CN113897792B - 一种透气防护服用复合面料及透气防护服 - Google Patents

一种透气防护服用复合面料及透气防护服 Download PDF

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CN113897792B
CN113897792B CN202111116110.0A CN202111116110A CN113897792B CN 113897792 B CN113897792 B CN 113897792B CN 202111116110 A CN202111116110 A CN 202111116110A CN 113897792 B CN113897792 B CN 113897792B
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parts
mixture
layer
weight
stirring
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CN113897792A (zh
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朱国权
方方
倪冰选
葛富全
徐锦鸿
张惠
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Cntac Dongguan Inspection Technology Service Co ltd
Zhonglian Quality Inspection Dongguan Inspection Technology Co ltd
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Cntac Dongguan Inspection Technology Service Co ltd
Zhonglian Quality Inspection Dongguan Inspection Technology Co ltd
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    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0013Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using multilayer webs
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Abstract

本发明涉及服装面料技术领域,具体涉及一种透气防护服用复合面料及透气防护服,包括自下而上依次设置的透气底层、第一胶粘层、炭珠层、第二胶粘层、基布层和面层,所述面层由防水阻燃材料涂敷而成,所述炭珠层采用复合炭珠制得。本发明的复合面料结构简单、新颖,设置的面层具有很好的防水、阻燃性能,而设置在中间的炭珠层具有很好的抗菌、防霉、防毒和吸汗作用,透过透气底层的汗液可以被炭珠层吸收,提升了由其制得防护服的舒适性;通过结合面层、炭珠层和透气底的性能进一步提升了该复合面料的透气、阻燃和防水性能,另外该复合面料还具有重量轻、耐洗、性能稳定和安全性提高的优点。

Description

一种透气防护服用复合面料及透气防护服
技术领域
本发明涉及服装面料技术领域,具体涉及一种透气防护服用复合面料及透气防护服。
背景技术
目前,服装以面料制作而成,面料就是用来制作服装的材料。作为服装三要素之一,随着面料应用领域的扩大,在发生重大自然灾害下,如森林火灾、城市火灾以及化工厂爆炸等现场,消防员的生命受到严重威胁,因此消防员穿着的服装将是提高工作效率和生命保护的屏障。消防员在作业时面临很多危险,这就要求服装的质量较高,不仅要优异的透气性、阻燃性和防水性而且还需要舒适性,现有的服装面料大部分不具备透气性、阻燃性和防水性,因此亟待研发透气性、阻燃性和防水性更好的面料用于特种防护服领域。
发明内容
为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种透气防护服用复合面料,该复合面料结构简单、新颖,设置的面层具有很好的防水、阻燃性能,而设置在中间的炭珠层具有很好的抗菌、防霉、防毒和吸汗作用,透过透气底层的汗液可以被炭珠层吸收,提升了由其制得防护服的舒适性;通过结合面层、炭珠层和透气底的性能进一步提升了该复合面料的透气、阻燃和防水性能,另外该复合面料还具有重量轻、耐洗、性能稳定和安全性提高的优点。
