CN113814115A - Multi-station operation dispenser and operation method thereof - Google Patents

Multi-station operation dispenser and operation method thereof Download PDF

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Publication number
CN113814115A
CN113814115A CN202010820765.5A CN202010820765A CN113814115A CN 113814115 A CN113814115 A CN 113814115A CN 202010820765 A CN202010820765 A CN 202010820765A CN 113814115 A CN113814115 A CN 113814115A
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China
Prior art keywords
conveying
workpiece
working
unit
conveyor
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Granted
Application number
CN202010820765.5A
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Chinese (zh)
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CN113814115B (en
Inventor
郜福亮
章谦
苗虎
黄国伟
陈文杰
周典虬
樊建
曲东升
李长峰
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Mingsai Robot Technology Dongguan Co ltd
Changzhou Mingseal Robotic Technology Co Ltd
Original Assignee
Mingsai Robot Technology Dongguan Co ltd
Changzhou Mingseal Robotic Technology Co Ltd
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Application filed by Mingsai Robot Technology Dongguan Co ltd, Changzhou Mingseal Robotic Technology Co Ltd filed Critical Mingsai Robot Technology Dongguan Co ltd
Priority to CN202010820765.5A priority Critical patent/CN113814115B/en
Priority to JP2022576463A priority patent/JP7486617B2/en
Priority to KR1020227043989A priority patent/KR20230033007A/en
Priority to PCT/CN2021/103165 priority patent/WO2022033214A1/en
Publication of CN113814115A publication Critical patent/CN113814115A/en
Priority to TW111123969A priority patent/TWI816450B/en
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Publication of CN113814115B publication Critical patent/CN113814115B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling

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  • Automatic Assembly (AREA)
  • Coating Apparatus (AREA)
  • Threshing Machine Elements (AREA)

Abstract

The invention discloses a multi-station operation dispenser and an operation method thereof, wherein the multi-station operation dispenser comprises: at least two conveyor assemblies, each conveyor assembly having a work area; the operation mechanism can move to an operation area of any one conveying assembly and perform repeated operation at least twice on the workpiece placed in the operation area, and preset operation waiting time is kept between the repeated operation at two times; the working mechanism is arranged in the working area of one of the conveying assemblies, and when one time of work is performed on the workpiece placed in the working area and the waiting time of the next work is about to be performed, the working mechanism moves to the other working area of the other conveying assembly and performs work on the workpiece placed in the other working area. According to the multi-station operation dispenser provided by the embodiment of the invention, the platform structure is optimized, the idle time of operation waiting is utilized, and the operation efficiency is improved.

Description

Multi-station operation dispenser and operation method thereof
Technical Field
The invention belongs to the technical field of dispensing, and particularly relates to a multi-station operation dispenser and an operation method thereof.
Background
The glue dispenser is an automatic machine which is specially used for controlling fluid and dripping and coating the fluid on the surface of a product or in the product, and aims to reduce the failure probability of elements caused by cold and heat change, falling, vibration and the like in the using process of the product so as to prolong the service life of the product. Currently, a dispenser is widely used in the field of electronic packaging. The dispensing technology is used as the key and core of the electronic packaging technology, and the improvement of the technical level of the dispensing technology is directly related to the quality of the packaging technology.
Present traditional point gum machine drives heating platform through the cylinder and reciprocates, however heating platform's weight is great, drives heating platform at cylinder high frequency and carries out the during operation, can improve equipment running cost on the one hand, and on the other hand leads to heating platform to receive the influence at the plane degree that removes the in-process easily, needs often to adjust it, consumes great manpower and time.
Moreover, the existing material taking mechanism usually adopts the clamp to simultaneously clamp the material tray to the conveyor belt on the material tray conveying mechanism, and the material and the belt are blocked due to the speed difference, so that the material conveying fault is easily caused, and the production efficiency is influenced. In addition, when the charging tray needs to be conveyed for a long distance, especially when the charging tray is required to be separated from the conveying track, the stroke of the material taking mechanism is usually longer, and the occupied space is larger.
Traditional point gum machine mixes with a plurality of functional areas and sets up usually, for example will preheat platform, operation platform and heat preservation platform and set up to a platform in unison, greatly reduced the quality of some glue products.
In addition, for some special processes, one workpiece needs to perform multiple operations, after each operation, a period of time needs to be waited, and after the glue flows sufficiently or other procedures are completed, the next operation is performed; the waiting time is set according to the actual process, and when the waiting time is longer, the production efficiency is influenced.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art.
Therefore, the multi-station operation dispenser has the advantages of being simple in structure, convenient to maintain, capable of reducing operation cost and improving dispensing efficiency and the like.
The invention also provides an operation method of the multi-station operation glue dispenser, which has the advantages of simple steps, convenience in implementation, improvement of glue dispensing efficiency and the like.
According to the embodiment of the first aspect of the invention, the multi-station operation glue dispenser comprises: at least two conveyor assemblies, each of said conveyor assemblies having a working area; the operation mechanism can move to an operation area of any one conveying assembly and perform repeated operation at least twice on the workpiece placed in the operation area, and preset operation waiting time is kept between the repeated operation at two times; and when the working mechanism is arranged in the working area of one of the conveying assemblies and performs one operation on the workpiece placed in the working area and is in the waiting time of the operation to perform the next operation, the working mechanism moves to another working area of another conveying assembly and performs the operation on the workpiece placed in another working area.
According to the multi-station operation dispenser provided by the embodiment of the invention, a more appropriate operation mode is adopted according to the operation time of the operation mechanism and the operation waiting time between two times of processing of the processed piece, so that the maximum balance between the operation time and the waiting time is achieved, and the working efficiency is further increased.
According to an embodiment of the present invention, the working time of the working mechanism at any one time is greater than or equal to the working waiting time.
According to one embodiment of the present invention, each of the conveyor assemblies includes a first conveyor unit, a second conveyor unit, and a third conveyor unit that are independent of each other and are arranged in this order in the conveying direction, the workpiece moves in this order along the first conveyor unit, the second conveyor unit, and the third conveyor unit, the work area corresponds to the second conveyor unit, and the work mechanism performs work on the workpiece moved to the second conveyor unit.
According to an embodiment of the present invention, the multi-station operation dispenser further comprises: the preheating platform is positioned on the first conveying unit and preheats the machined part moved to the first conveying unit; the working platform is positioned on the second conveying unit and is matched with the working mechanism to carry out dispensing operation on the preheated workpieces moved to the second conveying unit; and the heat preservation platform is positioned on the third conveying unit and is used for performing heat preservation treatment on the machined part which is moved to the third conveying unit and is subjected to operation completion.
According to an embodiment of the present invention, the first conveying unit, the second conveying unit and the third conveying unit are all mounted on the same fixing base, and each of the first conveying unit, the second conveying unit and the third conveying unit includes: the conveying rail is arranged on the fixing seat in a lifting mode and provided with a conveying channel extending along the conveying direction of the conveying rail, and the workpiece moves along the conveying rail.
According to an embodiment of the invention, the multi-station operation dispenser further comprises: the lifting mechanism is three, the lifting mechanism is respectively a first lifting mechanism, a second lifting mechanism and a third lifting mechanism, the first lifting mechanism is connected with the conveying rail of the first conveying unit, the second lifting mechanism is connected with the conveying rail of the second conveying unit, the third lifting mechanism is connected with the conveying rail of the third conveying unit, and each lifting mechanism can control the corresponding conveying rail to lift up and down.
According to one embodiment of the invention, each lifting mechanism can control the corresponding conveying rail to move between a first state and a second state, when any one conveying rail is in the first state, the conveying rail is in a lifting state, and the workpieces and the corresponding adsorption modules are distributed at intervals; when any one of the conveying rails is in the second state, the conveying rail is in a descending state, and the workpiece is in contact with the corresponding adsorption module.
According to one embodiment of the present invention, the elevating mechanism includes: the jacking cylinder is arranged on the conveying channel and is positioned below the heating module, and the jacking cylinder is connected with the conveying rail to drive the conveying rail to move from the second state to the first state; one end of the elastic connecting piece is connected with the fixed seat, and the other end of the elastic connecting piece is connected with the conveying rail; the elastic connecting piece pulls the conveying rail to move from the first state to the second state through elastic force after the jacking cylinder releases the jacking acting force.
According to an embodiment of the present invention, the multi-station operation dispenser further comprises: and the material taking mechanism is arranged on the first conveying unit of the conveying assembly and used for clamping the material tray loaded with the machined parts from the material tray feeding and discharging mechanism.
