CN220738593U - Automatic feeding and detecting production line for glass bottles - Google Patents

Automatic feeding and detecting production line for glass bottles Download PDF

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Publication number
CN220738593U
CN220738593U CN202322426793.0U CN202322426793U CN220738593U CN 220738593 U CN220738593 U CN 220738593U CN 202322426793 U CN202322426793 U CN 202322426793U CN 220738593 U CN220738593 U CN 220738593U
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bottle
automatic
glass bottle
production line
clamping
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CN202322426793.0U
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王海军
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Hubei Jingyu Glass Products Co ltd
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Hubei Jingyu Glass Products Co ltd
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Abstract

The utility model discloses an automatic glass bottle feeding and detecting production line, which comprises an input bottle stopping mechanism (1), an automatic detecting mechanism (2) and an output screening mechanism (3) which are sequentially communicated from front to back, and has the advantages that: (1) when the front end detects that the fault congestion occurs, a first clamping and conveying device of the input bottle stopping mechanism clamps bottles entering from the rear end to stop the bottles from entering or slowly conveys the bottles forwards, so that the bottles are prevented from falling or being broken; (2) the bottle moves between the two second bottle conveying machines through the second clamping and conveying device, at the moment, no shielding object exists at the bottom of the bottle, photographing detection is conveniently carried out on the bottom of the bottle in the stable moving process of the bottle, and sampling is accurate; (3) unqualified bottles are blown out of the third bottle conveyor by high-pressure air, the bottles collide with a plurality of crushing rods in the blanking crushing pipe to be crushed automatically in the falling process, and the automatic bottle conveying machine is simple in structure and saves cost.

