CN103128056A - System used for automatically detecting and sorting work pieces - Google Patents
System used for automatically detecting and sorting work pieces Download PDFInfo
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- CN103128056A CN103128056A CN201210533263XA CN201210533263A CN103128056A CN 103128056 A CN103128056 A CN 103128056A CN 201210533263X A CN201210533263X A CN 201210533263XA CN 201210533263 A CN201210533263 A CN 201210533263A CN 103128056 A CN103128056 A CN 103128056A
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Abstract
The invention provides a system used for automatically detecting and sorting work pieces. The system comprises a conveying device, a video device, a plurality of qualified product collecting boxes, a plurality of feed pneumatic runners and a processor. The video device is arranged at the position of a feed port of the conveying device and used for shooting the work pieces, the qualified product collecting boxes are arranged on one side of the conveying device at intervals from the video device and along the discharge direction of the conveying device, the feed pneumatic runners are arranged on the other side of the conveying device and correspond to the collecting boxes, and according to image information output by the video device, the processor controls the corresponding feed pneumatic runners to blow the work pieces into the corresponding collecting boxes. By means of the system, the work pieces can be automatically, accurately and quickly detected and sorted, and therefore manual labor is saved, and production efficiency is improved.
Description
Technical field
The present invention relates to detection and separation system on a kind of production line, relate in particular to a kind of system for automatic detection and grder man's workpiece.
Background technology
On the automatic assembly line of work package, sometimes need the work package of various different sizes is loaded in mixture together, so that they enter identical subsequent handling---for example burr removing, cleaning or secondary add sulphur.And after these subsequent handlings are completed, need to detect and sorting.At present, be mainly that obviously, this method takes time and effort, accuracy rate is low, sorting quality is unreliable, reinspection rate is high, thereby affects sale and the use of work package by manually-operated finish the work detection and the sorting of part.
Summary of the invention
It is a kind of for automatically detecting and the system of grder man's workpiece that technical problem to be solved by this invention is to provide, with detect quickly and accurately and separation production line on work package.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A kind of system for automatic detection and grder man's workpiece, this system comprises:
Conveyer;
Be arranged on the charging aperture place of described conveyer, the device for image of the described work package of shooting;
Discharging direction along described conveyer is disposed on the certified products collecting box of described conveyer one side from described device for image for several;
Several be arranged on described conveyer opposite side and with the charging air gun of the corresponding setting of described collecting box; And
Processor, its image information according to described device for image output is controlled corresponding charging air gun described work package is blown in corresponding collecting box.
Aforementioned a kind of for automatically detecting and the system of grder man's workpiece, wherein, described device for image comprises that support that at least one is arranged on described conveyer top and at least one are arranged on the camera of described support bottom surface.
Further, described device for image comprises a plurality of supports that are arranged on described conveyer top, and the focal length of the described camera of different support bottom surface is set to different.
Further, be positioned at the distance of end face of the described camera of different support bottom surface and described conveyer different.
Aforementioned a kind of system for automatic detection and grder man's workpiece, wherein, described certified products collecting box comprises the first tremie pipe, the second tremie pipe and the funnel that is communicated with the lower end of described the first tremie pipe and the second tremie pipe, wherein, described the first feed pipe and the second feed pipe and the corresponding setting one by one of described charging air gun.
Further, described system also comprises a packing machine that is communicated with the lower end of funnel.
Further, described the first tremie pipe and the second tremie pipe comprise respectively body and certainly this body top extend above the first extension and second extension of described conveyer end face.
Aforementioned a kind of system for automatic detection and grder man's workpiece, wherein, the charging air gun corresponding with this defective products collection box that described system also comprises the defective products collection box that is arranged on described conveyer one side and is arranged on described conveyer opposite side.
Preferably, described system also comprises the product to be tested collection box at the discharging opening place that is arranged on described conveyer.
Aforementioned a kind of system for automatic detection and grder man's workpiece, wherein, described system also comprises an apparatus for feeding that is connected with the charging aperture of conveyer.