According to the second aspect of the invention, the operating method of the multi-station operating glue dispenser comprises the following steps: the operation mechanism performs one operation on the workpiece corresponding to the first conveying assembly; the operation mechanism moves to the second conveying assembly and performs one operation on the workpiece corresponding to the second conveying assembly; the operation mechanism moves to the first conveying assembly again, and the processed piece which is positioned on the first conveying assembly after one operation is executed performs the next operation; the operation mechanism moves to the second conveying assembly again, and the processed part which is positioned on the second conveying assembly after one operation is executed performs the next operation; the operation mechanism moves between the first conveying assembly and the second conveying assembly and continuously executes the next operation on the corresponding workpiece until the preset operation times are executed.
According to one embodiment of the present invention, the working mechanism performs one work on the workpiece on one of the conveyor assemblies and is in the state of the work waiting time at which the next work is to be performed, and the working mechanism moves to the other conveyor assembly and performs work on the workpiece on the other conveyor assembly.
According to one embodiment of the invention, when the operation mechanism moves to the other conveying component and performs operation on the workpiece on the other conveying component, the operation waiting time of the current workpiece is required to be met.
According to one embodiment of the invention, the operation track and the operation direction of the one operation and the next operation are consistent.
According to one embodiment of the invention, the number of the conveying assemblies is three, the operation mechanism moves among the three conveying assemblies, and the corresponding workpieces are continuously operated until the preset operation times are finished.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic view of an angle of a multi-station dispenser according to an embodiment of the present invention;
fig. 2 is a partial structural schematic view of a multi-station operation dispenser according to an embodiment of the invention;
fig. 3 is a schematic view of an angle of a conveying track of a multi-station operation dispenser according to an embodiment of the present invention;
fig. 4 is a schematic view of the contact between the heating platform and the workpiece of the multi-station work dispenser according to the embodiment of the invention;
fig. 5 is a schematic structural view of another angle of the conveying track of the multi-station operation dispenser according to the embodiment of the invention;
fig. 6 is a schematic structural view of a material taking member of the multi-station operation dispenser according to the embodiment of the invention;
fig. 7 is a schematic view of the contact between the conveying track, the material taking mechanism and the workpiece of the multi-station operation dispenser according to the embodiment of the invention;
fig. 8 is a flowchart of a tray conveying method of the multi-station operation dispenser according to the embodiment of the invention;
FIG. 9 is a schematic view of a further angle of the multi-station dispenser according to the embodiment of the present invention;
fig. 10 is a flow chart of a method of operating a multi-station dispenser according to an embodiment of the present invention;
fig. 11 is a flowchart of an operation method of the multi-station dispenser according to the embodiment of the invention.
Reference numerals:
a multi-station operation dispenser 1000;
a first conveyor assembly 100;
the second conveyor assembly 200;
a fixed seat 10;
a conveying rail 20; a support member 21; a movable member 22; a main conveyor belt 232; an auxiliary conveyer belt 233;
a connecting plate 24; a movable groove 25;
a material taking part 211; the gripping section 212: a mounting portion 213; a clamping plate 214; a gripping block 216; a connecting portion 217;
a heated platen 30; a heat insulating plate 31;
a lifting mechanism 40; a first elevating mechanism 41; the second elevating mechanism 42; a third elevating mechanism 43; a jacking cylinder 411; an elastic connection 412;
a platform support 60; an adsorption module 70; a first state 80; a second state 90;
a drive member 240; a third roller 241; a third conveyor belt 242.
A first conveying section 250;
a second delivery zone 260;
a first conveying unit 26; a preheat stage 261;
a second conveyance unit 27; a work platform 271;
a third conveyance unit 28; a heat-insulating stage 281;
a tray 500.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
A multi-station operation dispenser 1000 according to an embodiment of the present invention will be described first in detail with reference to the accompanying drawings.
As shown in fig. 1 to 11, a multi-station operation dispenser 1000 according to an embodiment of the present invention includes: at least two conveyor assemblies and a working mechanism, the working mechanism being located above the conveyor assemblies (not shown in the figures).
Specifically, each conveying assembly is provided with a working area, the working mechanism can move to the working area of any one conveying assembly and perform repeated work on the workpieces placed in the working area at least twice, the preset working waiting time is kept between the repeated work and the work waiting time, the working mechanism is arranged in the working area of one conveying assembly, and when the working mechanism performs one work on the workpieces placed in the working area and is in the working waiting time for performing the next work, the working mechanism moves to the other working area of the other conveying assembly and performs work on the workpieces placed in the other working area.
In other words, the multi-station operation dispenser 1000 according to the embodiment of the present invention is mainly composed of at least two conveying assemblies and an operation mechanism. The present embodiment takes two conveying assemblies as an example, and is hereinafter referred to as a first conveying assembly 100 and a second conveying assembly 200. The first conveying assembly 100 and the second conveying assembly 200 are provided with operation areas. The operation area can be designed into one or more according to the process requirement, and the embodiment takes one operation area as an example. The workpiece may be transferred to the working area waiting work, at which time the first work may be performed on the workpiece a of the working area of the first conveyor assembly 100 by the working mechanism. After the operation mechanism finishes the first operation on the workpiece A, the workpiece A needs to pass through the preset operation waiting time, and after the preset operation waiting time is finished, the operation mechanism executes the second operation on the workpiece A. Wherein: during the period that the workpiece a enters the operation waiting time, the operation mechanism can move to the second conveying assembly 200 to operate the workpiece B in the operation area of the second conveying assembly 200, and the operation flow of the workpiece B is consistent with that of the workpiece a.
The invention is applicable to specific processes, such as: one workpiece (workpiece a or workpiece B) needs to perform multiple operations, and after each operation, a certain time needs to be waited, and after the glue flows sufficiently or other processes are completed, the next operation is performed. The preset job waiting time can be set according to the actual process, and when the job waiting time is longer, the time (namely, the longer job waiting time, which is calculated by minutes) can be used for another conveying assembly to operate, so that the efficiency is improved. Alternatively, if the preset operation waiting time is less than or equal to the operation time of the operation mechanism, the operation mechanism may transfer to the first conveyor assembly 100 immediately after performing the first operation on the workpiece B of the second conveyor assembly 200, and perform the second operation on the workpiece a on the operation area of the first conveyor assembly 100. If the preset operation waiting time is longer than the operation time of the operation mechanism, the operation mechanism waits after the operation is performed on the second conveying assembly 200 until the preset operation waiting time is over, and performs a second operation on the workpiece a on the operation area of the first conveying assembly 100, or a third conveying assembly is arranged, and the operation mechanism moves to the operation area of the third conveying assembly to perform an operation on the corresponding workpiece C. If the preset operation waiting time is less than or equal to the two-time operation time of the operation mechanism, the operation mechanism can immediately turn to the first conveying component 100 after operating the third conveying component, and perform the second operation on the workpiece a on the operation area of the first conveying component 100, and so on, and a more appropriate operation mode can be further adopted according to the operation time of the operation mechanism and the operation waiting time between two-time operation on the workpiece, so as to achieve the maximum balance between the operation time and the operation waiting time, and further improve the working efficiency.
The preset operation waiting time may be a time required to wait for the glue to flow sufficiently or be generated by performing other process steps, and is not limited herein.
In addition, the multi-station operation dispenser 1000 according to the embodiment of the present invention can be applied to other various working conditions, and as long as the operation environment requires multiple operations and requires "waiting for a period" between any two operations, the problem can be solved by the operation principle of the multi-station operation dispenser 1000 of the present invention.
Therefore, according to the multi-station operation dispenser 1000 provided by the embodiment of the invention, the operation waiting time can be fully utilized, and the number of the conveying assemblies can be optimized according to the operation time of the operation mechanism and the operation waiting time between two times of processing of the workpiece, so that the maximum balance between the operation time and the operation waiting time is achieved, and the working efficiency is further increased.
According to one embodiment of the present invention, the working time of the working mechanism at any one time is greater than or equal to the working waiting time. When the operation time of the operation mechanism at any time is more than or equal to the operation waiting time, the operation mechanism can move to another conveying assembly to operate the workpiece on the other conveying assembly after the current operation is finished. It should be noted that the operation mechanism repeats the operation for a plurality of times, wherein the time of each operation is the same or different, and can be set according to the process requirement.
