CN218340400U - Bottle detects conveying system - Google Patents

Abstract

The application relates to the technical field of detection and conveying, and particularly discloses a bottle detection and conveying system, which comprises a conveying module, a clamping module, a detection module, a calculation module and a control module, wherein: the conveying module is used for conveying the bottle body to be detected; the detection module comprises a detection platform and a monitoring mechanism; the clamping module is used for transferring the bottle body calculating module and confirming the information of the taking and placing positions of the clamping module according to the bottle body information of the bottle body and the position information of the detection platform; the control module controls the clamping module to transfer the bottle body to be detected to the bottle-free detection platform according to the pick-and-place position information and the signal fed back by the monitoring mechanism, and transfers the bottle body out of the detection platform after detection is completed. This conveying system can realize the key switching of different bottle types, can freely switch detection station to different bottle types, and detection range is wide, the detection of compatible multiple bottle type, and is compatible good, can increase substantially the detection efficiency of bottle.

Description

Bottle detects conveying system

Technical Field

The application relates to the technical field of detection and conveying, in particular to a bottle detection and conveying system.

Background

In the white spirit industry, many enterprises can adopt milky white glass bottles for filling, so that the problems of leakage and unattractive appearance are solved, and the white spirit is protected from light and ultraviolet rays and is beneficial to preservation of liquor. Meanwhile, in the production process of the milk glass bottle, some unnecessary defects such as bottle body damage, non-round bottle mouth, nonstandard size and the like can be generated, and in order to ensure the product quality, defective products need to be screened out in the production process.

At present, the quality problem of the milk glass bottle is mostly detected by adopting modes such as manual visual inspection, simple automatic equipment detection and the like. Wherein, because the manual work adopts the range estimation mode to detect, because of the visual fatigue that the long-time work of manual work caused easily and the tired artificial subjective factor influence such as health that working strength caused, cause easily that there is great blind area by the detection bottle, lead to the comparatively big detection error that exists of the bottle that is detected, it is relatively poor to detect stability to there are still the cost of labor height, inefficiency scheduling problem in manual range estimation.

Although simple and easy automation equipment detects and can improve detection efficiency, reduce detection error, reduce the cost of labor, simple and easy automation equipment's detection model is fixed, the compatibility is poor, again because the milk glass bottle in the actual production process, the bottle type is various, and the capacity size is respectively different, and the positional information of each detection station is respectively different, leads to the detection of the various bottle types of the unable automatic adaptation of simple and easy automation equipment, need shut down to carry out manual adjustment to the detection of different bottle types, leads to detection inefficiency.

SUMMERY OF THE UTILITY MODEL

Based on this, the utility model provides a bottle detects conveying system to solve the unable automatic detection that adapts to various bottle types of among the prior art check out test set, lead to the problem that detection efficiency is low.

In order to achieve the above purpose, the technical scheme of the utility model is as follows:

the utility model provides a bottle detects conveying system, includes transport module, presss from both sides and gets module, detection module, calculation module and control module, wherein:

the conveying module is used for conveying the bottle body to be detected;

the detection module comprises a plurality of detection platforms for placing the bottles and a monitoring mechanism for monitoring whether the bottles exist on the detection platforms or not;

the clamping module is used for transferring the bottle body;

the calculation module is used for confirming the picking and placing position information of the clamping module according to the bottle body information of the bottle body and the position information of the detection platform, wherein the bottle body information comprises but is not limited to the height and the diameter of the bottle body;

the control module controls the clamping module to transfer the bottle body to be detected to the detection platform without the bottle according to the pick-and-place position information and the signal fed back by the monitoring mechanism, and transfers the bottle body out of the detection platform after detection is finished.

In one embodiment, the conveying module comprises a conveying belt for conveying the bottles and a positioning unit for realizing accurate positioning of the bottles.

In one embodiment, the positioning unit comprises a spacing assembly, a guiding assembly and a sensor assembly;

the spacing assembly comprises a plurality of partition plates which are arranged on the conveying belt at equal intervals;

the guide assembly comprises a guardrail arranged on one side of the conveying belt and a shifting piece mechanism arranged on the other side of the conveying belt relative to the guardrail, and the shifting piece mechanism is used for shifting the bottle bodies on the conveying belt to one side close to the guardrail;

the sensor assembly comprises a photoelectric sensor assembly arranged at the outlet end of the conveying belt, and the photoelectric sensor assembly and the driving mechanism of the conveying belt are electrically connected with the control module.