Description

Automatic feeding and detecting production line for glass bottles
Technical Field
The utility model relates to the technical field of glass production, in particular to an automatic feeding and detecting production line for glass bottles.
Background
The glass bottle after production molding is mostly detected in the conveying process, the existing detection is mostly that all parts of the bottle body are photographed through a high-speed camera, and then the photographed parts are input into a computer host to be compared with pre-stored qualified pictures to detect whether the glass bottle is qualified or not. And rejecting unqualified products through an air cylinder, and then crushing the unqualified products through a crusher to mix with raw materials for recycling. The following problems occur in the existing detection system: (1) the whole conveying line is in a non-stop state in the glass bottle production process, and if a fault occurs in the detection process, the bottle conveyed in front can be extruded, and the bottle falls or breaks; (2) in the existing detection, the bottle needs to be overturned to take a picture of the bottom of the bottle, and the equipment structure is complex; (3) and after unqualified bottles are removed, the bottles are crushed by a crusher, so that the production cost is increased.
Disclosure of Invention
The utility model aims at overcoming the defects and provides an automatic glass bottle feeding and detecting production line.
The utility model comprises an input bottle stopping mechanism, an automatic detection mechanism and an output screening mechanism which are sequentially communicated from front to back,
the input bottle stopping mechanism comprises a first bottle conveying machine, a first clamping and conveying device is arranged at the discharge end of the first bottle conveying machine,
the automatic detection mechanism comprises a detection box body, an automatic sampling assembly is arranged in the detection box body, glass bottle passing holes are respectively formed at the left end and the right end of the detection box body, second bottle conveying machines are respectively arranged at the left end and the right end of the detection box body, a gap is arranged between the two second bottle conveying machines, a second clamping and conveying device is arranged at the gap,
the output screening mechanism comprises a third bottle conveying machine, and a glass bottle removing device and a glass bottle recycling device which are positioned on two sides of the third bottle conveying machine.
Preferably, the first clamping and conveying device and the second clamping and conveying device comprise two-way sliding tables, synchronous belt transmission assemblies are respectively arranged on two sliding blocks of the two-way sliding tables, and the two synchronous belt transmission assemblies are symmetrically distributed on two sides of the corresponding first bottle conveying machine and second bottle conveying machine.
Further, the synchronous belts on the synchronous belt transmission assemblies positioned on two sides of the second bottle conveying machine are upper and lower, and a gap is arranged between the upper synchronous belt and the lower synchronous belt.
The automatic sampling assembly comprises a bottle wall sampling high-speed camera and a side illuminating lamp which are arranged in the detection box body at two ends of the second clamping and conveying device,
a bottleneck sampling high-speed camera and a top lighting lamp which are arranged in the detection box body above the second clamping and conveying device,
the bottle bottom sampling high-speed camera and the bottle bottom illuminating lamp are arranged in the detection box body below the second clamping and conveying device.
Preferably, both sides of the first bottle conveyor and the third bottle conveyor are respectively provided with a protection plate, and the protection plates positioned at the high-pressure jet head and the corresponding receiving chute are provided with avoiding openings.
Furthermore, the protection plate can be adjustably arranged on the frame corresponding to the first bottle conveyor and the third bottle conveyor through a group of adjusting rods; the frame is provided with an adjusting upright post, one end of the adjusting rod is inserted on the adjusting upright post and locked by a screw, the outer side of the protection plate is provided with a locking guide groove, and one end of the adjusting rod is provided with a locking block matched with the locking guide groove.
Further, the glass bottle passing holes at the left end and the right end of the detection box body are provided with light shields.
Further, the inner side of the detection box body and the light shield are coated with black matte paint layers.
Furthermore, a glass door is arranged at the front side of the detection box body, and a dark matte film is stuck to the inner side of the glass door.