本发明的另一目的在于提供一种透气防护服,采用本发明透气防护服用复合面料制得透气防护服重量轻、性能稳定,具有很好的透气性、阻燃性、防水性、抗菌防霉、防毒和吸汗作用。
本发明的目的通过下述技术方案实现:一种透气防护服用复合面料,包括透气底层,设置于所述透气底层上表面的第一胶粘层、设置于所述第一胶粘层上表面的炭珠层、设置于所述炭珠层上表面的第二胶粘层、设置于所述第二胶粘层上表面的基布层,以及设置于所述基布层上表面的面层,所述面层由防水阻燃材料涂敷而成,所述炭珠层采用复合炭珠制得;更优选的,所述第一胶粘层和第二胶粘层均采用聚氨酯树脂胶粘剂;所述基布层的材质涤纶针织面料,所述透气底层为棉线层。
本发明的复合面料结构简单、新颖,设置的面层具有很好的防水、阻燃性能,而设置在中间的炭珠层具有很好的抗菌、防霉、防毒和吸汗作用,透过透气底层的汗液可以被炭珠层吸收,提升了由其制得防护服的舒适性;通过结合面层、炭珠层和透气底的性能进一步提升了该复合面料的透气、阻燃和防水性能,另外该复合面料还具有重量轻、耐洗、性能稳定和安全性提高的优点;而其中采用的聚氨酯树脂胶粘剂具有很强的粘接性能,可以很好的将复合面料的各层进行粘合,很好的避免了以往面料容易脱层的问题,进一步提升了该复合面料的实用性和稳定性。
优选的,所述复合炭珠通过如下步骤制得:
E1、按照重量份,将1-5份油酸钠加入20-30份竹炭粉中搅拌均匀再将10-20份酚醛树脂加入,并加热至60-80℃搅拌20-40min,得到混合物A,备用;
E2、按照重量份,将1-3份十二烷基苯磺酸钠、1-3份纳米银和1-3份十六烷基三甲基溴化铵混合搅拌均匀,得到混合物B,再将混合物B加入步骤E1中得到的混合物A中加热至40-80℃搅拌至均匀,常温固化,得到复合炭珠。
本发明中采用的复合炭珠通过采用上述方法制得,而利用上述方法制得的复合炭珠比表面积高,具有很好的抗菌、防霉、防毒气和吸汗作用。其中,通过在复合炭珠中添加少量的纳米银可进一步提升制的复合炭珠的抗菌防臭的效果;而十二烷基苯磺酸钠作为表面活性剂可以很好的将竹炭粉和酚醛树脂结合,而油酸钠的加入可以使纳米银很好的散在竹炭粉和酚醛树脂中,利用十六烷基三甲基溴化铵提升了制得复合炭珠的结构稳定性和化学稳定性;而上述制备方法简单,所得复合炭珠球形度好。
优选的,所述防水阻燃材料包括如下重量份的原料:无卤阻燃剂1-5份、聚丙烯酸酯2-6份、纳米二氧化钛1-3份、环氧树脂20-40份、MF预聚体4-8份、热膨胀微球1-5份、石墨烯1-3份、甲基三甲氧基硅烷1-4份、增粘剂1-5份、填料1-3份和消泡剂1-3份。
本发明中采用上述原料制得的防水阻燃材料具有很好的透气性,又具有很好的阻燃、防水功能,其中采用的无卤阻燃剂具有无毒、耐高温,并且其化学性质相当稳定,同时具有一定的耐水解的特性,将其与环氧树脂复合可提高制得防水阻燃材料的阻燃等级,与单用无卤阻燃剂相比,在达到相同阻燃等级的情况下,本发明在环氧树脂与无卤阻燃剂、MF预聚体、热膨胀微球和增粘剂的复配能极大提高PPA复合材料的力学性能和成膜性能;而其中采用的聚丙烯酸酯有粘合性、可增加防水阻燃材料成膜的光泽、防水性和弹性,同时聚丙烯酸酯可以与环氧树脂接枝后与MF预聚体共聚,得到既具有环氧树脂的高模量、高强度、耐化学品和优良的防腐烛性,又具有丙烯酸酯的光泽度防水阻燃材料;而所采用的甲基三甲氧基硅烷表面存在Si-OH键,可以和聚丙烯酸酯中的羧基发生化学反应,促进化学交联,将无卤阻燃剂更好的封闭在胶体内部,从而降低其迁移表面产生所谓的“返霜”缺陷,提高了防水阻燃材料的阻燃性能;另外,所采用的MF预聚体的表面可以与纳米二氧化钛接枝进行改性,提高了MF预聚体对太阳光的反射率,以提高防水阻燃材料高温反射和低温辐射能力,进而使得防水阻燃材料具有更好的综合性能。
优选的,所述MF预聚体通过如下步骤制得:
S1、按照重量份,将15-25份三聚氰胺、4-12份三乙醇胺、5-10份甲醛溶液和4-8份去离子水加入反应器中并加热至45-65℃混合均匀,调节pH值为8-9,再加入1-3份氧化石墨烯并恒温搅拌30-60min至透明状,得到混合物A,备用;
S2、按照重量份,将1-5份石蜡置于容器中水浴加热至80-100℃融化,再将8-12份苯乙烯马来酸酐共聚物加入,并以300-600r/min的速率持续搅拌40-60min,得到混合物B,备用;
S3、将步骤S2中得到的混合物B降温至55-65℃保温,在将步骤S1中得到的混合物A缓慢加入混合物B中保温1-3h,过滤、干燥,得到MF预聚体。
