CN111960025A - Electronic module code scanning detector - Google Patents

Electronic module code scanning detector Download PDF

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Publication number
CN111960025A
CN111960025A CN202010725230.XA CN202010725230A CN111960025A CN 111960025 A CN111960025 A CN 111960025A CN 202010725230 A CN202010725230 A CN 202010725230A CN 111960025 A CN111960025 A CN 111960025A
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China
Prior art keywords
electronic module
clamping jaw
driving
belt wheel
tray
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CN202010725230.XA
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Chinese (zh)
Inventor
邱栋
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Qingdao Zhidong Seiko Electronic Co ltd
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Qingdao Zhidong Seiko Electronic Co ltd
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Application filed by Qingdao Zhidong Seiko Electronic Co ltd filed Critical Qingdao Zhidong Seiko Electronic Co ltd
Priority to CN202010725230.XA priority Critical patent/CN111960025A/en
Publication of CN111960025A publication Critical patent/CN111960025A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K7/00Methods or arrangements for sensing record carriers, e.g. for reading patterns
    • G06K7/10Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
    • G06K7/14Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
    • G06K7/1404Methods for optical code recognition
    • G06K7/1408Methods for optical code recognition the method being specifically adapted for the type of code
    • G06K7/14172D bar codes

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Artificial Intelligence (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The application provides an electronic module code scanning detector which comprises a rack, a carrying mechanism and a code scanning mechanism; the carrying mechanism is arranged on the rack and used for transferring the tray provided with the electronic module at the first position to the second position; the code scanning mechanism is fixed on the rack and used for scanning the electronic module in the tray at the second position and sending code information obtained by scanning the code to the management system; the management system acquires the code information and judges whether the electronic module is correct or not according to the code information. The electronic module code scanning detector can transfer a tray provided with electronic modules such as PCBA and the like to a code scanning detection position of the code scanning mechanism through the carrying mechanism, and then the code scanning mechanism scans the electronic modules and sends code information to the management system; the management system judges whether the corresponding electronic module is correct or not according to the code information, so that automatic detection of electronic modules such as PCBA and the like is completed, labor cost can be effectively saved, and module detection efficiency is improved.

Description

Electronic module code scanning detector
Technical Field
The application relates to the technical field of electronic accessory detection, in particular to an electronic module scans a yard detection machine.
Background
PCBA is the abbreviation of English Printed Circuit Board Assembly, that is PCB blank Board is processed by SMT to be loaded or the whole process of DIP plug-in.
After the PCBA module is produced, the corresponding two-dimensional code on the PCBA module needs to be scanned, and information such as production procedures and configuration related to the PCBA module can be acquired from the background management system through the two-dimensional code. Thus, final testing of the PCBA module is performed prior to binning of the PCBA module to avoid loading of erroneous or problematic PCBA modules.
In the relevant scheme, the PCBA module is used for carrying out final code scanning detection by manpower, the efficiency is low, and the labor cost is high.
Disclosure of Invention
In some embodiments of the present application, a pallet containing electronic modules such as a PCBA can be transferred to a position of a pallet scanning mechanism where the pallet is scanned by a carrying mechanism, and the pallet scanning mechanism scans the electronic modules and sends the pallet information to a management system; the management system judges whether the corresponding electronic module is correct or not according to the code information, so that automatic detection of electronic modules such as PCBA and the like is completed, labor cost can be effectively saved, and module detection efficiency is improved.
In some embodiments of this application, the tray is grabbed to transport mechanism accessible grabbing sub-mechanism to remove the tray from primary importance to the second place under the drive of elevator sub-mechanism and under the guide effect of elevating guide rail and also sweep a yard of sweeping of sign indicating number mechanism and detect position department, thereby realize sweeping a transfer function of yard of sweeping of detecting position department to the transfer function that the tray that is equipped with to examine the test electronic module is to.
In some embodiments of this application, handling mechanism still includes translation sub-mechanism to make and snatch sub-mechanism and not only can follow lift rail lifting movement, can also follow lift rail back-and-forth movement, and then realize transferring the tray that is equipped with the testing result for correct electronic module to the third position.
In some embodiments of the application, sweep a yard mechanism and include mount, camera, recognition device and light source, shoot the sign indicating number image on the electronic module through the camera, fill light when shooting for the camera through the light source, through recognition device identification code image and then obtain sign indicating number information to the realization obtains the function that the electronic module corresponds sign indicating number information.
