CN104759420A - Equipment for achieving automatic locking spring detection - Google Patents
Equipment for achieving automatic locking spring detection Download PDFInfo
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- CN104759420A CN104759420A CN201510154786.7A CN201510154786A CN104759420A CN 104759420 A CN104759420 A CN 104759420A CN 201510154786 A CN201510154786 A CN 201510154786A CN 104759420 A CN104759420 A CN 104759420A
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- camera
- camera calibration
- conveyer belt
- snap
- automatically detect
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Abstract
The invention relates to equipment for achieving automatic locking spring detection. The equipment comprises a vibrating disc feeding part, a conveyor belt conveying part, camera detection parts, a PLC, a camera contrast image display, a defective product collection part and a good product collection channel, wherein a vibrating disc discharge opening is connected with the conveyor belt conveying part; two camera detection parts are arranged on one side of the conveyor belt; the front end of each camera detection part is connected with a light ray sensor; the PLC is respectively connected with the light ray sensor, the camera detection parts and an air blowing solenoid valve; an opening is formed in the side part of the rear end of the conveyor belt conveying part; the air-blowing opening of the air blowing solenoid valve is aligned with the opening; the defective product collection part is arranged at the bottom of the opening; the good product collection channel is formed in the tail end of the conveyor belt; and the camera contrast image display is connected with the camera detection parts. The equipment disclosed by the invention has the advantages that CCD camera detection is performed, difference-free detection is performed, and the quality problem caused by manual operation is solved; and moreover, defective products can be automatically eliminated, good products are automatically collected, and detection efficiency is improved.
Description
Technical field
The present invention relates to detection field, be specifically related to a kind of equipment realizing snap and automatically detect.
Background technology
The outward appearance of snap moulding and emphasis size are all the time all by manually entirely examining and inspecting realization by random samples.Prior art not only detection efficiency is slow, and cannot ensure the product quality after detecting, artificial erroneous judgement and seriously undetected.Therefore improve the testing cost of snap, and there are artificial inevitably quality problems.
Summary of the invention
The present invention, for overcoming deficiency of the prior art, provides a kind of equipment realizing snap and automatically detect.
For achieving the above object, the invention discloses following technical scheme:
A kind of equipment realizing snap and automatically detect, involving vibrations dish material loading part, conveyer belt translator unit, camera calibration part, PCL controller, camera contrast images display, defective products collects part and non-defective unit collection channel, described vibrating disk material loading part is located on workbench, vibrating disk discharging opening is connected with conveyer belt translator unit, conveyer belt translator unit is located on workbench, the side of conveyer belt is provided with two camera calibration parts, camera calibration part is installed on the table, camera calibration part front end is connected with light sensor, PLC and light sensor, camera calibration part, air blowing magnetic valve connects respectively, conveyer belt translator unit rear end sidepiece is provided with opening, air blowing magnetic valve inflatable mouth is just to opening part, defective products collection unit is divided into open bottom, non-defective unit collection channel is located at conveyer belt end, camera contrast images display connects camera calibration part.
Further, described camera calibration part is CCD camera checkout gear.
Further, described workbench at the height of vibrating disk material loading part lower than the height of conveyer belt translator unit.
Further, described defective products collector is rectangular vessel.
Further, described non-defective unit collection channel is downward-sloping rectangular channel.
Further, described camera calibration part also comprises support, and on the table, CCD camera checkout gear is set up in directly over conveyer belt translator unit by propping up support installing.
Further, described camera calibration section lower is provided with light source, and light source is fixed on support.
Further, described light source is the annular light source with endoporus, and camera calibration part gathers the image of snap by endoporus.
A kind of equipment realizing snap and automatically detect disclosed by the invention, has following beneficial effect:
1. adopt CCD camera detect and carry out indifference detection, avoiding people is the quality problems caused.
2. adopt conveyer belt transmission.Automatic eliminating defective products, and to automatically collecting non-defective unit, improve the explanation of detection efficiency accompanying drawing.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation realizing the equipment that snap detects automatically of the present invention;
Fig. 2 is partial enlarged drawing of the present invention;
Wherein:
1-vibrating disk material loading part 2-conveyer belt translator unit
3-camera calibration part 4-defective products collects part
5-camera contrast images display 6-non-defective unit collection channel
7-light source
Detailed description of the invention
Below in conjunction with embodiment, also with reference to accompanying drawing, the invention will be further described.