In some embodiments of the invention, each conveyor assembly comprises a first conveyor unit 26, a second conveyor unit 27 and a third conveyor unit 28, which are independent of each other and arranged in succession in the conveying direction. The workpiece moves along the first conveying unit 26, the second conveying unit 27, and the third conveying unit 28 in this order. The working area corresponds to the second conveying unit 27, and the working mechanism performs work on the workpiece moved to the second conveying unit 27.
In some embodiments of the present invention, the multi-station operation dispenser 1000 further comprises: and the material taking mechanism is arranged on the first conveying unit 26 of the conveying assembly and is used for clamping the material tray 500 loaded with the machined parts from the material tray loading and unloading mechanism.
The operation method of the multi-station operation dispenser 1000 according to the embodiment of the present invention will be described in detail below.
As shown in fig. 1 and 11, the number of conveyor assemblies is two, and two conveyor assemblies are defined as a first conveyor assembly 100 and a second conveyor assembly 200. The operation method comprises the following steps: the operation mechanism performs one operation on the workpiece corresponding to the first conveying assembly 100; the operation mechanism moves to the second conveying assembly 200 and performs one operation on the workpiece corresponding to the second conveying assembly 200; the operation mechanism moves to the first conveying assembly 100 again, and the processed piece which is positioned on the first conveying assembly 100 after the operation is performed for one time is performed for the next operation; the operation mechanism moves to the second conveying assembly 200 again, and the processed piece which is positioned on the second conveying assembly 200 after the operation is performed for one time is performed for the next operation; the operation mechanism moves between the first conveyor assembly 100 and the second conveyor assembly 200, and continuously executes the next operation on the corresponding workpiece until the preset operation times are executed.
In other words, the operation method of the multi-station operation dispenser 1000 according to the embodiment of the present invention mainly includes the following steps: firstly, the number of times of work on the workpiece on each conveying component is set, if the number of times of work is one, the work mechanism works on the workpiece a corresponding to the first conveying component 100, and after the work is finished, the work mechanism turns to the second conveying component 200 to work on the workpiece B corresponding to the second conveying component 200, if the number of times of work is more than two, the work mechanism repeatedly executes the previous work on the basis of finishing one work, that is, after the work mechanism performs one work on the workpiece B, the work mechanism continues to perform the secondary work on the workpiece a, and the steps are repeated until the preset number of times of work is finished.
In some embodiments of the present invention, the working mechanism performs one work on the workpiece on one of the conveyor assemblies and is in a state of waiting time for a next work to be performed, and the working mechanism moves to the other conveyor assembly and performs work on the workpiece on the other conveyor assembly. That is, the working mechanism may be in a state of waiting for the glue to flow sufficiently or for the next process step to be performed in a state of a preset working waiting time, which is not limited herein. Therefore, the operation mechanism can move to the other conveying component and operate the workpieces on the other conveying component in the waiting period, so that the waiting period of the operation mechanism in an idle state can be effectively utilized, and the operation efficiency is improved.
According to one embodiment of the invention, when the operation mechanism moves to the other conveying component and performs operation on the workpiece on the other conveying component, the operation waiting time of the current workpiece is required to be met. The processing method comprises the following steps of processing the workpiece, wherein the processing method comprises the following steps of waiting for the glue to flow fully or carrying out the next process step in the state of preset operation waiting time, processing the workpiece for the second time after the operation waiting time, and the step can ensure the yield of the produced product.
Preferably, the operation track and the operation direction of one operation and the next operation are consistent, and the operation track and the operation direction are set for multiple times, so that the operation mechanism is convenient to implement and operate, and the yield of the produced products can be further ensured.
In some other embodiments of the present invention, the number of the conveyor assemblies is set to three, the working mechanism moves among the three conveyor assemblies, and the corresponding workpiece is continuously worked until the preset number of working operations is performed. Through setting up three conveying assembly, the operation mechanism carries out the operation at three conveying assembly reciprocating motion to the machined part, can further improve the operating efficiency.
A multi-station operation dispenser 1000 according to an embodiment of the present invention will be described first in detail with reference to the accompanying drawings.
As shown in fig. 1 to 11, a multi-station operation dispenser 1000 according to an embodiment of the present invention includes: a conveyor assembly, three heating platforms 30 and a take-off mechanism.
Specifically, the conveying assembly has a first conveying unit 26, a second conveying unit 27, and a third conveying unit 28, which are independent of each other and are arranged in order in the conveying direction, the workpieces are sequentially conveyed along the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28 move, the first conveying unit 26 comprises a first conveying area 250 and a second conveying area 260 which are mutually connected, the first conveying area 250 is close to the charging tray feeding and discharging mechanism, the three heating platforms 30 are respectively arranged on the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28 are arranged on the same fixing seat 10, each heating platform 30 can heat a workpiece which moves to the current heating platform 30, the material taking mechanism is arranged on the first conveying unit 26 and is located in the first conveying area 250, the material taking mechanism moves in the first conveying area 250 along the conveying direction and can extend into a material box of the charging tray feeding and discharging mechanism to clamp the charging tray 500 so as to be transmitted to the second conveying area 260.
In other words, the multi-station dispenser 1000 according to the embodiment of the invention mainly comprises a conveying assembly, three heating platforms 30 and a material taking mechanism. Wherein the conveyor assembly has a first conveyor unit 26, a second conveyor unit 27 and a third conveyor unit 28, which are mutually independent and arranged in succession in the conveying direction.
The first conveying unit 26 includes a first conveying area 250 and a second conveying area 260, the first conveying area 250 and the second conveying area 260 are connected with each other, the first conveying area 250 is close to the tray loading and unloading mechanism, and the first conveying area 250 is provided with a material taking mechanism. The first, second, and third conveyor units 26, 28 each include a heating platform 30, and each heating platform 30 is capable of heating a workpiece moved to the current heating platform 30.
When the material taking mechanism works, the material taking mechanism is close to the material disc feeding and discharging mechanism and can extend into the material box to take materials, the material disc 500 is arranged in the material box, and a workpiece is arranged in the material disc 500. Specifically, the material taking mechanism first grips the front portion of the material tray 500, moves the front portion of the material tray 500 to the second conveying area 260 through the first conveying area 250, and then returns to the initial position to grip the rear portion of the material tray 500, and the front portion continues to be conveyed while pushing the rear portion. The tray 500 can be conveyed to the second conveying area 260 in a whole manner by the circulation. The workpiece continues to move to the heating platform 30 of the first conveying unit 26, the current heating platform 30 heats the workpiece, after heating, the workpiece continues to move to the second conveying unit 27, the workpiece is heated through the heating platform 30 arranged on the second conveying unit 27, after heating, the workpiece continues to move to the third conveying unit 28, the workpiece is heated through the heating platform 30 arranged on the third conveying unit 28, and the heated workpiece continues to be transmitted to a subsequent station.
Therefore, according to the multi-station operation dispenser 1000 of the embodiment of the present invention, by using the multi-stage working platform, that is, the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28, and each conveying platform is provided with the heating platform 30, the workpiece sequentially flows through the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28 along the conveying direction, and is heated at the corresponding heating platform 30, the dispensing efficiency and the dispensing effect of the dispenser can be effectively improved, and meanwhile, the design of the multi-stage working structure is convenient for maintenance, installation and disassembly. Through setting up first conveying district 250 and second conveying district 260 and linking up each other in order to shift and carry the machined part, can set up the miniaturized extracting mechanism that can realize at first conveying district 250 promptly and carry the long distance to the machined part, can realize the transmission of machined part through extracting mechanism's reciprocating motion, promote conveying efficiency.
In some embodiments of the present invention, the conveying assembly includes a conveying track 20, and the conveying track 20, the fixing base 10, the heating platform 30, the lifting mechanism 40, and the like may form a work table.
The table of the multi-station dispenser 1000 according to the present invention will be described in detail with reference to the following embodiments.
As shown in fig. 2 to 4 and 9, the work table according to the embodiment of the present invention includes: the device comprises a fixed seat 10, a conveying track 20, a heating platform 30 and a lifting mechanism 40.
Specifically, the fixing base 10 is used for assembling parts, the conveying track 20 is installed on the fixing base 10 in a vertically movable manner and has a conveying channel extending along a conveying direction of the conveying track, a workpiece is loaded on the conveying track 20, the heating platform 30 is arranged on the conveying channel and connected with the fixing base 10, the heating platform 30 heats the workpiece moving to the heating platform 30, the lifting mechanism 40 is connected with the conveying track 20 and can control the conveying track 20 to move between a first state 80 and a second state 90, when the conveying track 20 is in the first state 80, the conveying track 20 is in a raised state, the workpiece and the heating platform 30 are distributed at intervals, and when the conveying track 20 is in the second state 90, the conveying track 20 is in a lowered state, and the workpiece and the heating platform 30 are in contact.