In one embodiment, the clamping module comprises a clamping jaw assembly, an X-axis driving device for driving the clamping jaw assembly to move along the X-axis direction, a Y-axis driving device for driving the clamping jaw assembly to move along the Y-axis direction, and a Z-axis driving device for driving the clamping jaw assembly to move along the Z-axis direction.

In one embodiment, the X-axis driving device comprises a support, an X-axis sliding table arranged on the support, an X-axis sliding part arranged on the X-axis sliding table, and an X-axis driving motor for driving the X-axis sliding part to move along the X-axis sliding table;

the Z-axis driving device comprises a fixed frame fixed on the X-axis sliding piece, a Z-axis sliding table fixed on the fixed frame, a Z-axis sliding piece arranged on the Z-axis sliding table and a Z-axis driving motor for driving the Z-axis sliding piece to move along the Z-axis sliding table;

the Y-axis driving device comprises a mounting frame fixed on the Z-axis sliding piece, a Y-axis sliding table fixed on the mounting frame, a Y-axis sliding piece arranged on the Y-axis sliding table and a Y-axis driving motor driving the Y-axis sliding piece to move along the Y-axis sliding table;

the clamping jaw assembly is arranged on the Y-axis sliding piece.

In one embodiment, the conveying system further includes a bottle feeding calibration module disposed at an inlet end of the conveying module for comparing the bottle information of the bottle to be tested with preset bottle information, and the control module controls the conveying module to stop or convey according to the comparison result of the bottle information.

In one embodiment, the bottle feeding calibration module comprises a bottle feeding platform, and a shooting assembly and a light source assembly which are oppositely arranged on two sides of the bottle feeding platform, wherein the light source assembly is used for generating a uniform light source to irradiate the bottle to be detected, and the shooting assembly is used for shooting the bottle irradiated by the light source assembly and feeding shooting information back to the control module.

In one embodiment, the light source assembly comprises a light source support and a light source arranged on the light source support;

the shooting assembly comprises a shooting support column, a reflector structure and a camera assembly, the reflector structure and the camera assembly are arranged on the shooting support column, the reflector structure is located on an irradiation path of the light source, and the camera assembly faces the reflector structure and is arranged to shoot image information reflected by the reflector structure.

In one embodiment, the light source is arranged on the light source support post in a lifting and adjusting manner, and the reflector structure and the camera assembly are arranged on the shooting support post in a lifting and adjusting manner.

In one embodiment, the bottle feeding platform is a rotary platform.

The beneficial effect of this scheme: this scheme can press from both sides the control of getting the module to the bottle information of different bottle types and different detection station testing platform's positional information and carry out automatically regulated, realizes getting of the accuracy of bottle and puts, makes this conveying system can realize the key switching of different bottle types, can freely switch over the detection station to different bottle types, and detection range is wide, the detection of compatible multiple bottle types, and is compatible good, can increase substantially the detection efficiency of bottle, improves the matter production and provides the basis for improving of the benefit of milk glass bottle.

Drawings

FIG. 1 is a system block diagram of an embodiment of the bottle inspection conveying system of the present invention;

FIG. 2 is a schematic view of a conveying module in an embodiment of the bottle detecting and conveying system of the present invention;

FIG. 3 is a schematic view of a pick mechanism in an embodiment of the bottle detecting and conveying system of the present invention;

FIG. 4 is a schematic view of a bottle feeding calibration module according to an embodiment of the present invention;

fig. 5 is a schematic view of a clamping module according to an embodiment of the bottle detecting and conveying system of the present invention.

Reference numerals in the drawings of the specification include: the automatic bottle feeding and checking device comprises a conveying module 100, a conveying belt 101, a photoelectric emitter 102, a partition 103, a guardrail 104, a photoelectric receiver 105, a support frame 106, a shifting sheet mechanism 107, a shifting sheet 1071, a mounting rod 1072, an elastic member 1073, a driving mechanism 108, a bottle feeding and checking module 200, a shooting support column 201, a camera 202, a mirror support 203, a mirror mounting plate 204, a camera mounting plate 205, a light source 206, a light source mounting plate 207, a mounting block 208, a light source support 209, a mirror 210, a bottle feeding platform 211, a clamping module 300, a support 301, an X-axis sliding table 302, an X-axis sliding piece 303, an X-axis driving motor 304, a Y-axis driving motor 305, a mounting frame 306, a Y-axis sliding piece 307, a Z-axis driving motor 308, a Z-axis sliding table 309, a fixing frame 310, a Z-axis sliding piece 311, a clamping jaw 312, a Y-axis sliding table 313, a detecting module 400, a calculating module 500 and a control module 600.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

It should be noted that the drawings provided in the present embodiment are only for illustrating the basic idea of the invention in a schematic manner, and only the components related to the invention are shown in the drawings rather than being drawn according to the number, shape and size of the components in actual implementation, and the form, quantity and proportion of the components in actual implementation may be changed at will, and the layout of the components may be more complicated.

The structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by people familiar with the technology, and are not used for limiting the limit conditions which can be implemented by the present invention, so that the present invention does not have the substantial significance in the technology, and any structure modification, ratio relationship change or size adjustment should still fall within the scope which can be covered by the technical content disclosed by the present invention without affecting the efficacy which can be produced by the present invention and the purpose which can be achieved by the present invention.

References in this specification to orientations or positional relationships such as "upper," "lower," "left," "right," "middle," "longitudinal," "lateral," "horizontal," "inner," "outer," "radial," "circumferential," and the like are based on the orientations or positional relationships illustrated in the drawings and are intended to simplify the description, rather than to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the prior art, a detection model of detection equipment is fixed and has poor compatibility, the detection equipment cannot automatically adapt to the detection of various bottle types, and the detection equipment needs to be stopped to be manually adjusted aiming at the detection of different bottle types, so that the detection efficiency is low. To above-mentioned problem, this embodiment provides a bottle detects conveying system, can get to put information such as height and carry out automatically regulated according to the bottle information of the bottle that awaits measuring and the positional information that detects the station to the detection of different bottle types at different detection stations is adapted. The specific scheme is as follows:

the bottle body detecting and conveying system provided by at least one embodiment of the utility model comprises a conveying module, a clamping module, a detecting module, a calculating module and a control module, wherein the conveying module is used for conveying a bottle body to be detected; the detection module comprises a plurality of detection platforms for placing the bottle bodies and a monitoring mechanism for monitoring whether the bottle bodies exist on the detection platforms or not; the clamping module is used for transferring the bottle body; the calculation module is used for confirming the pick-and-place position information of the clamping module according to the bottle body information of the bottle body and the position information of the detection platform, wherein the bottle body information comprises but is not limited to the height and the diameter of the bottle body; the control module controls the clamping module to transfer the bottle body to be detected to the bottle-free detection platform according to the pick-and-place position information and the signal fed back by the monitoring mechanism, and transfers the bottle body out of the detection platform after detection is completed.

The utility model discloses conveying system of above-mentioned embodiment can transmit the bottle that awaits measuring to the appointed clamp through transport module and get the position, make the clamp get the module and can get the bottle that awaits measuring pressing from both sides the position clamp, then the calculation module calculates according to bottle information and the testing platform's that corresponds position information that gets of getting the module and gets and put position information, make control module can control the clamp module of getting according to getting put position information, and then can shift the bottle that awaits measuring to testing platform on, and shift the bottle to next station after detecting the completion.

The utility model discloses above-mentioned embodiment's conveying system can carry out automatically regulated to the control of getting the module to the clamp to the bottle information of different bottle types and different detection station testing platform's positional information, makes this conveying system can realize the key of different bottle types and switches, can freely switch detection station to different bottle types, and detection range is wide, the detection of compatible multiple bottle type, and is compatible good, can increase substantially the detection efficiency of bottle, provides the basis for the upgrading increase production of milk glass bottle.

Embodiments of the present invention and examples thereof are described in detail below with reference to the accompanying drawings.

Fig. 1 is a schematic view of a bottle inspection and transportation system according to some embodiments of the present invention.

As shown in fig. 1, the conveying system provided by at least one embodiment of the present invention includes a conveying module, a clamping module 300, a detecting module 400, a calculating module 500, and a control module 600.

The conveying module 100 is used for conveying the bottle to be tested and conveying the bottle to be tested to a designated clamping position.

Fig. 2 is a schematic diagram of a conveying module 100 according to some embodiments of the present invention. As shown in fig. 2, in the present embodiment, the conveying module 100 includes a conveyor belt for conveying the bottle to be tested and a positioning unit for precisely positioning the bottle to be tested.

The conveying belt is a conventional conveying belt mechanism, and mainly includes a conveying belt 101, a supporting frame 106, and a driving mechanism 108, wherein the driving mechanism 108 is usually a motor, and the conveying belt mechanism is a conventional technical means in the art, so the structure thereof is not described in detail in this embodiment.

Referring to fig. 2, in the present embodiment, the positioning unit includes a spacing assembly, a guide assembly, and a sensor assembly.