In some embodiments of the present application, the first conveying mechanism is used to convey the tray containing the electronic module to be detected to the first position, and the second conveying mechanism is used to convey the tray containing the correct electronic module away from the third position for further processing.
In some embodiments of this application, drive first driving pulley through a driving motor and rotate, and then drive first conveyer belt and rotate around first driving pulley and first driven pulley, and then realize first conveying mechanism's transport function.
In some embodiments of the present application, the second driving pulley is driven to rotate by the second driving motor, and then the second conveying belt is driven to rotate around the second driving pulley and the second driven pulley, so as to realize the conveying function of the second conveying mechanism.
In some embodiments of the present application, the position of the tray is adjusted by driving the third clamping jaw and the fourth clamping jaw to approach each other through the clamping jaw driving mechanism.
In some embodiments of the application, the third clamping jaw and the fourth clamping jaw are driven to be synchronously close through the third driving motor, the screw rod transmission part and the reverse synchronous transmission part, so that the tray is conveniently adjusted to the middle position of the first position, and the tray can be accurately grabbed by the carrying mechanism.
In some embodiments of the present application, the purpose of stopping/positioning the tray in the first position is achieved by fixedly arranging a baffle at the rear edge of the first position.
In some embodiments of the present application, an electronic module code scanning detection machine is provided, including:
a frame;
the carrying mechanism is arranged on the rack and used for transferring the tray provided with the electronic module at the first position to the second position;
the code scanning mechanism is arranged on the rack and used for scanning the electronic module in the tray positioned on the second position and sending code information obtained by scanning the code to a management system;
and the management system is used for acquiring the code information and judging whether the electronic module is correct or not according to the code information.
In some embodiments of the present application, the handling mechanism includes a gripping sub-mechanism, a lifting sub-mechanism, and a lifting guide rail;
the grabbing sub-mechanism comprises a first clamping jaw, a second clamping jaw and a clamping power device, and the clamping power device can drive the first clamping jaw and the second clamping jaw to approach each other to clamp the tray;
the lifting sub-mechanism is used for driving the grabbing sub-mechanism to move back and forth between the first position and the second position along the lifting guide rail.
In some embodiments of the present application, the handling mechanism further comprises a translation sub-mechanism;
the translation sub-mechanism comprises a sliding seat, a sliding rail and a translation driving device;
the sliding rail is fixed on the rack, and the guide direction of the sliding rail and the guide direction of the lifting guide rail form an included angle;
the translation driving device is used for driving the sliding seat to move along the sliding rail;
the lifting guide rail is fixed on the sliding seat, so that when the lifting guide rail moves along with the sliding seat, the grabbing sub-mechanism can place the tray with the correct electronic module at a third position.
In some embodiments of the present application, the code scanning mechanism includes a fixing frame, a camera, a recognition device and a light source;
the fixed frame is fixed on the rack;
the camera is fixed on the fixing frame and used for shooting a code image on the electronic module;
the light source is fixed on the fixing frame and used for supplementing light for the camera during shooting;
the identification device is used for acquiring the code image and identifying the code image into the code information.
In some embodiments of the present application, the electronic module code scanning detection machine further includes:
the first conveying mechanism is arranged on the rack and used for conveying the tray provided with the electronic module to be detected to the first position;
and the second conveying mechanism is arranged on the rack and used for conveying the tray provided with the correct electronic module away from the third position.
In some embodiments of the present application, the first conveying mechanism includes a first conveyor belt, a first driving pulley, a first driven pulley, and a first driving motor;
the first driving belt wheel and the first driven belt wheel are both rotatably arranged on the rack;
the first conveyor belt is arranged on the first driving belt wheel and the first driven belt wheel;
the first driving motor is used for driving the first driving belt wheel to rotate, and then the first transmission belt is driven to rotate around the first driving belt wheel and the first driven belt wheel.
In some embodiments of the present application, the second conveying mechanism comprises a second conveyor belt, a second driving pulley, a second driven pulley, and a second driving motor;
the second driving belt wheel and the second driven belt wheel are both rotatably arranged on the rack;
the second conveying belt is arranged on the second driving belt wheel and the second driven belt wheel;
the second driving motor is used for driving the second driving belt wheel to rotate so as to drive the second conveying belt to rotate around the second driving belt wheel and the second driven belt wheel.