In other words, the work table according to the embodiment of the present invention is mainly composed of the fixing base 10, the conveying rail 20, the heating platform 30, and the lifting mechanism 40. The fixing base 10 can be used as a base body for assembling parts and can play a supporting role. A conveying rail 20 may be installed above the fixing base 10, a workpiece may be carried on the conveying rail 20, and the conveying rail 20 may be lifted up and down in an up-and-down direction, that is, the workpiece may move up and down synchronously with the conveying rail 20 and may also move in the conveying direction. A heating platform 30 may be further disposed above the fixing base 10, the heating platform 30 is disposed in the conveying channel, and at least a portion of the heating platform 30 may output heat. When the workpiece moves to the position corresponding to the heating platform 30, the conveying track 20 can drive the workpiece to move downwards until the lower end surface of the workpiece contacts with the heating surface of the heating platform 30, so that the workpiece can be heated by the heating platform 30.
It should be noted that, a plurality of side-by-side conveying rails 20 may be installed on the fixing base 10, and the fixing base is suitable for various working conditions. Wherein the work piece can be placed on the tray 500.
The process of lifting the conveying rail 20 will be described in detail below.
As shown in fig. 9, where fig. 9 is a left side view of the structure of fig. 2. The lifting mechanism 40 connected with the conveying track 20 can control the conveying track 20 to move between the first state 80 and the second state 90, when the conveying track 20 is in the first state 80, the lifting mechanism 40 lifts the conveying track 20 upwards, and the conveying track 20 and the heating platform 30 are distributed at intervals, so that the workpieces can move along the conveying direction. When the workpiece is conveyed to the position corresponding to the heating platform 30, the lifting mechanism 40 can control the conveying rail 20 to switch to the second state 90, that is, the lifting mechanism 40 controls the conveying rail 20 to descend in the up-down direction until the workpiece contacts the heating platform 30. Although contact heating is described as an example, the work table according to the embodiment of the present invention may be applied to non-contact heating, and the heating temperature may be controlled by controlling the distance between the workpiece and the heating stage 30.
Therefore, according to the workbench provided by the embodiment of the invention, the lifting mechanism is used for controlling the conveying rail to move towards or back to the heating platform, compared with the existing workbench, the workbench does not need to frequently lift the heating platform with larger weight so as to enable the heating platform to be in contact with a workpiece on the conveying rail, the workbench provided by the embodiment of the invention has the advantages that the operation cost is reduced, the heating platform does not need to be frequently leveled, and the processing production efficiency is improved.
According to one embodiment of the present invention, the conveying rail 20 includes: a support 21 and a mobile element 22. The supporting piece 21 is connected with the fixed seat 10; the movable piece 22 is connected to the support piece 21 in a sliding manner and is connected with the lifting mechanism 40; the workpiece is placed on the moving part 22. Through setting up support piece 21 and moving part 22 and cooperating, can save whole space to the orderly distribution of space, make multistation operation point gum machine 1000 overall structure more firm, compact, improve whole machining efficiency.
In some embodiments of the invention, the conveying track 20 comprises: two support elements 21, two moving elements 22 and two transfer elements. Two supporting parts 21 are arranged on the fixed seat 10 at intervals, two moving parts 22 are respectively movably arranged on the corresponding supporting parts 21 and connected with the lifting mechanism 40, two conveying parts are respectively arranged on the corresponding moving parts 22, a conveying channel is defined between the two conveying parts, and the two conveying parts jointly bear a workpiece.
That is, as shown in fig. 2 and 3, the number of the supporting members 21, the moving member 22 and the conveying member is two, the two supporting members 21 are spaced apart from each other and arranged on the fixing base 10, and a moving space is defined between the two supporting members 21 and can play a supporting role. A movable member 22 movable in the vertical direction may be provided on each support member 21, and the movable member 22 may be driven to move in the vertical direction by the elevating mechanism 40. A conveying element can be provided on each movable element 22, the conveying elements on the two movable elements 22 cooperating with each other to jointly carry the workpieces and move the workpieces in the conveying direction.
According to an embodiment of the present invention, the conveying track 20 further includes a connecting plate 24, the connecting plate 24 may be located below the heating platform 30 and connected to the lifting mechanism 40, two ends of the connecting plate 24 are respectively connected to the two movable members 22, and the lifting mechanism 40 drives the movable members 22 to move up and down through the connecting plate 24, so that not only are the two sides of the movable members 22 uniformly stressed, and the smoothness of the movement of the conveying track 20 is ensured, but also the compactness of space distribution can be improved, and the miniaturization degree of the device is further improved.
As shown in fig. 3, in some embodiments of the present invention, the transfer member includes: a plurality of roller assemblies and a conveyor belt assembly. The plurality of roller assemblies can be arranged on one side of the two movable members 22 which are arranged oppositely, each roller assembly can rotate around the axial direction of the roller assembly, the conveying belt assembly can be arranged on the roller assemblies and driven by the roller assemblies to drive the machined parts to move along the conveying channel, and the roller assemblies and the conveying belt assemblies are matched with each other, so that the roller assembly has the advantages of low cost, convenience in overhauling and replacement and the like.
Preferably, the work table further comprises: and the conveying rail width adjusting mechanism is arranged on the fixed seat 10 and is connected with the conveying rail 20 to adjust the width of the conveying channel. That is to say, can adjust conveying channel's width according to the machined part size of difference through conveying rail width adjustment mechanism, can be fit for the transport of different size machined parts, have easy operation, application scope is wide, saves advantages such as manufacturing cost.
According to one embodiment of the invention, the work table further comprises: platform support piece 60, platform support piece 60 locate fixing base 10 and extend along upper and lower direction, and platform support piece 60's upper end links to each other with heating platform 30 in order to support heating platform 30, can play the supporting role to heating platform 30, has guaranteed the stability of structure.
Optionally, a vacuum adsorption hole is formed on the heating platform 30, and the operation table further includes: and the vacuum generator is communicated with the vacuum adsorption hole to perform negative pressure adsorption on the workpiece. Through set up the vacuum adsorption hole at heating platform 30, can fix the machined part at the heating process, prevent that the machined part from taking place to remove at the heating process for the heating process is more stable, and the machined part is heated more evenly.
In some embodiments of the present invention, the lifting mechanism 40 includes: a jacking cylinder 411 and an elastic connector 412. The jacking cylinder 411 can be arranged on the conveying channel and is positioned below the heating platform 30, and the jacking cylinder 411 is connected with the conveying rail 20 to drive the conveying rail 20 to move from the second state 90 to the first state 80; one end of the elastic connecting piece 412 is connected with the fixed seat 10, and the other end of the elastic connecting piece 412 is connected with the conveying track 20; after the jacking cylinder 411 releases the jacking force, the elastic connecting piece 412 pulls the conveying rail 20 to move from the first state 80 to the second state 90 through the elastic force.
That is, as shown in fig. 1, fig. 2 and fig. 9, an elastic connection member 412 may be disposed between the fixing base 10 and the conveying track 20, and the elastic connection member 412 may be a tension spring, which has the advantages of wide source, low cost, and convenient use. The elastic connection member 412 may extend in an up-down direction, and may be driven to extend and contract by a jacking cylinder 411 adjacent thereto. By controlling the telescopic state of the elastic connection 412, the conveying track 20 can be controlled to switch between the second state 90 and the first state 80.
According to one embodiment of the present invention, the heating stage 30 includes: an insulation plate 31, the insulation plate 31 being provided between the heating module of the heating stage 30 and the stage support 60. Through set up heat insulating board 31 between heating module and platform support 60 at heating platform 30, can prevent that heating module from giving jacking cylinder 411 with heat conduction, prevent that jacking cylinder 411 from being heated influence jacking precision to can prolong its life.
Therefore, the workbench provided by the invention combines the fixed seat 10, the conveying track 20, the heating platform 30 and the lifting mechanism 40, the lifting mechanism 40 controls the conveying track 20 to move back and forth between the first state 80 and the second state 90, and when the heating element moves to the position above the corresponding heating platform 30, the lifting mechanism 40 drives the conveying track 20 to drive the heating element to cooperate with the heating platform 30 for heating, so that the platform structure is optimized, the equipment maintenance is facilitated, and the service life of the whole equipment is prolonged.
