CN113814115B - Multistation operation dispensing machine and operation method thereof - Google Patents

Multistation operation dispensing machine and operation method thereof Download PDF

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Publication number
CN113814115B
CN113814115B CN202010820765.5A CN202010820765A CN113814115B CN 113814115 B CN113814115 B CN 113814115B CN 202010820765 A CN202010820765 A CN 202010820765A CN 113814115 B CN113814115 B CN 113814115B
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China
Prior art keywords
conveying
workpiece
conveying unit
assembly
work
Prior art date
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Active
Application number
CN202010820765.5A
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Chinese (zh)
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CN113814115A (en
Inventor
郜福亮
章谦
苗虎
黄国伟
陈文杰
周典虬
樊建
曲东升
李长峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mingsai Robot Technology Dongguan Co ltd
Changzhou Mingseal Robotic Technology Co Ltd
Original Assignee
Mingsai Robot Technology Dongguan Co ltd
Changzhou Mingseal Robotic Technology Co Ltd
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Application filed by Mingsai Robot Technology Dongguan Co ltd, Changzhou Mingseal Robotic Technology Co Ltd filed Critical Mingsai Robot Technology Dongguan Co ltd
Priority to CN202010820765.5A priority Critical patent/CN113814115B/en
Priority to JP2022576463A priority patent/JP7486617B2/en
Priority to KR1020227043989A priority patent/KR20230033007A/en
Priority to PCT/CN2021/103165 priority patent/WO2022033214A1/en
Publication of CN113814115A publication Critical patent/CN113814115A/en
Priority to TW111123969A priority patent/TWI816450B/en
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Publication of CN113814115B publication Critical patent/CN113814115B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling

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  • Automatic Assembly (AREA)
  • Coating Apparatus (AREA)
  • Threshing Machine Elements (AREA)

Abstract

The invention discloses a multi-station operation dispensing machine and an operation method thereof, wherein the multi-station operation dispensing machine comprises: at least two transport assemblies, each transport assembly having a work area; the operation mechanism can move to the operation area of any conveying assembly and execute at least two repeated operations on the workpieces placed in the operation area, and the two repeated operations are kept at a preset operation waiting time; the operation mechanism is arranged in the operation area of one of the conveying components, and when the operation mechanism executes one operation on the workpiece placed in the operation area and is in operation waiting time for executing the next operation, the operation mechanism moves to the other operation area of the other conveying component and executes the operation on the workpiece placed in the other operation area. According to the multi-station operation dispensing machine provided by the embodiment of the invention, the platform structure is optimized, the idle time for waiting by operation is utilized, and the operation efficiency is improved.

Description

Multistation operation dispensing machine and operation method thereof
Technical Field
The invention belongs to the technical field of dispensing, and particularly relates to a multi-station operation dispensing machine and an operation method thereof.
Background
The dispensing machine is an automatic machine which is specially used for controlling fluid and dripping and coating the fluid on the surface of a product or in the product, and aims to reduce the failure probability of elements caused by factors such as cold and hot changes, dropping, vibration and the like in the use process of the product, thereby prolonging the service life of the product. At present, the dispensing machine is widely used in the field of electronic packaging. The dispensing technology is used as the key and core of the electronic packaging technology, and the improvement of the technical level is directly related to the advantages and disadvantages of the packaging technology.
The traditional point gum machine at present drives the heating platform through the cylinder and reciprocates, however the weight of heating platform is great, drives the heating platform at the cylinder high frequency and carries out the during operation, can improve equipment running cost on the one hand, on the other hand leads to the heating platform to receive the influence at the planarization of removal in-process easily, needs to adjust it often, consumes great manpower and time.
Moreover, the existing material taking mechanism generally adopts a clamp to clamp a material tray onto a conveyor belt on the material tray conveying mechanism, and the phenomenon that the material and the clamp are blocked due to the speed difference exists between the material and the belt, so that the material conveying failure is easily caused, and the production efficiency is affected. In addition, when the tray needs to be conveyed for a long distance, particularly when the tray needs to be separated from a conveying track integrally, the stroke of the material taking mechanism is generally longer, and the occupied space is larger.
The traditional point gum machine generally mixes a plurality of functional areas and sets up, for example will preheat platform, operation platform and heat preservation platform unified setting into a platform, greatly reduced the quality of point gum product.
In addition, for some special processes, a workpiece needs to be operated for a plurality of times, after each operation, a period of time needs to be waited, and after the glue is fully flowed or other processes are completed, the next operation is executed; this waiting time is set according to the actual process, and when the waiting time is long, the production efficiency is affected.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art.
Therefore, the multi-station operation dispensing machine provided by the invention has the advantages of simple structure, convenience in maintenance, reduction in operation cost, improvement in dispensing efficiency and the like.
The invention also provides an operation method of the multi-station operation dispensing machine, which has the advantages of simple steps, convenient implementation, improved dispensing efficiency and the like.
According to an embodiment of the first aspect of the present invention, a multi-station operation dispenser includes: at least two transport assemblies, each transport assembly having a work area; the operation mechanism can move to an operation area of any conveying assembly and execute at least two repeated operations on a workpiece placed in the operation area, and a preset operation waiting time is kept between the two repeated operations; the operation mechanism is arranged in the operation area of one of the conveying assemblies, and when the operation mechanism performs one operation on a workpiece placed in the operation area and is in operation waiting time for performing the next operation, the operation mechanism moves to the other operation area of the other conveying assembly and performs operation on the workpiece placed in the other operation area.
According to the multi-station operation dispensing machine provided by the embodiment of the invention, a proper operation mode is adopted according to the operation time of the operation mechanism and the operation waiting time between two times of machining of a workpiece, so that the balance between the operation time and the waiting time is maximum, and the working efficiency is further improved.
According to one embodiment of the present invention, the job time of the job mechanism at any one time is greater than or equal to the job waiting time.
According to one embodiment of the present invention, each of the conveying assemblies includes a first conveying unit, a second conveying unit, and a third conveying unit that are independent of each other and are disposed in order in a conveying direction, the workpieces are sequentially moved along the first conveying unit, the second conveying unit, and the third conveying unit, the work area corresponds to the second conveying unit, and the work mechanism performs a work on the workpieces moved to the second conveying unit.
According to one embodiment of the present invention, the multi-station operation dispenser further includes: the preheating platform is positioned on the first conveying unit and used for preheating a workpiece moving to the first conveying unit; the working platform is positioned on the second conveying unit and cooperates with the working mechanism to carry out dispensing operation on the preheated workpiece which moves to the second conveying unit; the heat preservation platform is located the third conveying unit, and the heat preservation platform carries out heat preservation to the machined part after moving to the third conveying unit and the operation is accomplished.
According to one embodiment of the present invention, the first conveying unit, the second conveying unit and the third conveying unit are all mounted on the same fixing base, and each of the first conveying unit, the second conveying unit and the third conveying unit includes: and the conveying rail is arranged on the fixed seat in a vertically lifting manner and is provided with a conveying channel extending along the conveying direction of the conveying rail, and the workpiece moves along the conveying rail.
According to one embodiment of the present invention, the multi-station operation dispenser further comprises: the number of the lifting mechanisms is three, the three lifting mechanisms are respectively a first lifting mechanism, a second lifting mechanism and a third lifting mechanism, the first lifting mechanism is connected with the conveying rail of the first conveying unit, the second lifting mechanism is connected with the conveying rail of the second conveying unit, the third lifting mechanism is connected with the conveying rail of the third conveying unit, and each lifting mechanism can control the corresponding conveying rail to lift up and down.
According to one embodiment of the invention, each lifting mechanism can control the corresponding conveying rail to move between a first state and a second state, when any one conveying rail is in the first state, the conveying rail is in a lifting state, and the workpieces and the corresponding adsorption modules are distributed at intervals; when any one of the conveying rails is in the second state, the conveying rail is in a descending state, and the workpiece is in contact with the corresponding adsorption module.
According to one embodiment of the invention, the lifting mechanism comprises: the jacking air cylinder is arranged in the conveying channel and is positioned below the heating module, and the jacking air cylinder is connected with the conveying rail to drive the conveying rail to move from the second state to the first state; one end of the elastic connecting piece is connected with the fixed seat, and the other end of the elastic connecting piece is connected with the conveying rail; after the lifting force of the lifting air cylinder is released, the elastic connecting piece pulls the conveying rail to move from the first state to the second state through elastic force.
