CN209428596U - A kind of continuous vacuum coating equipment - Google Patents
A kind of continuous vacuum coating equipment Download PDFInfo
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- CN209428596U CN209428596U CN201822114804.0U CN201822114804U CN209428596U CN 209428596 U CN209428596 U CN 209428596U CN 201822114804 U CN201822114804 U CN 201822114804U CN 209428596 U CN209428596 U CN 209428596U
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- conveyer belt
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Abstract
The utility model relates to coating technique fields, the utility model discloses a kind of continuous vacuum coating equipment, including rack, the plated film cavity for carrying out plated film to part is provided at the rack, plated film cavity two sides are respectively arranged with charging cavity and discharging cavity, it is provided in the plated film cavity by the 4th conveyer belt of part discharge plated film cavity, the rack is additionally provided with for the wiper mechanism for cleaning part, for drying the drying mechanism of part, for detecting part plated film situation and the detection discharging mechanism of part being discharged, the wiper mechanism and the drying mechanism are set to the charging cavity, the detection discharging mechanism is set to the discharging cavity.The utility model reaches the pollutant for effectively removing piece surface, improves the qualification rate of part plated film.
Description
Technical field
The utility model relates to coating technique field more particularly to a kind of continuous vacuum coating equipment.
Background technique
Vacuum coating equipment refers mainly to a kind of mechanism for needing to carry out plated film under higher vacuum, not according to process route
There are many classes, including vacuum ionic evaporation, magnetron sputtering, MBE molecular beam epitaxy, PLD pulsed laser deposition etc. for same differentiation very much
Kind, main thought is divided into two kinds of evaporation and sputtering.
Vacuum coating equipment, capital equipment type has large-scale stand-alone device, Large Scale and Continuous filming equipment, small test at present
Room experimental facilities；According to the feature that the above existing main coating cost of vacuum coating equipment is high, production efficiency is low, in conjunction with existing water
The problems such as environmental pollution of plating is serious, a high production efficiency of market urgent need, surface plating at low cost, without environmental pollution
Film device meets the product plated film of conventional consumer category, tool-class with this.
Existing Large Scale and Continuous filming equipment, production equipment volume is big, is chiefly used in the fields such as coating film on glass, photovoltaic material.?
When Large Scale and Continuous filming equipment carries out plated film, since piece surface is stained with the pollutants such as particle, to influence piece surface plating
The uniformity of film causes the defective products of plated film to occur.
Therefore, we are it is necessary to improve such a structure, to overcome drawbacks described above.
Utility model content
The purpose of the utility model is to provide a kind of continuous vacuum coating equipment, to meet the high production effect of vacuum coating
Rate, inexpensive demand, while accomplishing the configuration design of equipment industry instrumentation, realize the not high product decoration plated film of conventional added value
With tool plated film, to overcome the problems, such as the environmental pollution of traditional water power plated film and the high cost problem of existing large vacuum coating,
And reaches the pollutant for effectively removing piece surface, improve the qualification rate of part plated film.
The above-mentioned technical purpose of the utility model is that used following technical scheme is realized: a kind of continuous vacuum coating is set
It is standby, including rack, the plated film cavity for carrying out plated film to part, plated film cavity two sides difference are provided at the rack
It is provided with charging cavity and discharging cavity, is provided in the plated film cavity by the 4th conveyer belt of part discharge plated film cavity,
The rack is additionally provided with for the wiper mechanism for cleaning part, the drying mechanism for drying part, for detecting zero
Part plated film situation and the detection discharging mechanism that part is discharged, the wiper mechanism and the drying mechanism are set to the feed cavity
In vivo, the detection discharging mechanism is set in the discharging chamber body；The wiper mechanism includes being set to the charging cavity
Interior rinse bath, be set in the rinse bath and to the supersonic generator of part ultrasonic cleaning, be set to the cleaning
Slot and the first conveying assembly that the part that cleaning is completed is delivered to drying mechanism, first conveying assembly include being set to institute
State that the first carriage in rinse bath, the first conveyer belt for being rotationally connected with first carriage, to be set to described first defeated
The first driving motor for sending frame and first conveyer belt being driven to rotate；The drying mechanism is intracorporal including being set to the feed cavity
Heater strip is set to the charging cavity and part is delivered to the second conveying assembly of plated film cavity, the second conveying group
Part includes the second carriage for being fixed on the charging cavity, the second conveyer belt for being rotationally connected with second carriage, sets
It is placed in second carriage and drives the second driving motor of second conveyer belt rotation, second conveyer belt is towards the
One conveyer belt one end is close to the first conveyer belt；The detection discharging mechanism includes the third for being fixed on the discharging cavity
Carriage, the third conveyer belt for being rotationally connected with the third carriage are fixedly connected on the third carriage and drive the
The third driving motor of three conveyer belts rotation is set to the third carriage and is used to collect the industry of part image after plated film
Camera is set to the rack and for judging the whether qualified computer of part plated film, being set to the third carriage simultaneously
The screening component of plated film rejected part is filtered out, the computer is connected separately in the industrial camera and screening group
Acquired image is transmitted to the computer by part, the industrial camera, and whether computer judges part plated film qualified, and leads to
It crosses computer and controls the screening component screening plated film rejected part.
