CN113982421A - 复合材料窗的制造方法 - Google Patents

复合材料窗的制造方法 Download PDF

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Publication number
CN113982421A
CN113982421A CN202111127443.3A CN202111127443A CN113982421A CN 113982421 A CN113982421 A CN 113982421A CN 202111127443 A CN202111127443 A CN 202111127443A CN 113982421 A CN113982421 A CN 113982421A
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China
Prior art keywords
profiles
synthetic resin
metal
window
metal profiles
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Pending
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CN202111127443.3A
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English (en)
Inventor
金永三
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LX Hausys Ltd
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LG Hausys Ltd
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Publication of CN113982421A publication Critical patent/CN113982421A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/562—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
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    • B29C66/1242—Tongue and groove joints comprising interlocking undercuts
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    • B29C66/52431—Joining profiled elements for forming corner connections, e.g. for making window frames or V-shaped pieces with a right angle, e.g. for making L-shaped pieces
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/725—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being hollow-walled or honeycombs
    • B29C66/7252—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being hollow-walled or honeycombs hollow-walled
    • B29C66/72523—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being hollow-walled or honeycombs hollow-walled multi-channelled or multi-tubular
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74—Joining plastics material to non-plastics material
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    • E—FIXED CONSTRUCTIONS
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    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/04—Frames for doors, windows, or the like to be fixed in openings
    • E06B1/32—Frames composed of parts made of different materials
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
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    • E06B3/26341—Frames with special provision for insulation comprising only one metal frame member combined with an insulating frame member
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    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
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    • E06B3/306—Covering plastic frames with metal or plastic profiled members

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Wing Frames And Configurations (AREA)
  • Door And Window Frames Mounted To Openings (AREA)

Abstract

公开了一种复合材料窗的制造方法，其能够提高生产率、改善窗的美学外观、降低制造窗的成本并且提高窗的水密性。

Description

复合材料窗的制造方法
本案是分案申请，其母案为申请日为2016年5月31日、优先权日为2015年9月18日、发明名称为“复合材料窗的制造方法”、申请号为201680036605.3的申请。
技术领域
本发明涉及一种复合材料窗的制造方法，更具体地，涉及一种复合材料窗的制造方法，其能够容易地制造包括合成树脂型材(profile)和金属型材的复合材料窗。
背景技术
建筑物内外设有各种用于防止进入建筑物和采光的窗。
基于打开和关闭窗的方法，窗可分为推拉式窗、开闭式窗和固定式窗。推拉式窗主要用作安装在房屋的客厅和阳台上的中型或大型窗。
同时，传统窗的窗框和窗扇通常由木材制成。
然而，木材很难成形，因此这样的木窗难以批量生产。
为了解决与木窗有关的问题，近来已经使用由聚氯乙烯(PVC)制成的合成树脂型材或者由铝等制成的金属型材来制造窗。
使用合成树脂型材制造的窗(即合成树脂窗)或使用金属型材制造的窗(即金属窗)相对容易地通过注塑成型制造。因此，与木窗相比，这样的合成树脂窗或金属窗可以批量生产。
合成树脂窗的优点在于，合成树脂窗可以批量生产，合成树脂窗不昂贵，并且合成树脂窗的隔热值高。然而，合成树脂窗的问题在于，合成树脂窗不具有各种颜色。
金属窗的优点在于，金属窗可以批量生产，金属窗具有各种颜色，并且金属窗的美观性好。然而，金属窗的问题在于，金属窗的单位成本高，并且金属窗的隔热值低。
为了解决上述问题，已经提出了各自包括合成树脂单元和金属单元的复合材料窗。韩国注册专利No.10-0818913(2008年4月4日公布)中公开了这样的复合材料窗中的一种。