Preferably, the glass bottle removing device comprises a supporting upright post and a high-pressure jet head which is adjustably arranged on the supporting upright post; the glass bottle recovery device comprises a receiving chute and a blanking crushing pipe, wherein the blanking crushing pipe is vertically arranged under the receiving chute, a plurality of groups of crushing rods are sequentially arranged on the inner wall of the blanking crushing pipe from top to bottom in a ring-shaped array, the crushing rods are movably arranged on the blanking crushing pipe through springs, and the length of the crushing rods is sequentially increased from top to bottom.
The utility model has the advantages that: (1) when the front end detects that the fault congestion occurs, a first clamping and conveying device of the input bottle stopping mechanism clamps bottles entering from the rear end to stop the bottles from entering or slowly conveys the bottles forwards, so that the bottles are prevented from falling or being broken; (2) the bottle moves between the two second bottle conveying machines through the second clamping and conveying device, at the moment, no shielding object exists at the bottom of the bottle, photographing detection is conveniently carried out on the bottom of the bottle in the stable moving process of the bottle, and sampling is accurate; (3) unqualified bottles are blown out of the third bottle conveyor by high-pressure air, the bottles collide with a plurality of crushing rods in the blanking crushing pipe to be crushed automatically in the falling process, and the automatic bottle conveying machine is simple in structure and saves cost.
Drawings
Fig. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic diagram of the structure of the input bottle stopping mechanism.
Fig. 3 is a schematic structural view of the automatic detection mechanism.
Fig. 4 is a schematic diagram of the structure of the output screening mechanism.
Description of the embodiments
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the embodiments of the present utility model, it should be noted that, if the terms "upper," "lower," "inner," "outer," and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or the azimuth or the positional relationship in which the inventive product is conventionally put in use, it is merely for convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like in the description of the present utility model, if any, are used for distinguishing between the descriptions and not necessarily for indicating or implying a relative importance.
In the description of the embodiments of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "connected," and "connected" should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in the drawings, the utility model comprises an input bottle stopping mechanism 1, an automatic detection mechanism 2 and an output screening mechanism 3 which are sequentially communicated from front to back,
the input bottle stopping mechanism 1 comprises a first bottle conveyer 5, a first clamping and conveying device 6 is arranged at the discharge end of the first bottle conveyer 5,
the first bottle conveyor 5 is used for conveying glass bottles forwards in sequence, and meanwhile, when the automatic detection mechanism 2 fails, the first clamping conveying device 6 can slow down the speed of the bottles entering the automatic detection mechanism 2 or directly stop conveying the bottles to the automatic detection mechanism 2, so that the bottles are prevented from being blocked and falling.
The automatic detection mechanism 2 comprises a detection box body 10, an automatic sampling assembly is arranged in the detection box body 10, glass bottle passing holes are respectively formed in the left end and the right end of the detection box body 10, a second bottle conveying machine 11 is respectively arranged in the left end and the right end of the detection box body 10, a gap is formed between the two second bottle conveying machines 11, and a second clamping conveying device 12 is arranged at the gap.
The detection box body 10 at two ends of the second clamping and conveying device 12 is internally provided with a bottle wall sampling high-speed camera 13 and a side illuminating lamp 14,
the two bottle wall sampling high-speed cameras 13 and the side illumination lamps 14 are four, namely, two bottle wall sampling high-speed cameras 13 and the side illumination lamps 14 are respectively arranged at two ends of the second clamping and conveying device 12, and the two bottle wall sampling high-speed cameras 13 and the side illumination lamps 14 are symmetrically positioned at the front side and the rear side of the second bottle conveying machine 11.
The bottle wall sampling high-speed camera 13 and the side illuminating lamp 14 are positioned at the feeding end of the second clamping and conveying device 12 and are used for photographing and sampling the front side of the bottle; the bottle wall sampling high-speed camera 13 and the side illuminating lamp 14 are positioned at the discharging end of the second clamping and conveying device 12 and are used for photographing and sampling the rear side of the bottle; when the bottle wall sampling high-speed camera 13 and the side illuminating lamp 14 are installed specifically, the direction of a glass bottle passing hole of the detection box body 10 is inclined at 45 degrees, and the periphery of the complete bottle wall can be sampled through four groups of photos.