According to one embodiment of the present invention, the multi-station operation dispenser further includes: and the material taking mechanism is arranged on the first conveying unit of the conveying assembly so as to clamp and take the material tray loaded with the workpieces from the material tray feeding and discharging mechanism.
According to a working method of a multi-station working dispensing machine of a second aspect of the embodiment of the present invention, the number of the conveying components is two, and the two conveying components are defined as a first conveying component and a second conveying component, the working method comprises the following steps: the working mechanism performs one operation on the workpiece corresponding to the first conveying assembly; the operation mechanism moves to the second conveying assembly and performs one operation on the workpiece corresponding to the second conveying assembly; the operation mechanism moves to the first conveying assembly again, and the workpiece which is positioned on the first conveying assembly after the operation is executed for the next time executes the operation; the operation mechanism moves to the second conveying assembly again, and the workpiece which is positioned on the second conveying assembly after the operation is executed for the next time executes the operation; the operation mechanism moves between the first conveying assembly and the second conveying assembly, and continuously executes the next operation on the corresponding workpiece until the preset operation times are executed.
According to one embodiment of the present invention, the work mechanism performs a work on a workpiece of one of the conveying assemblies in a state in which the work waiting time for the next work is to be performed, and the work mechanism moves to the other conveying assembly and performs a work on a workpiece on the other conveying assembly.
According to one embodiment of the invention, the working mechanism is moved to the other conveying assembly and performs the working on the workpiece on the other conveying assembly, so that the working waiting time of the current workpiece is required to be finished.
According to one embodiment of the present invention, the job track and the job azimuth of the one job and the next job are identical.
According to one embodiment of the invention, the number of the conveying components is three, the operation mechanism moves among the three conveying components, and the corresponding workpieces are continuously operated until the preset operation times are executed.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic view of a multi-station operation dispenser according to an embodiment of the present invention;
FIG. 2 is a schematic view of a partial structure of a multi-station operation dispenser according to an embodiment of the present invention;
FIG. 3 is a schematic view of a structure of an angle of a conveying track of a multi-station operation dispenser according to an embodiment of the present invention;
FIG. 4 is a schematic illustration of contact between a heating platen of a multi-station work dispenser and a work piece in accordance with an embodiment of the present invention;
FIG. 5 is a schematic view of a structure of a transfer rail of a multi-station operation dispenser according to another embodiment of the present invention;
fig. 6 is a schematic structural diagram of a material taking member of the multi-station operation dispenser according to the embodiment of the invention;
FIG. 7 is a schematic view of a transfer rail, a take-off mechanism and a workpiece contact of a multi-station work dispenser according to an embodiment of the present invention;
FIG. 8 is a flow chart of a tray conveying method of a multi-station operation dispenser according to an embodiment of the invention;
FIG. 9 is a schematic view of a multi-station operation dispenser according to another embodiment of the present invention;
FIG. 10 is a flowchart of a method of operating a multi-station operation dispenser according to an embodiment of the invention;
fig. 11 is a flowchart of an operation method of the multi-station operation dispenser according to the embodiment of the invention.
Reference numerals:
a multi-station operation dispenser 1000;
a first delivery assembly 100;
a second transport assembly 200;
a fixing base 10;
a conveying rail 20; a support 21; a movable member 22; a main conveyor 232; an auxiliary conveyor belt 233;
a connection plate 24; a movable groove 25;
a take-out member 211; gripping portion 212: a mounting portion 213; a clamping plate 214; a gripping block 216; a connection portion 217;
a heating stage 30; a heat insulating plate 31;
a lifting mechanism 40; a first elevating mechanism 41; a second elevating mechanism 42; a third elevating mechanism 43; jacking cylinder 411; an elastic connection member 412;
a platform support 60; an adsorption module 70; a first state 80; a second state 90;
a driving member 240; a third roller 241; and a third conveyor belt 242.
A first conveying section 250;
a second conveying section 260;
a first conveying unit 26; a pre-heat stage 261;
a second conveying unit 27; a work platform 271;
a third conveying unit 28; a thermal platform 281;
a tray 500.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, features defining "first", "second" may include one or more such features, either explicitly or implicitly. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
A multi-station work dispenser 1000 according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 11, a multi-station work dispenser 1000 according to an embodiment of the present invention includes: at least two transport assemblies and a working mechanism, the working mechanism being located above the transport assemblies (not shown in the figures).
Specifically, each conveying component is provided with a working area, the working mechanism can move to the working area of any conveying component and execute at least twice repeated operation on a workpiece placed in the working area, a preset operation waiting time is kept between the two repeated operation, and when the working mechanism is in the working area of one conveying component and executes one operation on the workpiece placed in the working area and is in the operation waiting time for executing the next operation, the working mechanism moves to the other working area of the other conveying component and executes the operation on the workpiece placed in the other working area.
In other words, the multi-station work dispenser 1000 according to the embodiment of the present invention is mainly composed of at least two conveying assemblies and a work mechanism. The present embodiment uses two conveying units as an example, and is hereinafter referred to as a first conveying unit 100 and a second conveying unit 200. The first conveying assembly 100 and the second conveying assembly 200 are provided with working areas. The working area can be designed into one or more working areas according to the process requirement, and one working area is taken as an example in the embodiment. The workpiece may be transferred to the work area awaiting work, at which time a first work may be performed on the workpiece a of the work area of the first conveying assembly 100 by the work mechanism. After the first operation is completed on the workpiece A, the workpiece A needs to pass through a preset operation waiting time, and after the workpiece A finishes the preset operation waiting time, the operation mechanism executes a second operation on the workpiece A. Wherein: during the waiting time of the work a, the work mechanism can move to the second conveying assembly 200 to work the work B located in the work area of the second conveying assembly 200, and the work flow of the work B is consistent with that of the work a.
The invention is applicable to some special processes, such as: one work piece (work piece a or work piece B) needs to be performed a plurality of times, and after each work, a certain period of time needs to be waited for, and after the glue is sufficiently flowed or other working procedures are completed, the next work is performed. The preset job waiting time can be set according to the actual process, and when the job waiting time is long, the time (namely, the long job waiting time is calculated in minutes) can be utilized to carry out another conveying component job, so that the efficiency is improved. Alternatively, if the preset job waiting time is less than or equal to the job time of the job mechanism, the job mechanism may immediately transfer to the first conveying assembly 100 after performing the first job on the workpiece B of the second conveying assembly 200, and perform the second job on the workpiece a on the working area of the first conveying assembly 100. If the preset job waiting time is longer than the job time of the job mechanism, the job mechanism waits after working on the second conveying assembly 200 until the preset job waiting time is over, and then works on the workpiece a on the working area of the first conveying assembly 100 for the second time, or sets a third conveying assembly, and the job mechanism moves to the working area of the third conveying assembly to work on the corresponding workpiece C. If the preset operation waiting time is less than or equal to the two operation time of the operation mechanism, the operation mechanism can immediately transfer to the first conveying assembly 100 after operating the third conveying assembly, and the second operation is performed on the workpiece A on the operation area of the first conveying assembly 100, so that a more proper operation mode can be adopted according to the operation time of the operation mechanism and the operation waiting time between the two operations on the workpiece, so that the balance between the operation time and the operation waiting time which are the largest is achieved, and the working efficiency is further improved.
The preset waiting time for the operation may be a time required to wait for the glue to flow sufficiently or to perform other process steps, which is not limited herein.
In addition, the multi-station operation dispensing machine 1000 according to the embodiment of the invention can be applied to other various working conditions, and the corresponding problem can be solved by the operation principle of the multi-station operation dispensing machine 1000 as long as the multi-station operation dispensing machine is required to perform multiple operations and a period of waiting time is required between any two operations.
Therefore, according to the multi-station operation dispensing machine 1000 of the embodiment of the invention, not only the operation waiting time can be fully utilized, but also the number of conveying components can be optimally set according to the operation time of the operation mechanism and the operation waiting time between two times of processing of the workpiece, so that the balance between the operation time and the operation waiting time is maximum, and the working efficiency is further increased.
According to one embodiment of the present invention, the job time of any one time of the job mechanism is greater than or equal to the job waiting time. The working time of the working mechanism at any time is larger than or equal to the working waiting time, and the working mechanism can move to the other conveying assembly to work the workpiece on the other conveying assembly after the current working is finished. It should be noted that, the operation mechanism repeatedly performs operations for multiple times, where the time of each operation is the same or different, and may be set according to the process requirement.