In some embodiments of the present application, the electronic module code scanning detection machine further includes:
the centering mechanism comprises a third clamping jaw, a fourth clamping jaw and a clamping jaw driving sub-mechanism;
the third clamping jaw and the fourth clamping jaw can be arranged on the rack in a manner of approaching to or departing from each other; the third clamping jaw and the fourth clamping jaw can contact two opposite edges of the tray when approaching to each other, so that the position precision of the tray is adjusted;
the clamping jaw driving sub-mechanism is used for driving the third clamping jaw and the fourth clamping jaw to approach to each other.
In some embodiments of the present application, the jaw driving sub-mechanism includes a third driving motor, a lead screw transmission part and a reverse synchronous transmission part;
the reverse synchronous transmission part is in transmission connection with the third clamping jaw and the fourth clamping jaw and is used for enabling the third clamping jaw and the fourth clamping jaw to synchronously approach or depart from each other;
the third driving motor is in transmission connection with the third clamping jaw through the screw rod transmission part, so that the third clamping jaw and the fourth clamping jaw are driven to synchronously approach or depart from each other.
In some embodiments of the present application, the electronic module code scanning detection machine further includes:
and the baffle is fixed on the rack and positioned at the rear edge of the first position so as to stop the tray at the first position.
Drawings
Fig. 1 is a schematic perspective view of an electronic module code scanning detector according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a position relationship between a sensing device and a baffle in an embodiment of the present application.
Fig. 3 and 4 are schematic diagrams illustrating the arrangement structure of the first conveying mechanism and the second conveying mechanism on the rack in one embodiment of the present application.
Fig. 5 is a schematic perspective view of a centering mechanism according to an embodiment of the present application.
Fig. 6 is a schematic perspective view of a carrying mechanism according to an embodiment of the present application.
Fig. 7 is a schematic perspective view of a code scanning mechanism according to an embodiment of the present application.
Reference numerals:
1. a frame;
2. a first conveying mechanism; 21. a first conveyor belt; 22. a first driving pulley; 23. a first driven pulley; 24. a first drive motor;
3. a baffle plate;
4. an induction device;
5. a centering mechanism; 51. a third jaw; 52. a fourth jaw; 53. a fixed seat; 531. a transverse guide rail; 54. a jaw drive sub-mechanism; 541. a third drive motor; 542. a screw transmission member; 543. a reverse synchronous drive component; 5431. a lever; 5432. a first link; 5433. a second link;
6. a carrying mechanism; 61. a gripper mechanism; 611. a first jaw; 612. a second jaw; 613. clamping the power device; 614. a suction cup; 62. a lifter mechanism; 621. a lifting drive motor; 622. a screw rod driving mechanism; 63. a lifting guide rail; 64. a translation sub-mechanism; 641. a slide base; 642. a slide rail; 643. a translation drive device;
7. a code scanning mechanism; 71. a fixed mount; 72. a camera; 73. a light source;
8. a second conveying mechanism; 81. a second conveyor belt; 82. a second driving pulley; 83. a second driven pulley; 84. a second drive motor;
9. a tray.
Detailed Description
Exemplary embodiments that embody features and advantages of the present application will be described in detail in the following description. It is to be understood that the present application is capable of various modifications in various embodiments without departing from the scope of the application, and that the description and drawings are to be taken as illustrative and not restrictive in character.
In the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present application.
In the embodiments shown in the drawings, directional references (such as up, down, left, right, front, and rear) are used to explain the structure and movement of the various elements of the present application not absolutely, but relatively. These descriptions are appropriate when the elements are in the positions shown in the drawings. If the description of the positions of these elements changes, the indication of these directions changes accordingly.
The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless otherwise specified.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The production of PCBA modules may be through a number of processes, each or most of which, upon completion, scans the two-dimensional code on the module for entry into the management system.
After the PCBA module is produced, the corresponding two-dimensional code on the PCBA module needs to be scanned, and information such as production procedures and configuration related to the PCBA module can be acquired from the background management system through the two-dimensional code. Thus, final testing of the PCBA module is performed prior to binning of the PCBA module to avoid loading of erroneous or problematic PCBA modules.
In the related scheme, the PCBA module relies on manual work for final code scanning detection. The sign indicating number detection is swept to the PCBA module one by one to the manual work, and detection efficiency is low, and the cost of labor is very high moreover.
The preferred embodiments of the present application will be further described in detail below with reference to the accompanying drawings of the present specification.