然而，在大多数传统的复合材料窗中，将合成树脂单元和金属单元彼此耦接需要很长时间。因此，制造传统的复合材料窗是麻烦的，由此生产率降低。另外，传统复合材料窗的美观性不理想，传统复合材料窗的制造成本高，并且传统复合材料窗的水密性差。
由于这些原因，对能够容易地制造复合材料窗、改善复合材料窗的美学外观并且提高复合材料窗的水密性的复合材料窗的制造方法进行了大量研究。但是迄今为止，还没有获得理想的结果。
发明内容
技术问题
因此，鉴于上述问题提出了本发明，并且本发明的一个目的是提供一种能够解决在制造复杂的传统复合材料窗时的低生产率问题的复合材料窗的制造方法。
本发明的另一个目的是提供一种能够解决在制造传统复合材料窗时遇到的高制造成本问题的复合材料窗的制造方法。
本发明的另一个目的是提供一种能够解决传统复合材料窗的低水密性问题的复合材料窗的制造方法。
技术方案
根据本发明，上述目的和其它目的可以通过提供一种复合材料窗的制造方法来实现，所述方法包括：第一步骤，形成多个合成树脂型材以及多个金属型材，所述合成树脂型材中的每一个具有形成在其一个表面上的突起，所述金属型材中的每一个具有形成在其一个表面中的凹槽；第二步骤，将形成在各个合成树脂型材上的所述突起插入形成在各个金属型材中的所述凹槽中，使得所述合成树脂型材和所述金属型材一体地彼此耦接；第三步骤，倾斜地切割已经一体地彼此耦接的所述合成树脂型材中的每一个和所述金属型材中的每一个的相反的端部；第四步骤，部分地去除已经被倾斜地切割的所述金属型材中的每一个的相反的端部；第五步骤，在已经被倾斜地切割的所述合成树脂型材的相应的端部彼此接触的状态下焊接所述合成树脂型材的所述端部；以及第六步骤，通过将螺钉从在所述合成树脂型材之间的焊接完成之后已经彼此接触的所述金属型材中的一个插入到所述金属型材中的另一个中，将所述金属型材彼此紧固。
在所述第一步骤中形成的所述合成树脂型材中的每一个可以由聚氯乙烯(PVC)制成。
在所述第一步骤中，所述突起可以在所述合成树脂型材中的每一个的纵向方向上一体地形成在所述合成树脂型材中的每一个上。
在所述第一步骤中形成在所述合成树脂型材中的每一个上的所述突起可以包括一对突起，所述一对突起在所述一对突起彼此间隔开的状态下形成在所述合成树脂型材中的每一个上。
在所述第一步骤中形成的所述金属型材中的每一个可以由铝制成。
在所述第一步骤中形成的所述金属型材可以构成窗框(frame)和窗扇的室内侧表面。
在所述第一步骤中形成的所述金属型材可以构成窗框和窗扇的室内侧表面和室外侧表面。
在所述第一步骤中，所述凹槽可以在所述金属型材中的每一个的纵向方向上一体地形成在所述金属型材中的每一个中。
在所述第一步骤中形成在所述金属型材中的每一个中的所述凹槽可以包括一对凹槽，所述一对凹槽在所述一对凹槽彼此间隔开与所述一对突起之间的距离相对应的距离的状态下形成在所述金属型材中的每一个中。
在所述第二步骤中，所述凹槽的上侧翼或下侧翼可以被推向(be pushed to)所述突起，使得所述突起在所述突起插入到所述凹槽中的状态下固定在所述凹槽中。
在所述第四步骤中，所述金属型材中的每一个的相反的端部可以被部分地去除2.0mm至7.0mm的宽度。
在所述第四步骤中，可以部分地去除所述金属型材中的每一个的相反的端部以具有台阶，使得所述金属型材中的每一个的各个端部的上部比所述金属型材中的每一个的各个端部的下部突出得更多。
在所述第五步骤中，可以焊接所述合成树脂型材，直到所述金属型材彼此接触。
在所述第六步骤中从所述金属型材中的一个插入到所述金属型材中的另一个中的所述螺钉可以包括一对螺钉，所述一对螺钉在所述一对螺钉彼此间隔开的状态下从所述金属型材中的一个插入到所述金属型材中的另一个中。
在所述第六步骤中，所述螺钉可以螺纹接合到形成在所述金属型材中的每一个中的支撑件中。
所述窗框和所述窗扇可以形成选自推拉式单开窗、推拉式双开窗、开闭式窗和固定式窗中的任意一种，在所述第一步骤中形成的所述金属型材构成所述窗框和所述窗扇的所述室内侧表面。
所述窗框和所述窗扇可以形成选自推拉式单开窗、推拉式双开窗、开闭式窗和固定式窗中的任意一种，在所述第一步骤中形成的所述金属型材构成所述窗框和所述窗扇的所述室内侧表面和所述室外侧表面。
有益效果
从以上描述可以看出，在根据本发明的复合材料窗的制造方法中，形成在合成树脂型材上的突起插入形成在金属型材中的凹槽中，使得合成树脂型材和金属型材一体地彼此耦接。因此，可以使合成树脂型材和金属型材彼此耦接所需的时间最小化，从而提高生产率。