The detection box body 10 above the second clamping and conveying device 12 is respectively provided with a bottleneck sampling high-speed camera 15 and a top illuminating lamp 16, and the bottleneck sampling high-speed camera 15 and the top illuminating lamp 16 are used for photographing and sampling the bottleneck.
The conveying length of the second clamping conveying device 12 is greater than the gap between the two second bottle conveying machines 11, the bottle mouth sampling high-speed cameras 15 and the top illuminating lamps 16 are two, and the bottle mouth sampling high-speed cameras and the top illuminating lamps are divided into two groups, so that bottle mouths can be sampled twice. During concrete installation, one group of second bottle conveyor 11 and second centre gripping conveyor 12 junctions that are located the left side, another group of second bottle conveyor 11 and second centre gripping conveyor 12 junctions that are located the right side, promptly when taking a sample the bottle mouth, the bottle bottom is located second bottle conveyor 11, and the bottle wall is then carried by second centre gripping conveyor 12 centre gripping synchronization, and the bottle is the most steady state this moment, can not take place to rock, improves the precision of bottleneck sample.
A bottle bottom sampling high-speed camera 17 and a bottle bottom illuminating lamp 18 are respectively arranged in the detection box body 10 below the second clamping and conveying device 12;
the second clamping and conveying device 12 is used for clamping and moving the bottle on the right second bottle conveyor 11 to the left second bottle conveyor 11, and when the bottle passes through a gap between the two second bottle conveyors 11, the bottom is free of shielding, and the bottle bottom sampling high-speed camera 17 and the bottle bottom illuminating lamp 18 are matched to take a picture of and sample the bottom of the bottle.
The side illumination lamp 14, the top illumination lamp 16 and the bottle bottom illumination lamp 18 are all high-speed flash lamps for supplementing light to the photographed object.
The detection mode is a currently common machine vision quality detection method, namely, a high-speed camera is used for photographing and sampling a detected object, then comparison is carried out in a computer, the quality-qualified photographs of the glass bottle at all angles are prestored in the computer, and the comparison is qualified within an error range, otherwise, the quality-qualified photographs are regarded as unqualified photographs.
The bottle wall sampling high-speed camera 13, the bottle opening sampling high-speed camera 15 and the bottle bottom sampling high-speed camera 17 are respectively linked with the corresponding side illuminating lamp 14, top illuminating lamp 16 and bottle bottom illuminating lamp 18 and are controlled by photoelectric switches, namely, each detection point is provided with a photoelectric switch, and when the photoelectric switch detects that a glass bottle passes, the corresponding sampling equipment is started to photograph the glass bottle.
The output screening mechanism 3 is used for conveying the detected bottles forwards and removing the bottles unqualified in the previous process.
The output screening mechanism 3 comprises a third bottle conveyor 30, and a glass bottle removing device and a glass bottle recycling device which are positioned at two sides of the third bottle conveyor 30, wherein the glass bottle removing device comprises a support upright 31 and a high-pressure jet head 32 which is adjustably arranged on the support upright 31;
the high-pressure air jet head 32 is connected with an external high-pressure air pump, and when the automatic detection mechanism 2 detects that the bottle is unqualified, the computer controls the valve of the high-pressure air jet head 32 to be opened, and the bottle which is conveyed to be unqualified is blown off through high-pressure air flow.
The glass bottle recovery device comprises a receiving chute 35 and a blanking crushing pipe 36, wherein the blanking crushing pipe 36 is vertically arranged under the receiving chute 35, a plurality of groups of crushing rods 37 are sequentially arranged on the inner wall of the blanking crushing pipe 36 from top to bottom in an annular array, the crushing rods 37 are movably arranged on the blanking crushing pipe 36 through springs, and the length of the crushing rods 37 is sequentially increased from top to bottom.
The blown off unqualified bottles fall into a blanking crushing pipe 36 through a receiving chute 35, and the glass bottles collide with a plurality of crushing rods 37 in sequence in the falling process to crush the glass bottles into small blocks.
In the scheme, a blanking crushing pipe 36 is movably connected with the ground through a group of springs, a crushing rod 37 is movably arranged on the blanking crushing pipe 36 through the springs, when a glass bottle falls down and collides with the crushing rod 37 and the blanking crushing pipe 36, the blanking crushing pipe 36 is connected with a plurality of crushing rods 37 to generate vibration, and when the glass bottle collides with the crushing rod 37 below, the vibrating crushing rod 37 can quickly crush the glass bottle.