Referring to fig. 1 and 2, the electronic module code scanning detector comprises a frame 1, a first conveying mechanism 2, a baffle 3, a sensing device 4, a centering mechanism 5, a carrying mechanism 6, a code scanning mechanism 7, a second conveying mechanism 8 and a management system, and is used for scanning and detecting the electronic module code scanning, so that whether each item of production data of the electronic module is accurate or not is judged, and further the next step of work is facilitated to prepare.
The electronic module can be a PCBA module obtained by SMT loading of a PCB blank board or the whole process of a DIP plug-in.
The electronic modules may be a plurality of modules which are placed together on the tray 9 for inspection and boxing. The tray 9 may be a blister tray.
The first conveying mechanism 2, the baffle 3, the centering mechanism 5, the carrying mechanism 6, the code scanning mechanism 7 and the second conveying mechanism 8 are all arranged on the rack 1. The first conveying mechanism 2 is positioned at the front end of the rack 1 and used for conveying a tray 9 which is conveyed from the front and contains the electronic modules to be detected to a first position. The centering mechanism 5 carries out comparatively accurate counterpoint adjustment to the position of tray 9, makes tray 9 be located the accurate position that corresponds with the first position, and the transport mechanism 6 of being convenient for is accurate snatchs tray 9. The carrying mechanism 6 grips the tray 9 and transfers the tray 9 from the first position to the second position. The code scanning mechanism 7 scans the electronic modules in the tray 9 to recognize code information of each electronic module, and sends the code information to the management system. The management system judges whether the corresponding module is correct or not according to the code information, and if the judgment result is correct, the corresponding module passes the detection, so that the automatic detection function of the electronic module is realized, the detection efficiency is improved, and the labor cost is reduced.
The frame 1 is a main body frame for installing and fixing other parts of the electronic module code scanning detector.
The bottom of the frame 1 can be provided with castors so as to be directly pushed when the transfer is needed, thus being convenient for arrangement in a factory production line. The outside of frame 1 can set up the sheet metal shell, and is not only pleasing to the eye, can also play the protection to inside other parts and prevent that external dust from getting into.
Referring to fig. 3 and 4, the first conveying mechanism 2 includes a first conveyor belt 21, a first driving pulley 22, a first driven pulley 23, and a first driving motor 24.
The first driving pulley 22 and the first driven pulley 23 are rotatably mounted on the frame 1 via different rotating shafts, respectively. The axial direction of the first driving pulley 22 and the axial direction of the first driven pulley 23 are parallel to each other, and in the use state, the plane on which the axial direction of the first driving pulley 22 and the axial direction of the first driven pulley 23 are located is substantially horizontal.
The first belt 21 is sleeved on a first driving pulley 22 and a first driven pulley 23. The distance between the first driving pulley 22 and the first driven pulley 23 tensions the first conveyor belt 21 to facilitate the transport of the material.
The first drive motor 24 is fixed to the frame 1.
A synchronizing wheel is fixed on an output shaft of the first driving motor 24, a rotating shaft provided with the first driving belt wheel 22 is also fixed with a synchronizing wheel, and the two synchronizing wheels are in transmission connection through a matched synchronous belt. Therefore, the first driving motor 24 can drive the rotating shaft mounted with the first driving pulley 22 to rotate, and further drive the first conveyor belt 21 to rotate around the first driving pulley 22 and the first driven pulley 23 through the first driving pulley 22, so as to realize the material conveying function.
Two first conveyor belts 21, two first driving pulleys 22, and two first driven pulleys 23 may be provided. Each first belt conveyor 21 is correspondingly arranged on one first driving pulley 22 and one first driven pulley 23, so that the two first belt conveyors 21 form a structure parallel to each other in the left-right direction. When the tray 9 is conveyed, the left and right portions of the bottom of the tray 9 are supported on the left and right first conveyor belts 21, respectively, so that the conveyance is more stable.
The first position may be located at the end of the transport path of the first transport mechanism 2. In the present embodiment, the first position is on the first belt 21 near the first driving pulley 22.
The baffle 3 is fixed to the frame 1 at the rear edge of the first position. Thus, the tray 9 stops after contacting the shutter 3 as the first conveyor belt 21 moves backward, and the front-rear position of the stop of the tray 9 is exactly the same as the front-rear position of the first position.
With continued reference to fig. 2, the sensing device 4 is secured to the frame 1. The sensing device 4 is close to the barrier 3 and in front of the barrier 3. The sensing device 4 is used for sending a sensing signal when the tray 9 reaches a certain position range, and further controlling the first conveying mechanism 2 to stop running.