另外，在根据本发明的复合材料窗的制造方法中，金属型材仅用于构成窗的向外暴露的区域。因此，所使用的金属型材的数量被最小化。因此，在改善窗的美学外观的同时，可以降低窗的制造成本。
此外，在根据本发明的复合材料窗的制造方法中，合成树脂型材在合成树脂型材和金属型材一体地彼此耦接的状态下彼此焊接。因此，可以防止水从外部进入窗，从而改善了窗的水密性。
附图说明
图1是示出根据本发明的复合材料窗的制造方法的过程的示意图；
图2是示出通过根据本发明的复合材料窗的制造方法制造的合成树脂型材的形状的透视图；
图3是示出通过根据本发明的复合材料窗的制造方法制造的金属型材的形状的透视图；
图4是示出根据本发明的复合材料窗的制造方法中的合成树脂型材与金属型材耦接的视图；
图5是示出根据本发明的复合材料窗的制造方法中的在合成树脂型材与金属型材的相反的端部切割合成树脂型材与金属型材的视图；
图6是示出根据本发明的复合材料窗的制造方法中的金属型材的部分去除的示意图；
图7是示出根据本发明的复合材料窗的制造方法中的在合成树脂型材之间焊接的示意图；
图8是示出根据本发明的复合材料窗的制造方法中的在金属型材之间紧固的视图；
图9是示出根据本发明的复合材料窗的制造方法中的金属型材在室内侧的配置的视图；
图10是示出根据本发明的复合材料窗的制造方法中的金属型材在室内侧和室外侧的配置的视图。
具体实施方式
现在参照下面的示例，更详细地描述本发明。
如图1所示，根据本发明的复合材料窗的制造方法包括第一步骤(S1)、第二步骤(S2)、第三步骤(S3)、第四步骤(S4)、第五步骤(S5)和第六步骤(S6)。
在第一步骤(S1)中，形成具有在其一个表面上形成的突起11的合成树脂型材10和具有在其一个表面中形成的凹槽21的金属型材20。
在第一步骤(S1)中，合成树脂型材10可以由聚氯乙烯(PVC)制成。
由于合成树脂型材10由聚氯乙烯制成，因此窗框100和窗扇200的耐久性和隔热值可以得到改善。
在第一步骤(S1)中，突起11在合成树脂型材10的纵向方向上一体地形成在合成树脂型材10上。
在合成树脂型材10的纵向方向上一体地形成在合成树脂型材10上的突起11插入到在金属型材20的纵向方向上一体形成在金属型材20中的凹槽21中。因此，合成树脂型材10和金属型材20容易且牢固地彼此耦接。
一对突起11可以在突起11彼此间隔开的状态下形成。
在设置一对突起11的情况下，合成树脂型材10和金属型材20之间的耦合力是在设置单个突起11的情况下的两倍。
在第一步骤(S1)中，金属型材20可以由铝制成。
由于金属型材20由铝制成，因此可以改善暴露于外部的金属型材20的美学外观，这是由于金属型材20的固有质地，窗框100和窗扇200的耐久性可以进一步提高，并且窗框100和窗扇200可以是重量轻的。
在第一步骤(S1)中，凹槽21在金属型材20的纵向方向上一体地形成在金属型材20中。
由于凹槽21在金属型材20的纵向方向上一体地形成在金属型材20中，所以可以将在合成树脂型材10的纵向方向上一体地形成在合成树脂型材10上的突起11插入到凹槽21中。
一对凹槽21可以在凹槽21彼此间隔开与突起11之间的距离相对应的距离的状态下形成。
由于设置了一对凹槽21，因此一对突起11可以插入相应的凹槽21中。
同时，金属型材20可以构成窗框100和窗扇200的室内侧表面。
在金属型材20构成窗框100和窗扇200的室内侧表面的情况下，当从室内侧看时，金属型材20暴露于外部。因此，金属型材20的美学外观得到改善，这是由于金属型材20的固有质地。
在第二步骤(S2)中，将形成在合成树脂型材10上的突起11插入形成在金属型材20中的凹槽21中，使得合成树脂型材10和金属型材20一体地彼此耦接。
在第二步骤(S2)中，在将突起11插入到凹槽21中之后，将凹槽21的上侧翼21a或下侧翼21a推向突起11，由此将突起11固定在凹槽21中。
由于在突起11插入凹槽21中之后，凹槽21的上侧翼21a或下侧翼21a被推向突起11，使得突起11固定在凹槽21中，因此防止突起11与凹槽21分离。
上侧翼21a或下侧翼21a可以由任何公知的装置推压(push)，并因此将省略关于上侧翼21a或下侧翼21a的推压的详细描述。
在第三步骤(S3)中，一体地彼此耦接的合成树脂型材10和金属型材20的相反的端部被倾斜地切割，即，以45度的角度切割。