本发明中采用的MF预聚体通过上述方法制得,而利用上述方法制得的MF预聚体具有很的,热稳定性和阻燃性能好。其中,三乙醇胺含有多个-OH可以与三聚氰胺结合产生三聚氰胺-甲醛树脂,并与氧化石墨烯结合得到为壳层包覆石蜡,形成具有核壳结构的MF预聚体,其具有良好的热稳定性、自熄性、阻燃率、机械性能和抗水解性,与防水阻燃材料的各原料有良好的相容性能,另外,通过上述制得的MF预聚体粒子小,表面粗糙,而粗糙的表面能使MF预聚体更好的与环氧树脂结合,被树脂包覆,提高了MF预聚体与环氧树脂的结合力。
优选的,所述无卤阻燃剂为亚磷酸酯、三聚氰胺聚磷酸盐、二乙基次膦酸铝、氢氧化镁和氢氧化铝中的至少一种;更优选的,所述无卤阻燃剂是由亚磷酸酯、三聚氰胺聚磷酸盐、氢氧化镁和氢氧化铝按照重量比为0.8-1.2:0.4-0.8:0.1-0.5:0.6-1.0组成的混合物。
本发明中采用的无卤阻燃剂具有无毒、耐高温,并且其化学性质相当稳定,同时具有一定的耐水解的特性,将其与环氧树脂复合可提高制得防水阻燃材料的阻燃等级。
优选的,所述增粘剂由松香树脂和萜烯树脂按照重量比为0.4-0.8:0.6-1.0组成的混合物。
本发明增粘剂中采用松香树脂和萜烯树脂可以辅助环氧树脂和聚丙烯酸酯提高防水阻燃材料的初粘性、附着力、抗氧化性和热稳定性好。
优选的,所述消泡剂为聚二甲基硅氧烷、聚醚改性硅和聚硅氧烷中的至少一种;更优选的,所述消泡剂是由聚二甲基硅氧烷、聚醚改性硅和聚硅氧烷按照重量比为0.8-1.2:0.6-1.0:0.4-0.8组成的混合物。
本发明中采用的而消泡剂为无毒而且起泡性低、抗泡性强的特点,可以协同聚二甲基硅氧烷和聚硅氧烷在制备防水阻燃材料起到很好的消泡作用,提升了防水阻燃材料的成膜性能,另外还可以辅助提防水阻燃材料的疏水防潮功能。
优选的,所述填料为冰晶石、碳酸钙、硅灰石、滑石粉、气相二氧化硅、石英砂、铝粉和锌粉中的至少一种;更优选的,所述填料是由冰晶石、碳酸钙和锌粉按照重量比为0.6-1.0:0.8-1.2:0.4-0.8组成的混合物。
本发明中采用的填料可以弥补环氧树脂、聚丙烯酸酯、热膨胀微球和改性MF树脂分子间的相互作用力较弱,内聚能低的缺陷,提升制得防水阻燃材料的力学性能,起到补强效果,避免胶液因在固化过程中流动而造成缺胶,另外还可改善胶液的触变性能,可以调节固化速度,延长使用寿命。
优选的,所述防水阻燃材料通过如下步骤制得:
1)按照重量份,将环氧树脂、热膨胀微球、填料和石墨烯进行混合,加热至60-80℃,并以600-800r/min的速率搅拌30-50min,得到混合物A,备用;
2)按照重量份,将MF预聚体、聚丙烯酸酯和甲基三甲氧基硅烷加入反应装置中混合加热至50-70℃,并以300-500r/min的速率搅拌20-30min后再将纳米二氧化钛加入,以相同的速率继续搅拌30-60min,得到混合B,备用;
3)按照重量份,将增粘剂和无卤阻燃剂混合搅拌均匀,得到混合物C,备用;
4)按照重量份,步骤3)中得到的混合物C、步骤2)中得到的得到混合B和消泡剂加入步骤1)中得到的混合物A,加热至50-80℃,以1000-2000r/min的速率搅拌40-80min,冷却后得到防水阻燃材料。
本发明中的防水阻燃材料采用上述方法制得,而利用上述方法制得防水阻燃材料具有很好的透气性,又具有很好的阻燃、防水功能。在制备过程中需要严格控制步骤1)中的搅拌速率为600-800r/min,若搅拌速率过快则会导致涡旋引入气泡,影响各原料之间的分散性,若搅拌速率过慢则会导不利用将各原料充分搅拌混合,影响最终制得防水阻燃材料的性能。
本发明还提供了一种透气防护服,所述透气防护服采用上述透气防护服用复合面料制得。
本发明中采用透气防护服用复合面料制得透气防护服重量轻、性能稳定,具有很好的透气性、阻燃性、防水性、抗菌防霉、防毒和吸汗作用,极大的拓展了防护服的应用和安全性能。
本发明的有益效果在于:本发明的复合面料结构简单、新颖,设置的面层具有很好的防水、阻燃性能,而设置在中间的炭珠层具有很好的抗菌、防霉、防毒和吸汗作用,透过透气底层的汗液可以被炭珠层吸收,提升了由其制得防护服的舒适性;通过结合面层、炭珠层和透气底的性能进一步提升了该复合面料的透气、阻燃和防水性能,另外该复合面料还具有重量轻、耐洗、性能稳定和安全性提高的优点。
本发明的透气防护服,采用透气防护服用复合面料制得,其具有重量轻、性能稳定的优点,并具有很好的透气性、阻燃性、防水性、抗菌防霉、防毒和吸汗作用。
附图说明
图1是本发明的透气防护服用复合面料的剖面结构示意图。