For example, the sensing device 4 may send a sensing signal when the tray 9 is about to reach the first position. After receiving the sensing signal, the control system delays for a preset time (for example, delays for 1 second to ensure that the tray 9 contacts the baffle 3), and then controls the first conveying mechanism 2 to stop operating.
In some embodiments, the sensing device 4 may be configured to send a sensing signal when the tray 9 contacts the baffle 3. And after receiving the induction signal, the control system immediately controls the first conveying mechanism 2 to stop running.
Referring to fig. 5, the centering mechanism 5 includes a third jaw 51, a fourth jaw 52, a fixed seat 53, and a jaw drive sub-mechanism 54.
The fixed seat 53 is fixed on the frame 1. The fixing base 53 is fixedly provided with a transverse guide 531 along the left-right direction.
The third jaw 51 and the fourth jaw 52 are both arranged on the transverse guide rail 531 in a manner of sliding left and right along the transverse guide rail 531. The third jaw 51 and the fourth jaw 52 are located on the left and right sides, respectively.
The jaw drive sub-mechanism 54 includes a third drive motor 541, a screw transmission part 542, and a reverse synchronization transmission part 543.
The reverse synchronous transmission part 543 is in transmission connection with the third jaw 51 and the fourth jaw 52. The reverse synchronous transmission unit 543 may synchronously move the third jaw 51 and the fourth jaw 52 closer to or farther from each other.
The reverse synchronization transmission member 543 includes a lever 5431, a first link 5432, and a second link 5433.
The lever 5431 is hinged to the fixed seat 53 through an intermediate portion thereof. Both ends of the lever 5431 are hinged to one end of the first link 5432 and one end of the second link 5433, respectively.
The end of the first link 5432 remote from the lever 5431 hinges the third jaw 51. The end of the second link 5433 remote from the lever 5431 is hinged to the fourth jaw 52. Thus, when the lever 5431 is turned around its hinge point with the fixed seat 53, the third jaw 51 and the fourth jaw 52 are synchronously close to or synchronously far away.
In some embodiments, the reverse synchronous driving unit 543 may also be a bidirectional screw structure, a bidirectional belt linear driving mechanism, etc.
The third driving motor 541 is connected to the third chuck 51 through the lead screw transmission member 542. The third driving motor 541 drives the third jaw 51 to move along the cross rail 531 through the screw transmission member 542. The third clamping jaw 51 drives the fourth clamping jaw 52 to synchronously approach the third clamping jaw 51 or synchronously move away from the third clamping jaw 51 through the reverse synchronous transmission part 543. Thus, when the third jaw 51 and the fourth jaw 52 are simultaneously brought close to each other, the positional accuracy of the tray 9 at the first position can be adjusted by pressing the left and right sides of the tray 9.
Referring to fig. 6, the carrying mechanism 6 includes a gripper sub mechanism 61, an elevator sub mechanism 62, an elevator guide 63, and a translation sub mechanism 64.
The gripper mechanism 61 includes a first jaw 611, a second jaw 612, and a gripping power device 613.
The clamping power device 613 may be a bidirectional air cylinder or other bidirectional driving device for driving the first clamping jaw 611 and the second clamping jaw 612 to approach each other, thereby clamping the tray 9.
For example, the clamping power device 613 adopts a bidirectional cylinder, and two piston rods in different directions of the bidirectional cylinder are respectively and fixedly connected with the first clamping jaw 611 and the second clamping jaw 612, so that when the two piston rods in different directions of the bidirectional cylinder are both retracted, the first clamping jaw 611 and the second clamping jaw 612 can be driven to approach each other to clamp the tray 9.
Suction cups 614 are fixedly arranged on the first clamping jaw 611 and the second clamping jaw 612 respectively. The suction cups 614 can be firmly attached to the sides of the tray 9. Thus, the tray 9 is prevented from slipping or overturning when the first and second holding claws 611 and 612 grip the tray 9.
The gripper mechanism 61 is provided on the elevating guide 63 so as to be slidable up and down along the elevating guide 63 by means of a slide block. For example, when the clamping power device 613 is a bidirectional cylinder, the bidirectional cylinder may be fixed to a slide block, and the first clamping jaw 611 and the second clamping jaw 612 may be fixed to corresponding piston rods of the bidirectional cylinder.