在第三步骤(S3)中，合成树脂型材10和金属型材20的相反的端部可以使用任何公知的切割装置进行切割，并因此将省略关于合成树脂型材10和金属在其相反的端部的切割。例如，可以使用电锯切割合成树脂型材10和金属型材20的相反的端部。
在第四步骤(S4)中，已经被倾斜切割的金属型材20的相反的端部被部分地去除。
在第四步骤(S4)中，金属型材20的相反的端部可被部分地去除2.0-7.0mm的宽度。
如果金属型材20的相反的端部被去除的宽度小于2.0mm，则合成树脂型材10可能不能被加热板300充分焊接，使得合成树脂型材10之间的焊接可能不稳定。另一方面，如果金属型材20的相反的端部被去除超过7.0mm的宽度，则合成树脂型材10被加热板300焊接的时间可能太长。由于这些原因，优选的是金属型材20的相反的端部被部分地去除2.0-7.0mm的宽度。
此外，金属型材20的相反的端部可以被部分地去除，以便具有台阶，使得金属型材20的各个端部的上部比金属型材20的各个端部的下部(即图6中的面向合成树脂型材10的表面)突出得更多。
由于金属型材20的相反的端部被部分地去除，使得金属型材20在其相反的端部处具有台阶，因此在合成树脂型材10之间的焊接过程中形成的毛边可以容纳在金属型材20的相反侧的下部。因此，在合成树脂型材10之间的焊接和金属型材20之间的耦接期间，防止了由于毛边在其间产生的干涉。
同时，可以使用任何公知的去除装置来部分地去除金属型材20，并因此将省略关于金属型材20的部分去除的详细描述。例如，金属型材20可以使用铣床部分地去除。
在第五步骤(S5)中，已经被倾斜地切割的合成树脂型材10的相应端部在合成树脂型材10的端部以
Figure BDA0003279346650000071
形状彼此接触的状态下被焊接。
在第五步骤(S5)中，合成树脂型材10被焊接，直到金属型材20彼此接触。
由于合成树脂型材10被焊接直到金属型材20彼此接触，所以在合成树脂型材10之间的焊接完成之后，在金属型材20之间的接触区域中不形成间隙。
同时，合成树脂型材10之间的焊接可以使用任何公知的合成树脂型材焊接机进行，并因此将省略关于合成树脂型材10之间的焊接的详细描述。
在第六步骤(S6)中，通过将螺钉22从金属型材20的一个插入到金属型材20的另一个中，将在合成树脂型材10之间的焊接完成之后已经以
Figure BDA0003279346650000081
形状彼此接触的金属型材20彼此紧固。
在第六步骤(S6)中，金属型材20彼此紧固，由此金属型材20之间的接触长时间保持。
一对螺钉22可以在螺钉22彼此间隔开的状态下插入到金属型材20中。
在一对螺钉22插入到金属型材20中的情况下，金属型材20之间的紧固力是将单个螺钉22插入到金属型材20中的情况下的两倍。
螺钉22可以螺纹接合到形成在金属型材20中的支撑件23中。
由于螺钉22螺纹接合到支撑件23中，因此螺钉22的插入导致的金属型材20之间的接触可以长时间保持。
使用根据本发明的复合材料窗的制造方法，如下所述制造复合材料窗。
首先，形成合成树脂型材10和金属型材20。
即，执行本发明的第一步骤(S1)。
此时，如图2所示，突起11形成在合成树脂型材10的一个表面上，并且如图3所示，凹槽21形成在金属型材20的一个表面中。
随后，将合成树脂型材10和金属型材20一体地彼此耦接。
即，执行本发明的第二步骤(S2)。
在本发明中，突起11形成在合成树脂型材10的一个表面上，凹槽21形成在金属型材20的一个表面中。突起11插入到凹槽21中，然后凹槽21的上侧翼21a或下侧翼21a被推向突起11，使得突起11被固定在凹槽21中。因此，如图4所示，合成树脂型材10和金属型材20一体地牢固地彼此耦接。
由于合成树脂型材10和金属型材20在第二步骤(S2)中一体地彼此耦接，所以合成树脂型材10和金属型材20在后续过程中作为一个联合体被使用，由此可以容易处理合成树脂型材10和金属型材20。特别地，合成树脂型材10和金属型材20的相反的端部可以同时切割。
随后，如图5所示，合成树脂型材10和金属型材20的相反的端部被倾斜地切割，即以45度的角度切割。
即，执行本发明的第三步骤(S3)。
由于在第三步骤(S3)中合成树脂型材10和金属型材20的相反的端部被倾斜地切割，即以45度的角度切割，所以可以将一个合成树脂型材10和一个金属型材20重复地与另一个合成树脂型材10和另一个金属型材20以