附图标记为:1-透气底层、2-第一胶粘层、3-炭珠层、4-第二胶粘层、5-基布层和6-面层。
具体实施方式
为了便于本领域技术人员的理解,下面结合实施例及附图1对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。
实施例1
一种透气防护服用复合面料,包括透气底层1,设置于所述透气底层1上表面的第一胶粘层2、设置于所述第一胶粘层2上表面的炭珠层3、设置于所述炭珠层3上表面的第二胶粘层4、设置于所述第二胶粘层4上表面的基布层5,以及设置于所述基布层5上表面的面层6,所述面层6由防水阻燃材料涂敷而成,所述炭珠层3采用复合炭珠制得;所述第一胶粘层2和第二胶粘层4均采用佛山市昇晖新材料有限公司生产的聚氨酯胶粘剂;所述基布层5的材质涤纶针织面料。
所述复合炭珠通过如下步骤制得:
E1、按照重量份,将1份油酸钠加入20份竹炭粉中搅拌均匀再将10份酚醛树脂加入,并加热至60℃搅拌20min,得到混合物A,备用;
E2、按照重量份,将1份十二烷基苯磺酸钠、1份纳米银和1份十六烷基三甲基溴化铵混合搅拌均匀,得到混合物B,再将混合物B加入步骤E1中得到的混合物A中加热至40℃搅拌至均匀,常温固化,得到复合炭珠。
所述防水阻燃材料包括如下重量份的原料:无卤阻燃剂1份、聚丙烯酸酯2份、纳米二氧化钛1份、环氧树脂20份、MF预聚体4份、热膨胀微球1份、石墨烯1份、甲基三甲氧基硅烷1份、增粘剂1份、填料1份和消泡剂1份;所述环氧树脂采用环氧树脂E446001,所述热膨胀微球采用佛山市捷恒新材料有限公司生产的型号为FP-002膨胀微球。
所述MF预聚体通过如下步骤制得:
S1、按照重量份,将15份三聚氰胺、4份三乙醇胺、5份甲醛溶液和4份去离子水加入反应器中并加热至45℃混合均匀,调节pH值为8,再加入1份氧化石墨烯并恒温搅拌30min至透明状,得到混合物A,备用;
S2、按照重量份,将1份石蜡置于容器中水浴加热至80℃融化,再将8份苯乙烯马来酸酐共聚物加入,并以300r/min的速率持续搅拌40min,得到混合物B,备用;
S3、将步骤S2中得到的混合物B降温至55℃保温,在将步骤S1中得到的混合物A缓慢加入混合物B中保温1h,过滤、干燥,得到MF预聚体。
所述无卤阻燃剂是由亚磷酸酯、三聚氰胺聚磷酸盐、氢氧化镁和氢氧化铝按照重量比为0.8:0.4:0.1:0.6组成的混合物。
所述增粘剂由松香树脂和萜烯树脂按照重量比为0.4:0.6组成的混合物。
所述消泡剂是由聚二甲基硅氧烷、聚醚改性硅和聚硅氧烷按照重量比为0.8:0.6:0.4组成的混合物。
所述填料是由冰晶石、碳酸钙和锌粉按照重量比为0.6:0.8:0.4组成的混合物。
所述防水阻燃材料通过如下步骤制得:
1)按照重量份,将环氧树脂、热膨胀微球、填料和石墨烯进行混合,加热至60℃,并以600r/min的速率搅拌30min,得到混合物A,备用;
2)按照重量份,将MF预聚体、聚丙烯酸酯和甲基三甲氧基硅烷加入反应装置中混合加热至50℃,并以300r/min的速率搅拌20min后再将纳米二氧化钛加入,以相同的速率继续搅拌30min,得到混合B,备用;
3)按照重量份,将增粘剂和无卤阻燃剂混合搅拌均匀,得到混合物C,备用;
4)按照重量份,步骤3)中得到的混合物C、步骤2)中得到的得到混合B和消泡剂加入步骤1)中得到的混合物A,加热至50℃,以1000r/min的速率搅拌40min,冷却后得到防水阻燃材料。
一种透气防护服,所述透气防护服采用上述透气防护服用复合面料制得。
实施例2
一种透气防护服用复合面料,包括透气底层1,设置于所述透气底层1上表面的第一胶粘层2、设置于所述第一胶粘层2上表面的炭珠层3、设置于所述炭珠层3上表面的第二胶粘层4、设置于所述第二胶粘层4上表面的基布层5,以及设置于所述基布层5上表面的面层6,所述面层6由防水阻燃材料涂敷而成,所述炭珠层3采用复合炭珠制得;所述第一胶粘层2和第二胶粘层4均采用佛山市昇晖新材料有限公司生产的聚氨酯胶粘剂;所述基布层5的材质涤纶针织面料。
所述复合炭珠通过如下步骤制得:
E1、按照重量份,将2份油酸钠加入23份竹炭粉中搅拌均匀再将13份酚醛树脂加入,并加热至65℃搅拌25min,得到混合物A,备用;
E2、按照重量份,将1.5份十二烷基苯磺酸钠、1.5份纳米银和1.5份十六烷基三甲基溴化铵混合搅拌均匀,得到混合物B,再将混合物B加入步骤E1中得到的混合物A中加热至50℃搅拌至均匀,常温固化,得到复合炭珠。