Wherein, the interval subassembly includes that a plurality of equidistant baffles 103 set up on the conveyer belt. Referring to fig. 2, based on above-mentioned structural design, the bottle that baffle 103 that the equidistant set up formed a plurality of intervals on conveyor belt 101 places the position, makes placing on conveyor belt 101 that the bottle can be equidistant, and then makes the bottle can carry to pressing from both sides according to stable conveying frequency and get the position to this can realize that accurate orderly clamp of bottle gets, ensures conveying system's stability and continuity.

Referring to fig. 2, in the present embodiment, the guiding assembly includes a guardrail 104 disposed on one side of the conveying belt and a pick mechanism 107 disposed on the other side of the conveying belt relative to the guardrail 104, wherein the pick mechanism 107 is configured to pick the bottle to be tested on the conveying belt 101 to a side close to the guardrail 104.

Specifically, referring to fig. 2, in the present embodiment, the guard rail 104 is fixedly disposed on the supporting frame 106 and located on the first side of the conveying belt 101, and the guard rail 104 is disposed adjacent to the first side of the conveying belt 101, so that the whole bottle bodies are still located on the conveying belt 101 when the bottle bodies contact the guard rail 104, and can be stably conveyed forward.

Referring to fig. 2, in the present embodiment, the second side of the conveying belt 101 is provided with a baffle plate, the baffle plate is arranged opposite to the guardrail 104, and the length of the baffle plate is smaller than that of the guardrail 104, so that the front end of the guardrail 104 exceeds the baffle plate. Based on the structural design, the baffle and the guardrail 104 form a deviation rectifying structure at the inlet end of the conveying belt 101, so that the bottle bodies are prevented from deviating from the conveying belt 101 during transportation.

Referring to fig. 2, a paddle mechanism 107 is provided on a second side of the conveyor belt 101 opposite to a portion of the guard rail 104 beyond the baffle. Specifically, referring to fig. 3, in this embodiment, the pick mechanism 107 specifically includes a pick 1071, a mounting rod 1072 and an elastic member 1073, wherein the mounting rod 1072 is fixedly disposed on the supporting frame 106 along the vertical direction, and the pick 1071 is horizontally disposed and has one end thereof rotationally engaged with the upper end of the mounting rod 1072, so that the pick 1071 can swing around the upper end of the mounting rod 1072. The elastic member 1073 may be a torsion spring disposed between the mounting rod 1072 and the pull tab 1071. Referring to fig. 2, in the initial state, the torsion spring swings the pick 1071 to the upper side of the conveying belt 101 and forms a structure with a large opening at one end and a small opening at the other end with the guardrail 104, and the width of the small opening formed between the end of the pick 1071 far away from the installation rod 1072 and the guardrail 104 is slightly smaller than the diameter of the bottle body.

The first side and the second side described above merely indicate the relative positional relationship between the two sides of the conveyor belt 101, and are not particularly limited.

Based on above-mentioned guide assembly's structural design, during the conveyer belt transmission bottle, the bottle is transmitted by the direction of conveyer belt entry end to exit end, when the bottle was through plectrum mechanism 107, because the width of small opening slightly is lighter than the diameter of bottle, consequently the bottle can be followed plectrum 1071 at the in-process of carrying and gradually removed to the direction that is close to guardrail 104, until the bottle completely contacts with guardrail 104, then the bottle extrudees this small opening in order to enlarge with plectrum 1071 to the opposite direction, bottle accessible when the diameter of small opening's width equals the bottle. Thus, the guide assembly can enable the bottle bodies conveyed to the clamping position to be uniformly attached to one side of the conveying belt with the guardrail 104, so that each bottle body can accurately reach the designated clamping position.

In this embodiment, the sensor assembly includes a photoelectric sensor assembly disposed at the outlet end of the conveyor belt, and the photoelectric sensor assembly and the driving mechanism 108 of the conveyor belt are electrically connected to the control module 600.

Specifically, referring to fig. 2, in the present embodiment, the photoelectric sensor assembly includes a photoelectric emitter 102 and a photoelectric receiver 105 disposed opposite to each other on two sides of the conveyor belt, and in a natural state, there is no blocking object in the photoelectric emitter 102 and the photoelectric receiver 105, and at this time, the photoelectric receiver 105 can directly receive the light emitted by the photoelectric emitter 102; when the bottle body is conveyed between the photoelectric emitter 102 and the photoelectric receiver 105, the bottle body can shield the light emitted by the photoelectric emitter 102, so that the photoelectric receiver 105 cannot receive light signals, and therefore, the photoelectric sensor assembly outputs in-place signals to the control module 600, and the control module 600 controls the driving mechanism 108 to act after receiving the in-place signals, so that the bottle body is accurately conveyed to the clamping position. In this embodiment, the driving mechanism 108 of the conveying belt may be a servo motor, so as to realize precise control of the conveying belt.