In some embodiments of the present invention, the conveyor belt assembly includes a main conveyor belt 232, the main conveyor belt 232 is mounted on the conveying track 20 in the second conveying area 260, and the tray conveying platform may be composed of the conveying track 20, the material taking mechanism, the main conveyor belt 232, and the like.
The tray conveying platform of the multi-station operation dispenser 1000 according to the present invention will be described in detail with reference to specific embodiments.
As shown in fig. 5 to 7, the tray conveying platform according to the embodiment of the present invention cooperates with the tray loading and unloading mechanism to convey the tray 500, and the tray conveying platform includes the conveying rail 20, the material taking mechanism, and the main conveyor 232.
Specifically, the conveying track 20 corresponds to a material box of the material tray loading and unloading mechanism and can receive a material tray 500 moved out of the material box, the conveying track 20 comprises a first conveying area 250 and a second conveying area 260 which are mutually connected, and the first conveying area 250 is close to the material tray loading and unloading mechanism; the material taking mechanism is arranged on the conveying track 20 and is positioned in the first conveying area 250, moves along the conveying track 20 in the first conveying area 250 and can extend into the material box to clamp the material taking tray 500 so as to be transferred to the second conveying area 260; the main conveyor belt 232 is disposed on the conveying track 20 and located in the second conveying area 260, and the main conveyor belt 232 is used for conveying the trays 500 transferred by the material taking mechanism.
In other words, the tray conveying platform according to the embodiment of the present invention mainly includes the conveying rail 20, the material taking mechanism, and the main conveyor belt 232, and the tray conveying platform can cooperate with the tray loading and unloading mechanism to transfer and convey the tray 500, specifically, the conveying rail 20 can correspond to the material box disposed on the tray loading and unloading mechanism, and the material tray 500 in the material box can be transferred to the conveying rail 20 by the material taking mechanism. The conveying track 20 comprises a first conveying area 250 and a second conveying area 260, the first conveying area 250 is connected with the second conveying area 260, the first conveying area 250 is close to the tray loading and unloading mechanism, the first conveying area 250 can be provided with a material taking mechanism, specifically, the material taking mechanism can be installed on the conveying track 20, and the material taking mechanism can move along the conveying track 20 and can extend into a material box to take materials. After the material is taken, the movable tray 500 is moved along the conveying rail 20 in the first conveying area 250 by the material taking mechanism.
The tray 500 positioned at the first conveying area 250 can be conveyed to the second conveying area 260 by the material taking mechanism, specifically, the material taking mechanism can firstly clamp the front part of the tray 500, move the front part of the tray 500 to the second conveying area 250 through the first conveying area 250, and then return to the initial position, clamp the rear part of the tray 500, and push the rear part while the front part continues to convey. The above-mentioned circulation can make the tray 500 be wholly transported to the second transportation area 260, and make the tray 500 be wholly separated from the transportation track 20.
The second conveying area 260 may be provided with a main conveyor belt 232 and is mounted on the conveying track 20, and the tray 500 conveyed to the second conveying area 260 may be conveyed to a subsequent station along the conveying track 20 by the main conveyor belt 232.
Therefore, according to the tray conveying platform provided by the embodiment of the invention, the first conveying area 250 and the second conveying area 260 are arranged to be mutually connected to transfer and convey the tray 500, the small-sized material taking mechanism arranged in the first conveying area 250 can realize long-distance conveying of the tray 500, the tray 500 can be integrally separated from the conveying track through the reciprocating motion of the material taking mechanism, and the conveying efficiency of the tray 500 is improved.
According to an embodiment of the invention, the first conveying area 250 and the second conveying area 260 are coaxially arranged, and the tray 500 can be directly conveyed to the second conveying area 260 through the first conveying area 250, so that the conveying efficiency is high.
The material taking mechanism according to the embodiment of the invention is explained in detail below.
As shown in fig. 4 to 7, the material taking mechanism according to the embodiment of the present invention includes: a take-out member 211 and a drive member 240.
Specifically, the material taking mechanism is installed on a conveying unit which is provided with a conveying track 20 and matched with the material tray feeding and discharging mechanism, the material taking mechanism is used for transferring a material tray 500 placed in the material tray feeding and discharging mechanism to the conveying track 20, an installation part 213 of a material taking part 211 is arranged on the outer side of the conveying unit, a clamping part 212 of the material taking part 211 protrudes to the inner side of the conveying unit and corresponds to the conveying track 20, and the material taking part 211 moves along the conveying track 20 and can extend into the material tray feeding and discharging mechanism to clamp the material tray 500; the driving part 240 is arranged outside the conveying unit and connected with the material taking part 211, and the driving part 240 can drive the material taking part 211 to reciprocate along the conveying track 20; the conveying unit is provided with a movable slot 25 for assembling the clamping part 212, and the clamping part 212 passes through the movable slot 25 to protrude to the inner side of the conveying unit so as to clamp the tray 500 and is driven by the material taking part 211 to reciprocate relative to the movable slot 25.
In other words, the material taking mechanism according to the embodiment of the present invention is mainly composed of the material taking member 211 and the driving member 240. The material taking member 211 is installed outside the conveying unit through the installation part 213 and connected to the driving member 240, and the material taking member 211 can be driven by the driving member 240 to reciprocate along the conveying rail 20. Specifically, the mounting part 213 may be mounted at an outer side of the conveying unit, and the gripping part 212 of the taking member 211 may be connected with the mounting part 213 and protrude to an inner side of the conveying unit and correspond to the conveying rail 20. That is, the material taking member 211 and the driving member 240 cooperate with each other, so that the tray 500 can be transferred from the tray loading/unloading mechanism to the conveying rail, and the tray 500 can be moved forward along the conveying direction of the conveying rail 20 by reciprocating.
The conveying unit is explained in detail below.
The conveying unit may be provided with a movable slot 25 to which the gripping part 212 is assembled, and the gripping part 212 can extend to the inside of the conveying unit through the movable slot 25 to grip the tray 500. When the driving member 211 drives the mounting portion 213 to move forward along the conveying direction, the gripping portion 212 can move forward relative to the movable slot 25, and further drive the tray 500 to move forward along the conveying direction. When the driving part 211 drives the mounting part 213 to move along the direction opposite to the conveying direction, the clamping part 212 can move backward relative to the movable groove 25, and then drives the tray 500 to move back to the conveying direction, so that the reciprocating movement of the material taking part can be realized, and further the transfer and the conveying of the tray 500 can be realized.
Therefore, according to the material taking mechanism of the embodiment of the invention, the material taking member 211 is arranged at the outer side of the conveying unit, the material taking member 211 can be controlled to reciprocate along the conveying track 20 through the driving member 240, when the material taking member 211 is in the same direction as the conveying direction, the material tray 500 can be conveyed along the conveying direction, after the material tray 500 is conveyed forward for a certain distance, the material taking member 211 can move in the direction opposite to the conveying direction, the material tray returns to the initial position, and the material tray 500 is clamped again and is continuously conveyed forward for a certain distance. Through adopting reciprocating motion's driving piece 240 and getting material piece 211 to cooperate, can get material piece 211 through the miniaturization and can realize the long distance transport to charging tray 500, promote charging tray 500's conveying efficiency. In addition, the conveying unit is provided with the movable groove 25, the clamping part 212 of the material taking piece 211 penetrates through the movable groove 25 to clamp the material tray 500, the clamping part 212 can move back and forth relative to the movable groove 25, the movable groove 25 and the material taking piece 211 are matched, the moving range of the material taking piece 211 can be limited, the movement of the material taking piece 211 is prevented from exceeding the range, and the integral compactness of the structure can be improved.
In some embodiments of the invention, the gripping part 212 has a jaw thereon that can be opened and closed to grip the tray 500. Specifically, can snatch the charging tray 500 when keeping silent and open, when keeping silent and closing, thereby can carry out the clamp to the charging tray 500 and carry out the conveying, can effectively improve the stability of transfer process.
As shown in fig. 6, according to an embodiment of the present invention, the taking member 211 is a pneumatic clamping arm, and the gripping part 212 includes: two clamping plates 214, the two clamping plates 214 being disposed opposite one another and cooperatively defining a jaw. As shown in fig. 5, one clamping plate 214 may be positioned above the conveying rail 20 and the other clamping plate 214 may pass through the movable slot 25. Will get material piece 211 and set up to pneumatic arm lock, can improve degree of automation.