The lift sub-mechanism 62 includes a lift driving motor 621 and a lead screw driving mechanism 622.
The lifting driving motor 621 is fixed on the top of the lifting guide rail 63 and is in transmission connection with the sliding block through a screw rod driving mechanism 622. Therefore, the lifting driving motor 621 can drive the sliding block to move up and down through the screw rod driving mechanism 622, and further drive the first clamping jaw 611 and the second clamping jaw 612 to move up and down, so as to achieve the purpose of lifting the clamped tray 9 from the first position to the second position.
The translation sub-mechanism 64 includes a slide 641, a slide 642, and a translation drive 643.
The slide rail 642 is fixed to the frame 1 in the front-rear direction. The slide 641 is disposed on the slide rail 642 to move back and forth along the slide rail 642. The lifting rail 63 is vertically fixed to the slider 641.
The translation driving device 643 may be specifically a screw motor structure, and is configured to drive the slide 641 to move back and forth along the slide rail 642. Accordingly, when the lifting rail 63 moves along with the slide 641, the gripper mechanism 61 can place the detected tray 9 at the third position for further processing.
Referring to fig. 7, the code scanning mechanism 7 includes a holder 71, a camera 72, a recognition device, a transmission device, and a light source 73.
The fixing frame 71 is fixed to the frame 1 and located above the carrying mechanism 6.
The camera 72 is fixed to the fixing frame 71 and is used for shooting a code image on the electronic module. The cameras 72 may be specifically provided in two or more numbers, so that the viewing range is ensured to cover all the electronic modules in the tray 9, and the imaging clarity can be improved.
The light source 73 is fixed on the fixing frame 71 and used for supplementing light for the camera 72 during shooting. The light source 73 may be disposed lower than the camera 72, i.e., closer to the tray 9, so as to improve the light supplement effect for the target object.
The light sources 73 may be disposed one on each of the front and rear sides corresponding to the second position, so that the brightness of the electronic module on the tray 9 is more uniform.
The light source 73 may be designed as an elongated light strip having a width corresponding to the width of the tray 9, so as to further improve the uniformity of illumination of the electronic modules on the tray 9.
The recognition device is electrically connected to the camera 72 to acquire a code image photographed by the camera 72 and recognize the code image as code information.
The sending device is in electric signal connection with the identification device, so that the code information identified by the identification device is sent to the management system, and the management system can conveniently judge whether the corresponding electronic module is correct or not according to the code information.
The management system may be an MES (manufacturing execution system), and production data of the electronic module corresponding to each code information is entered in advance in a database of the management system.
For example, in a PCBA module production line, a two-dimensional code is previously set on a module circuit board, and after each component is mounted, the two-dimensional code on the module is scanned, code information corresponding to the two-dimensional code is found in a database of a management system, and information about the mounting is added to the code information (e.g., XX component is mounted at XX time). Therefore, after the production of the PCBA module is finally completed, all production information corresponding to the PCBA module is recorded in the database of the management system.
In some embodiments, the management system may also be a subsystem belonging to the onboard control system of the code scanning detection machine of the electronic module.
After the management system acquires the code information sent by the code scanning mechanism 7, the management system searches the corresponding code information in the database and judges whether a problem exists. If no problem exists, a correct judgment result of the corresponding electronic module is obtained. If there is a problem, a judgment result that the corresponding electronic module is wrong is obtained.
For example, after the management system finds the corresponding code information in the database, the management system finds that the code information is recorded in the complete production process of the corresponding electronic module, all the elements are correctly installed, and all the indexes meet the standard requirements, so that the correct judgment result of the corresponding electronic module is obtained.
If the code information is found to lack a certain step or no record of a certain element is installed in the production process of the code information entry, the corresponding electronic module is a problem module, and then a judgment result that the corresponding electronic module is wrong is obtained.
If the corresponding code information cannot be found in the database, the corresponding electronic module is also indicated to be a problem module, and a judgment result that the corresponding electronic module is wrong is obtained.
After the management system obtains the judgment result that all the electronic modules in the currently detected tray 9 are correct, the management system controls the carrying mechanism 6 to transfer the currently detected tray 9 to the third position.
In the case that the management system is an MES system, the specific way of controlling the carrying mechanism 6 may be to control the carrying mechanism 6 to perform actions by sending a signal to the control system of the electronic module code scanning detector.
When the management system is one subsystem in the control system of the electronic module code scanning detector, the control system can directly control the carrying mechanism 6 to execute the operation.