In some embodiments of the present invention, each of the conveying assemblies includes a first conveying unit 26, a second conveying unit 27, and a third conveying unit 28, which are independent of each other and are sequentially disposed in a conveying direction. The workpiece is moved sequentially along the first conveying unit 26, the second conveying unit 27, and the third conveying unit 28. The work area corresponds to the second conveying unit 27, and the work mechanism performs a work on the workpiece moved to the second conveying unit 27.
In some embodiments of the present invention, the multi-station work dispenser 1000 further includes: and a material taking mechanism mounted on the first conveying unit 26 of the conveying assembly to clamp the tray 500 loaded with the workpieces from the tray loading and unloading mechanism.
The following describes in detail the operation method of the multi-station operation dispenser 1000 according to the embodiment of the present invention.
As shown in fig. 1 and 11, the number of the conveying members is two, and two conveying members are defined as a first conveying member 100 and a second conveying member 200. The operation method comprises the following steps: the work mechanism performs a work on the work piece corresponding to the first conveying assembly 100; the operation mechanism moves to the second conveying assembly 200 and performs one operation on the workpiece corresponding to the second conveying assembly 200; the operation mechanism moves to the first conveying assembly 100 again, and the workpiece which is positioned on the first conveying assembly 100 after the operation is executed for the next operation; the operation mechanism moves to the second conveying assembly 200 again, and the workpiece which is positioned on the second conveying assembly 200 after the operation is executed for the next time executes the operation; the working mechanism moves between the first conveying assembly 100 and the second conveying assembly 200, and continuously executes the next operation on the corresponding workpiece until the preset operation times are executed.
In other words, the working method of the multi-station working dispenser 1000 according to the embodiment of the present invention mainly includes the following steps: first, the number of operations of the workpiece on each of the conveying units is set, if the number of operations is one, the operation mechanism performs operations on the workpiece a corresponding to the first conveying unit 100, and then the operation mechanism is transferred to the second conveying unit 200 to perform operations on the workpiece B corresponding to the second conveying unit 200, and if the number of operations is two or more, the operation mechanism repeatedly performs the previous operation on the basis of the completion of the one operation, that is, after the operation mechanism performs the one operation on the workpiece B, the operation mechanism continues to perform the second operation on the workpiece a, and the steps are repeated until the preset number of operations is completed.
In some embodiments of the present invention, the work mechanism performs one operation on a workpiece of one of the transport assemblies and is in a state of waiting time for a next operation to be performed, and the work mechanism moves to the other transport assembly and performs the operation on the workpiece on the other transport assembly. That is, the working mechanism may be in a state where it is required to wait for the glue to sufficiently flow or to perform the next process step in a state of a preset working waiting time, which is not limited herein. Therefore, the working mechanism can move to the other conveying assembly and work the workpiece on the other conveying assembly in the waiting period, so that the waiting period of the working mechanism in an idle state can be effectively utilized, and the working efficiency is improved.
According to one embodiment of the present invention, when the work mechanism moves to the other conveying assembly and performs a work on a workpiece on the other conveying assembly, it is necessary to satisfy the end of the work waiting time of the current workpiece. The preset waiting time of the operation can be in a state of waiting for the glue to flow fully or in a state of needing to carry out the next process step, and the workpiece can be processed for the second time after the waiting time of the operation, so that the yield of the produced product can be ensured.
Preferably, the operation track and operation azimuth of one operation are consistent with those of the next operation, and the operation track and operation azimuth are set for a plurality of times, so that the operation mechanism is convenient to implement and operate, and the yield of the produced products can be further ensured.
In some other embodiments of the present invention, the number of the conveying components is set to three, and the working mechanism moves between the three conveying components and continuously performs the operation on the corresponding workpiece until the preset number of operations is performed. Through setting up three conveying assembly, operating mechanism carries out the operation at three conveying assembly reciprocating motion to the machined part, can further improve the operating efficiency.
A multi-station work dispenser 1000 according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 11, a multi-station work dispenser 1000 according to an embodiment of the present invention includes: a conveyor assembly, three heating stages 30 and a take off mechanism.
Specifically, the conveying assembly has a first conveying unit 26, a second conveying unit 27 and a third conveying unit 28 which are mutually independent and are sequentially arranged along a conveying direction, a workpiece sequentially moves along the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28, the first conveying unit 26 comprises a first conveying area 250 and a second conveying area 260 which are mutually connected, the first conveying area 250 is close to a feeding and discharging mechanism on a material tray, three heating platforms 30 are respectively arranged on the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28 and are arranged on the same fixing seat 10, each heating platform 30 can heat the workpiece which moves to the current heating platform 30, the material taking mechanism is arranged on the first conveying unit 26 and is positioned in the first conveying area 250, and the material taking mechanism moves in the first conveying area 250 along the conveying direction and can extend into a material box of the feeding and discharging mechanism on the material tray to clamp the material taking tray 500 so as to be transferred to the second conveying area 260.
In other words, the multi-station operation dispenser 1000 according to the embodiment of the present invention mainly comprises a conveying assembly, three heating platforms 30, and a material taking mechanism. The transport assembly has a first transport unit 26, a second transport unit 27 and a third transport unit 28, which are independent of one another and are arranged in succession along the transport direction.
The first conveying unit 26 includes a first conveying area 250 and a second conveying area 260, the first conveying area 250 and the second conveying area 260 are engaged with each other, the first conveying area 250 is close to the feeding and discharging mechanism of the tray, and a material taking mechanism is disposed in the first conveying area 250. The first, second and third conveying units 26, 28 each comprise a heating stage 30, each heating stage 30 being capable of heating a workpiece moving to the current heating stage 30.
During operation, the feeding mechanism is close to the feeding mechanism on the material tray and can extend into the material box to perform feeding action, the material tray 500 is arranged in the material box, and the machined parts are arranged in the material tray 500. Specifically, the reclaimer mechanism clamps the front portion of the tray 500, moves the front portion of the tray 500 to the second conveying area 260 via the first conveying area 250, and then returns to the initial position, clamps the rear portion of the tray 500, and continues conveying the front portion while pushing the rear portion. The tray 500 can be integrally transferred to the second transfer area 260 by repeating the above steps. The workpiece continues to move to the heating platform 30 of the first conveying unit 26, the workpiece is heated by the current heating platform 30, after being heated, the workpiece continues to move to the second conveying unit 27, the workpiece is heated by the heating platform 30 arranged on the second conveying unit 27, after being heated, the workpiece continues to move to the third conveying unit 28, the workpiece is heated by the heating platform 30 arranged on the third conveying unit 28, and the heated workpiece continues to be conveyed to a subsequent station.
Therefore, the multi-station operation dispensing machine 1000 according to the embodiment of the invention adopts the multi-stage working platform, namely the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28, each conveying platform is provided with the heating platform 30, and the workpieces sequentially flow through the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28 along the conveying direction and are heated on the corresponding heating platform 30, so that the dispensing efficiency and the dispensing effect of the dispensing machine can be effectively improved, and meanwhile, the design of the multi-stage working structure is convenient for maintenance, installation and disassembly. Through setting up first conveying district 250 and second conveying district 260 and linking each other in order to shift and carry the machined part, can set up the miniaturized feeding mechanism in first conveying district 250 and can realize carrying the long distance to the machined part, can realize the transmission of machined part through feeding mechanism's reciprocating motion, promote conveying efficiency.
In some embodiments of the present invention, the transport assembly includes a transport rail 20, and the transport rail 20, the fixing base 10, the heating platform 30, the lifting mechanism 40, and the like may form a work table.
The work table of the multi-station work dispenser 1000 according to the present invention will be described in detail with reference to specific embodiments.
As shown in fig. 2 to 4 and 9, the work table according to the embodiment of the present invention includes: the heating device comprises a fixed seat 10, a conveying track 20, a heating platform 30 and a lifting mechanism 40.
Specifically, the fixing base 10 is used for assembling parts, the conveying rail 20 is installed on the fixing base 10 in a vertically liftable manner and is provided with a conveying channel extending along the conveying direction of the conveying rail 20, a workpiece is carried on the conveying rail 20, the heating platform 30 is arranged on the conveying channel and is connected with the fixing base 10, the heating platform 30 heats the workpiece moving to the heating platform 30, the lifting mechanism 40 is connected with the conveying rail 20 and can control the conveying rail 20 to move between a first state 80 and a second state 90, when the conveying rail 20 is in the first state 80, the conveying rail 20 is in an ascending state, the workpieces are distributed with the heating platform 30 at intervals, and when the conveying rail 20 is in the second state 90, the conveying rail 20 is in a descending state, and the workpieces are in contact with the heating platform 30.