Further, as shown in fig. 5, each clamping plate 214 includes a clamping block 216, and specifically, the clamping block 216 is formed as an elongated member, and one end of the clamping block 216 is a free end and extends toward the position where the charging and discharging mechanism of the tray is located. The long piece can increase the clamping contact area and increase the stability of the clamping process. The gripping blocks 216 corresponding to the two gripping plates 214 are located inside the conveying unit, the connecting portion 217 corresponding to one gripping plate 214 is located above the conveying track 20, and the connecting portion 217 corresponding to the other gripping plate 214 passes through the movable slot 25 and is connected to the corresponding gripping block 216. The material taking part 211 further comprises: and a pneumatic clamping arm driving member which is respectively connected with the mounting part 213 and the clamping part 216 to adjust the size of the opening, so as to clamp the trays 500 with different sizes. When the size of the opening is adjusted, one connecting part 217 can be driven to move towards or away from the other connecting part 217 by the pneumatic clamping arm driving part, and when the size of the opening is adjusted, the connecting part 217 can be matched with the movable groove 25, so that the adjustment stability and repeatability are improved.
According to an embodiment of the present invention, the tray taking package 300 further includes a connecting portion 217, one end of the connecting portion 217 is connected to the other end of the clamping block 216, and the other end of the connecting portion 217 is connected to the pneumatic clamping arm driving member. The connecting part 217 is detachably connected with the clamping block 216, so that the clamping block 216 can be conveniently maintained and replaced, and the device is suitable for conveying units with various sizes.
Optionally, the gripping block 216 is parallel to the conveying track 20, and the connecting portion 217 is perpendicular to the gripping block 216, so that the stability of material taking is effectively improved.
According to one embodiment of the present invention, the driving member 240 includes: a plurality of rollers 241 and a conveyor belt 242. A plurality of rollers 241 are provided at one side of the conveying rail 20, and each roller 241 can rotate around an axial direction thereof; the conveyor belt 242 is disposed on the roller 241 and driven by the roller 241 to drive the material taking member 211 to reciprocate along the conveying path.
As shown in fig. 7, a plurality of rollers 241 are disposed on one side of the conveying track 20, and the plurality of rollers 241 can rotate along the axial direction thereof, and drive the conveying belt 242 disposed thereon to reciprocate along the conveying direction, so as to drive the material taking member 211 to reciprocate along the conveying path.
In some embodiments of the invention, the material taking mechanism further comprises: anticollision institution, anticollision institution locate the conveying unit the outside and with get material piece 211 and link to each other in order to get material piece 211 and send out the signal when receiving the striking. Through setting up anticollision institution and receiving signals when striking at material taking member 211, not only can remind the staff, and then solve the abnormal conditions that material taking member 211 received the striking, effectively improve exception handling efficiency, and then improve material taking mechanism's material efficiency of getting, but also can cooperate emergency braking mechanism, reduce the loss that causes unusually.
Therefore, according to the material taking mechanism provided by the embodiment of the invention, through the cooperation between the material taking member 211 and the driving member 240, the clamping part 212 of the material taking member 211 can reciprocate in the movable groove 25 along the material conveying direction, and the transfer and long-distance conveying of the tray 500 can be further realized.
In some embodiments of the present invention, the conveyor belt assembly according to the embodiment of the present invention further includes an auxiliary conveyor belt 233, as shown in fig. 5 to 7, the auxiliary conveyor belt 233 is disposed on the conveying track 20 and located at the first conveying area 250, and the auxiliary conveyor belt 233 is used for conveying the tray 500 conveyed by the material taking mechanism.
That is to say, when the tray 500 is located in the first conveying area 250, one side of the tray 500 may be connected to the material taking mechanism, the other side of the tray 500 may fall onto the auxiliary conveyor belt 233, and the conveying speed of the main conveyor belt 242 may be set to be the same as that of the auxiliary conveyor belt 233, so that the speed difference between the tray 500 and the main conveyor belt 232 when entering the second conveying area 260 is effectively reduced, and the tray 500 will not cause a material conveying failure due to a jam caused by mismatching of the conveying speed when entering the second conveying area 260.
According to an embodiment of the present invention, the main belt 232 is disposed inside the second conveying area 260, and the auxiliary belt 233 is disposed inside the first conveying area 250 and opposite to the material taking mechanism, that is, the auxiliary belt 233 is disposed on one side of the first conveying area 250 in the conveying direction, and the material taking mechanism is disposed on the other side.
Therefore, according to the tray conveying platform provided by the embodiment of the invention, the phenomenon that the tray 500 and the material taking mechanism are blocked due to the speed difference between the tray 500 and the belt in the scheme of conveying by adopting the belt mechanism in the prior art is improved, the structure of the tray conveying platform is optimized, the safety and the stability of material conveying are improved, and the material conveying efficiency is further improved.
The material tray conveying method of the material tray conveying platform according to the embodiment of the invention is explained in detail below.
As shown in fig. 8, the tray conveying method of the tray conveying platform according to the embodiment of the invention comprises the following steps:
the take-off mechanism grips the front of the tray and clamps the front of the tray to the first conveying area 250.
The take-off mechanism again grips the back of the tray and grips the back of the tray into the first transport area 250 and correspondingly advances the front of the tray into the second transport area 260.
The conveyor belt conveys the front part of the material tray to the subsequent station and simultaneously drives the rear part of the material tray to convey to the subsequent station until the material tray is wholly separated from the conveying track 20.
In other words, the tray conveying method of the tray conveying platform according to the embodiment of the invention mainly includes the following steps that firstly, the front part of the tray, namely the end of the tray close to the conveying track 20, can be clamped by the material taking mechanism, and the front part of the tray is driven to move to the first conveying area 250. Then, the material taking mechanism reciprocates to the rear part of the material tray, clamps the rear part of the material tray and moves to the first conveying area 250, and correspondingly pushes the front part of the material tray to the second conveying area 260. Finally, the front part of the material tray is driven by the conveyor belt to continue conveying along the conveying direction, and meanwhile, the rear part of the material tray is driven to continue conveying, so that the whole material tray is conveyed to a subsequent station until the whole material tray is separated from the conveying track 20, namely, the material tray can be conveyed by the reciprocating motion of the material taking mechanism.
In some embodiments of the invention, the take off mechanism has jaws that can be opened and closed to grip the tray. The material tray can be grabbed by opening the jaw, and the jaw is closed to clamp the material tray for conveying, so that the stability of the conveying process is improved.
Therefore, according to the tray conveying method of the tray conveying platform provided by the embodiment of the invention, the long-distance conveying of the tray can be realized, the speed difference between the tray and the main conveying belt 232 can be reduced, the phenomenon that the tray is blocked between the tray and the material taking mechanism is relieved, and the tray can be stably and orderly conveyed to the conveying rail 20 until the tray is separated from the conveying rail 20.
The three heating stages 30 of the multi-station operation dispenser 1000 according to the present invention will be described in detail with reference to the following embodiments.
As shown in fig. 1 and 2, the three heating platforms 30 of the multi-station work dispenser 1000 according to the embodiment of the present invention include a preheating platform 261, a work platform 271 and a heat-preserving platform 281.
Specifically, the conveying assembly has a first conveying unit 26, a second conveying unit 27 and a third conveying unit 28 which are independent of each other and are arranged in sequence in the conveying direction, and the workpieces move in sequence along the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28; the preheating platform 261 is located at the first conveying unit 26, and the preheating platform 261 preheats the workpieces moved to the first conveying unit 26; the working platform 271 is positioned on the second conveying unit 27, and the working platform 271 is matched with the working mechanism to carry out dispensing operation on the preheated workpieces which are moved to the second conveying unit 27; the heat preservation platform 281 is located at the third conveying unit 28, and the heat preservation platform 281 is used for performing heat preservation treatment on the workpiece which is moved to the third conveying unit 28 and has completed the operation.
In other words, the multi-station work dispenser 1000 according to the embodiment of the present invention is mainly composed of a conveying assembly, a preheating platform 261, a work platform 271 and a heat-preserving platform 281. Wherein the conveyor assembly has a first conveyor unit 26, a second conveyor unit 27 and a third conveyor unit 28, which are mutually independent and arranged in succession in the conveying direction. A preheating platform 261 is provided on the first conveyor unit 26, a work platform 271 is provided on the second conveyor unit 27, and a heat-insulating platform 281 is provided on the third conveyor unit 28, so that in operation, the workpiece is first moved in the conveying direction to the first conveyor unit 26, and the workpiece is preheated by the preheating platform 261. Then, the preheated workpiece continues to move to the second conveying unit 27 along the conveying direction, and the workpiece can be dispensed when moving to the working platform 271. Finally, the processed workpiece after the dispensing operation is continuously moved to the third conveying unit 28, and the heat preservation processing can be performed on the processed workpiece through the heat preservation platform 281.