Referring to fig. 5, in the present embodiment, the gripping module 300 includes a gripping jaw 312, an X-axis driving device that drives the gripping jaw 312 to move in the X-axis direction, a Y-axis driving device that drives the gripping jaw 312 to move in the Y-axis direction, and a Z-axis driving device that drives the gripping jaw 312 to move in the Z-axis direction.

Wherein, the clamping jaw 312 is the existing pneumatic clamping jaw 312, which is the prior art and is not described in detail in this embodiment.

Referring to fig. 5, in the present embodiment, the X-axis driving device includes a support 301, an X-axis sliding table 302 fixedly disposed on the support 301, an X-axis slider 303 slidably fitted on the X-axis sliding table 302, and an X-axis driving motor 304 driving the X-axis slider 303 to move along the X-axis sliding table 302.

The Z-axis driving device includes a fixing frame 310 fixed on the X-axis slide 303, a Z-axis slide table 309 fixed on the fixing frame 310, a Z-axis slide 311 slidably fitted on the Z-axis slide table 309, and a Z-axis driving motor 308 driving the Z-axis slide 311 to move along the Z-axis slide table 309.

The Y-axis driving device includes a mounting frame 306 fixed to the Z-axis slider 311, a Y-axis slide table 313 fixed to the mounting frame 306, a Y-axis slider 307 slidably fitted to the Y-axis slide table 313, and a Y-axis driving motor 305 driving the Y-axis slider 307 to move along the Y-axis slide table 313, and the clamping jaw 312 is disposed on the Y-axis slider 307.

The X-axis driving device, the Y-axis driving device and the Z-axis driving device are all selected from the existing electric cylinder devices, and the specific structure and the connection relation are not repeated herein. The X-axis drive motor 304, the Z-axis drive motor 308, and the Y-axis drive motor 305 are all servo motors, so as to precisely control the position of the clamping jaw 312.

Through the structure design, the clamping jaw 312 can move in the X-axis direction, the Y-axis direction and the Z-axis direction, and can be compatible with different clamping positions of different bottle types, so that the bottle bodies can be accurately placed on different station platforms.

Referring to fig. 1, in the embodiment, the conveying system further includes a bottle feeding calibration module 200, the bottle feeding calibration module 200 is disposed at an inlet end of the conveying module 100 for comparing the bottle information of the bottle to be detected with the preset bottle information, and the control module 600 controls the conveying module 100 to stop or convey according to the comparison result of the bottle information. So, the accessible advances bottle proofreading module 200 and proofreads the bottle type, if the bottle type accords with the current bottle type of calling then continue to move to next station, if not accord with the conveyer belt and can stop advancing the bottle, reminds operating personnel to check the bottle type to ensure that the bottle accords with the current bottle type of calling.

Specifically, referring to fig. 4, in the present embodiment, the bottle feeding calibration module 200 includes a bottle feeding platform 211, and a shooting assembly and a light source assembly disposed on two sides of the bottle feeding platform 211, wherein the light source assembly is used to generate a uniform light source to irradiate the bottle to be measured, and the shooting assembly is used to shoot the bottle to be measured irradiated by the light source assembly and feed shooting information back to the control module 600.

Wherein, the bottle feeding platform 211 is disposed at the inlet end of the conveyor belt for carrying the bottle body to be tested. To accommodate the calibration of different product sizes, a tray (not shown) may be disposed on the bottle feeding platform 211 to maintain the bottles at substantially the same calibration height.

In some embodiments, in order to realize 360-degree calibration and detection of the bottle body, the bottle feeding platform 211 can be further configured as a rotating platform, which can drive the bottle body to rotate circumferentially, so as to more accurately acquire the bottle body information of the bottle body to be detected.

Referring to fig. 4, in the present embodiment, the light source assembly includes a light source support 209 and a light source 206 disposed on the light source support 209.

Specifically, two light source support posts 209 are arranged in parallel, two mounting blocks 208 are arranged on each light source support post 209, and the mounting blocks 208 and the light source support posts 209 can be fixed by bolts.

The two light source posts 209 are provided with a light source mounting plate 207 via a mounting block 208, and the light source mounting plate 207 can be fixed to the light source mounting plate 207 via screws.