Figure BDA0003279346650000091
形状接触，由此可以形成四边形窗框100或四边形窗扇200。
随后，金属型材20的相反的端部被部分地去除。
即，执行本发明的第四步骤(S4)。
由于在第四步骤(S4)中金属型材20的相反的端部被部分地去除，所以合成树脂型材10的端部比金属型材20的端部突出得更多，如图6所示。使用加热板300来焊接比金属型材20的端部突出得更多的合成树脂型材10的端部。因此，可以将一个合成树脂型材10和另一个合成树脂型材10彼此焊接。
随后，如图7所示，合成树脂型材10在合成树脂型材10彼此接触的状态下焊接到彼此。
即，执行本发明的第五步骤(S5)。
由于在第五步骤(S5)中将合成树脂型材10彼此焊接，所以可以防止在合成树脂型材10之间引入诸如雨水的水，从而提高水密性。
此时，毛边可能形成在合成树脂型材10之间的焊接部分处，并可能干扰合成树脂型材的焊接。
根据本发明，可以部分地去除金属型材20的相反的端部，以便具有台阶，使得在第四步骤(S4)中的金属型材20的各个端部的上部比金属型材20的各个端部的下部突出得更多。因此，在合成树脂型材10的焊接过程中形成的毛边被容纳在形成为凹槽形状的金属型材20的相反侧的下部中。因此，在合成树脂型材10的焊接期间以及在金属型材20的后续耦接期间，防止了由于毛边在其间产生的干涉。
随后，如图8所示，金属型材20在金属型材20彼此接触的状态下彼此紧固。
即，执行本发明的第六步骤(S6)。
由于在第六步骤(S6)中通过将螺钉22从金属型材20的一个插入到金属型材20的另一个中，在合成树脂型材10之间的焊接完成之后已经以
Figure BDA0003279346650000101
形状彼此接触的金属型材20彼此紧固，因此金属型材20彼此紧固，从而金属型材20之间的接触长时间保持。
同时，如图9所示，金属型材20可以构成窗框100和窗扇200的室内侧表面(图中所示的推拉式双开窗的室内侧窗扇的室内侧表面)。因此，金属型材20可以暴露于室内侧。因此，金属型材20的美学外观由于金属型材20的固有质地而进一步改善。
另外，如图10所示，金属型材20可以构成窗框100和窗扇200的室内侧表面和室外侧表面。因此，金属型材20可以暴露于室内侧和室外侧。因此，金属型材20的美学外观由于金属型材20的固有质地而进一步改善。
在金属型材20构成窗框100和窗扇200的室内侧表面的情况下，使用的金属型材20的数量被最小化。因此，从下面的表1可以看出，根据本发明的复合材料双开窗的制造成本低于传统的铝单开窗或传统的复合材料双开窗的制造成本。
[表1]
窗的制造成本的比较(具有相同尺寸2m×2m)
Figure BDA0003279346650000102
另外，由于构成窗框100和窗扇200的室内侧表面的金属型材20一体地耦接到合成树脂型材10，所以窗框100和窗扇200的隔热值提高，这归因于合成树脂型材10的材料性质。因此，从下面的表2可以看出，根据本发明的复合材料双开窗的隔热值高于传统的复合材料双开窗或传统的隔热铝双开窗的隔热值。
[表2]
窗的传热系数的比较
Figure BDA0003279346650000111
在以上参照附图的描述中，使用根据本发明的复合材料窗的制造方法制造推拉式双开窗，然而，这仅仅是一个示例。可以使用根据本发明的复合材料窗的制造方法制造开闭式窗或固定式窗。在这种情况下，可以获得与上述相同的效果。
在上述根据本发明的复合材料窗的制造方法中，将形成在合成树脂型材10上的突起11插入形成在金属型材20中的凹槽21中，使得合成树脂型材10和金属型材20一体地彼此耦接。因此，可以使合成树脂型材10和金属型材20彼此耦接所需的时间最小化，从而提高生产率。另外，金属型材20仅用于构成窗的向外暴露的区域。因此，所使用的金属型材20的数量被最小化。因此，在改善窗的美观性的同时，可以降低窗的制造成本。此外，合成树脂型材10在合成树脂型材10和金属型材20一体地彼此耦接的状态下彼此焊接。因此，可以防止水从外部进入窗，从而改善了窗的水密性。
尽管为了说明的目的已经公开了本发明的优选实施例，但是本领域技术人员将理解，在不脱离所附权利要求所公开的本发明的范围和精神的情况下，可以进行各种修改、添加和替换。
【附图标记说明】
10：合成树脂型材11：突起
20：金属型材21：凹槽
21a：翼22：螺钉