所述防水阻燃材料包括如下重量份的原料:无卤阻燃剂2份、聚丙烯酸酯3份、纳米二氧化钛1.5份、环氧树脂25份、MF预聚体5份、热膨胀微球2份、石墨烯1.5份、甲基三甲氧基硅烷3份、增粘剂2份、填料1.5份和消泡剂1.5份;所述环氧树脂采用环氧树脂E446001,所述热膨胀微球采用佛山市捷恒新材料有限公司生产的型号为FP-002膨胀微球。
所述MF预聚体通过如下步骤制得:
S1、按照重量份,将18份三聚氰胺、6份三乙醇胺、6份甲醛溶液和5份去离子水加入反应器中并加热至50℃混合均匀,调节pH值为8.3,再加入1.5份氧化石墨烯并恒温搅拌38min至透明状,得到混合物A,备用;
S2、按照重量份,将2份石蜡置于容器中水浴加热至85℃融化,再将9份苯乙烯马来酸酐共聚物加入,并以380r/min的速率持续搅拌45min,得到混合物B,备用;
S3、将步骤S2中得到的混合物B降温至58℃保温,在将步骤S1中得到的混合物A缓慢加入混合物B中保温1.5h,过滤、干燥,得到MF预聚体。
所述无卤阻燃剂是由亚磷酸酯、三聚氰胺聚磷酸盐、氢氧化镁和氢氧化铝按照重量比为0.9:0.5:0.2:0.7组成的混合物。
所述增粘剂由松香树脂和萜烯树脂按照重量比为0.5:0.7组成的混合物。
所述消泡剂是由聚二甲基硅氧烷、聚醚改性硅和聚硅氧烷按照重量比为0.9:0.7:0.5组成的混合物。
所述填料是由冰晶石、碳酸钙和锌粉按照重量比为0.7:0.9:0.5组成的混合物。
所述防水阻燃材料通过如下步骤制得:
1)按照重量份,将环氧树脂、热膨胀微球、填料和石墨烯进行混合,加热至65℃,并以650r/min的速率搅拌35min,得到混合物A,备用;
2)按照重量份,将MF预聚体、聚丙烯酸酯和甲基三甲氧基硅烷加入反应装置中混合加热至55℃,并以350r/min的速率搅拌23min后再将纳米二氧化钛加入,以相同的速率继续搅拌38min,得到混合B,备用;
3)按照重量份,将增粘剂和无卤阻燃剂混合搅拌均匀,得到混合物C,备用;
4)按照重量份,步骤3)中得到的混合物C、步骤2)中得到的得到混合B和消泡剂加入步骤1)中得到的混合物A,加热至68℃,以1300r/min的速率搅拌50min,冷却后得到防水阻燃材料。
一种透气防护服,所述透气防护服采用上述透气防护服用复合面料制得。
实施例3
一种透气防护服用复合面料,包括透气底层1,设置于所述透气底层1上表面的第一胶粘层2、设置于所述第一胶粘层2上表面的炭珠层3、设置于所述炭珠层3上表面的第二胶粘层4、设置于所述第二胶粘层4上表面的基布层5,以及设置于所述基布层5上表面的面层6,所述面层6由防水阻燃材料涂敷而成,所述炭珠层3采用复合炭珠制得;所述第一胶粘层2和第二胶粘层4均采用佛山市昇晖新材料有限公司生产的聚氨酯胶粘剂;所述基布层5的材质涤纶针织面料。
所述复合炭珠通过如下步骤制得:
E1、按照重量份,将3份油酸钠加入25份竹炭粉中搅拌均匀再将15份酚醛树脂加入,并加热至70℃搅拌30min,得到混合物A,备用;
E2、按照重量份,将2份十二烷基苯磺酸钠、2份纳米银和2份十六烷基三甲基溴化铵混合搅拌均匀,得到混合物B,再将混合物B加入步骤E1中得到的混合物A中加热至60℃搅拌至均匀,常温固化,得到复合炭珠。
所述防水阻燃材料包括如下重量份的原料:无卤阻燃剂3份、聚丙烯酸酯4份、纳米二氧化钛2份、环氧树脂30份、MF预聚体6份、热膨胀微球3份、石墨烯2份、甲基三甲氧基硅烷3份、增粘剂3份、填料2份和消泡剂2份;所述环氧树脂采用环氧树脂E446001,所述热膨胀微球采用佛山市捷恒新材料有限公司生产的型号为FP-002膨胀微球。
所述MF预聚体通过如下步骤制得:
S1、按照重量份,将20份三聚氰胺、8份三乙醇胺、7份甲醛溶液和6份去离子水加入反应器中并加热至55℃混合均匀,调节pH值为8.5,再加入2份氧化石墨烯并恒温搅拌45min至透明状,得到混合物A,备用;
S2、按照重量份,将3份石蜡置于容器中水浴加热至90℃融化,再将10份苯乙烯马来酸酐共聚物加入,并以450r/min的速率持续搅拌50min,得到混合物B,备用;
S3、将步骤S2中得到的混合物B降温至60℃保温,在将步骤S1中得到的混合物A缓慢加入混合物B中保温2h,过滤、干燥,得到MF预聚体。
所述无卤阻燃剂是由亚磷酸酯、三聚氰胺聚磷酸盐、氢氧化镁和氢氧化铝按照重量比为1.0:0.6:0.3:0.8组成的混合物。
所述增粘剂由松香树脂和萜烯树脂按照重量比为0.6:0.8组成的混合物。
所述消泡剂是由聚二甲基硅氧烷、聚醚改性硅和聚硅氧烷按照重量比为1.0:0.8:0.6组成的混合物。
所述填料是由冰晶石、碳酸钙和锌粉按照重量比为0.8:1.0:0.6组成的混合物。
所述防水阻燃材料通过如下步骤制得:
1)按照重量份,将环氧树脂、热膨胀微球、填料和石墨烯进行混合,加热至70℃,并以700r/min的速率搅拌40min,得到混合物A,备用;
2)按照重量份,将MF预聚体、聚丙烯酸酯和甲基三甲氧基硅烷加入反应装置中混合加热至60℃,并以400r/min的速率搅拌25min后再将纳米二氧化钛加入,以相同的速率继续搅拌45min,得到混合B,备用;
3)按照重量份,将增粘剂和无卤阻燃剂混合搅拌均匀,得到混合物C,备用;
4)按照重量份,步骤3)中得到的混合物C、步骤2)中得到的得到混合B和消泡剂加入步骤1)中得到的混合物A,加热至75℃,以1500r/min的速率搅拌60min,冷却后得到防水阻燃材料。
一种透气防护服,所述透气防护服采用上述透气防护服用复合面料制得。
实施例4
一种透气防护服用复合面料,包括透气底层1,设置于所述透气底层1上表面的第一胶粘层2、设置于所述第一胶粘层2上表面的炭珠层3、设置于所述炭珠层3上表面的第二胶粘层4、设置于所述第二胶粘层4上表面的基布层5,以及设置于所述基布层5上表面的面层6,所述面层6由防水阻燃材料涂敷而成,所述炭珠层3采用复合炭珠制得;所述第一胶粘层2和第二胶粘层4均采用佛山市昇晖新材料有限公司生产的聚氨酯胶粘剂;所述基布层5的材质涤纶针织面料。
所述复合炭珠通过如下步骤制得:
E1、按照重量份,将4份油酸钠加入28份竹炭粉中搅拌均匀再将18份酚醛树脂加入,并加热至75℃搅拌35min,得到混合物A,备用;
E2、按照重量份,将2.5份十二烷基苯磺酸钠、2.5份纳米银和2.5份十六烷基三甲基溴化铵混合搅拌均匀,得到混合物B,再将混合物B加入步骤E1中得到的混合物A中加热至70℃搅拌至均匀,常温固化,得到复合炭珠。
所述防水阻燃材料包括如下重量份的原料:无卤阻燃剂4份、聚丙烯酸酯5份、纳米二氧化钛2.5份、环氧树脂35份、MF预聚体7份、热膨胀微球4份、石墨烯2.5份、甲基三甲氧基硅烷4份、增粘剂4份、填料2.5份和消泡剂2.5份;所述环氧树脂采用环氧树脂E446001,所述热膨胀微球采用佛山市捷恒新材料有限公司生产的型号为FP-002膨胀微球。
所述MF预聚体通过如下步骤制得:
S1、按照重量份,将23份三聚氰胺、10份三乙醇胺、9份甲醛溶液和7份去离子水加入反应器中并加热至60℃混合均匀,调节pH值为8.9,再加入2.5份氧化石墨烯并恒温搅拌52min至透明状,得到混合物A,备用;
S2、按照重量份,将4份石蜡置于容器中水浴加热至95℃融化,再将11份苯乙烯马来酸酐共聚物加入,并以520r/min的速率持续搅拌55min,得到混合物B,备用;
S3、将步骤S2中得到的混合物B降温至63℃保温,在将步骤S1中得到的混合物A缓慢加入混合物B中保温2.5h,过滤、干燥,得到MF预聚体。
所述无卤阻燃剂是由亚磷酸酯、三聚氰胺聚磷酸盐、氢氧化镁和氢氧化铝按照重量比为1.1:0.7:0.4:0.9组成的混合物。
所述增粘剂由松香树脂和萜烯树脂按照重量比为0.7:0.9组成的混合物。
所述消泡剂是由聚二甲基硅氧烷、聚醚改性硅和聚硅氧烷按照重量比为1.1:0.9:0.7组成的混合物。
所述填料是由冰晶石、碳酸钙和锌粉按照重量比为0.9:1.1:0.7组成的混合物。
所述防水阻燃材料通过如下步骤制得:
1)按照重量份,将环氧树脂、热膨胀微球、填料和石墨烯进行混合,加热至75℃,并以750r/min的速率搅拌45min,得到混合物A,备用;
2)按照重量份,将MF预聚体、聚丙烯酸酯和甲基三甲氧基硅烷加入反应装置中混合加热至65℃,并以450r/min的速率搅拌28min后再将纳米二氧化钛加入,以相同的速率继续搅拌52min,得到混合B,备用;
3)按照重量份,将增粘剂和无卤阻燃剂混合搅拌均匀,得到混合物C,备用;
4)按照重量份,步骤3)中得到的混合物C、步骤2)中得到的得到混合B和消泡剂加入步骤1)中得到的混合物A,加热至83℃,以1800r/min的速率搅拌70min,冷却后得到防水阻燃材料。
一种透气防护服,所述透气防护服采用上述透气防护服用复合面料制得。
实施例5
一种透气防护服用复合面料,包括透气底层1,设置于所述透气底层1上表面的第一胶粘层2、设置于所述第一胶粘层2上表面的炭珠层3、设置于所述炭珠层3上表面的第二胶粘层4、设置于所述第二胶粘层4上表面的基布层5,以及设置于所述基布层5上表面的面层6,所述面层6由防水阻燃材料涂敷而成,所述炭珠层3采用复合炭珠制得;所述第一胶粘层2和第二胶粘层4均采用佛山市昇晖新材料有限公司生产的聚氨酯胶粘剂;所述基布层5的材质涤纶针织面料。
所述复合炭珠通过如下步骤制得:
E1、按照重量份,将5份油酸钠加入30份竹炭粉中搅拌均匀再将20份酚醛树脂加入,并加热至80℃搅拌40min,得到混合物A,备用;
E2、按照重量份,将3份十二烷基苯磺酸钠、3份纳米银和3份十六烷基三甲基溴化铵混合搅拌均匀,得到混合物B,再将混合物B加入步骤E1中得到的混合物A中加热至80℃搅拌至均匀,常温固化,得到复合炭珠。
所述防水阻燃材料包括如下重量份的原料:无卤阻燃剂5份、聚丙烯酸酯6份、纳米二氧化钛3份、环氧树脂40份、MF预聚体8份、热膨胀微球5份、石墨烯3份、甲基三甲氧基硅烷份、增粘剂5份、填料3份和消泡剂3份;所述环氧树脂采用环氧树脂E446001,所述热膨胀微球采用佛山市捷恒新材料有限公司生产的型号为FP-002膨胀微球。
所述MF预聚体通过如下步骤制得:
S1、按照重量份,将25份三聚氰胺、12份三乙醇胺、10份甲醛溶液和8份去离子水加入反应器中并加热至65℃混合均匀,调节pH值为9,再加入3份氧化石墨烯并恒温搅拌60min至透明状,得到混合物A,备用;
S2、按照重量份,将5份石蜡置于容器中水浴加热至100℃融化,再将12份苯乙烯马来酸酐共聚物加入,并以600r/min的速率持续搅拌60min,得到混合物B,备用;
S3、将步骤S2中得到的混合物B降温至65℃保温,在将步骤S1中得到的混合物A缓慢加入混合物B中保温3h,过滤、干燥,得到MF预聚体。
所述无卤阻燃剂是由亚磷酸酯、三聚氰胺聚磷酸盐、氢氧化镁和氢氧化铝按照重量比为1.2:0.8:0.5:1.0组成的混合物。
所述增粘剂由松香树脂和萜烯树脂按照重量比为0.8:1.0组成的混合物。
所述消泡剂是由聚二甲基硅氧烷、聚醚改性硅和聚硅氧烷按照重量比为1.2:1.0:0.8组成的混合物。
所述填料是由冰晶石、碳酸钙和锌粉按照重量比为1.0:1.2:0.8组成的混合物。
所述防水阻燃材料通过如下步骤制得:
1)按照重量份,将环氧树脂、热膨胀微球、填料和石墨烯进行混合,加热至80℃,并以800r/min的速率搅拌50min,得到混合物A,备用;
2)按照重量份,将MF预聚体、聚丙烯酸酯和甲基三甲氧基硅烷加入反应装置中混合加热至70℃,并以500r/min的速率搅拌30min后再将纳米二氧化钛加入,以相同的速率继续搅拌60min,得到混合B,备用;
3)按照重量份,将增粘剂和无卤阻燃剂混合搅拌均匀,得到混合物C,备用;
4)按照重量份,步骤3)中得到的混合物C、步骤2)中得到的得到混合B和消泡剂加入步骤1)中得到的混合物A,加热至80℃,以2000r/min的速率搅拌40-80min,冷却后得到防水阻燃材料。
一种透气防护服,所述透气防护服采用上述透气防护服用复合面料制得。
对比例1
本对比例与上述实施例1的区别在于:本对比例的防水阻燃材料的原料中没有添加MF预聚体。本对比例的其余内容与实施例1相同,这里不再赘述。
对比例2
本对比例与上述实施例3的区别在于:本对比例的防水阻燃材料的原料中没有添加增粘剂,其余原料按照实施例3的比例混合。本对比例的其余内容与实施例3相同,这里不再赘述。
对比例3
对比例与上述实施例5的区别在于:本对比例中采用市售型号为GC-HXT-2g炭珠代替了复合炭珠,其余原料按照实施例5的比例混合。本对比例的其余内容与实施例5相同,这里不再赘述。
1、对实施了1、3、5和对比例1-2制得的防水阻燃材料的粘合强度、氧指数、水蒸气透过率测试和吸水率进行测试,结果如下表1所示:
其中,防水性能测试按照GB/T 12704,1-2009纺织品织物透湿性试验方法中的吸湿法进行测定,透气性能测试按照GB/T5453-8规定的测试方法采用数字式透气量仪进行测试,剥离强度:按FZ/T 01085-2009中的方法进行测量。
表1
由上表可知,本发明实施例1-5中制得的防水阻燃材料具有很好的粘接性能、防水性、透气性和阻燃性能,使制得的透气防护服用复合面料具有很好的粘合强度的同时还有超强的透气性、防水性和阻燃效果,力学性能好,以及使用寿命长的特点。
2、对实施例1、3、5和对比例3制得的炭珠层3的抗菌性、以及复合炭珠的比表面积和微孔孔容进行测试,结果如下表2所示:
采用BET方程计算比表面积,T-plot法计算微孔比表面积和孔容,BJH法计算中孔比表面积和孔容,参考GB/T21510-2008纳米无机材料抗菌性能检测方法。
表2
项目 抗菌性(%) 比表面积(m2/g) 微孔孔容(cm2/g)
实施例1 98.9 635 0.38
实施例3 99.4 639 0.41
实施例5 99.6 638 0.45
对比例3 70.2 25 0.25