Preferably, the cleaning groove bottom is fixedly connected with the electric cylinder for driving the conveyer belt to move up and down, electric cylinder
Output shaft is in being arranged vertically upwards, and the electric cylinder output shaft is fixedly connected with first carriage bottom surface, the electric cylinder
When conveying elongate axis, the first conveyer belt protrudes from the rinse bath upper surface and flushes with second conveyer belt.
Preferably, the first conveyer belt and the second conveyor belt surface offer several air holes.
Preferably, the screening component includes the screening cylinder for being fixedly connected on the third carriage, is fixedly connected on
The abutting block of the screening cylinder output shaft is set to third carriage and the reception box for receiving plated film rejected part,
In being horizontally disposed with and being arranged perpendicular to third conveying direction of belt travel, the abutting block is bonded the screening cylinder output shaft
Solenoid electric valve in third conveyer belt upper surface, the screening cylinder is connect with the Computer signal.
Preferably, the charging cavity is provided with the outlet pipe for vapor discharge, and the outlet pipe is provided with drive
The exhaust fan of charging cavity is quickly discharged in vapor in dynamic feed cavity body.
In conclusion the utility model has the following beneficial effects:
1) it when part needs plated film, first passes through wiper mechanism and removes the pollutant of piece surface, and pass through drying mechanism
The moisture of piece surface is removed, to reach the pollutant for ensuring to remove piece surface, part is then delivered to plating membrane cavity again
Carry out plated film in vivo, passing through third conveyer belt after the completion of plated film is discharged, while on part image is acquired by industrial camera, and
Judging the part by computer, whether plated film is qualified, and controls screening component by computer and filter out plated film unqualified zero
Part；
2) when cleaning part, part is placed in first conveyer belt, is then shunk by electric cylinder output shaft, to make
Part is not in clear water and cleaned, and after the completion of cleaning, driving the first carriage to move up by electric cylinder makes first
Conveyer belt is partially protrude through rinse bath, and part is then drained into drying mechanism by first conveyer belt rotation and is dried；
3) part that plated film is completed is transported out by third conveyer belt, while the figure of part is acquired by industrial camera
Picture, and by image transmitting to computer, computer judges whether part plated film is qualified, i.e., whether the film that piece surface is plated occurs
Flaw, when computer judges that part plated film is unqualified, Computer signal control screening component screens plated film rejected part
It removes；
4) when computer judges plated film rejected part, the solenoid electric valve ventilation of computer control screening cylinder,
Block is abutted perpendicular to third conveying direction of belt travel sliding to make to screen cylinder driving, is abutted block and is connected to plated film unqualified zero
The part is simultaneously released third conveyer belt by the side wall of part, which drops down onto receive and be collected in box；
5) the intracorporal vapor of feed cavity can be quickly discharged by outlet pipe and exhaust fan, improves the water of piece surface
Divide discharge, while vapor being avoided to enter in plated film cavity.