23：支撑件100：窗框
200：窗扇300：加热板
S1：第一步骤S2：第二步骤
S3：第三步骤S4：第四步骤
S5：第五步骤S6：第六步骤

Claims (13)

1.一种复合材料窗的制造方法，包括：
第一步骤，形成多个合成树脂型材以及多个金属型材，所述合成树脂型材中的每一个具有形成在其一个表面上的突起，所述金属型材中的每一个具有形成在其一个表面中的凹槽；
第二步骤，将形成在各个所述合成树脂型材上的所述突起插入形成在各个所述金属型材中的所述凹槽中，使得所述合成树脂型材和所述金属型材一体地彼此耦接；
第三步骤，倾斜地切割已经一体地彼此耦接的所述合成树脂型材中的每一个和所述金属型材中的每一个的相反的端部；
第四步骤，部分地去除已经被倾斜地切割的所述金属型材中的每一个的相反的端部，其中，部分地去除所述金属型材中的每一个的相反的所述端部以具有台阶，使得所述金属型材中的每一个的各个端部的上部比所述金属型材中的每一个的各个端部的下部突出得更多，其中，所述台阶在与所述合成树脂型材接触的状态下形成为凹槽形状，以便能够收纳在所述合成树脂型材的焊接过程中形成的毛边，从而在所述合成树脂型材之间的焊接和所述金属型材之间的耦接的期间，防止由于所述毛边产生的在所述合成树脂型材之间和所述金属型材之间的干涉；
第五步骤，在已经被倾斜地切割的所述合成树脂型材的相应的端部彼此接触的状态下焊接所述合成树脂型材的所述端部，从而防止水从外部进入所述复合材料窗以改善所述复合材料窗的水密性，其中，在所述第五步骤中，焊接所述合成树脂型材，直到所述金属型材彼此接触；以及
第六步骤，通过将螺钉从在所述合成树脂型材之间的焊接完成之后已经彼此接触的所述金属型材中的一个插入到所述金属型材中的另一个中，将所述金属型材彼此紧固，
其中，在所述第一步骤中，所述凹槽在所述金属型材中的每一个的纵向方向上一体地形成在所述金属型材中的每一个中，
其中，在所述第一步骤中形成在所述金属型材中的每一个中的所述凹槽包括一对凹槽，所述一对凹槽在所述一对凹槽彼此间隔开与所述一对突起之间的距离相对应的距离的状态下形成在所述金属型材中的每一个中。
2.根据权利要求1所述的方法，其中，在所述第一步骤中形成的所述合成树脂型材中的每一个由聚氯乙烯(PVC)制成。
3.根据权利要求1所述的方法，其中，在所述第一步骤中，所述突起在所述合成树脂型材中的每一个的纵向方向上一体地形成在所述合成树脂型材中的每一个上。
4.根据权利要求3所述的方法，其中，在所述第一步骤中形成在所述合成树脂型材中的每一个上的所述突起包括一对突起，所述一对突起在所述一对突起彼此间隔开的状态下形成在所述合成树脂型材中的每一个上。
5.根据权利要求1所述的方法，其中，在所述第一步骤中形成的所述金属型材中的每一个由铝制成。
6.根据权利要求1所述的方法，其中，在所述第一步骤中形成的所述金属型材构成窗框和窗扇的室内侧表面。
7.根据权利要求1所述的方法，其中，在所述第一步骤中形成的所述金属型材构成窗框和窗扇的室内侧表面和室外侧表面。
8.根据权利要求1所述的方法，其中，在所述第二步骤中，所述凹槽的上侧翼或下侧翼被推向所述突起，使得所述突起在所述突起插入到所述凹槽中的状态下固定在所述凹槽中。
9.根据权利要求1所述的方法，其中，在所述第四步骤中，所述金属型材中的每一个的相反的所述端部被部分地去除2.0mm至7.0mm的宽度。
10.根据权利要求1所述的方法，其中，在所述第六步骤中从所述金属型材中的一个插入到所述金属型材中的另一个中的所述螺钉包括一对螺钉，所述一对螺钉在所述一对螺钉彼此间隔开的状态下从所述金属型材中的所述一个插入到所述金属型材中的所述另一个中。
11.根据权利要求1所述的方法，其中，在所述第六步骤中，所述螺钉螺纹接合到形成在所述金属型材中的每一个中的支撑件中。
12.根据权利要求6所述的方法，其中，所述窗框和所述窗扇形成选自推拉式单开窗、推拉式双开窗、开闭式窗和固定式窗中的任意一种，在所述第一步骤中形成的所述金属型材构成所述窗框和所述窗扇的所述室内侧表面。
13.根据权利要求7所述的方法，其中，所述窗框和所述窗扇形成选自推拉式单开窗、推拉式双开窗、开闭式窗和固定式窗中的任意一种，在所述第一步骤中形成的所述金属型材构成所述窗框和所述窗扇的所述室内侧表面和所述室外侧表面。
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