Refer to Fig. 1 and Fig. 2, Figure 1 shows that a kind of structural representation realizing the equipment that snap detects automatically of the present invention, Fig. 2 is partial enlarged drawing of the present invention.Described a kind of equipment involving vibrations dish material loading part 1, conveyer belt translator unit 2, camera calibration part 3, PLC, camera contrast images display 5, defective products collection part 4 and non-defective unit collection channel 6 realizing snap and automatically detect.Described vibrating disk material loading part 1 is located on workbench; Vibrating disk discharging opening is connected with conveyer belt running part 2; Conveyer belt translator unit 2 is located on workbench; The side of conveyer belt is provided with two camera calibration parts 3; Camera calibration part 3 is installed on the table; Camera calibration part 3 front end is connected with light sensor, and light sensor is for responding to the transfer position of workpiece; PLC is connected respectively with light sensor, camera calibration part 3, air blowing magnetic valve, and PLC receives the signal of light sensor, controls camera calibration part and carries out IMAQ, controls air blowing magnetic valve simultaneously and opens or close; Conveyer belt translator unit 2 rear end sidepiece is provided with opening, and air blowing magnetic valve inflatable mouth is just to opening part, and air blowing magnetic valve is opened and then blown to workpiece; Defective products is collected part 4 and is located at open bottom, and non-defective unit collection channel 6 is located at conveyer belt end; Camera contrast images display 5 connects camera calibration part 3, for showing the image that snap workpiece gathers.
Consider actual conditions, described camera calibration part 3 is CCD camera checkout gear; Described workbench at the height of vibrating disk material loading part 1 lower than the height of driving-belt translator unit 2, to complete vibrating disk smoothly going out material process; Described defective products collector 4 is rectangular vessel; Described non-defective unit collection channel 6 is downward-sloping rectangular channel; Described camera calibration part 3 also comprises support, and on the table, CCD camera checkout gear is set up in directly over conveyer belt translator unit by propping up support installing; Camera calibration part 3 bottom is provided with light source 7, and light source 7 is fixed on support, and light source 7 is the annular light source with endoporus, and camera calibration part 3 gathers the image of snap by endoporus.
Snap is sent to appointment station by vibrating disk automatic charging by the present invention, and is detected it by the CCD camera that PLC controls.Be sent to appointment station, the trace routine that the CCD camera of carrying out being controlled by PLC to the another side of snap is preset detects.In testing process, as found, the magnetic valve that defective products can be controlled by PLC blows afloat product, and defective products is dropped naturally, is realized rejecting and the collection of defective products by above method, the automatic collection of non-defective unit, realizes the Aulomatizeted Detect of snap.
Described vibrating disk material loading, is positioned over the snap of bulk packaging on the vibrating disk track designed, by the vibrating ordering of certain frequency, orderly for snap is sent to belt position;
Described CCD camera detects, when snap is sent to the camera calibration position of specifying at conveyer belt, the light sensor that controlled by PLC confirm product put in place and feedback signal to PLC, now PLC starts CCD camera and detects by comparing with the certified products picture set before and measuring the judgement that significant dimensions come snap;
The eliminating of snap defective products described above and collection, arrive assigned address when snap is judged as defective products on a moving belt.The magnetic valve controlled by PLC is opened and is blown to the snap of assigned address on conveyer belt, makes snap drop in defective products disposable box by formulating passage;
The automatic collection of snap non-defective unit described above, is judged as qualified snap on a moving belt and can be sent to the certified products collecting box of specifying always.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art; under the premise of not departing from the present invention; the some improvement can also made the present invention and supplement, these improve and supplement, also should be considered as protection scope of the present invention.
Claims (8)
1. the equipment realizing snap and automatically detect, it is characterized in that, involving vibrations dish material loading part, conveyer belt translator unit, camera calibration part, PCL controller, camera contrast images display, defective products collects part and non-defective unit collection channel, described vibrating disk material loading part is located on workbench, vibrating disk discharging opening is connected with conveyer belt translator unit, conveyer belt translator unit is located on workbench, the side of conveyer belt is provided with two camera calibration parts, camera calibration part is installed on the table, camera calibration part front end is connected with light sensor, PLC and light sensor, camera calibration part, air blowing magnetic valve connects respectively, conveyer belt translator unit rear end sidepiece is provided with opening, air blowing magnetic valve inflatable mouth is just to opening part, defective products collection unit is divided into open bottom, non-defective unit collection channel is located at conveyer belt end, camera contrast images display connects camera calibration part.
2. a kind of equipment realizing snap and automatically detect according to claim 1, it is characterized in that, described camera calibration part is CCD camera checkout gear.
3. a kind of equipment realizing snap and automatically detect according to claim 1, is characterized in that, described workbench at the height of vibrating disk material loading part lower than the height of conveyer belt translator unit.
4. a kind of equipment realizing snap and automatically detect according to claim 1, it is characterized in that, described defective products collector is rectangular vessel.
5. a kind of equipment realizing snap and automatically detect according to claim 1, it is characterized in that, described non-defective unit collection channel is downward-sloping rectangular channel.