The light source 206 is detachably mounted on the light source mounting plate 207 by clamping, magnetic connection, etc., so that the light sources 206 of different types can be replaced according to the different types of the bottles to be tested, thereby improving the compatibility of the system. In this embodiment, the light source 206 may be an LED light source 206.

In order to facilitate compatibility of products with different specifications, in the present embodiment, the light source 206 is disposed on the light source support 209 in a lifting manner.

Specifically, the mounting block 208 for mounting the light source mounting plate 207 is detachably connected to the light source support 209, for example, the mounting block 208 may be a hoop structure, so that it can be locked with the light source support 209 and can be detached. So, installation piece 208 can carry out altitude mixture control according to the height of the bottle that awaits measuring, and then can realize the altitude mixture control of light source 206, realizes the spatial structure overall arrangement, realizes advancing the high coupling nature of bottle proofreading module 200, high compatibility.

Referring to fig. 4, in the present embodiment, the photographing assembly includes a photographing support 201, and a mirror structure and a camera assembly disposed on the photographing support 201, the mirror structure being located on an irradiation path of the light source 206, the camera assembly being disposed toward the mirror structure to photograph image information reflected by the mirror structure.

The reflector structure comprises a reflector support 203, a reflector mounting plate 204 and a reflector 210, wherein the reflector support 203 is arranged on the shooting support 201, the reflector mounting plate 204 is fixed on the reflector support 203 in a screw connection mode, a clamping connection mode and the like, and the reflector 210 is fixed on the reflector mounting plate 204 in a screw connection mode, a clamping connection mode and the like.

Referring to fig. 4, the mirror 210 is disposed opposite the light source assembly such that the mirror 210 is positioned in the irradiation path of the light source 206. And the reflective mirror 210 is arranged at a certain inclination angle, so that the reflective mirror 210 can reflect upwards to facilitate shooting by the camera 202.

Referring to fig. 4, the camera assembly is disposed above the mirror structure, and specifically includes a camera mounting plate 205 and a camera 202, the camera mounting plate 205 is disposed on the shooting pillar 201, the camera 202 is fixed on the camera mounting plate 205 by means of screw connection, clamping, and the like, and a lens of the camera 202 is disposed downward and directly faces a mirror surface of the mirror 210, so that the camera 202 can capture image information reflected by the mirror 210.

Moreover, the camera 202 is in communication connection with the control module 600, and can transmit the shot image information to the control module 600, and the control module 600 compares the image information with the preset bottle information to determine whether the bottle to be tested conforms to the set bottle type. The bottle information includes, but is not limited to, the height and diameter of the bottle, and for example, the bottle information may also include the appearance and shape.

In order to facilitate the compatibility of products with different specifications, in this embodiment, the mirror structure and the camera module are both disposed on the shooting supporting column 201 in a lifting and adjusting manner.

Specifically, referring to fig. 4, in the present embodiment, the shooting column 201 is a vertically arranged slide rail, the camera mounting plate 205 and the mirror support 203 are slidably fitted on the slide rail, and a locking member that can be lockingly fitted with the slide rail is provided on each of the camera mounting plate 205 and the mirror support 203, for example, the locking member may be a bolt. So, can realize camera 202 and reflector 210's vertical regulation, the shooting of the not co-altitude bottle of adaptation is proofreaded, realizes the spatial structure overall arrangement, improves into bottle proofreaded module 200's coupling nature, compatibility.

In the present embodiment, the detecting module 400 includes a plurality of detecting platforms (not shown) for placing the bottles thereon and a detecting mechanism for detecting whether there are bottles on the detecting platforms.

The detection module 400 may include a plurality of detection stations, for example, a bottle bottom detection station, a bottle opening detection station, a backlight detection station, and the like, so as to realize the omnibearing detection of the bottle body.

In this embodiment, each detection station is provided with a detection platform and a monitoring mechanism. Wherein, testing platform is used for bearing the bottle that awaits measuring, makes the detection mechanism in the detection station can detect the bottle that awaits measuring on the testing platform. In this embodiment, testing platform is rotatable lift platform, so, can realize 360 degrees rotations of bottle and go up and down to carry out the all-round detection of bottle.

The monitoring mechanism is used for detecting whether a bottle body is on the detection platform or not, namely, whether the detection station is in an idle state or an operation state is judged, so that the control module 600 controls the clamping module 300 to carry out bottle feeding or bottle discharging operation.