由上表可知,本发明实施例1-5中制得的复合炭珠具有很好的抗菌性、防霉性,以及比表面积大、微孔孔容大的特点,使制得的透气防护服用复合面料具有很好的抗菌性、防霉性、防毒和吸汗效果,以及使用寿命长的特点。
上述实施例为本发明较佳的实现方案,除此之外,本发明还可以其它方式实现,在不脱离本发明构思的前提下任何显而易见的替换均在本发明的保护范围之内。

Claims (7)

1.一种透气防护服用复合面料,其特征在于:包括透气底层,设置于所述透气底层上表面的第一胶粘层、设置于所述第一胶粘层上表面的炭珠层、设置于所述炭珠层上表面的第二胶粘层、设置于所述第二胶粘层上表面的基布层,以及设置于所述基布层上表面的面层,所述面层由防水阻燃材料涂敷而成,所述炭珠层采用复合炭珠制得;
所述复合炭珠通过如下步骤制得:
E1、按照重量份,将1-5份油酸钠加入20-30份竹炭粉中搅拌均匀再将10-20份酚醛树脂加入,并加热至60-80℃搅拌20-40min,得到混合物A,备用;
E2、按照重量份,将1-3份十二烷基苯磺酸钠、1-3份纳米银和1-3份十六烷基三甲基溴化铵混合搅拌均匀,得到混合物B,再将混合物B加入步骤E1中得到的混合物A中加热至40-80℃搅拌至均匀,常温固化,得到复合炭珠;
所述防水阻燃材料包括如下重量份的原料:无卤阻燃剂1-5份、聚丙烯酸酯2-6份、纳米二氧化钛1-3份、环氧树脂20-40份、MF预聚体4-8份、热膨胀微球1-5份、石墨烯1-3份、甲基三甲氧基硅烷1-4份、增粘剂1-5份、填料1-3份和消泡剂1-3份;
所述MF预聚体通过如下步骤制得:
S1、按照重量份,将15-25份三聚氰胺、4-12份三乙醇胺、5-10份甲醛溶液和4-8份去离子水加入反应器中并加热至45-65℃混合均匀,调节pH值为8-9,再加入1-3份氧化石墨烯并恒温搅拌30-60min,得到混合物A,备用;
S2、按照重量份,将1-5份石蜡置于容器中水浴加热至80-100℃融化,再将8-12份苯乙烯马来酸酐共聚物加入,并以300-600r/min的速率持续搅拌40-60min,得到混合物B,备用;
S3、将步骤S2中得到的混合物B降温至55-65℃保温,在将步骤S1中得到的混合物A缓慢加入混合物B中保温1-3h,过滤、干燥,得到MF预聚体。
2.根据权利要求1所述的一种透气防护服用复合面料,其特征在于:所述无卤阻燃剂为亚磷酸酯、三聚氰胺聚磷酸盐、二乙基次膦酸铝、氢氧化镁和氢氧化铝中的至少一种。
3.根据权利要求1所述的一种透气防护服用复合面料,其特征在于:所述增粘剂由松香树脂和萜烯树脂按照重量比为0.4-0.8:0.6-1.0组成的混合物。
4.根据权利要求1所述的一种透气防护服用复合面料,其特征在于:所述消泡剂为聚二甲基硅氧烷、聚醚改性硅和聚硅氧烷中的至少一种。
5.根据权利要求1所述的一种透气防护服用复合面料,其特征在于:所述填料为冰晶石、碳酸钙、硅灰石、滑石粉、气相二氧化硅、石英砂、铝粉和锌粉中的至少一种。
6.根据权利要求1-4任一项所述的一种透气防护服用复合面料,其特征在于:所述防水阻燃材料通过如下步骤制得:
1)按照重量份,将环氧树脂、热膨胀微球、填料和石墨烯进行混合,加热至60-80℃,并以600-800r/min的速率搅拌30-50min,得到混合物A,备用;
2)按照重量份,将MF预聚体、聚丙烯酸酯和甲基三甲氧基硅烷加入反应装置中混合加热至50-70℃,并以300-500r/min的速率搅拌20-30min后再将纳米二氧化钛加入,以相同的速率继续搅拌30-60min,得到混合B,备用;
3)按照重量份,将增粘剂和无卤阻燃剂混合搅拌均匀,得到混合物C,备用;
4)按照重量份,步骤3)中得到的混合物C、步骤2)中得到的得到混合B和消泡剂加入步骤1)中得到的混合物A,加热至50-80℃,以1000-2000r/min的速率搅拌40-80min,冷却后得到防水阻燃材料。
7.一种透气防护服,其特征在于:所述透气防护服采用权利要求1-5任一项所述的透气防护服用复合面料制得。
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CN112646456A (zh) * 2020-12-13 2021-04-13 中国石油天然气集团公司 一种无溶剂环氧自修复防腐涂料及其制备方法与应用
CN113119540A (zh) * 2021-04-15 2021-07-16 福建凤竹纺织科技股份有限公司 一种多层复合防水透气面料及其制备方法

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