Detailed description of the invention
Fig. 1 be the utility model proposes a kind of continuous vacuum coating equipment structural schematic diagram；
Fig. 2 be the utility model proposes a kind of continuous vacuum coating equipment cross-sectional view；
Fig. 3 is the structural schematic diagram of embodiment two.
Corresponding component title represented by number in figure: 1- rack；2- plated film cavity；The 4th conveyer belt of 3-；4- feed cavity
Body；5- discharging cavity；6- rinse bath；7- supersonic generator；The first carriage of 8-；9- first conveyer belt；10- first drives electricity
Machine；11- electric cylinder；12- heater strip；The second carriage of 13-；The second conveyer belt of 14-；The second driving motor of 15-；16- third is defeated
Send frame；17- third conveyer belt；18- third driving motor；19- industrial camera；20- computer；21- screens cylinder；22- is abutted
Block；23- receives box；24- air hole；25- outlet pipe；26- exhaust fan.
Specific embodiment
In order to be easy to understand the technical means, creative features, achievement of purpose, and effectiveness of the utility model, under
Face combines diagram and specific embodiment, and the utility model is further described.
Embodiment one: referring to figs. 1 and 2, the utility model proposes a kind of continuous vacuum coating equipment, including machine
Frame 1 is provided with the plated film cavity 2 for carrying out plated film to part, and part realizes plated film in plated film cavity 2, and plates membrane cavity
The 4th conveyer belt 3 for part to be discharged is installed, the two sides of plated film cavity 2 are respectively arranged with charging cavity 4 and discharging in body 2
Cavity 5, rack 1 are additionally provided with the wiper mechanism for cleaning part, the drying mechanism for drying part and for detecting
Part plated film situation and the detection discharging mechanism that part is discharged, wiper mechanism and drying mechanism are set in charging cavity 4, detection
Discharging mechanism is set in discharging cavity 5.
Wiper mechanism includes the rinse bath 6 being fixed in charging cavity 4, and 6 memory of rinse bath is placed with clear water, and is cleaning
6 side wall of slot is equipped with supersonic generator 7, and the first conveying assembly is also equipped in rinse bath 6, and the first conveying assembly includes setting
The first carriage 8 being placed in rinse bath 6, the first carriage 8 are rotatably connected to first conveyer belt 9, and first conveyer belt 9 is mobile
Direction in horizontal and be arranged along 1 length direction of rack, the first carriage 8 be fixedly connected with that driving first conveyer belt 9 rotates the
One driving motor 10.And driving first conveyer belt 9 is installed to move up and down between 6 bottom surface of rinse bath and the first carriage 8
Electric cylinder 11,11 output shaft of electric cylinder is in being vertically arranged, and the fixed company of 11 conveying axis of electric cylinder and 8 bottom surface of the first carriage
It connects.In this way when cleaning part, part is placed in first conveyer belt 9, is then shunk by 11 output shaft of electric cylinder, to make
Part is not in clear water and cleaned, and after the completion of cleaning, driving the first carriage 8 to move up by electric cylinder 11 makes the
One conveyer belt 9 is partially protrude through rinse bath 6, and part is then drained into drying mechanism by the rotation of first conveyer belt 9 and is dried.
Drying mechanism includes the heater strip 12 for being installed on charging cavity 4, and it is defeated above heater strip 12 to be equipped with second
Sending component, the second conveying assembly include the second carriage 13 for being fixedly connected on charging cavity 4, the rotation connection of the second carriage 13
There is the second conveyer belt 14, one end of the second conveyer belt 14 is close to first conveyer belt 9, and the other end is close to the second conveyer belt
14, and when electric cylinder 11 exports elongate axis, first conveyer belt 9 is flushed with the second conveyer belt 14；Second carriage 13 is fixed
It is connected with the second driving motor 15 of driving the second conveyer belt 14 rotation.When part is delivered to the second conveying by first conveyer belt 9
After band 14, have the function that dry part by the electric-heating-wire-heating of 14 lower section of the second conveyer belt, and ensure to remove part upper end
Moisture and sundries.