Therefore, according to the multi-station operation dispenser 1000 of the embodiment of the present invention, by using the multi-stage working platform, that is, the preheating platform 261, the working platform 271 and the heat preservation platform 281 are included, the workpiece can be preheated by the preheating platform 261, then the dispensing is performed in the working platform 271, finally the heat preservation is performed in the heat preservation platform 281, and the workpiece sequentially flows through the preheating platform 261, the working platform 271 and the heat preservation platform 281 along the conveying direction, so that the dispensing efficiency and the dispensing effect of the dispenser can be effectively improved, and meanwhile, the design of the multi-stage working structure is convenient for maintenance, installation and detachment.
According to an embodiment of the present invention, the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28 are all mounted on the same fixing base 10, and the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28 each include: and a conveying rail 20, wherein the conveying rail 20 is installed on the fixed seat 10 in a way of being capable of ascending and descending up and down and is provided with a conveying channel extending along the conveying direction, and the workpieces move along the conveying rail 20.
That is, as shown in fig. 1 and 2, the first conveying unit 26, the second conveying unit 27, and the third conveying unit 28 may be disposed on the same fixing base 10, and each of the three conveying units includes a conveying rail 20, the conveying rail 20 may be installed on the fixing base 10 in a manner of being lifted up and down along the up-down direction, and the conveying rail 20 may drive the workpiece to move along the up-down direction, so as to adjust the distance between the workpiece and the preheating platform, the working platform 271, or the heat preservation platform.
In some embodiments of the invention, the number of lift mechanisms 40 is three, as shown in fig. 9, where fig. 8 is a left side view of the structure of fig. 1. The three lifting mechanisms 40 are respectively a first lifting mechanism 41, a second lifting mechanism 42 and a third lifting mechanism 43, the first lifting mechanism 41 is connected with the conveying track 20 of the first conveying unit 26, the second lifting mechanism 42 is connected with the conveying track 20 of the second conveying unit 27, the third lifting mechanism 43 is connected with the conveying track 20 of the third conveying unit 28, and each lifting mechanism can control the corresponding conveying track 20 to lift up and down.
That is to say, as shown in fig. 9, by providing the lifting mechanism 40 on each conveying unit, each conveying unit can be controlled to ascend and descend by each independent lifting mechanism 40, each conveying unit is independent and does not interfere with each other, when one conveying unit fails, only the failed conveying unit is maintained, and the maintenance is convenient.
According to an embodiment of the present invention, the preheating platform 261, the working platform 271 and the heat-preserving platform 281 each include: a heating module and an adsorption module 70. Specifically, the heating module is arranged on the conveying channel and is used for heating the workpiece moving to the corresponding platform; the adsorption module 70 is disposed at an upper side of the heating module, and adsorbs a workpiece moving to a corresponding platform.
That is, as shown in fig. 1 and 9, the workpieces move along the conveyance path, are heated by the heating modules provided in the conveyance path, and can be adsorbed by the adsorption module 70 provided on the upper side of the heating modules. It should be noted that the heating module and the adsorption module 70 do not have to work in sequence, and may heat the workpiece first and then adsorb it, adsorb the workpiece first and then heat it, or heat and adsorb the workpiece at the same time. Through the heating module and the adsorption module 70, the workpiece can be fixed in the heating process, and the workpiece is prevented from moving in the heating process. The heating process is more stable, and the heating is more uniform. The adsorption module 70 may include a vacuum generator.
Optionally, each lifting mechanism can control the corresponding conveying rail 20 to move between the first state 80 and the second state 90, when any one conveying rail 20 is in the first state 80, the conveying rail 20 is in a lifting state, and the workpieces and the corresponding adsorption modules 70 are distributed at intervals; when any one of the conveying rails 20 is in the second state 90, the conveying rail 20 is in a descending state and the workpiece is in contact with the corresponding adsorption module 70.
That is, when any one of the conveying rails 20 is in the first state 80, the corresponding lifting mechanism lifts the conveying rail 20, and at this time, the conveying rail 20 and the adsorption module 70 are spaced apart from each other, and the workpiece can move along the conveying direction.
When the workpiece is conveyed to the position above the adsorption module 70, the corresponding lifting mechanism can control the conveying rail 20 to switch to the second state 90, that is, the lifting mechanism drives the conveying rail 20 to descend, and the workpiece on the conveying rail 20 descends and is in contact with the adsorption module 70. The lifting mechanism drives the conveying track 20 to move up and down, so that the existing scheme that the heating platform and the adsorption platform are driven to move up and down by heavy modules is optimized to a certain degree.
In some embodiments of the invention, the lift mechanism comprises: a jacking cylinder 411 and an elastic connector 412. The jacking cylinder 411 is arranged on the conveying channel and located below the heating module, and the jacking cylinder 411 is connected with the conveying rail 20 to drive the conveying rail 20 to move from the second state 90 to the first state 80; one end of the elastic connecting piece 412 is connected with the fixed seat 10, and the other end of the elastic connecting piece 412 is connected with the conveying track 20; after the jacking cylinder 411 releases the jacking force, the elastic connecting piece 412 pulls the conveying rail 20 to move from the first state 80 to the second state 90 through the elastic force.
During operation, firstly, the lifting cylinder 411 performs lifting action, the conveying rail 20 moves from the second state 90 to the first state 80, namely, the conveying rail 20 is in a lifting state, workpieces and the adsorption module 70 are distributed at intervals, and the workpieces move along the conveying direction; then, after the jacking cylinder 411 releases the jacking force, the elastic connection member 412 pulls the conveying rail 20 to move from the first state 80 to the second state 90, that is, the conveying rail 20 is in a descending state and the workpiece is in contact with the adsorption module 70.
Preferably, the elastic connection 412 is a tension spring. The stretching elastic force (pulling force) is utilized to work for controlling the movement of the conveying track 20, and the stretching elastic force (pulling force) has the advantages of large pulling force, good pulling effect, wide source, low cost and the like.
In some embodiments of the present invention, the preheating stage 261, the work stage 271 and the heat-preserving stage 281 each include: the platform support member 60, the platform support member 60 are disposed on the fixing base 10, and the platform support member 60 is connected to the heating module to support the heating module. Through setting up platform support piece 60 and fixing base 10 and linking to each other preheating platform 261, operation platform 271 and heat preservation platform 281, because preheating platform 261, operation platform 271 and heat preservation platform 281 and zero portion and adsorption module 70 lead to heating platform weight big, set up platform support piece 60 and can play the supporting role to the platform, guaranteed the stability of structure.
According to an embodiment of the present invention, the preheating platform 261, the working platform 271 and the heat-preserving platform 281 each include: an insulating plate 31, as shown in FIG. 4, may be provided between the heating module and the platen support 60. Set up heat insulating board 31 between the heating module and the heating platform support 60 of preheating platform 261, operation platform 271 and heat preservation platform 281, not nearly can effectively reduce thermal scattering and disappearing, improve the heating efficiency of heating module, can also reduce heat transfer to platform support 60, improve platform support 60's life.
Therefore, according to the multi-station operation dispenser 1000 of the embodiment of the invention, the workpiece is sequentially preheated, dispensed and heat preserved by adopting the multi-stage working platform, namely the preheating platform 261, the working platform 271 and the heat preservation platform 281, so that the dispensing efficiency and the dispensing effect of the dispenser can be effectively improved, and the multi-stage working structure is convenient to maintain. In addition, drive delivery track 20 through elevating system 40 and reciprocate, need not to drive the module that heating platform and adsorption platform weight are big and reciprocate, have advantages such as optimized the platform structure, make things convenient for equipment maintenance, improved the life of whole equipment.
The operation method of the multi-station operation dispenser 1000 according to the embodiment of the present invention will be described in detail below.
As shown in fig. 10, the operation method of the multi-station operation dispenser 1000 according to the embodiment of the present invention includes the steps of:
the material taking mechanism grips the front part of the material tray 500 and clamps the front part of the material tray 500 to the first conveying area 250, and the material tray 500 carries the workpiece.
The material taking mechanism again grips the rear part of the material tray 500 and grips the rear part of the material tray 500 to the first conveying area 250, and correspondingly advances the front part of the material tray 500 to the second conveying area 260.
The tray 500 moves along the first, second, and third conveying units 26, 27, and 28 in sequence, and when the tray 500 moves above the corresponding heating platform 30, the corresponding heating platform 30 can heat the workpiece.