Further, described apparatus for feeding is provided with a scraper plate above its discharging opening.
Preferably, described charging air gun is arranged on the medial surface of the baffle plate that is posted by described conveyer opposite side.
In sum, system of the present invention makes the detection of work package, sorting automatically to complete, and more accurately, fast, thereby saved manpower, improved production efficiency, be particularly useful for detection, sorting work on automatic assembly line.In addition, this system also provides the packing machine that is used for automatic sacker's workpiece, makes work package can pack fast after automatic sorting, thereby makes this system can once finish the work detection, sorting and the packing work of part.
Description of drawings
Fig. 1 is of the present invention for automatically detecting and the structural perspective of the system of grder man's workpiece;
Fig. 2 is of the present invention for automatically detecting and the circuit block diagram of the system of grder man's workpiece.
The specific embodiment
Provide preferred embodiment of the present invention below in conjunction with accompanying drawing, to describe technical scheme of the present invention in detail.
Fig. 1 and 2 shows an embodiment for the system of automatic detection and grder man's workpiece, and this system comprises: conveyer 1, device for image (not shown), charging air gun 4, certified products collecting box 61, defective products collection box 62, product to be tested collection box 63, packing machine 7, processor 8 and apparatus for feeding 9.The concrete structure of these parts and annexation each other are as follows:
Conveyer 1 is connected with apparatus for feeding 9, so that work package 5 exports the end face of conveyer 1 successively to from the discharging opening of this apparatus for feeding 9.Wherein, be provided with scraper plate 91 above the discharging opening of this apparatus for feeding 9, occur in order to prevent the overlapping situation of a plurality of work packages 5.In the present embodiment, this conveyer 1 adopts the conveyer belt with glass circle rotating disk.
Device for image is arranged on the top of the close discharging opening of conveyer 1, at least one camera 2 that it comprises first to fourth support 31-34 and is arranged on each support below.The camera 2 of different support bottom surface is different with the distance of the end face of conveyer 1, and their focal length also is preset as different as required.Thereby, in the situation that do not need to regulate the focal length of each camera 2, take by using 2 pairs of work packages 5 of the different camera of a plurality of focal lengths, just can obtain the image of this work package 5 under different focal.
In the present embodiment, the camera 2 of the first support 31 bottom surfaces is used for taking the image of the size that can show work at present part 5; Three cameras 2 of the second to the 4th support 32-34 bottom surface are all for the image of taking the surface that can show work at present part 5, wherein, the camera 2 of different support bottom surface arranges respectively different focal lengths, therefore they have different shooting width, combine the whole width of the end face that just can take conveyer 1.The focal length of these cameras 2 by with international examination criteria comparison calibration after, can be for detection of the dimensions of all working spare 5 in this calibration range, and need not to file item by item again.
In the present embodiment, one side of conveyer 1, self imaging device are provided with the certified products collecting box 61(certified products collecting box 61 of a defective products collection box 62 of collecting defective products and three qualified work packages 5 of collecting respectively the different size specification along the discharging direction interval of conveyer 1 quantity can freely arrange according to actual needs), wherein, each certified products collecting box 61 comprises the first tremie pipe 611, the second tremie pipe 612 and the funnel 613 that is arranged on two tremie pipes 611,612 belows, and the lower end of this funnel 613 is communicated with packing machine 7.
Preferably, first and two tremie pipes 611,612 comprise respectively the first and second bodys 6111,6121 and the first and second extensions 6112 and 6122 of extending above the end face of conveyer 1 from these two bodys 6111,6121 tops, are blown outside tremie pipe 611,612 in order to prevent work package 5; Similarly, defective products collection box 62 comprise casing 621 and certainly this casing 621 tops extend above conveyer 1 end face stretch out catch 622, be blown outside defective products collection box 62 in order to prevent work package 5.In addition, the discharging opening at conveyer 1 also is provided with for the product to be tested collection box 63 of collecting the seal 5 that needs the continuation grouping system.
