CN113787006A - Double-station ceramic capacitor sorting device - Google Patents
Double-station ceramic capacitor sorting device Download PDFInfo
- Publication number
- CN113787006A CN113787006A CN202111076253.3A CN202111076253A CN113787006A CN 113787006 A CN113787006 A CN 113787006A CN 202111076253 A CN202111076253 A CN 202111076253A CN 113787006 A CN113787006 A CN 113787006A
- Authority
- CN
- China
- Prior art keywords
- unit
- capacitor
- suction nozzle
- area
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Abstract
The application discloses a double-station ceramic capacitor sorting device which comprises a control unit and a rack, wherein a carrying unit is arranged on the rack; the rack is provided with a sorting area, an appearance detection area, an electrical property detection area and a recovery area, the sorting area can realize sorting of the capacitors, the appearance detection area can realize appearance detection of the capacitors, the electrical property detection area can realize detection of the electrical properties of the capacitors, and the recovery area can realize sorting and recovery of the capacitors. The sorting device realizes full automation, and is high in sorting efficiency and high in accuracy.
Description
Technical Field
The application relates to the field of capacitors, in particular to a double-station ceramic capacitor sorting device.
Background
Two conductors which are close to each other, with a non-conductive insulating medium in between, constitute a capacitor. When a voltage is applied across the two plates of the capacitor, the capacitor stores charge. The capacitance of the capacitor is numerically equal to the ratio of the amount of charge on one conductive plate to the voltage between the two plates. The basic unit of capacitance of a capacitor is farad (F). The capacitor element is generally denoted by letter C in the circuit diagram. The application scene of electric capacity is very extensive to the volume size difference is also very big, and individual layer ceramic capacitor is exactly one of them, and individual layer ceramic capacitor is very little for a bit, but need carry out one-to-one detection to electric capacity in process of production, has placed unqualified product and has flowed into electronic equipment, because in large quantity, small, artifical inspection inefficiency even if automatic detection also need rationalize the flow, in order to gain better detection efficiency.
Disclosure of Invention
The purpose of the invention is as follows: the application aims at overcoming the defects of the prior art and provides the double-station ceramic capacitor sorting device.
The technical scheme is as follows: a double-station ceramic capacitor sorting device comprises a control unit and a rack, wherein a carrying unit is arranged at the rack and comprises two inverted U-shaped first mounting frames, a first moving frame capable of sliding along the first mounting frames is arranged between the two first mounting frames, a first moving unit is arranged at the first moving frame, a first lifting unit is arranged at the first moving unit, an array suction nozzle unit is arranged at the first lifting unit, and a plurality of suction nozzles distributed in a rectangular array are arranged at the array suction nozzle unit; the machine frame is provided with an arranging area, an appearance detection area, an electrical performance detection area and a recovery area, the arranging area is provided with a plurality of capacitor arranging units, each capacitor arranging unit comprises a first substrate, a capacitor containing box fixed at the first substrate and a plurality of capacitor arranging boxes fixed at the first substrate, the capacitor arranging boxes are provided with a plurality of capacitor containing grooves distributed in a rectangular array, the number of the capacitor containing grooves at a single capacitor arranging box is equal to the number of the suction nozzles of the array suction nozzle units, two inverted U-shaped second mounting frames are mounted at the first substrate, a second moving frame is mounted between the two second mounting frames, a second moving unit is mounted at the second moving frame, a second lifting unit is mounted at the second moving unit, a first rotating unit is mounted at the second lifting unit, and an arranging suction nozzle is mounted at the first rotating unit, a visual image collector is arranged at the arrangement suction nozzle; the appearance detection area comprises a second substrate and a bottom image acquisition unit for acquiring images on the lower surface of the capacitor; the electric performance detection area comprises a third substrate, a first inverted U-shaped support and two testing devices, wherein a testing base is installed at the third substrate, a plurality of capacitor containing grooves distributed in a rectangular array are formed in the testing base, a lower probe is arranged at each capacitor containing groove of the testing base, the number of the capacitor containing grooves at each testing base is equal to the number of suction nozzles at array suction nozzle units, two first translation units are installed at the first inverted U-shaped support, a first horizontal telescopic unit is installed at each first translation unit, a first vertical telescopic unit is installed at each first horizontal telescopic unit, and an upper probe connected with the testing devices is installed at each first vertical telescopic unit; the utility model discloses a recovery device, including recovery area, first mobile unit, second mobile unit, third lifting unit, recovery area, top image acquisition unit, at least one third mobile unit, recovery area, electric capacity tray, the quantity of electric capacity holding tank of every electric capacity tray equals the suction nozzle quantity of array suction nozzle unit, the third mounting bracket of two shapes of falling the U-shaped is installed to the recovery area, installs the third between two third mounting brackets and removes the frame, and the third removes frame department and installs a plurality of third mobile units, and at least one third mobile unit department installs top image acquisition unit, and at least one third mobile unit department installs the third lifting unit, and third lifting unit department installs the recovery suction nozzle, recovery area department has waste recovery box and a plurality of qualified product standing grooves that detect, it has electric capacity tray to detect qualified product standing groove department, and electric capacity tray department has a plurality of electric capacity holding tanks that are rectangular array and distributes, and the quantity of electric capacity holding tank of every electric capacity tray equals the suction nozzle quantity of array suction nozzle unit.