In some embodiments, the management system may also directly send control commands to control the carrying mechanism 6 to perform relevant actions.
With continued reference to fig. 3 and 4, the second conveying mechanism 8 includes a second conveyor belt 81, a second driving pulley 82, a second driven pulley 83, and a second drive motor 84.
The second driving pulley 82 and the second driven pulley 83 are rotatably mounted on the frame 1 via different rotation shafts, respectively, behind the conveyance mechanism 6. The axial direction of the second driving pulley 82 and the axial direction of the second driven pulley 83 are parallel to each other, and in the use state, the plane on which the axial direction of the second driving pulley 82 and the axial direction of the second driven pulley 83 are located is substantially horizontal.
The second belt 81 is sleeved on the second driving pulley 82 and the second driven pulley 83. The distance between the second driving pulley 82 and the second driven pulley 83 tensions the second conveyor belt 81 for conveying the material.
The second drive motor 84 is fixed to the frame 1. The second driving motor 84 can drive the rotating shaft provided with the second driving pulley 82 to rotate through a transmission mechanism composed of a synchronous belt and a synchronous wheel, so as to drive the second driving pulley 82 to rotate, and further drive the second conveyor belt 81 to rotate around the second driving pulley 82 and the second driven pulley 83 through the second driving pulley 82, so as to realize the material conveying function.
Two second belts 81, two second driving pulleys 82, and two second driven pulleys 83 may be provided, respectively. Each of the second belts 81 is provided on one of the second driving pulleys 82 and one of the second driven pulleys 83, and the two second belts 81 are arranged in parallel in the left-right direction. When the tray 9 is conveyed, the left and right portions of the bottom of the tray 9 are supported on the left and right second conveyor belts 81, respectively, so that the conveyance is more stable.
The second position is located in the first section of the conveying path of the second conveyor 8. In this embodiment, the third position is on the second conveyor belt 81 near the second driven pulley 83, so that the tray 9 containing the electronic module passing the detection can be conveyed away from the third position for further processing under the driving of the second driving motor 84.
Referring to fig. 1 to 7, an operation process of the electronic module code scanning detector of the present application is as follows:
a plurality of PCBA modules are placed on the tray 9. A plurality of trays 9 on which PCBA modules are placed are stacked and placed in a dozen manner on the first conveyor belt 21 of the first conveyor mechanism 2. The first drive motor 24 drives the first conveyor belt 21 to rotate, and conveys the stacked and beaten tray 9 to the first position. After the sensing device 4 senses that the tray 9 reaches the first position, the control system controls the first conveying mechanism 2 to stop running.
The centering mechanism 5 positions the tray 9 more accurately in the first position by adjusting the positions of the third jaw 51 and the fourth jaw 52. The carrying mechanism 6 grips one of the trays 9 on the uppermost layer by the first and second gripping claws 611 and 612, and lifts the tray 9 to the second position.
The code scanning mechanism 7 takes an image by its camera 72 containing an image of the codes on all the electronic modules on the tray 9. The tray 9 refers to the tray 9 conveyed to the second position by the conveying mechanism 6. The recognition means of the code scanning mechanism 7 recognizes the code information corresponding to each code image. The transmitting means of the code scanning mechanism 7 transmits all the code information recognized to the management system.
The management system compares the code information sent by the code scanning mechanism 7 with the code information stored in the database, and if the consistent code information exists or the code information which is consistent and meets the standard exists, the electronic module corresponding to the code information is judged to be correct. If all the electronic modules on the tray 9 are correct, the conveying mechanism 6 is controlled to transfer the tray 9 to the third position. If the electronic module on the tray 9 is incorrect, a corresponding signal is fed back to the code scanning mechanism 7, the code scanning mechanism 7 gives an alarm and displays the electronic module with the problem, and then manual processing is requested for solving the problem.
After the conveying mechanism 6 transfers the detected tray 9 to the third position, the second conveying mechanism 8 operates to transfer the tray 9 on the third position to the next station through the second conveyor belt 81, so as to be packaged in a centralized manner.
While the present application has been described with reference to several exemplary embodiments, it is understood that the terminology used is intended to be in the nature of words of description and illustration, rather than of limitation. As the present application may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.