In other words, the work table according to the embodiment of the present invention is mainly composed of the fixing base 10, the conveying rail 20, the heating platform 30, and the elevating mechanism 40. The fixing base 10 can be used as a base for assembling parts and can play a supporting role. A conveying rail 20 may be installed above the fixing base 10, and a workpiece may be carried on the conveying rail 20, and the conveying rail 20 may be lifted up and down along the vertical direction, that is, the workpiece may be moved up and down along the conveying direction in synchronization with the conveying rail 20. A heating platform 30 may be further disposed above the fixing seat 10, the heating platform 30 is disposed in the conveying channel, and at least a portion of the heating platform 30 may output heat. When the workpiece moves to the position corresponding to the heating platform 30, the conveying track 20 can drive the workpiece to move downwards until the lower end surface of the workpiece contacts with the heating surface of the heating platform 30, so that the workpiece can be heated by the heating platform 30.
It should be noted that, a plurality of conveying rails 20 arranged side by side may be installed on the fixing base 10, which is suitable for various working conditions. Wherein the work piece may be placed on the tray 500.
The lifting process of the conveying rail 20 will be described in detail.
As shown in fig. 9, wherein fig. 9 is a left side view of the structure of fig. 2. The lifting mechanism 40 connected with the conveying track 20 can control the conveying track 20 to move between the first state 80 and the second state 90, when the conveying track 20 is in the first state 80, the lifting mechanism 40 lifts the conveying track 20 upwards, and the conveying track 20 and the heating platform 30 are distributed at intervals, so that workpieces can move along the conveying direction. When the workpiece is conveyed to the position corresponding to the heating platform 30, the lifting mechanism 40 may control the conveying rail 20 to switch to the second state 90 at this time, that is, the lifting mechanism 40 controls the conveying rail 20 to descend in the up-down direction until the workpiece contacts the heating platform 30. Although contact heating is described as an example, the work table according to the embodiment of the present invention may be applied to non-contact heating, and the heating temperature is controlled by controlling the distance between the workpiece and the heating stage 30.
Therefore, according to the workbench disclosed by the embodiment of the invention, the lifting mechanism is used for controlling the conveying rail to move towards or back to the heating platform, compared with the existing workbench, the workbench does not need to frequently lift the heating platform with larger weight so as to enable the heating platform to be in contact with a workpiece on the conveying rail, and the workbench disclosed by the embodiment of the invention has the advantages that the running cost is reduced, the heating platform does not need to be frequently leveled, and the processing production efficiency is improved.
According to one embodiment of the present invention, the transfer rail 20 includes: a support 21 and a mobile 22. The supporting piece 21 is connected with the fixed seat 10; the movable member 22 is slidably connected to the supporting member 21 and connected to the lifting mechanism 40; the work piece is placed on the moveable member 22. Through setting up support piece 21 and moving part 22 matched with, can be to the orderly distribution of space, save whole space, make multistation operation point gum machine 1000 overall structure firm more, compact, improve whole machining efficiency.
In some embodiments of the present invention, the delivery track 20 includes: two supports 21, two moving parts 22 and two conveying parts. The two supporting members 21 are arranged on the fixed seat 10 at intervals, the two movable members 22 are respectively and movably arranged on the corresponding supporting members 21 and connected with the lifting mechanism 40, the two conveying members are respectively arranged on the corresponding movable members 22, a conveying channel is defined between the two conveying members, and the two conveying members bear workpieces together.
That is, as shown in fig. 2 and 3, the number of the supporting members 21, the moving members 22 and the conveying members is two, and the two supporting members 21 are spaced apart from the fixing base 10, and a moving space is defined between the two supporting members 21 in a matching manner and can play a supporting role. Each support 21 may be provided with a movable member 22 movable in the up-down direction, and the movable member 22 may be driven to move in the up-down direction by the elevating mechanism 40. A conveying member may be provided on each movable member 22, and the conveying members on the two movable members 22 cooperate with each other to be able to carry the work piece together and to move the work piece in the conveying direction.
According to an embodiment of the present invention, the conveying track 20 further includes a connection plate 24, where the connection plate 24 may be located below the heating platform 30 and connected to the lifting mechanism 40, and two ends of the connection plate 24 are respectively connected to the two movable members 22, and the lifting mechanism 40 drives the movable members 22 to move up and down through the connection plate 24, so that not only is the stress on two sides of the movable members 22 uniform, but also the running stability of the conveying track 20 is ensured, the space distribution compactness is improved, and the miniaturization degree of the apparatus is further improved.
As shown in fig. 3, in some embodiments of the invention, the transfer member includes: a plurality of roller assemblies and a conveyor belt assembly. The plurality of roller assemblies can be arranged on one side of the two movable pieces 22, which are oppositely arranged, each roller assembly can rotate around the axial direction of the roller assembly, the conveyor belt assembly can be arranged on the roller assembly and driven by the roller assembly to drive the workpiece to move along the conveying channel, and the roller assembly is matched with the conveyor belt assembly, so that the conveyor belt assembly has the advantages of low cost, convenience in maintenance and replacement and the like.
Preferably, the work table further includes: and the conveying rail width adjusting mechanism is arranged on the fixed seat 10 and is connected with the conveying rail 20 to adjust the width of the conveying channel. That is, the width of the conveying channel can be adjusted according to different sizes of workpieces through the conveying rail width adjusting mechanism, so that the conveying device can be suitable for conveying workpieces with different sizes, and has the advantages of simplicity in operation, wide application range, production cost saving and the like.
According to one embodiment of the invention, the work table further comprises: the platform support piece 60, the fixing base 10 is located to the platform support piece 60 and extends along upper and lower direction, and the upper end of platform support piece 60 links to each other with heating platform 30 in order to support heating platform 30, can play the supporting role to heating platform 30, has guaranteed the stability of structure.
Optionally, the heating platform 30 is provided with vacuum adsorption holes, and the working platform further comprises: and the vacuum generator is communicated with the vacuum adsorption hole to carry out negative pressure adsorption on the workpiece. Through setting up the vacuum adsorption hole at heating platform 30, can fix the machined part in the heating process, prevent that the machined part from taking place to remove in the heating process for the heating process is more stable, and the machined part is heated more evenly.
In some embodiments of the present invention, the lifting mechanism 40 includes: jacking cylinder 411 and elastic connection 412. The jacking air cylinder 411 can be arranged in the conveying channel and positioned below the heating platform 30, and the jacking air cylinder 411 is connected with the conveying track 20 to drive the conveying track 20 to move from the second state 90 to the first state 80; one end of the elastic connecting piece 412 is connected with the fixed seat 10, and the other end of the elastic connecting piece 412 is connected with the conveying track 20; after the lifting cylinder 411 releases the lifting force, the elastic connection 412 pulls the conveying rail 20 by the elastic force to move from the first state 80 to the second state 90.
That is, as shown in fig. 1, 2 and 9, an elastic connecting member 412 may be disposed between the fixing base 10 and the conveying rail 20, and the elastic connecting member 412 may be a tension spring, which has the advantages of wide sources, low cost, and convenient use. The elastic connection member 412 may extend in the up-down direction, and may be driven to expand and contract by the lift cylinder 411 adjacent thereto. By controlling the telescoping state of the resilient connection 412, the transfer rail 20 can be controlled to switch between the second state 90 and the first state 80.
According to one embodiment of the invention, the heating stage 30 comprises: and a heat insulating plate 31, the heat insulating plate 31 being provided between the heating module of the heating stage 30 and the stage support 60. By providing the heat insulating plate 31 between the heating module of the heating platform 30 and the platform support 60, the heating module can be prevented from conducting heat to the jacking cylinder 411, and the jacking cylinder 411 can be prevented from being affected by heat to the jacking accuracy, so that the service life thereof can be prolonged.
Therefore, the workbench according to the invention combines the fixing seat 10, the conveying rail 20, the heating platform 30 and the lifting mechanism 40, the conveying rail 20 is controlled to move back and forth between the first state 80 and the second state 90 through the lifting mechanism 40, when the heating element moves to the upper part of the corresponding heating platform 30, the conveying rail 20 is driven by the lifting mechanism 40 to drive the heating element to be matched with the heating platform 30 for heating, so that the platform structure is optimized, the equipment maintenance is convenient, and the service life of the whole equipment is prolonged.