Detection discharging mechanism includes the third carriage 16 being fixedly connected with discharging cavity 5, and the rotation of third carriage 16 connects
It is connected to third conveyer belt 17, the rotation of third conveyer belt 17 is axially parallel to first conveyer belt 9, and rack 1 is fixedly connected with drive
The third driving motor 18 that dynamic third conveyer belt 17 rotates；Industrial camera 19, industrial camera are installed on third carriage 16
19 are located above third conveyer belt 17 and towards third conveyer belt 17, and 19 signal of industrial camera is connected with computer 20, computer
20 are fixed on 1 side wall of rack, and the screening component of screening plated film rejected part is also equipped on third carriage 16,
Screening component is connect with 20 signal of computer.The part that plated film is completed in this way is transported out by third conveyer belt 17, is led to simultaneously
The image that industrial camera 19 acquires part is crossed, and by image transmitting to computer 20, computer 20 judges whether part plated film closes
Whether the film that lattice, i.e. piece surface are plated there is flaw, when computer 20 judges that part plated film is unqualified, 20 signal of computer
Control screening component, which screens plated film rejected part, to be removed.
Screening component includes the screening cylinder 21 being fixedly connected with third carriage 16, and screening 21 output shaft of cylinder is in water
Flat setting, and 21 output shaft of cylinder is screened towards 17 direction of third conveyer belt, screen the solenoid electric valve and computer of cylinder 21
The connection of 20 signals, screening 21 output shaft of cylinder, which is fixedly connected with, abuts block 22, abuts block 22 and fits in table on third conveyer belt 17
Face is also fixedly connected with the reception box 23 for receiving plated film rejected part in the side wall of third carriage 16, receives box 23 and sieve
Cylinder 21 is selected to be divided into 17 two sides of third conveyer belt.When computer 20 judges plated film rejected part, computer 20 is controlled
The solenoid electric valve ventilation of cylinder 21 is screened, so that it is mobile perpendicular to third conveyer belt 17 so that the screening driving of cylinder 21 is abutted block 22
Direction sliding abuts block 22 and is connected to the side wall of plated film rejected part and the part is released third conveyer belt 17, the part
It drops down onto receive and be collected in box 23.
Several air holes 24 are offered on the surface of first conveyer belt 9 and the second conveyer belt 14, in this way when part is put
When being placed in first conveyer belt 9, part is facilitated to come into full contact with the water in rinse bath 6 by air hole 24, when part is located at second
When conveyer belt 14, hot wind is facilitated to pass through air hole 24 and feature contacts, convenient for removing the moisture of piece surface.
Embodiment two: as shown in connection with fig. 3, the charging cavity 4 is also equipped with for the vapor discharge in charging cavity 4
Outlet pipe 25, outlet pipe 25 are located at the top of the second conveyer belt 14, and promotion water is also equipped on outlet pipe 25
The exhaust fan 26 of steam discharge.It is steamed in this way by the water that outlet pipe 25 and exhaust fan 26 can quickly be discharged in charging cavity 4
Gas, improves the moisture discharge of piece surface, while vapor being avoided to enter in plated film cavity 2.
Basic principles, main features, and advantages of the present invention has been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Only illustrate the principles of the present invention, the utility model can also on the premise of not departing from the spirit and scope of the utility model
There are various changes and modifications, these various changes and improvements fall within the scope of the claimed invention.The utility model is wanted
Protection scope is asked to be defined by appended claims and its equivalent.