The specific operation process of above-described embodiment is as follows:
At first, the work package 5 of a plurality of different size specifications exports connected conveyer 1 to successively from apparatus for feeding 9, then is transmitted to the discharging opening direction successively by conveyer 1; When this work package 5 moves to the first support 31 below, take by 2 pairs of these work packages 5 of camera of the first support 31 bottom surfaces, to obtain the image of the size that can show work package 5; When work package 5 during successively by the second to the 4th support 32,33 and 34 below, focal length by these supports bottom surfaces arranges 2 pairs of these work packages 5 of different camera and takes respectively, to obtain the image that can show the surface of this work package 5 under different focal, for example take the image whether surface that can show work package 5 has current mark or burr.
then, as shown in Figure 2, the image information that each camera 2 photographs it respectively is sent to processor 8, after processor 8 receives these image informations, it is analyzed judgement---be mainly that each values of the structural parameters that will get from this image information and the standard parameter value of presetting compare, at first contrast the relevant parameters on the surface of work at present part 5, to judge that whether it is as substandard products, when if this work package 5 has current mark or deckle-edged substandard products for the surface, processor 8 will be controlled and blow near first charging air gun 4 of device for image, work at present part 5 is blown in corresponding defective products collection box 62.
If when detecting work at present part 5 for certified products, will further judge its dimensional parameters, then control corresponding charging air gun 4 according to its size and blow, in the packing machine 7 that this work package 5 is blown into the size coupling.For example, if processor 8 is judged the size of work at present part 5 and the default size of first packing machine 7 of close charging aperture is complementary, processor 8 will be controlled near second or the 3rd charging air gun 4 of device for image and blow, in the first tremie pipe 611 or the second tremie pipe 612 that work at present part 5 are blown into first the certified products collecting box 61 corresponding with it.Then, this work package 5 slips in this first packing machine 7 by funnel 71, then by this packing machine 7, it is packed and prints corresponding product and protect information in its packaging bag, by these product information of protecting can Auto-counting corresponding size specification the quantity of work package 5.
In the present embodiment, certified products collecting box 61 has the first tremie pipe 611 and the second tremie pipe 612, by such structure, make these two tremie pipes 611 and 612 can collect in turn qualified work package 5 corresponding to size, namely, when the work package 5 of one of them tremie pipe collection in the first tremie pipe 611 or the second tremie pipe 612 is filled in packing machine 7 because in time not slipping into, can be continued to collect the work package 5 of corresponding size specification by another tremie pipe, can guarantee like this to operate and carry out smoothly.
In addition, if when judging all dimensions default in qualified but its size of work at present part 5 and main control 8 and all not conforming to, processor 8 will control all charging air guns 4 and cut out, so that this work package 5 is transferred to the discharging opening of conveyer 1, thereby enter in product to be tested collection box 63.The work package 5 of collecting in this product to be tested collection box 63 can be put into apparatus for feeding 9 again, in the situation that reset the sorting dimensions of processor 8, by carrying out above-mentioned identical step, these work packages 5 further can be sorted out.And, the length of conveyer 1 of the present invention can infinitely lengthen, thereby the quantity of certified products collecting box 61 also can infinitely be increased accordingly, and therefore, system provided by the invention can provide automatic detection, sorting and the packaging function more than the work package 5 of 100 kinds of dimensions simultaneously.
To sum up, according to such process, not only can with the defective products automatic sorting in a plurality of work packages 5 that load in mixture together out certified products can also be separated automatically according to different dimensions, thereby save manpower, improve production efficiency.
Further, work package 5 of the present invention is seal, considers the definition that automatically feed speed and camera are taken, and the external diameter of each work package 5 is preferably 10-100mm, and thickness is preferably 1-7mm.
Above-described, be only preferred embodiment of the present invention, be not to limit scope of the present invention, the above embodiment of the present invention can also make a variety of changes, and for example, the position of these collecting boxs and charging air gun can the both sides at conveyer arranged in a crossed manner; Each certified products collecting box can have one or more tremie pipes.Be that simple, the equivalence that every claims according to the present patent application and description are done changes and modify, all fall into the claim protection domain of patent of the present invention.