6. a kind of equipment realizing snap and automatically detect according to claim 1, it is characterized in that, described camera calibration part also comprises support, and on the table, CCD camera checkout gear is set up in directly over conveyer belt translator unit by propping up support installing.
7. a kind of equipment realizing snap and automatically detect according to claim 6, it is characterized in that, described camera calibration section lower is provided with light source, and light source is fixed on support.
8. a kind of equipment realizing snap and automatically detect according to claim 7, is characterized in that, described light source is the annular light source with endoporus, and camera calibration part gathers the image of snap by endoporus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510154786.7A CN104759420A (en) | 2015-04-02 | 2015-04-02 | Equipment for achieving automatic locking spring detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510154786.7A CN104759420A (en) | 2015-04-02 | 2015-04-02 | Equipment for achieving automatic locking spring detection |
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| Publication Number | Publication Date |
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| CN104759420A true CN104759420A (en) | 2015-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510154786.7A Pending CN104759420A (en) | 2015-04-02 | 2015-04-02 | Equipment for achieving automatic locking spring detection |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107803345A (en) * | 2017-11-23 | 2018-03-16 | 东莞市三创智能卡技术有限公司 | Expect automatic checkout equipment in a kind of INLAY cards |
| CN109926344A (en) * | 2019-03-05 | 2019-06-25 | 梧州市鸿图精密压铸有限公司 | A kind of automobile valve body automatic detecting machine |
| CN110208279A (en) * | 2019-07-10 | 2019-09-06 | 东莞市宜曼洲电子科技有限公司 | A kind of product defects automatic detection device |
| CN110721929A (en) * | 2019-10-28 | 2020-01-24 | 八海精密成型(苏州)有限公司 | Appearance piece inspection machine |
| CN111871836A (en) * | 2020-07-15 | 2020-11-03 | 格力电器（芜湖）有限公司 | Automatic bolt model detection device and control method |
| CN112141397A (en) * | 2020-10-16 | 2020-12-29 | 苏州共创科技有限公司 | Efficient and stable TWS charging POGOPIN full-inspection packaging equipment |
| CN115121501A (en) * | 2022-06-27 | 2022-09-30 | 珠海格力智能装备有限公司 | Feeding device |
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| US20050257599A1 (en) * | 2004-05-21 | 2005-11-24 | Aerser International Co., Ltd. | Screw detecting machine |
| CN201020454Y (en) * | 2007-02-01 | 2008-02-13 | 黄世忠 | Screw nail screening machine |
| CN202196022U (en) * | 2011-06-13 | 2012-04-18 | 杭州民安智能系统有限公司 | Battery cover detection device |
| CN202506609U (en) * | 2012-01-10 | 2012-10-31 | 梅州市宇通科技有限公司 | Quartz wafer appearance sorting device |
| CN202570630U (en) * | 2012-04-18 | 2012-12-05 | 信华科技（厦门）有限公司 | Charge coupled device (CCD) automatic detection equipment |
| CN103901045A (en) * | 2014-04-01 | 2014-07-02 | 河北鑫乐科技有限公司 | Classification screening device for detecting cap quality |
| CN204012117U (en) * | 2014-07-07 | 2014-12-10 | 衢州市科硕电子科技有限公司 | A kind of MINI-USB-10Pin female seat shell automatic tube filling machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107803345A (en) * | 2017-11-23 | 2018-03-16 | 东莞市三创智能卡技术有限公司 | Expect automatic checkout equipment in a kind of INLAY cards |
| CN109926344A (en) * | 2019-03-05 | 2019-06-25 | 梧州市鸿图精密压铸有限公司 | A kind of automobile valve body automatic detecting machine |
| CN109926344B (en) * | 2019-03-05 | 2024-02-06 | 梧州市鸿图精密压铸有限公司 | Automatic detector for automobile valve body |
| CN110208279A (en) * | 2019-07-10 | 2019-09-06 | 东莞市宜曼洲电子科技有限公司 | A kind of product defects automatic detection device |
| CN110721929A (en) * | 2019-10-28 | 2020-01-24 | 八海精密成型(苏州)有限公司 | Appearance piece inspection machine |
| CN111871836A (en) * | 2020-07-15 | 2020-11-03 | 格力电器（芜湖）有限公司 | Automatic bolt model detection device and control method |
| CN112141397A (en) * | 2020-10-16 | 2020-12-29 | 苏州共创科技有限公司 | Efficient and stable TWS charging POGOPIN full-inspection packaging equipment |
| CN115121501A (en) * | 2022-06-27 | 2022-09-30 | 珠海格力智能装备有限公司 | Feeding device |
| CN115121501B (en) * | 2022-06-27 | 2024-05-03 | 珠海格力智能装备有限公司 | Feeding device |
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Application publication date: 20150708 |