Preferably, the first clamping and conveying device 6 and the second clamping and conveying device 12 comprise two-way sliding tables 40, two sliding blocks of the two-way sliding tables 40 are respectively provided with synchronous belt transmission assemblies 41, and the two synchronous belt transmission assemblies 41 are symmetrically distributed on two sides of the corresponding first bottle conveyor 5 and second bottle conveyor 11.
The timing belt drive assembly 41 of the first clamp conveyor 6 is adjustably mounted on the corresponding slide by a pair of lead screw adjustment mechanisms 42. The lead screw adjusting mechanism 42 is used for adjusting the interval between the two timing belt transmission assemblies 41.
The synchronous belt transmission assembly 41 comprises a fixed frame body, a synchronous belt and a synchronous belt driving motor, wherein a group of synchronous pulleys used for transmitting the synchronous belt are arranged in the fixed frame body, and the synchronous belt driving motor is arranged at the top of the fixed frame body and drives one of the synchronous pulleys to rotate.
The bidirectional sliding table 40 on the first clamping and conveying device 6 is an electric bidirectional sliding table, the front detection mechanism fails, and the central control computer controls the electric bidirectional sliding table to start so as to clamp the glass bottle on the first bottle conveyor 5, and the glass bottle is slowly moved forward or stopped.
The bidirectional sliding table 40 on the second clamping and conveying device 12 is a manual bidirectional sliding table, and is mainly used for adjusting the distance between two synchronous belt transmission assemblies 41 according to the model size of the glass bottle.
The timing belt drive assembly 41 is controlled by a separate motor, the speed of which is adjustable.
Further, the number of the synchronous belts on the synchronous belt transmission assemblies 41 positioned at two sides of the second bottle conveyor 11 is two, and a gap is arranged between the upper synchronous belt and the lower synchronous belt.
Because the bottom is unsettled when the clearance department through two second bottle conveyor 11, the hold-in range transmission subassembly 41 centre gripping glass bottle of second centre gripping conveyor 12 removes this moment, and through two upper and lower hold-in ranges to glass bottle upper portion and lower part applys clamping force simultaneously, can effectively prevent that glass bottle side is askew.
Preferably, both sides of the first bottle conveyor 5 and the third bottle conveyor 30 are provided with protection plates 44, and avoidance openings are formed in the protection plates 44 positioned at the high-pressure jet head 32 and the corresponding receiving chute 35. The protection plate 44 is used for preventing the glass bottle from falling sideways during the moving process; the other function of the protection plate 44 on the first bottle conveyor 5 is that when the first clamping and conveying device 6 starts to slow down glass conveying or pause glass bottle conveying, glass bottles continuously conveyed by the first bottle conveyor 5 at the rear end can be sequentially gathered, and the protection plate 44 can prevent the crowded glass bottles from falling.
Further, the protection plate 44 is adjustably mounted on the frame corresponding to the first bottle conveyor 5 and the third bottle conveyor 30 through a set of adjusting rods 45; an adjusting upright post 46 is arranged on the frame, one end of an adjusting rod 45 is inserted into the adjusting upright post 46 and locked by a screw, a locking guide groove is arranged on the outer side of the protection plate 44, and a locking block matched with the locking guide groove is arranged at one end of the adjusting rod 45.
For adjusting the spacing between the two shielding plates 44 according to the size of the carafe. In this case, the first bottle conveyor 5, the second bottle conveyor 11 and the third bottle conveyor 30 are all single-row bottle conveyors, and the distance between the two protection plates 44 is not greater than the diameter of two glass bottles.
Further, the glass bottle passing holes at the left and right ends of the detection box 10 are provided with light shields 48. The bottom of the light shield 48 is provided with an opening, so that light entering through the hole of the glass bottle can be effectively shielded, and one end of the light shield 48 is movably connected to the detection box 10 through a hinge, so that the light shield is convenient to open.
Further, the inner side of the detection case 10 and the light shielding cover 48 are coated with a black matte paint layer. The reflection of the light source is reduced, and the influence on shooting and sampling precision caused by the fact that a plurality of high light spots are formed by reflection on the glass bottle is avoided.
Further, a glass door is provided on the front side of the detection case 10, and a dark matte film is attached to the inner side of the glass door. The glass door is convenient for observe the internal condition and overhaul, and the dark matte film can reduce the entering of external light.