For example, when the monitoring mechanism detects that the detection station is in an idle state, the monitoring mechanism outputs a corresponding idle signal to the computing module and the control module, so that the control module 600 controls the gripping module 300 to perform the bottle feeding operation. Otherwise, when the detection station is in an operation state, the monitoring mechanism outputs a corresponding operation signal to the calculation module and the control module, the control module 600 controls the clamping module 300 not to move according to the operation signal, and controls the clamping module 300 to perform a bottle discharging operation after the detection completion signal is fed back by the detection mechanism.

In this embodiment, the monitoring mechanism may be a correlation photoelectric sensor assembly, a pressure sensor assembly, or the like.

It should be noted that, because the structures of the detection stations are different, the heights of the detection platforms in the detection stations are different, and meanwhile, the heights and diameters of the bottle types are different, so that the heights and horizontal positions of the clamping modules 300 for taking and placing the bottles in the detection stations are also different.

Based on this, this embodiment still is provided with the controller, can adjust the control of getting module 300 to accurate getting puts the bottle.

In this embodiment, the controller mainly includes a calculation module and a control module.

The calculating module 500 can confirm the corresponding picking and placing position information of the gripping module 300 according to the bottle information of different bottles and the position information of different detecting platforms, so as to realize the accurate picking and placing of the bottles.

Specifically, in this embodiment, the calculation module 500 is provided with a calculation program therein, and since the position information of the conveyor belt is fixed, the position information of each detection station is fixed, and the position coordinates of the clamping module 300 can be obtained in real time, that is, the position information of the conveyor belt, the detection stations and the clamping module 300 is quantitative or known, and the bottle information is variable, so that when each bottle type is detected, the bottle information of the bottle to be detected is only input into the calculation module in advance, and then the bottle information is substituted into the calculation program for calculation, so that the position information of each detection station for the clamping module 300 to take and place the bottle can be obtained, and then the taking and placing position information of each station is temporarily stored. Therefore, when the detection operation is carried out, the calculated pick-and-place position information of each station can be directly called, so that the control of the clamping jaw 312 is convenient to realize.

In this embodiment, the control module 600 is in communication connection with the conveying module 100, the detecting module 400, the gripping module 300 and the calculating module 500, so that the control module 600 can receive the signals fed back by the modules and can also control the modules to perform corresponding operations.

For example, when the monitoring mechanism in a certain detection station feeds back an idle signal to the control module 600, the control module 600 may adjust pick-and-place position information of the detection station according to the signal, and control the clamping jaws 312 to move in the X-axis, Y-axis, and Z-axis directions according to the pick-and-place position information, so as to transfer the to-be-detected bottle body from the conveyor belt to the detection platform of the detection station, and control the clamping jaws 312 to move in the X-axis, Y-axis, and Z-axis directions according to a detection completion signal fed back by the detection mechanism in the detection station after the detection is completed, so as to transfer the bottle body out of the detection platform.

In this embodiment, the controller can be a Programmable Logic Controller (PLC), and is simple to operate and convenient to control.

Based on the above embodiment, the use process of the conveying system is as follows:

the bottle information of the bottle type to be called is obtained, and the information of the pick-and-place position of the clamping jaw 312 at each detection station is calculated through the calculating module 500.

Carry out information proofreading to the bottle that awaits measuring through advancing bottle proofreading module 200, then control the conveyer belt and carry the bottle to pressing from both sides the position of getting when bottle information accords with to call the bottle type, otherwise then control the conveyer belt and stop advancing the bottle, restart after carrying out artifical check-up.

Whether monitoring mechanism exists the bottle to detect on to testing platform to the signal that the feedback corresponds gives control module 600, then, control module 600 is according to idle signal, and the control clamp is got module 300 and is got the bottle and shift to idle detection station, and detection mechanism in the detection station carries out the flaw detection to the bottle again, and qualified then the control clamp is got module 300 and is got the bottle, and unqualified then is rejected.

The foregoing has described in detail preferred embodiments of the present invention. It should be understood that the technical features of the above embodiments can be arbitrarily combined, and for the sake of simplicity of description, all possible combinations of the technical features in the above embodiments are not described, however, as long as the combinations of the technical features do not contradict each other, the technical features should be considered to be within the scope of the description.

The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the utility model. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, and these are all within the scope of protection of the present application. Therefore, the protection scope of the present patent application shall be subject to the appended claims.