Claims (5)
1. a kind of continuous vacuum coating equipment, including rack (1), it is characterised in that: be provided at the rack (1) for zero
Part carries out the plated film cavity (2) of plated film, and plated film cavity (2) two sides are respectively arranged with charging cavity (4) and discharging cavity
(5), it is provided with the 4th conveyer belt (3) of part discharge plated film cavity (2) in the plated film cavity (2), the rack (1) is also
It is provided with the wiper mechanism for cleaning part, the drying mechanism for drying part, for detecting part plated film situation side by side
The detection discharging mechanism of part out, the wiper mechanism and the drying mechanism are set in the charging cavity (4), the inspection
Discharging mechanism is surveyed to be set in the discharging cavity (5)；
The wiper mechanism includes the rinse bath (6) being set in charging cavity (4), is set in the rinse bath (6)
And to the supersonic generator of part ultrasonic cleaning (7), the part conveying for being set to the rinse bath (6) and completing cleaning
To the first conveying assembly of drying mechanism, first conveying assembly includes the first conveying being set in the rinse bath (6)
Frame (8), the first conveyer belt (9) for being rotationally connected with first carriage (8) are set to first carriage (8) and drive
First driving motor (10) of dynamic first conveyer belt (9) rotation；
The drying mechanism includes the heater strip (12) being set in charging cavity (4), is set to the charging cavity (4)
And part is delivered to the second conveying assembly of plated film cavity (2), second conveying assembly includes being fixed on the feed cavity
The second carriage (13) of body (4), the second conveyer belt (14) for being rotationally connected with second carriage (13), be set to it is described
Second carriage (13) and the second driving motor (15) for driving the second conveyer belt (14) rotation, second conveyer belt
(14) towards first conveyer belt (9) one end close to the first conveyer belt (9)；
The detection discharging mechanism include the third carriage (16) for being fixed on discharging cavity (5), be rotationally connected with it is described
The third conveyer belt (17) of third carriage (16) is fixedly connected on the third carriage (16) and drives third conveyer belt
(17) the third driving motor (18) that rotates is set to the third carriage (16) and for collecting part image after plated film
Industrial camera (19) is set to the rack (1) and for judging the whether qualified computer (20) of part plated film, being set to institute
State third carriage (16) and filter out the screening component of plated film rejected part, the computer (20) be connected separately in
Acquired image is transmitted to the computer by the industrial camera (19) and screening component, the industrial camera (19)
(20), computer (20) judges whether part plated film is qualified, and controls the screening component by computer (20) and screen plated film
Rejected part.
2. a kind of continuous vacuum coating equipment according to claim 1, it is characterised in that: rinse bath (6) bottom surface is solid
Surely it is connected with the electric cylinder (11) for driving the conveyer belt to move up and down, electric cylinder (11) output shaft is in be arranged vertically upwards, institute
Electric cylinder (11) output shaft is stated to be fixedly connected with the first carriage (8) bottom surface, when the electric cylinder (11) conveys elongate axis,
The first conveyer belt (9) protrudes from the rinse bath (6) upper surface and flushes with second conveyer belt (14).
3. a kind of continuous vacuum coating equipment according to claim 2, it is characterised in that: the first conveyer belt (9) and
Second conveyer belt (14) surface offers several air holes (24).
4. a kind of continuous vacuum coating equipment according to claim 2, it is characterised in that: the screening component includes fixing
The abutting for being connected to the screening cylinder (21) of the third carriage (16), being fixedly connected on described screening cylinder (21) output shaft
Block (22) is set to third carriage (16) and the reception box (23) for receiving plated film rejected part, the screening cylinder
(21) in being horizontally disposed with and being arranged perpendicular to third conveyer belt (17) moving direction, the abutting block (22) is bonded output shaft
In third conveyer belt (17) upper surface, the solenoid electric valve and the computer (20) signal of screening cylinder (21) connect
It connects.
5. a kind of continuous vacuum coating equipment according to claim 2, it is characterised in that: charging cavity (4) setting
There is the outlet pipe (25) for vapor discharge, it is fast that the outlet pipe (25) is provided with driving charging cavity (4) interior vapor
The exhaust fan (26) of speed discharge charging cavity (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822114804.0U CN209428596U (en) | 2018-12-17 | 2018-12-17 | A kind of continuous vacuum coating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822114804.0U CN209428596U (en) | 2018-12-17 | 2018-12-17 | A kind of continuous vacuum coating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209428596U true CN209428596U (en) | 2019-09-24 |
Family
ID=67972032
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822114804.0U Active CN209428596U (en) | 2018-12-17 | 2018-12-17 | A kind of continuous vacuum coating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209428596U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113213772A (en) * | 2021-04-19 | 2021-08-06 | 盐城市遇芩汇商贸有限公司 | Automatic steam glass coating device |
-
2018
- 2018-12-17 CN CN201822114804.0U patent/CN209428596U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113213772A (en) * | 2021-04-19 | 2021-08-06 | 盐城市遇芩汇商贸有限公司 | Automatic steam glass coating device |
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