Furthermore, a plurality of qualified product placing grooves are distributed in a rectangular array; the recycling area is provided with a plurality of standby qualified product placing grooves, the standby qualified product placing grooves are used for placing a capacitor tray, and the capacitor tray is used for placing qualified ceramic capacitors.
The quantity of the qualified product placing grooves and the quantity of the standby qualified product placing grooves can be obtained by comprehensively calculating the time length used for detection in each area and the defective rate.
Further, two second moving units are mounted at each second moving frame; and each first substrate is provided with a capacitor containing box and three capacitor arranging boxes.
Of course, more second mobile units may be provided to improve the efficiency of the sorting, thereby increasing the efficiency of the sorting.
Furthermore, 4 side detecting units are installed at the second lifting unit, and each side detecting unit comprises an L-shaped frame fixedly connected with the fixing part of the second lifting unit and a side image collecting unit installed at the L-shaped frame.
Furthermore, a second inverted U-shaped support is further installed in the arranging area, a second translation unit is installed at the second inverted U-shaped support, a second vertical telescopic unit is installed at the second translation unit, a second horizontal telescopic unit is installed at the second vertical telescopic unit, an accommodating box is arranged at the second horizontal telescopic unit, and the accommodating box is provided with a partition board to divide the accommodating box into a waste accommodating area and a material accommodating area to be detected; the second inverted U-shaped bracket spans across 3 first substrates.
Further, the second substrate is provided with an annular light source, and the top image acquisition unit and the side image acquisition unit are provided with light sources.
Furthermore, the third moving frame is provided with 3 third moving units, one third moving unit is provided with a top image acquisition unit, the other two third moving units are provided with third lifting units, and the third lifting units are provided with recovery suction nozzles.
Furthermore, two L-shaped connecting plates are connected to the first lifting unit, and each L-shaped connecting plate is connected with one mounting plate; array suction nozzle unit below has two material receiving boxes, the both sides of material receiving box all are connected with L shape pole, and L shape pole department is connected with first slider, and first slider has the screw hole, mounting panel department installs first motor, and the lead screw that the spiral shell is opposite is installed at the both ends of the motor shaft of first motor, is first lead screw and second lead screw respectively, and two material receiving boxes are first material receiving box and second material receiving box respectively, and two first sliders and two first lead screw one-to-ones of first material receiving box are mutually supported, and two first sliders and two second lead screw one-to-ones of second material receiving box are mutually supported.
Furthermore, the opposite edges of the two material receiving boxes are provided with blocking edges with triangular sections.
Furthermore, a first blanking image acquisition unit is installed on the inner side wall of the material receiving box, and second blanking image acquisition units are installed at two ends of the array suction nozzle unit; the side surface of the blanking box is provided with a through groove, a second sliding block is installed at the through groove, a second motor is further installed at the side surface of the blanking box, a driving screw rod is installed at the second motor, the second sliding block is provided with a threaded hole matched with the driving screw rod, an electric telescopic rod is installed at the second sliding block, a second rotating unit is installed at the electric telescopic rod through a first L-shaped plate, and a clamping unit is installed at the second rotating unit through a second L-shaped plate; each suction nozzle of the array suction nozzle unit is provided with an independent valve, two suction nozzles of the plurality of suction nozzles are provided with a suction nozzle lifting mechanism, one suction nozzle is used for sucking the capacitor from the first material receiving box, and the other suction nozzle is used for sucking the capacitor from the second material receiving box.