Claims (12)
1. a system that is used for detection automatically and grder man's workpiece, is characterized in that, this system comprises:
Conveyer;
Be arranged on the charging aperture place of described conveyer, the device for image of the described work package of shooting;
Discharging direction along described conveyer is disposed on the certified products collecting box of described conveyer one side from described device for image for several;
Several be arranged on described conveyer opposite side and with the charging air gun of the corresponding setting of described collecting box; And
Processor, its image information according to described device for image output is controlled corresponding charging air gun described work package is blown in corresponding collecting box.
2. according to claim 1ly it is characterized in that for automatically detecting and the system of grder man's workpiece, described device for image comprises that support that at least one is arranged on described conveyer top and at least one are arranged on the camera of described support bottom surface.
3. according to claim 2 for automatically detecting and the system of grder man's workpiece, it is characterized in that, described device for image comprises a plurality of supports that are arranged on described conveyer top, and the focal length of the described camera of different support bottom surface is set to different.
4. according to claim 3ly it is characterized in that for automatically detecting and the system of grder man's workpiece, the distance of end face that is positioned at the described camera of different support bottom surface and described conveyer is different.
5. according to claim 1 for automatically detecting and the system of grder man's workpiece, it is characterized in that, described certified products collecting box comprises the first tremie pipe, the second tremie pipe and the funnel that is communicated with the lower end of described the first tremie pipe and the second tremie pipe, wherein, described the first feed pipe and the second feed pipe respectively with the corresponding setting one by one of described charging air gun.
6. the system for automatic detection and grder man's workpiece according to claim 5, is characterized in that, described system also comprises a packing machine that is communicated with the lower end of funnel.
7. according to claim 5 or 6 is described for automatically detecting and the systems of grder man's workpiece, it is characterized in that, described the first tremie pipe and the second tremie pipe comprise respectively body and certainly this body top extend above the first extension and second extension of described conveyer end face.
8. according to claim 1 for automatically detecting and the system of grder man's workpiece, it is characterized in that the charging air gun corresponding with this defective products collection box that described system also comprises the defective products collection box that is arranged on described conveyer one side and is arranged on described conveyer opposite side.
9. according to claim 1ly it is characterized in that for automatically detecting and the system of grder man's workpiece, described system also comprises the product to be tested collection box at the discharging opening place that is arranged on described conveyer.
10. the system for automatic detection and grder man's workpiece according to claim 1, is characterized in that, described system also comprises an apparatus for feeding that is connected with the charging aperture of conveyer.
11. the system for automatic detection and grder man's workpiece according to claim 10 is characterized in that described apparatus for feeding is provided with a scraper plate above its discharging opening.
12. according to claim 1 or 8 described systems for automatic detection and grder man's workpiece is characterized in that described charging air gun is arranged on the medial surface of the baffle plate that is posted by described conveyer opposite side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210533263XA CN103128056A (en) | 2012-12-11 | 2012-12-11 | System used for automatically detecting and sorting work pieces |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210533263XA CN103128056A (en) | 2012-12-11 | 2012-12-11 | System used for automatically detecting and sorting work pieces |