Claims (10)

1. The utility model provides an electronic module sweeps a yard detection machine which characterized in that includes:
a frame;
the carrying mechanism is arranged on the rack and used for transferring the tray provided with the electronic module at the first position to the second position;
the code scanning mechanism is arranged on the rack and used for scanning the electronic module in the tray positioned on the second position and sending code information obtained by scanning the code to a management system;
and the management system is used for acquiring the code information and judging whether the electronic module is correct or not according to the code information.
2. The electronic module code scanning detector of claim 1,
the carrying mechanism comprises a grabbing sub mechanism, a lifting sub mechanism and a lifting guide rail;
the grabbing sub-mechanism comprises a first clamping jaw, a second clamping jaw and a clamping power device, and the clamping power device can drive the first clamping jaw and the second clamping jaw to approach each other to clamp the tray;
the lifting sub-mechanism is used for driving the grabbing sub-mechanism to move back and forth between the first position and the second position along the lifting guide rail.
3. The electronic module code scanning detector of claim 2, wherein the handling mechanism further comprises a translation sub-mechanism;
the translation sub-mechanism comprises a sliding seat, a sliding rail and a translation driving device;
the sliding rail is fixed on the rack, and the guide direction of the sliding rail and the guide direction of the lifting guide rail form an included angle;
the translation driving device is used for driving the sliding seat to move along the sliding rail;
the lifting guide rail is fixed on the sliding seat, so that when the lifting guide rail moves along with the sliding seat, the grabbing sub-mechanism can place the tray with the correct electronic module at a third position.
4. The electronic module code scanning detector of claim 1,
the code scanning mechanism comprises a fixed frame, a camera, a recognition device and a light source;
the fixed frame is fixed on the rack;
the camera is fixed on the fixing frame and used for shooting a code image on the electronic module;
the light source is fixed on the fixing frame and used for supplementing light for the camera during shooting;
the identification device is used for acquiring the code image and identifying the code image into the code information.
5. The electronic module code scanning detector of claim 1, further comprising:
the first conveying mechanism is arranged on the rack and used for conveying the tray provided with the electronic module to be detected to the first position;
and the second conveying mechanism is arranged on the rack and used for conveying the tray provided with the correct electronic module away from the third position.
6. The electronic module code scanning detector of claim 5,
the first conveying mechanism comprises a first conveying belt, a first driving belt wheel, a first driven belt wheel and a first driving motor;
the first driving belt wheel and the first driven belt wheel are both rotatably arranged on the rack;
the first conveyor belt is arranged on the first driving belt wheel and the first driven belt wheel;
the first driving motor is used for driving the first driving belt wheel to rotate, and then the first transmission belt is driven to rotate around the first driving belt wheel and the first driven belt wheel.
7. The electronic module code scanning detector of claim 5,
the second conveying mechanism comprises a second conveying belt, a second driving belt wheel, a second driven belt wheel and a second driving motor;
the second driving belt wheel and the second driven belt wheel are both rotatably arranged on the rack;
the second conveying belt is arranged on the second driving belt wheel and the second driven belt wheel;
the second driving motor is used for driving the second driving belt wheel to rotate so as to drive the second conveying belt to rotate around the second driving belt wheel and the second driven belt wheel.
8. The electronic module code scanning detector of claim 1, further comprising:
the centering mechanism comprises a third clamping jaw, a fourth clamping jaw and a clamping jaw driving sub-mechanism;
the third clamping jaw and the fourth clamping jaw can be arranged on the rack in a manner of approaching to or departing from each other; the third clamping jaw and the fourth clamping jaw can contact two opposite edges of the tray when approaching to each other, so that the position precision of the tray is adjusted;
the clamping jaw driving sub-mechanism is used for driving the third clamping jaw and the fourth clamping jaw to approach to each other.
9. The electronic module code scanning detector of claim 8,
the clamping jaw driving sub-mechanism comprises a third driving motor, a screw rod transmission part and a reverse synchronous transmission part;
the reverse synchronous transmission part is in transmission connection with the third clamping jaw and the fourth clamping jaw and is used for enabling the third clamping jaw and the fourth clamping jaw to synchronously approach or depart from each other;
the third driving motor is in transmission connection with the third clamping jaw through the screw rod transmission part, so that the third clamping jaw and the fourth clamping jaw are driven to synchronously approach or depart from each other.
10. The electronic module code scanning detector of claim 1, further comprising:
and the baffle is fixed on the rack and positioned at the rear edge of the first position so as to stop the tray at the first position.
CN202010725230.XA 2020-07-24 2020-07-24 Electronic module code scanning detector Pending CN111960025A (en)

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