In some embodiments of the invention, the conveyor assembly includes a main conveyor 232, the main conveyor 232 being mounted on the conveyor track 20 in the second conveying section 260, a tray conveyor platform may be formed by the conveyor track 20, the take-off mechanism, the main conveyor 232, and the like.
The tray conveying platform of the multi-station operation dispenser 1000 according to the present invention will be described in detail with reference to specific embodiments.
As shown in fig. 5 to 7, the tray conveying platform according to the embodiment of the present invention, which includes the conveying rail 20, the take-out mechanism, and the main conveyor 232, cooperates with the tray loading and unloading mechanism to convey the tray 500.
Specifically, the conveying track 20 corresponds to a cartridge of the tray loading and unloading mechanism and can receive the tray 500 removed from the cartridge, and the conveying track 20 includes a first conveying area 250 and a second conveying area 260 that are mutually connected, where the first conveying area 250 is close to the tray loading and unloading mechanism; the material taking mechanism is arranged on the conveying track 20 and is positioned in the first conveying area 250, moves along the conveying track 20 in the first conveying area 250 and can extend into the material box to clamp the material taking disc 500 so as to be transmitted to the second conveying area 260; the main conveyor belt 232 is disposed on the conveying track 20 and located in the second conveying area 260, and the main conveyor belt 232 is used for conveying the tray 500 conveyed by the material taking mechanism.
In other words, the tray conveying platform according to the embodiment of the present invention mainly comprises the conveying rail 20, the material taking mechanism and the main conveyor belt 232, and the tray conveying platform may cooperate with the tray loading and unloading mechanism to transfer and convey the tray 500, specifically, the conveying rail 20 may correspond to a tray disposed on and unloaded from the tray, and the tray 500 in the tray may be transferred to the conveying rail 20 through the material taking mechanism. The conveying track 20 includes a first conveying area 250 and a second conveying area 260, the first conveying area 250 and the second conveying area 260 are mutually connected, the first conveying area 250 is close to the feeding and discharging mechanism on the material tray, the first conveying area 250 can be provided with a material taking mechanism, specifically, the material taking mechanism can be installed on the conveying track 20, and the material taking mechanism can move along the conveying track 20 and can extend into the material box to take material. After the material is taken, the tray 500 may be driven by the material taking mechanism to move along the conveying track 20 in the first conveying area 250.
The tray 500 located at the first conveying pick 250 may be conveyed to the second conveying area 260 by the pick-up mechanism, and in particular, the pick-up mechanism may first grip the front portion of the tray 500, move the front portion of the tray 500 to the second conveying area 250 via the first conveying area 250, and then return to the initial position, grip the rear portion of the tray 500, and continue conveying the front portion while pushing the rear portion. The tray 500 can be integrally transferred to the second transfer area 260 and the tray 500 can be integrally separated from the transfer rail 20 by repeating the above steps.
A main conveyor 232 may be provided in the second conveying section 260 and mounted on the conveying rail 20, by means of which main conveyor 232 the trays 500 transferred to the second conveying section 260 can be further transferred to the subsequent stations in the direction of the conveying rail 20.
Therefore, according to the tray conveying platform provided by the embodiment of the invention, the first conveying area 250 and the second conveying area 260 are mutually connected to transfer and convey the tray 500, so that the long-distance conveying of the tray 500 can be realized by the small-sized material taking mechanism arranged in the first conveying area 250, the tray 500 can be integrally separated from the conveying track by the reciprocating motion of the material taking mechanism, and the conveying efficiency of the tray 500 is improved.
According to an embodiment of the present invention, the first conveying area 250 and the second conveying area 260 are coaxially arranged, and the tray 500 can be directly conveyed to the second conveying area 260 through the first conveying area 250, so that conveying efficiency is high.
The following describes the extracting mechanism according to the embodiment of the present invention in detail.
As shown in fig. 4 to 7, the extracting mechanism according to the embodiment of the present invention includes: a take-off member 211 and a drive member 240.
Specifically, the material taking mechanism is installed on a conveying unit having a conveying track 20 and matched with a material loading and unloading mechanism of a material tray, the material taking mechanism is used for transferring the material tray 500 placed in the material loading and unloading mechanism of the material tray to the conveying track 20, an installation part 213 of a material taking member 211 is arranged at the outer side of the conveying unit, a clamping part 212 of the material taking member 211 protrudes to the inner side of the conveying unit and corresponds to the conveying track 20, and the material taking member 211 moves along the conveying track 20 and can extend into the material loading and unloading mechanism of the material tray to clamp the material taking tray 500; the driving member 240 is disposed at the outer side of the conveying unit and connected to the material taking member 211, and the driving member 240 can drive the material taking member 211 to reciprocate along the conveying track 20; the conveying unit is provided with a movable groove 25 for assembling the clamping part 212, and the clamping part 212 penetrates through the movable groove 25 to protrude to the inner side of the conveying unit so as to clamp the tray 500, and is driven by the material taking piece 211 to reciprocate relative to the movable groove 25.
In other words, the extracting mechanism according to the embodiment of the present invention is mainly composed of the extracting member 211 and the driving member 240. The material taking member 211 is installed at the outer side of the conveying unit through the installation part 213 and connected to the driving member 240, and the driving member 240 can drive the material taking member 211 to reciprocate along the conveying rail 20. Specifically, the mounting portion 213 may be mounted at an outer side of the conveying unit, and the gripping portion 212 of the material taking member 211 may be connected to the mounting portion 213 and protrude to an inner side of the conveying unit and correspond to the conveying rail 20. That is, by the cooperation of the material taking member 211 and the driving member 240, not only the tray 500 can be transferred from the tray loading and unloading mechanism to the conveying rail, but also the tray 500 can be moved forward along the conveying direction of the conveying rail 20 by the reciprocating movement.
The conveying unit will be described in detail below.
The conveying unit may be provided with a movable slot 25 for assembling the gripping portion 212, and the gripping portion 212 may extend to the inside of the conveying unit through the movable slot 25 to grip the take out tray 500. When the driving member 211 drives the mounting portion 213 to move forward along the conveying direction, the gripping portion 212 can move forward relative to the movable slot 25, so as to drive the tray 500 to move forward along the conveying direction. When the driving member 211 drives the mounting portion 213 to move along the direction opposite to the conveying direction, the gripping portion 212 can move backward relative to the movable slot 25, so as to drive the tray 500 to move back to the conveying direction, so that the reciprocating movement of the material taking member can be realized, and further the transfer and conveying of the tray 500 can be realized.
Thus, according to the feeding mechanism of the embodiment of the present invention, the feeding member 211 is disposed at the outer side of the conveying unit, the feeding member 211 can be controlled to reciprocate along the conveying track 20 by the driving member 240, when the feeding member 211 is in the same direction as the conveying direction, the feeding tray 500 can be conveyed along the conveying direction, after the tray 500 is conveyed forward for a certain distance, the feeding member 211 can move along the direction opposite to the conveying direction, return to the initial position, clamp the tray 500 again and convey the tray 500 forward for a certain distance. By adopting the driving member 240 and the material taking member 211 which are reciprocally moved to be matched, long-distance conveying of the material tray 500 can be realized through the miniaturized material taking member 211, and the conveying efficiency of the material tray 500 is improved. In addition, the movable groove 25 is formed in the conveying unit, the clamping portion 212 of the material taking piece 211 penetrates through the movable groove 25 to clamp the material tray 500, the clamping portion 212 can reciprocate relative to the movable groove 25, the movable groove 25 is matched with the material taking piece 211, the movable range of the material taking piece 211 can be limited, the movable range of the material taking piece 211 is prevented from exceeding, and the overall compactness of the structure can be improved.
In some embodiments of the present invention, the gripping portion 212 has jaws thereon that can be opened and closed to grip the tray 500. Specifically, when the jaws are opened, the tray 500 can be grasped, and when the jaws are closed, the tray 500 can be clamped for conveying, so that the stability of the conveying process can be effectively improved.
As shown in fig. 6, according to an embodiment of the present invention, the material taking member 211 is a pneumatic gripper arm, and the gripping portion 212 includes: two clamping plates 214, the two clamping plates 214 are oppositely disposed and cooperatively define a jaw. As shown in fig. 5, one clamping plate 214 may be located above the conveying rail 20, and the other clamping plate 214 may pass through the movable groove 25. The material taking member 211 is provided as a pneumatic clamp arm, so that the degree of automation can be improved.