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| CN103128056A true CN103128056A (en) | 2013-06-05 |
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| CN201210533263XA Pending CN103128056A (en) | 2012-12-11 | 2012-12-11 | System used for automatically detecting and sorting work pieces |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104340431A (en) * | 2014-09-28 | 2015-02-11 | 成都三可实业有限公司 | Bar candy conveying device with detection part |
| CN105013719A (en) * | 2015-08-21 | 2015-11-04 | 厦门拓博电气有限公司 | Automatic identification and sorting device for products with identification codes |
| CN105539921A (en) * | 2016-01-07 | 2016-05-04 | 苏州市璟硕自动化设备有限公司 | Automatic packaging method |
| CN104438140B (en) * | 2014-11-03 | 2017-01-11 | 张澎年 | Multi-parameter workpiece sorting machine capable of moving workpieces by push rods |
| CN107051902A (en) * | 2016-12-31 | 2017-08-18 | 青岛农业大学 | A kind of fine graded feeding of modified carrot computer vision and blanking device |
| CN108067434A (en) * | 2017-12-27 | 2018-05-25 | 上海伟星新型建材有限公司 | The device of vision-based detection inserts pipe fitting |
| CN109177178A (en) * | 2018-09-06 | 2019-01-11 | 安徽万朗磁塑股份有限公司 | A kind of door seal gum cover length automatic allocation device |
| CN109414732A (en) * | 2016-06-29 | 2019-03-01 | 卓缤科技贸易公司 | Hierarchy system and method |
| CN110076094A (en) * | 2019-06-04 | 2019-08-02 | 苏州誉阵自动化科技有限公司 | Test paper detection device |
| CN110133207A (en) * | 2019-05-30 | 2019-08-16 | 四川省乐山市科百瑞新材料有限公司 | A kind of rare earth metal automatic sorting device and its method for separating |
| CN110540080A (en) * | 2019-08-29 | 2019-12-06 | 重庆稼沃生物科技有限公司 | Nutrient soil bagging machine and using method thereof |
| CN111389769A (en) * | 2020-04-29 | 2020-07-10 | 唐山学院 | Letter sorting collection device of carton plastics handle |
| CN113714126A (en) * | 2021-08-25 | 2021-11-30 | 嘉兴陶庄城市矿产资源有限公司 | Transformer silicon steel sheet recovery detection device |
| CN114603265A (en) * | 2022-05-10 | 2022-06-10 | 常州市金锤隆锻造有限公司 | Silicon wafer cutting equipment and method for accurately cutting wafer |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104340431A (en) * | 2014-09-28 | 2015-02-11 | 成都三可实业有限公司 | Bar candy conveying device with detection part |
| CN104438140B (en) * | 2014-11-03 | 2017-01-11 | 张澎年 | Multi-parameter workpiece sorting machine capable of moving workpieces by push rods |
| CN105013719A (en) * | 2015-08-21 | 2015-11-04 | 厦门拓博电气有限公司 | Automatic identification and sorting device for products with identification codes |
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| CN107051902A (en) * | 2016-12-31 | 2017-08-18 | 青岛农业大学 | A kind of fine graded feeding of modified carrot computer vision and blanking device |
| CN108067434A (en) * | 2017-12-27 | 2018-05-25 | 上海伟星新型建材有限公司 | The device of vision-based detection inserts pipe fitting |
| CN109177178A (en) * | 2018-09-06 | 2019-01-11 | 安徽万朗磁塑股份有限公司 | A kind of door seal gum cover length automatic allocation device |
| CN110133207A (en) * | 2019-05-30 | 2019-08-16 | 四川省乐山市科百瑞新材料有限公司 | A kind of rare earth metal automatic sorting device and its method for separating |
| CN110076094A (en) * | 2019-06-04 | 2019-08-02 | 苏州誉阵自动化科技有限公司 | Test paper detection device |
| CN110540080B (en) * | 2019-08-29 | 2021-06-25 | 重庆稼沃生物科技有限公司 | Nutrient soil bagging machine and using method thereof |
| CN110540080A (en) * | 2019-08-29 | 2019-12-06 | 重庆稼沃生物科技有限公司 | Nutrient soil bagging machine and using method thereof |
| CN111389769A (en) * | 2020-04-29 | 2020-07-10 | 唐山学院 | Letter sorting collection device of carton plastics handle |
| CN113714126A (en) * | 2021-08-25 | 2021-11-30 | 嘉兴陶庄城市矿产资源有限公司 | Transformer silicon steel sheet recovery detection device |
| CN114603265A (en) * | 2022-05-10 | 2022-06-10 | 常州市金锤隆锻造有限公司 | Silicon wafer cutting equipment and method for accurately cutting wafer |
| CN114603265B (en) * | 2022-05-10 | 2022-07-26 | 常州市金锤隆锻造有限公司 | Silicon wafer cutting equipment and method for accurately cutting wafer |
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Application publication date: 20130605 |