Claims (10)

1. The utility model provides a bottle detects conveying system, its characterized in that includes transport module (100), presss from both sides and gets module (300), detection module (400), calculation module (500) and control module (600), wherein:

the conveying module (100) is used for conveying the bottle body to be detected;

the detection module (400) comprises a plurality of detection platforms for placing the bottles and a monitoring mechanism for monitoring whether the bottles exist on the detection platforms or not;

the gripping module (300) is used for transferring the bottle body;

the calculation module (500) is used for confirming the pick-and-place position information of the clamping module (300) according to the bottle body information of the bottle body and the position information of the detection platform;

the control module (600) controls the clamping module (300) to transfer the bottle body to be detected to the detection platform without the bottle according to the pick-and-place position information and the signal fed back by the monitoring mechanism, and transfers the bottle body out of the detection platform after detection is finished.

2. The vial testing delivery system of claim 1, wherein: the conveying module (100) comprises a conveying belt for conveying the bottle bodies and a positioning unit for realizing accurate positioning of the bottle bodies.

3. The vial testing delivery system of claim 2, wherein: the positioning unit comprises a spacing component, a guide component and a sensor component;

wherein the spacing component comprises a plurality of partition plates (103) which are arranged on the conveying belt at equal intervals;

the guide assembly comprises a guardrail (104) arranged on one side of the conveying belt and a shifting piece mechanism (107) arranged on the other side of the conveying belt relative to the guardrail (104), and the shifting piece mechanism (107) is used for shifting the bottle bodies on the conveying belt to one side close to the guardrail (104);

the sensor assembly comprises a photoelectric sensor assembly arranged at the outlet end of the conveying belt, and the photoelectric sensor assembly and a driving mechanism (108) of the conveying belt are electrically connected with the control module (600).

4. The vial testing and delivery system of claim 1, wherein: the clamping module (300) comprises a clamping jaw (312), an X-axis driving device for driving the clamping jaw (312) to move along the X-axis direction, a Y-axis driving device for driving the clamping jaw (312) to move along the Y-axis direction, and a Z-axis driving device for driving the clamping jaw (312) to move along the Z-axis direction.

5. The vial testing delivery system of claim 4, wherein:

the X-axis driving device comprises a support (301), an X-axis sliding table (302) arranged on the support (301), an X-axis sliding piece (303) arranged on the X-axis sliding table (302) and an X-axis driving motor (304) for driving the X-axis sliding piece (303) to move along the X-axis sliding table (302);

the Z-axis driving device comprises a fixed frame (310) fixed on the X-axis sliding piece (303), a Z-axis sliding table (309) fixed on the fixed frame (310), a Z-axis sliding piece (311) arranged on the Z-axis sliding table (309) and a Z-axis driving motor (308) for driving the Z-axis sliding piece (311) to move along the Z-axis sliding table (309);

the Y-axis driving device comprises a mounting frame (306) fixed on the Z-axis sliding piece (311), a Y-axis sliding table (313) fixed on the mounting frame (306), a Y-axis sliding piece (307) arranged on the Y-axis sliding table (313) and a Y-axis driving motor (305) for driving the Y-axis sliding piece (307) to move along the Y-axis sliding table (313);

the clamping jaw (312) is arranged on the Y-axis sliding piece (307).

6. The vial testing delivery system of claim 1, wherein: the conveying system further comprises a bottle feeding correction module (200), the bottle feeding correction module (200) is arranged at the inlet end of the conveying module (100) and used for acquiring bottle information of the bottles and transmitting the bottle information to the control module (600), the control module (600) compares the bottle information with preset bottle information and controls the conveying module (100) to stop or convey according to bottle information comparison results.

7. The vial testing delivery system of claim 6, wherein: the bottle feeding correction module (200) comprises a bottle feeding platform (211) and a shooting assembly and a light source assembly which are oppositely arranged on two sides of the bottle feeding platform (211), wherein the light source assembly is used for generating an even light source (206) to irradiate a bottle body to be detected, and the shooting assembly is used for shooting the bottle body irradiated by the light source assembly and feeding shooting information back to the control module (600).

8. The vial testing and delivery system of claim 7, wherein: the light source assembly comprises a light source support (209) and a light source (206) arranged on the light source support (209);

the shooting assembly comprises a shooting support column (201), a reflector structure and a camera assembly, wherein the reflector structure and the camera assembly are arranged on the shooting support column (201), the reflector structure is located on an irradiation path of the light source (206), and the camera assembly is arranged towards the reflector structure so as to shoot image information reflected by the reflector structure.

9. The vial testing delivery system of claim 8, wherein: the light source (206) is arranged on the light source support column (209) in a lifting and adjusting mode, and the reflector structure and the camera assembly are arranged on the shooting support column (201) in a lifting and adjusting mode.

10. The vial testing and delivery system of claim 7, wherein: the bottle feeding platform (211) is a rotating platform.

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