Further, as shown in fig. 5, each clamping plate 214 includes a clamping block 216, specifically, the clamping block 216 is formed as an elongated member, and one end of the clamping block 216 is a free end and extends toward the position of the feeding and discharging mechanism on the tray. The contact area is got to the elongated member can increase clamp, increases the stability of clamp process. The clamping blocks 216 corresponding to the two clamping plates 214 are located on the inner side of the conveying unit, the connecting portion 217 corresponding to one clamping plate 214 is located above the conveying track 20, and the connecting portion 217 corresponding to the other clamping plate 214 passes through the movable groove 25 to be connected with the corresponding clamping block 216. The material taking member 211 further includes: the pneumatic arm driving part is connected with the mounting part 213 and the clamping part 216, respectively, to adjust the size of the opening, thereby clamping the trays 500 of different sizes. When the size of the opening is adjusted, one connecting part 217 can be driven to move towards or back to the other connecting part 217 through the pneumatic clamping arm driving piece, and when the opening is adjusted, the connecting part 217 can be matched with the movable groove 25, so that the adjustment stability and the repeatability are improved.
According to one embodiment of the present invention, the tray pick-up device 300 further includes a connection portion 217, one end of the connection portion 217 is connected to the other end of the gripping block 216, and the other end of the connection portion 217 is connected to the pneumatic gripper arm driving member. The connecting part 217 is detachably connected with the clamping block 216, so that the clamping block 216 is convenient to maintain and replace, and the clamping block is suitable for conveying units with various sizes.
Optionally, the gripping block 216 is parallel to the conveying track 20, and the connecting portion 217 is perpendicular to the gripping block 216, so as to effectively increase the stability of material taking.
According to one embodiment of the present invention, the driving member 240 includes: a plurality of rollers 241 and a conveyor belt 242. A plurality of rollers 241 are provided at one side of the conveying rail 20, each roller 241 being rotatable around the axial direction thereof; the conveyor belt 242 is disposed on the roller 241 and is driven by the roller 241 to drive the material taking member 211 to reciprocate along the conveying path.
As shown in fig. 7, by providing a plurality of rollers 241 on one side of the conveying track 20, the plurality of rollers 241 can rotate along the axial direction thereof and drive the conveyor belt 242 provided thereon to reciprocate along the conveying direction, so as to drive the material taking member 211 to reciprocate along the conveying path.
In some embodiments of the invention, the take off mechanism further comprises: the anti-collision mechanism is arranged on the outer side of the conveying unit and connected with the material taking part 211 to send out a signal when the material taking part 211 is impacted. Through setting up anticollision institution and sending the signal when getting material 211 receives the striking, not only can remind the staff, and then solve and get the unusual condition that material 211 received the striking, effectively improve abnormal handling efficiency, and then improve material taking efficiency of material taking mechanism, but also can cooperate emergency braking mechanism, reduce the loss that unusual caused.
Therefore, according to the material taking mechanism of the embodiment of the invention, the gripping portion 212 of the material taking member 211 can reciprocate in the movable groove 25 along the material conveying direction by matching the material taking member 211 with the driving member 240, so that the transfer and long-distance conveying of the material tray 500 can be realized.
In some embodiments of the present invention, the conveyor belt assembly according to the present invention further includes an auxiliary conveyor belt 233, as shown in fig. 5 to 7, the auxiliary conveyor belt 233 is disposed on the conveying track 20 and located in the first conveying area 250, and the auxiliary conveyor belt 233 is configured to convey the tray 500 conveyed by the take-off mechanism.
That is, when the tray 500 is located in the first conveying area 250, one side of the tray 500 may be connected to the material taking mechanism, and the other side of the tray 500 may fall onto the auxiliary conveyor 233, and the conveying speed of the main conveyor 242 may be set to be consistent with that of the auxiliary conveyor 233, so that the speed difference between the tray 500 and the main conveyor 232 when entering the second conveying area 260 is effectively reduced, and the tray 500 does not cause a feeding failure due to a shell jam caused by a mismatch of conveying speeds when entering the second conveying area 260.
According to one embodiment of the present invention, the main conveyor belt 232 is disposed inside the second conveying area 260, and the auxiliary conveyor belt 233 is disposed inside the first conveying area 250 opposite to the material taking mechanism, that is, the auxiliary conveyor belt 233 is disposed at one side of the first conveying area 250 in the conveying direction, and the material taking mechanism is disposed at the other side.
Therefore, according to the tray conveying platform provided by the embodiment of the invention, in the scheme of adopting the belt mechanism for conveying in the prior art, the phenomenon that the tray 500 and the material taking mechanism are blocked due to the fact that the speed difference exists between the tray 500 and the belt is improved, the structure of the tray conveying platform is optimized, the safety and the stability of conveying are improved, and the conveying efficiency is further improved.
A tray conveying method of the tray conveying platform according to an embodiment of the present invention will be described in detail.
As shown in fig. 8, a tray conveying method of a tray conveying platform according to an embodiment of the present invention includes the following steps:
the take off mechanism grips the front of the tray and grips the front of the tray to the first conveying section 250.
The take off mechanism again grips the rear of the tray and grips the rear of the tray to the first conveying section 250, correspondingly advances the front of the tray to the second conveying section 260.
The conveyor belt conveys the front portion of the tray to the rear station while driving the rear portion of the tray to the rear station until the tray is entirely separated from the conveying rail 20.
In other words, the tray conveying method of the tray conveying platform according to the embodiment of the present invention mainly includes the steps of first clamping the front portion of the tray by the material taking mechanism, that is, the end of the tray near the conveying track 20, and driving the front portion of the tray to move to the first conveying area 250. The take off mechanism then reciprocates to the rear of the tray and clamps the rear of the tray against the first conveying section 250, correspondingly advancing the front of the tray to the second conveying section 260. Finally, the front part of the material tray is driven to continue to be conveyed along the conveying direction by the conveyor belt, and the rear part of the material tray is driven to continue to be conveyed, so that the whole material tray is conveyed to the subsequent station until the whole material tray is separated from the conveying track 20, that is, the material tray can be conveyed by the reciprocating motion of the material taking mechanism.
In some embodiments of the invention, the take off mechanism has jaws that can be opened and closed to grip the tray. The clamping device has the advantages that the clamping jaw is opened to clamp the tray, so that the tray can be conveyed, and the stability of the conveying process is improved.
Therefore, according to the tray conveying method of the tray conveying platform, long-distance conveying of the tray can be achieved, the phenomenon that the tray is blocked between the tray and the material taking mechanism due to the speed difference between the tray and the main conveying belt 232 can be relieved, and the tray can be stably and orderly conveyed to the conveying track 20 until the tray is separated from the conveying track 20.
The three heating stages 30 of the multi-station work dispenser 1000 according to the present invention will be described in detail with reference to specific embodiments.
As shown in fig. 1 and 2, three heating stages 30 of a multi-station working dispenser 1000 according to an embodiment of the present invention include a preheating stage 261, a working stage 271, and a heat-retaining stage 281.
Specifically, the conveying assembly has a first conveying unit 26, a second conveying unit 27, and a third conveying unit 28 that are independent of each other and are sequentially disposed in the conveying direction, and the workpiece is sequentially moved along the first conveying unit 26, the second conveying unit 27, and the third conveying unit 28; the preheating platform 261 is positioned on the first conveying unit 26, and the preheating platform 261 preheats the workpiece moving to the first conveying unit 26; the working platform 271 is positioned on the second conveying unit 27, and the working platform 271 cooperates with a working mechanism to carry out dispensing operation on the preheated workpiece which moves to the second conveying unit 27; the heat-preserving platform 281 is located in the third conveying unit 28, and the heat-preserving platform 281 carries out heat-preserving treatment on the workpiece after the operation is completed and moved to the third conveying unit 28.
In other words, the multi-station working dispenser 1000 according to the embodiment of the present invention is mainly composed of a conveying assembly, a preheating stage 261, a working stage 271, and a heat-insulating stage 281. The conveyor assembly has a first conveyor unit 26, a second conveyor unit 27 and a third conveyor unit 28, which are independent of one another and are arranged one after the other in the conveying direction. A preheating platform 261 is provided in the first conveying unit 26, a work platform 271 is provided in the second conveying unit 27, a heat-insulating platform 281 is provided in the third conveying unit 28, and during operation, the workpiece is first moved to the first conveying unit 26 in the conveying direction, and the workpiece is preheated by the preheating platform 261. Then, the preheated workpiece continues to move to the second conveying unit 27 along the conveying direction, and dispensing can be performed on the workpiece when the workpiece moves to the work table 271. Finally, the workpiece after the dispensing operation continues to move to the third conveying unit 28, and the workpiece can be subjected to heat preservation treatment through the heat preservation platform 281.