Claims (10)

1. An automatic glass bottle feeding and detecting production line is characterized by comprising an input bottle stopping mechanism (1), an automatic detecting mechanism (2) and an output screening mechanism (3) which are sequentially communicated from front to back,
the input bottle stopping mechanism (1) comprises a first bottle conveying machine (5), a first clamping and conveying device (6) is arranged at the discharge end of the first bottle conveying machine (5),
the automatic detection mechanism (2) comprises a detection box body (10), an automatic sampling component is arranged in the detection box body (10), glass bottle passing holes are respectively formed at the left end and the right end of the detection box body (10), second bottle conveying machines (11) are respectively arranged at the left end and the right end in the detection box body (10), a gap is arranged between the two second bottle conveying machines (11), a second clamping and conveying device (12) is arranged at the gap,
the output screening mechanism (3) comprises a third bottle conveyor (30), and glass bottle removing devices and glass bottle recycling devices which are positioned on two sides of the third bottle conveyor (30).
2. The automatic glass bottle feeding and detecting production line according to claim 1, wherein the first clamping and conveying device (6) and the second clamping and conveying device (12) comprise two-way sliding tables (40), synchronous belt transmission assemblies (41) are respectively arranged on two sliding blocks of the two-way sliding tables (40), and the two synchronous belt transmission assemblies (41) are symmetrically distributed on two sides of the corresponding first bottle conveyor (5) and second bottle conveyor (11).
3. The automatic glass bottle feeding and detecting production line according to claim 2, wherein the number of the synchronous belts on the synchronous belt transmission assemblies (41) on two sides of the second bottle conveyor (11) is two, and a gap is arranged between the upper synchronous belt and the lower synchronous belt.
4. An automatic glass bottle loading and detecting production line according to claim 1, wherein the automatic sampling assembly comprises,
bottle wall sampling high-speed cameras (13) and side illumination lamps (14) are arranged in the detection box bodies (10) at two ends of the second clamping and conveying device (12),
a bottleneck sampling high-speed camera (15) and a top lighting lamp (16) which are arranged in the detection box body (10) above the second clamping and conveying device (12),
the bottle bottom sampling high-speed camera (17) and the bottle bottom illuminating lamp (18) are arranged in the detection box body (10) below the second clamping and conveying device (12).
5. The automatic glass bottle feeding and detecting production line according to claim 1, wherein protection plates (44) are arranged on two sides of the first bottle conveying machine (5) and the third bottle conveying machine (30), and avoidance openings are formed in the protection plates (44) which are positioned at the high-pressure jet head (32) and the corresponding receiving chute (35).
6. An automatic glass bottle feeding detection production line according to claim 5, characterized in that the protection plate (44) is adjustably mounted on the frame corresponding to the first bottle conveyor (5) and the third bottle conveyor (30) through a set of adjusting rods (45); an adjusting upright post (46) is arranged on the frame, one end of an adjusting rod (45) is inserted into the adjusting upright post (46) and locked by a screw, a locking guide groove is arranged on the outer side of the protection plate (44), and a locking block matched with the locking guide groove is arranged at one end of the adjusting rod (45).
7. The automatic glass bottle feeding and detecting production line according to claim 1 is characterized in that light shields (48) are arranged on glass bottle passing holes at the left end and the right end of the detecting box body (10).
8. The automatic glass bottle feeding and detecting production line according to claim 7, wherein the inner side of the detecting box body (10) and the light shielding cover (48) are coated with black matte paint layers.
9. The automatic glass bottle feeding and detecting production line according to claim 1, wherein a glass door is arranged on the front side of the detecting box body (10), and a dark matte film is stuck on the inner side of the glass door.
10. The automatic glass bottle feeding and detecting production line according to claim 1, wherein the glass bottle removing device comprises a supporting upright post (31) and a high-pressure jet head (32) which is adjustably arranged on the supporting upright post (31); the glass bottle recovery device comprises a receiving chute (35) and a blanking crushing pipe (36), wherein the blanking crushing pipe (36) is vertically arranged under the receiving chute (35), a plurality of groups of crushing rods (37) are sequentially arranged on the inner wall of the blanking crushing pipe (36) from top to bottom in an annular array, the crushing rods (37) are movably arranged on the blanking crushing pipe (36) through springs, and the length of the crushing rods (37) is sequentially increased from top to bottom.
CN202322426793.0U 2023-09-07 2023-09-07 Automatic feeding and detecting production line for glass bottles Active CN220738593U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322426793.0U CN220738593U (en) 2023-09-07 2023-09-07 Automatic feeding and detecting production line for glass bottles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322426793.0U CN220738593U (en) 2023-09-07 2023-09-07 Automatic feeding and detecting production line for glass bottles

Publications (1)

Publication Number Publication Date
CN220738593U true CN220738593U (en) 2024-04-09

Family

ID=90568305

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322426793.0U Active CN220738593U (en) 2023-09-07 2023-09-07 Automatic feeding and detecting production line for glass bottles

Country Status (1)

Country Link
CN (1) CN220738593U (en)

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