That is, after the tray 500 is taken out of the magazine by the take-out mechanism, it is first conveyed to the first conveying area 250 of the first conveying unit 26, and then the tray 500 is conveyed forward to the second conveying area 250 by the reciprocating movement of the take-out mechanism, and then conveyed to the second conveying unit 27 and the third conveying unit 28 in order.
According to an embodiment of the present invention, the multi-station operation dispenser 1000 further includes three lifting mechanisms 40, the three lifting mechanisms 40 respectively correspond to the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28, and the operation method further includes the following steps: when the tray 500 moves above the corresponding heating platform 30, the corresponding lifting mechanism 40 can control the corresponding conveying track 20 to be in a descending state so as to drive the workpiece 500 to move downwards to be connected with the heating module of the heating platform 30 for heating. After heating, the conveying track 20 is in a lifting state and the workpieces are distributed at intervals with the corresponding heating platforms 30. That is, after the tray 500 is conveyed to the position above the heating platform 30 corresponding to the first conveying unit 26 by the material taking mechanism, the corresponding lifting mechanism 40 can drive the conveying rail 20 of the first conveying unit 26 to drive the workpiece 500 to move downwards until the heating module can heat the workpiece. After heating, the lifting mechanism 40 drives the conveying rail 20 of the first conveying unit 26 to drive the workpiece 500 to move upwards, at this time, the heating platform 30 is kept different, the conveying rail 20 of the first conveying unit 26 is in an ascending trend and is distributed at intervals with the heating platform 30, the tray 500 can continuously move to the second conveying unit 27 and the third conveying unit 28, and the working principle of the lifting mechanism 40 corresponding to the second conveying unit 27 and the third conveying unit 28 is the same.
In summary, the operation method of the multi-station operation dispenser 1000 according to the embodiment of the present invention can perform multi-stage heating, for example, the operation method is divided into a preheating section, a dispensing section and a heat preservation section, which can further improve the dispensing effect and the dispensing efficiency, and the method of adopting the lifting of the conveying track 20 and the immovable heating platform 30 can overcome the defect that in the prior art, a plurality of wires and air pipes are assembled on a working platform with a traditional structure, and when the working platform moves up and down at a high frequency, the wires and the air pipes are easily abraded and scratched, and the maintenance is inconvenient. The improved heating platform is not moved, and the abrasion and the scratch of the lead and the air pipe cannot be caused.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (14)

1. A multistation operation point gum machine which characterized in that includes:
at least two conveyor assemblies, each of said conveyor assemblies having a working area;
the operation mechanism can move to an operation area of any one conveying assembly and perform repeated operation at least twice on the workpiece placed in the operation area, and preset operation waiting time is kept between the repeated operation at two times;
and when the working mechanism is arranged in the working area of one of the conveying assemblies and performs one operation on the workpiece placed in the working area and is in the waiting time of the operation to perform the next operation, the working mechanism moves to another working area of another conveying assembly and performs the operation on the workpiece placed in another working area.
2. A multi-station operating dispenser according to claim 1, wherein the operating time of the operating mechanism at any one time is greater than or equal to the operating waiting time.
3. The multi-station operation dispenser according to claim 1, wherein each of the conveyor assemblies includes a first conveyor unit, a second conveyor unit, and a third conveyor unit which are independent of each other and are sequentially arranged in a conveying direction, the workpieces are sequentially moved along the first conveyor unit, the second conveyor unit, and the third conveyor unit, the operation area corresponds to the second conveyor unit, and the operation mechanism performs an operation on the workpieces moved to the second conveyor unit.
4. A multi-station operating dispenser according to claim 3, further comprising:
the preheating platform is positioned on the first conveying unit and preheats the machined part moved to the first conveying unit;
the working platform is positioned on the second conveying unit and is matched with the working mechanism to carry out dispensing operation on the preheated workpieces moved to the second conveying unit;
and the heat preservation platform is positioned on the third conveying unit and is used for performing heat preservation treatment on the machined part which is moved to the third conveying unit and is subjected to operation completion.
5. The multi-station operation dispenser according to claim 4, wherein the first conveying unit, the second conveying unit and the third conveying unit are all mounted on the same fixing seat, and each of the first conveying unit, the second conveying unit and the third conveying unit comprises: the conveying rail is arranged on the fixing seat in a lifting mode and provided with a conveying channel extending along the conveying direction of the conveying rail, and the workpiece moves along the conveying rail.
6. The multi-station operation dispenser according to claim 5, further comprising:
the lifting mechanism is three, the lifting mechanism is respectively a first lifting mechanism, a second lifting mechanism and a third lifting mechanism, the first lifting mechanism is connected with the conveying rail of the first conveying unit, the second lifting mechanism is connected with the conveying rail of the second conveying unit, the third lifting mechanism is connected with the conveying rail of the third conveying unit, and each lifting mechanism can control the corresponding conveying rail to lift up and down.
7. The multi-station operation dispenser according to claim 6, wherein each lifting mechanism can control the corresponding conveying rail to move between a first state and a second state, when any one conveying rail is in the first state, the conveying rail is in the lifting state, and the workpieces and the corresponding adsorption modules are distributed at intervals; when any one of the conveying rails is in the second state, the conveying rail is in a descending state, and the workpiece is in contact with the corresponding adsorption module.
8. A multi-station operating dispenser according to claim 7, wherein said lifting mechanism comprises:
the jacking cylinder is arranged on the conveying channel and is positioned below the heating module, and the jacking cylinder is connected with the conveying rail to drive the conveying rail to move from the second state to the first state;
one end of the elastic connecting piece is connected with the fixed seat, and the other end of the elastic connecting piece is connected with the conveying rail; the elastic connecting piece pulls the conveying rail to move from the first state to the second state through elastic force after the jacking cylinder releases the jacking acting force.
9. A multi-station operating dispenser according to any of claims 3 to 8, further comprising:
and the material taking mechanism is arranged on the first conveying unit of the conveying assembly and used for clamping the material tray loaded with the machined parts from the material tray feeding and discharging mechanism.
10. A working method applied to the multi-station working dispenser according to claim 1, wherein the number of the conveying assemblies is two, and the two conveying assemblies are defined as a first conveying assembly and a second conveying assembly, and the working method comprises the following steps:
the operation mechanism performs one operation on the workpiece corresponding to the first conveying assembly;
the operation mechanism moves to the second conveying assembly and performs one operation on the workpiece corresponding to the second conveying assembly;
the operation mechanism moves to the first conveying assembly again, and the processed piece which is positioned on the first conveying assembly after one operation is executed performs the next operation;
the operation mechanism moves to the second conveying assembly again, and the processed part which is positioned on the second conveying assembly after one operation is executed performs the next operation;
the operation mechanism moves between the first conveying assembly and the second conveying assembly and continuously executes the next operation on the corresponding workpiece until the preset operation times are executed.
11. The working method according to claim 10, wherein the working mechanism performs one work on the workpiece on one of the conveyor assemblies and is in the state of the work waiting time at which the next work is to be performed, the working mechanism moves to the other conveyor assembly and performs work on the workpiece on the other conveyor assembly.
12. The work method according to claim 11, wherein the work mechanism is moved to the other conveyor assembly and performs the work on the workpiece on the other conveyor assembly, and the work waiting time required to satisfy the current workpiece is completed.
13. The work method according to claim 10, wherein the work track and the work orientation of the one work and the next work coincide with each other.
14. The working method according to claim 10, wherein the number of the conveyor assemblies is three, and the working mechanism moves between the three conveyor assemblies and continues to perform the working on the corresponding workpiece until a preset number of working operations are performed.
CN202010820765.5A 2020-08-14 2020-08-14 Multistation operation dispensing machine and operation method thereof Active CN113814115B (en)

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CN202010820765.5A CN113814115B (en) 2020-08-14 2020-08-14 Multistation operation dispensing machine and operation method thereof
JP2022576463A JP7486617B2 (en) 2020-08-14 2021-06-29 Multi-position working dispenser and working method thereof
KR1020227043989A KR20230033007A (en) 2020-08-14 2021-06-29 Multi-station working glue dispenser and its working method
PCT/CN2021/103165 WO2022033214A1 (en) 2020-08-14 2021-06-29 Multi-station operation glue dispenser and operation method therefor
TW111123969A TWI816450B (en) 2020-08-14 2022-06-27 Multi-station operation dispensing machine and its operation method

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TWI816450B (en) 2023-09-21
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CN113814115B (en) 2023-11-21
JP2023530680A (en) 2023-07-19

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