Therefore, the multi-station operation dispensing machine 1000 according to the embodiment of the invention adopts a multi-stage working platform, namely, the multi-stage working platform comprises a preheating platform 261, an operation platform 271 and a heat preservation platform 281, a workpiece can be preheated through the preheating platform 261, then dispensing is performed in the operation platform 271, finally heat preservation is performed on the heat preservation platform 281, the workpiece sequentially flows through the preheating platform 261, the operation platform 271 and the heat preservation platform 281 along the conveying direction, the dispensing efficiency and the dispensing effect of the dispensing machine can be effectively improved, and meanwhile, the design of the multi-stage working structure is convenient for maintenance, installation and disassembly.
According to an embodiment of the present invention, the first, second and third conveying units 26, 27 and 28 are all mounted on the same holder 10, and each of the first, second and third conveying units 26, 27 and 28 includes: and a conveying rail 20, wherein the conveying rail 20 is installed on the fixing base 10 in a vertically liftable manner and is provided with a conveying passage extending along the conveying direction, and the workpiece moves along the conveying rail 20.
That is, as shown in fig. 1 and 2, the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28 may be disposed on the same fixing base 10, and each of the three conveying units includes a conveying rail 20, the conveying rail 20 is installed on the fixing base 10 to be capable of being lifted up and down, and the workpiece may be driven to move up and down by the conveying rail 20, so as to adjust the distance between the workpiece and the preheating platform, the working platform 271 or the heat insulation platform.
In some embodiments of the present invention, the number of lifting mechanisms 40 is three, as shown in fig. 9, where fig. 8 is a left side view of the structure in fig. 1. The three lifting mechanisms 40 are a first lifting mechanism 41, a second lifting mechanism 42 and a third lifting mechanism 43, respectively, the first lifting mechanism 41 is connected with the conveying rail 20 of the first conveying unit 26, the second lifting mechanism 42 is connected with the conveying rail 20 of the second conveying unit 27, the third lifting mechanism 43 is connected with the conveying rail 20 of the third conveying unit 28, and each lifting mechanism can control the corresponding conveying rail 20 to lift up and down.
That is, as shown in fig. 9, by providing the lifting mechanism 40 on each conveying unit, each conveying unit can control its lifting and lowering by each independent lifting mechanism 40, and each conveying unit is independent and non-interfering with each other, and when one of them fails, only the failed unit is maintained, so that the maintenance is convenient.
According to one embodiment of the present invention, the preheating platform 261, the working platform 271 and the thermal insulation platform 281 each comprise: a heating module and an adsorption module 70. Specifically, the heating module is arranged in the conveying channel and heats the workpiece moving to the corresponding platform; the adsorption module 70 is disposed on the upper side of the heating module, and adsorbs the workpiece moving to the corresponding stage.
That is, as shown in fig. 1 and 9, the work piece moves along the conveying path, the work piece is heated via the heating module provided in the conveying path, and the work piece moving to the corresponding stage can be adsorbed by the adsorption module 70 provided on the upper side of the heating module. It should be noted that, the heating module and the adsorption module 70 may be operated sequentially, and the workpiece may be heated and then adsorbed, the workpiece may be adsorbed and then heated, or the workpiece may be heated and adsorbed simultaneously. The workpiece can be fixed in the heating process by the heating module and the adsorption module 70, so that the workpiece is prevented from moving in the heating process. The heating process is more stable, and the heating is more uniform. The adsorption module 70 may include a vacuum generator.
Optionally, each lifting mechanism can control the corresponding conveying track 20 to move between the first state 80 and the second state 90, when any conveying track 20 is in the first state 80, the conveying track 20 is in a lifting state, and the workpieces and the corresponding adsorption modules 70 are distributed at intervals; when any one of the conveyor rails 20 is in the second state 90, the conveyor rail 20 is in a lowered state and the work piece is in contact with the corresponding suction module 70.
That is, when any one of the conveying rails 20 is in the first state 80, the corresponding lifting mechanism lifts the conveying rail 20, and at this time, the conveying rail 20 and the suction module 70 are spaced apart, and the workpiece can be moved along the conveying direction.
When the workpiece is conveyed to the position above the adsorption module 70, the corresponding lifting mechanism can control the conveying track 20 to switch to the second state 90, that is, the lifting mechanism drives the conveying track 20 to descend, and the workpiece on the conveying track 20 is cut to contact with the adsorption module 70 along with the descending. The lifting mechanism drives the conveying rail 20 to move up and down, so that the existing scheme of moving up and down through driving the heating platform and the adsorption platform to be equal in weight and large in module can be optimized to a certain extent.
In some embodiments of the invention, the lifting mechanism comprises: jacking cylinder 411 and elastic connection 412. The jacking air cylinder 411 is arranged in the conveying channel and is positioned below the heating module, and the jacking air cylinder 411 is connected with the conveying track 20 to drive the conveying track 20 to move from the second state 90 to the first state 80; one end of the elastic connecting piece 412 is connected with the fixed seat 10, and the other end of the elastic connecting piece 412 is connected with the conveying track 20; after the lifting cylinder 411 releases the lifting force, the elastic connection 412 pulls the conveying rail 20 by the elastic force to move from the first state 80 to the second state 90.
In operation, first, the lifting operation is performed by the lifting cylinder 411, the conveying rail 20 moves from the second state 90 to the first state 80, that is, the conveying rail 20 is in a lifted state, the workpieces and the adsorption module 70 are distributed at intervals, and the workpieces move along the conveying direction; then, after the lifting cylinder 411 releases the lifting force, the elastic connection 412 pulls the conveying rail 20 to move from the first state 80 to the second state 90, that is, the conveying rail 20 is in a lowered state and the workpiece contacts the adsorption module 70.
Preferably, the elastic connection 412 is a tension spring. The stretching machine works by using the stretched resilience force (pulling force) to control the movement of the conveying track 20 and has the advantages of large pulling force, good pulling effect, wide sources, low cost and the like.
In some embodiments of the present invention, the preheating platform 261, the working platform 271 and the thermal insulation platform 281 all comprise: the platform support 60, the platform support 60 is located the fixing base 10, and the platform support 60 links to each other with the heating module in order to support the heating module. Through set up platform support 60 and link to each other with fixing base 10 at preheating platform 261, work platform 271 and heat preservation platform 281, because preheating platform 261, work platform 271 and heat preservation platform 281 and zero and adsorption module 70 lead to heating platform weight big, set up platform support 60 and can play the supporting role to the platform, guaranteed the stability of structure.
According to one embodiment of the present invention, the preheating platform 261, the working platform 271 and the thermal insulation platform 281 each comprise: the heat shield 31, as shown in fig. 4, the heat shield 31 may be disposed between the heating module and the platform support 60. The heat insulation plate 31 is arranged between the heating modules of the preheating platform 261, the working platform 271 and the heat preservation platform 281 and the heating platform support 60, so that heat dissipation can be effectively reduced, heating efficiency of the heating modules is improved, heat transfer to the platform support 60 can be reduced, and service life of the platform support 60 is prolonged.
Therefore, according to the multi-station operation dispensing machine 1000 of the embodiment of the invention, the multi-section working platform, namely the preheating platform 261, the operation platform 271 and the heat preservation platform 281 are adopted to preheat, dispense and preserve heat to the workpiece in sequence, so that the dispensing efficiency and the dispensing effect of the dispensing machine can be effectively improved, and meanwhile, the multi-section working structure is designed to be convenient to maintain. In addition, the lifting mechanism 40 drives the conveying track 20 to move up and down, so that a module with a large weight of the heating platform and the adsorption platform is not required to be driven to move up and down, and the lifting mechanism has the advantages of optimizing the platform structure, facilitating equipment maintenance, prolonging the service life of the whole equipment and the like.
The following describes in detail the operation method of the multi-station operation dispenser 1000 according to the embodiment of the present invention.
As shown in fig. 10, the operation method of the multi-station operation dispenser 1000 according to the embodiment of the invention includes the following steps:
the material taking mechanism clamps the front part of the material tray 500, and clamps the front part of the material tray 500 to the first conveying area 250, and the material tray 500 carries the workpieces thereon.
The take off mechanism again grips the rear of the tray 500 and grips the rear of the tray 500 to the first conveying section 250, correspondingly advances the front of the tray 500 to the second conveying section 260.
