is characterised in that: the automatic bat pole Ear unit includes the first pedestal, the first flat-removing air cyclinder being installed on the first pedestal, by the first of the driving of the first flat-removing air cyclinder Adjustable plate, opposite first adjustable plate can the installing of upper and lower displacement adjustable type the first mounting plate, and, be installed on the first mounting plate The first upper clamp plate component, the first lower clamp plate component；Wherein: the first adjustable plate is driven opposite first pedestal by the first flat-removing air cyclinder It can be arranged towards or away from disk displacement-type；Dismountable the first vertical adjustment slot for being positioned at the first adjustable plate of first mounting plate It is interior；First upper clamp plate component includes air cylinder and the first upper clamp plate by air cylinder linkage lifting on first on first；First Lower clamp plate component includes the first lower air cylinder and the first lower clamp plate by the linkage lifting of the first lower air cylinder；First top board position Top and the setting of the two face in the first lower platen；

First flat-removing air cyclinder, air cylinder, the first lower air cylinder are connected to aforementioned electronic control unit on first.

6. intelligent full-automatic naked battery core pressure according to claim 1 surveys all-in-one machine, it is characterised in that: the battery core short circuit Automatic detection unit includes the second pedestal, the second flat-removing air cyclinder being installed on the second pedestal, by the driving of the second flat-removing air cyclinder The second adjustable plate, opposite second adjustable plate can the installing of upper and lower displacement adjustable type the second mounting plate, and, be installed on the second peace The second upper clamp plate component, the second lower clamp plate component in loading board；Wherein: the second adjustable plate is by the second flat-removing air cyclinder driving opposite the Two pedestals can be arranged towards or away from disk displacement-type；Second mounting plate is dismountable to be positioned at the second vertical of the second adjustable plate In regulating tank；Second upper clamp plate component includes air cylinder and to be pressed from both sides by second of air cylinder linkage lifting on second on second Plate；Second lower clamp plate component includes the second lower air cylinder and the second lower clamp plate by the linkage lifting of the second lower air cylinder；Second Top board is located at the top of the second lower platen and the two face is arranged；There are two tests to pop one's head in for the connection of second upper clamp plate, on second Test probe is provided with third regulating tank on clamping plate, test probe is dismountable to be positioned in third regulating tank to adjust two Spacing between a test probe；

Second flat-removing air cyclinder, air cylinder, the second lower air cylinder are connected to aforementioned electronic control unit on second.

7. intelligent full-automatic naked battery core pressure according to claim 1 surveys all-in-one machine, it is characterised in that: the polar ear size Automatic detection unit is CCD detection unit, and the CCD detection unit is set to the upper of self-emptying area by a CCD mounting rack Side, the CCD detection unit are set on CCD mounting rack.

8. intelligent full-automatic naked battery core pressure according to claim 1 surveys all-in-one machine, it is characterised in that: the automatic blanking Unit is the second driving means, and the second driving means is installed on disk；The finished product self-emptying unit, defective products go out automatically Material unit is located at two pairs of side positions in self-emptying area；Finished product self-emptying unit, defective products self-emptying unit difference Positioned at the two sides of the automatic detection zone of polar ear size；The finished product self-emptying unit includes finished product discharging machine, is gone out by finished product Expect motor-driven product conveying belt；The defective products self-emptying unit includes defective products collecting region；

The self-emptying unit further includes that the shunting for having control finished product and short-circuit detecting defective products to shunt output is stirred cylinder, moved The absorption manipulator of polar ear size detection defective products is taken, shunting stirs cylinder and is connected with shunting push rod；Cylinder is stirred in the shunting It is connected between the automatic detection zone of polar ear size and defective products collecting region respectively, the automatic detection zone of polar ear size and product conveying belt Between；Shunting push rod, there are two positions in the automatic detection zone tool of polar ear size, are defined as home position and pusher position, original Position is arranged in the automatic detection zone of polar ear size close to defective products collecting region side, and pusher position is detected automatically in polar ear size Area is arranged close to product conveying belt side；When pushing finished product, push rod is shunted with " home position-pusher position-home position " Reciprocating pattern act and with intermittent finished product pushed into product conveying belt from the automatic detection zone of polar ear size；In push short circuit inspection When surveying defective products, push rod is shunted in upper finished product push movement and rests on pusher position, shunts push rod with " pusher position-original The Modal action of position " is to push to defective products collecting region from the automatic detection zone of polar ear size for short-circuit detecting defective products；Dividing When flowing polar ear size detection defective products, polar ear size is detected into defective products by absorption manipulator and is moved from the automatic detection zone of polar ear size It takes to defective products collecting region；Polar ear size detects the defective products collecting region of the defective products collection of defective products, short-circuit detecting defective products The defective products collecting region for same defective products collecting region or being respectively independently arranged；

The finished product discharging machine, shunting stir cylinder, pipette manipulator and be connected to aforementioned electronic control unit.

9. intelligent full-automatic naked battery core pressure according to claim 1 surveys all-in-one machine, it is characterised in that: corresponding automatic feeding The riveting mechanism that area is provided with for controlling the naked battery core placement station for reaching feeding position is opened upwards to open wide naked battery core and put Set the pan feeding trigger switch of station；The corresponding automatic detection zone of polar ear size is provided with for controlling the naked battery core for reaching unloading position The riveting mechanism for placing station is opened upwards to open wide the discharging trigger switch that naked battery core places station；The pan feeding triggering is opened It closes, discharging trigger switch is connected to aforementioned electronic control unit.

10. intelligent full-automatic naked battery core pressure according to claim 1 surveys all-in-one machine, it is characterised in that: each riveter The periphery of the outside of structure towards disk is provided with the second inductor, and second inductor is connected to aforementioned electronic control unit； It is additionally provided with and blocks trigger unit along what disk surrounded region between corresponding automatic feeding area, self-emptying area；Rotated on disk to The naked battery core in automatic feeding area places station and is defined as feeding station, and the naked battery core in rotation to self-emptying area is placed on disk Station is defined as the station that discharges；Riveting mechanism on disk is in feeding station between discharging station, and the second inductor is all It will receive the effect for blocking trigger unit, and electronic control unit control riveting mechanism be in and rises opening to open wide naked battery core placement The state of station.