The tray 500 moves along the first conveying unit 26, the second conveying unit 27 and the third conveying unit 28 in sequence, and when the tray 500 moves above the corresponding heating platform 30, the corresponding heating platform 30 can heat the workpiece.
That is, after the tray 500 is gripped from the magazine by the take-off mechanism, it is first conveyed to the first conveying section 250 of the first conveying unit 26, and then the tray 500 is conveyed forward to the second conveying section 250 by the reciprocating movement of the take-off mechanism, and then sequentially conveyed to the second conveying unit 27 and the third conveying unit 28.
According to one embodiment of the present invention, the multi-station working dispenser 1000 further includes three lifting mechanisms 40, and the three lifting mechanisms 40 correspond to the first conveying unit 26, the second conveying unit 27, and the third conveying unit 28, respectively, and the working method further includes the steps of: when the tray 500 moves above the corresponding heating platform 30, the corresponding lifting mechanism 40 can control the corresponding conveying rail 20 to be in a descending state so as to drive the workpiece 500 to move downwards to be connected with the heating module of the heating platform 30 for heating. After the heating is completed, the conveying rail 20 is in a rising state, and the workpieces and the corresponding heating platforms 30 are distributed at intervals. That is, after the tray 500 is conveyed by the material taking mechanism to the position above the corresponding heating platform 30 of the first conveying unit 26, the corresponding lifting mechanism 40 can drive the conveying track 20 of the first conveying unit 26 to drive the workpiece 500 to move downward until the heating module can heat the workpiece. After the heating is finished, the lifting mechanism 40 drives the conveying track 20 of the first conveying unit 26 to drive the workpieces 500 to move upwards, at this time, the heating platforms 30 are kept different, the conveying track 20 of the first conveying unit 26 is in an ascending trend and is distributed with the heating platforms 30 at intervals, the material tray 500 can continue to move to the second conveying unit 27 and the third conveying unit 28, and the working principle of the lifting mechanism 40 corresponding to the second conveying unit 27 and the third conveying unit 28 is the same.
In summary, the operation method of the multi-station operation dispenser 1000 according to the embodiment of the invention can perform multi-stage heating, for example, the multi-stage heating is divided into a preheating stage, a dispensing stage and a heat preservation stage, which can further improve the dispensing effect and the dispensing efficiency, and by adopting the manner that the conveying rail 20 is lifted and the heating platform 30 is stationary, the problem that more wires and air pipes are assembled on a working platform with a conventional structure in the prior art can be overcome, and when the working platform moves up and down at high frequency, the wires and the air pipes are easily worn and scratched, and the maintenance is inconvenient. "without the improved heating platform moving, the lead and air tube will not be worn and scratched.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.

Claims (9)

1. A multi-station operation dispenser, comprising:
at least two transport assemblies, each transport assembly having a work area;
the operation mechanism can move to an operation area of any conveying assembly and execute at least two repeated operations on a workpiece placed in the operation area, and a preset operation waiting time is kept between the two repeated operations;
the operation mechanism is arranged in the operation area of one of the conveying assemblies, and when the operation mechanism performs one operation on a workpiece placed in the operation area and is in operation waiting time for executing the next operation, the operation mechanism moves to the other operation area of the other conveying assembly and performs operation on the workpiece placed in the other operation area;
each conveying assembly comprises a first conveying unit, a second conveying unit and a third conveying unit which are mutually independent and are sequentially arranged along the conveying direction, the workpieces sequentially move along the first conveying unit, the second conveying unit and the third conveying unit, the working area corresponds to the second conveying unit, and the working mechanism performs working on the workpieces moving to the second conveying unit;
The first conveying unit, the second conveying unit and the third conveying unit are all installed on the same fixing seat, and the first conveying unit, the second conveying unit and the third conveying unit all comprise: the conveying rail is arranged on the fixed seat in a vertically lifting manner and is provided with a conveying channel extending along the conveying direction of the conveying rail, and the workpiece moves along the conveying rail;
the number of the lifting mechanisms is three, the three lifting mechanisms are respectively a first lifting mechanism, a second lifting mechanism and a third lifting mechanism, the first lifting mechanism is connected with the conveying rail of the first conveying unit, the second lifting mechanism is connected with the conveying rail of the second conveying unit, the third lifting mechanism is connected with the conveying rail of the third conveying unit, and each lifting mechanism can control the corresponding conveying rail to lift up and down;
each lifting mechanism can control the corresponding conveying rail to move between a first state and a second state, and when any conveying rail is in the first state, the conveying rail is in a lifting state, and the workpieces and the corresponding adsorption modules are distributed at intervals; when any one of the conveying rails is in the second state, the conveying rail is in a descending state, and the workpiece is in contact with the corresponding adsorption module.
2. The multi-station work dispenser of claim 1, further comprising:
the preheating platform is positioned on the first conveying unit and used for preheating a workpiece moving to the first conveying unit;
the working platform is positioned on the second conveying unit and cooperates with the working mechanism to carry out dispensing operation on the preheated workpiece which moves to the second conveying unit;
the heat preservation platform is located the third conveying unit, and the heat preservation platform carries out heat preservation to the machined part after moving to the third conveying unit and the operation is accomplished.
3. The multi-station work dispenser of claim 1, wherein the lifting mechanism comprises:
the jacking air cylinder is arranged in the conveying channel and is positioned below the conveying rail, and the jacking air cylinder is connected with the conveying rail to drive the conveying rail to move from the second state to the first state;
one end of the elastic connecting piece is connected with the fixed seat, and the other end of the elastic connecting piece is connected with the conveying rail; after the lifting force of the lifting air cylinder is released, the elastic connecting piece pulls the conveying rail to move from the first state to the second state through elastic force.
4. A multi-station work dispenser according to any one of claims 1 to 3, further comprising:
and the material taking mechanism is arranged on the first conveying unit of the conveying assembly so as to clamp and take the material tray loaded with the workpieces from the material tray feeding and discharging mechanism.
5. A method of operation for a multi-station operation dispenser as defined in claim 1, wherein the number of said conveyor assemblies is two, and two conveyor assemblies are defined as a first conveyor assembly and a second conveyor assembly, said method of operation comprising the steps of:
the working mechanism performs one operation on the workpiece corresponding to the first conveying assembly;
the operation mechanism moves to the second conveying assembly and performs one operation on the workpiece corresponding to the second conveying assembly;
the operation mechanism moves to the first conveying assembly again, and the workpiece which is positioned on the first conveying assembly after the operation is executed for the next time executes the operation;
the operation mechanism moves to the second conveying assembly again, and the workpiece which is positioned on the second conveying assembly after the operation is executed for the next time executes the operation;
The operation mechanism moves between the first conveying assembly and the second conveying assembly, and continuously executes the next operation on the corresponding workpiece until the preset operation times are executed.
6. The work method according to claim 5, wherein the work mechanism performs a work on a workpiece on one of the conveying members in a state where the work waiting time for a next work is to be performed, the work mechanism moving to the other conveying member and performing a work on the workpiece on the other conveying member.
7. The method of claim 6, wherein the work mechanism is moved to the other transport assembly and performs a work on a workpiece on the other transport assembly to meet the end of the work waiting time for the current workpiece.
8. The method according to claim 5, wherein the track and the direction of the next job are identical to each other.
9. The method according to claim 5, wherein the number of the conveying units is three, the working mechanism moves between the three conveying units, and the corresponding work piece is continuously operated until the preset number of operations is performed.
CN202010820765.5A 2020-08-14 2020-08-14 Multistation operation dispensing machine and operation method thereof Active CN113814115B (en)

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CN202010820765.5A CN113814115B (en) 2020-08-14 2020-08-14 Multistation operation dispensing machine and operation method thereof
JP2022576463A JP7486617B2 (en) 2020-08-14 2021-06-29 Multi-position working dispenser and working method thereof
KR1020227043989A KR20230033007A (en) 2020-08-14 2021-06-29 Multi-station working glue dispenser and its working method
PCT/CN2021/103165 WO2022033214A1 (en) 2020-08-14 2021-06-29 Multi-station operation glue dispenser and operation method therefor
TW111123969A TWI816450B (en) 2020-08-14 2022-06-27 Multi-station operation dispensing machine and its operation method

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TWI816450B (en) 2023-09-21
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TW202300230A (en) 2023-01-01
JP2023530680A (en) 2023-07-19
CN113814115A (en) 2021-12-21

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