Further, the through groove is a rectangular through groove, and the second slider is a T-shaped slider and is inserted into the through groove.
Further, in the array suction nozzle unit, except for the two liftable suction nozzles, the other suction nozzles are driven by the same air pump, and each suction nozzle of the two liftable suction nozzles is provided with an independent air pump drive.
Furthermore, the two ends of the first movable frame are provided with traveling cranes capable of moving on the inverted U-shaped mounting frame.
Furthermore, the two ends of the second movable frame are provided with traveling cranes capable of moving on the inverted U-shaped mounting frame.
Furthermore, the two ends of the third movable frame are provided with traveling cranes capable of moving on the inverted U-shaped mounting frame.
Further, bearings are mounted at the end parts of the first screw rod and the second screw rod; and a bearing is arranged at the end part of the driving screw rod.
Further, the clamping unit is a finger cylinder.
Has the advantages that: the sorting device of this application can realize the arrangement to scattered electric capacity, the detection and the detection of electric property of surface outward appearance (upper and lower surface and side) to the realization detects the automation of electric capacity, and detection efficiency is high, and degree of automation is high.
Drawings
FIG. 1 is a schematic view of a sorting apparatus;
FIG. 2 is a schematic view of a sorting apparatus with an array nozzle unit positioned above a sort area;
FIG. 3 is an enlarged view of area A;
FIG. 4 is a schematic view of a sorting apparatus with the array nozzle units positioned above the appearance inspection area;
fig. 5 is a schematic view of a sorting apparatus in which an array nozzle unit is transferred from an appearance inspection area to an electrical property inspection area;
fig. 6 is another view of the sorting apparatus.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Reference numerals: 1, a frame; 2.1 a first mounting frame; 2.2 a first mobile frame; 2.3 a first mobile unit; 2.4 a first lifting unit; 2.5 array suction nozzle units; 2.6 nozzles of the array nozzle unit; 2.7 suction nozzle lifting mechanism; 2.8 installing a suction nozzle of a suction nozzle lifting mechanism; 3.1 detecting a qualified product placing groove; 3.2, a standby qualified product placing groove; 3.3 a waste recovery box; 4.1 a third mounting bracket; 4.2 a third movable frame; 4.3, 4.6 third mobile unit; 4.4 a third lifting unit; 4.5 recycling air nozzle; 4.7 a top image acquisition unit; 5.1 a third substrate; 5.2 testing the base; 5.3 lower probe; 5.4 first inverted U-shaped bracket; 5.5 a first translation unit; 5.6 a first horizontal telescoping unit; 5.7 a first vertical telescopic unit; 5.8 probe on; 5.9 testing the device; 6.1 a second inverted U-shaped bracket; 6.2 a second translation unit; 6.3 a second vertical telescopic unit; 6.4 a second horizontal telescoping unit; 6.5 accommodating the box; 7.1 capacitor container; 7.2 capacitor box; 8.1 a second mounting frame; 8.2 a second movable rack; 8.3 a second mobile unit; 8.4 a second lifting unit; 8.5 a first rotation unit; 8.6 arranging the suction nozzles; 8.7L-shaped frame; 8.8 side image acquisition unit; 8.9 visual image collector; 9.1 a bottom image acquisition unit; 9.2 a ring light source; 10.1L-shaped connecting plate; 10.2 mounting the plate; 10.3L-shaped rods; 10.4 receiving box; 10.4.1 first material receiving box; 10.4.2 second material receiving box; 10.5 a first blanking image acquisition unit; 10.6 a second blanking image acquisition unit; 10.7 second slide; 10.8 a second motor; 10.9 electric telescopic rod; 10.10 a first L-shaped plate; 10.11 a second rotation unit; 10.12 a second L-shaped plate; 10.3 gripping unit.
As shown in the figure: a double-station ceramic capacitor sorting device comprises a control unit and a rack 1, wherein a carrying unit is arranged at the rack 1 and comprises two inverted U-shaped first mounting frames 2.1, a first moving frame 2.2 capable of sliding along the first mounting frames 2.1 is arranged between the two first mounting frames 2.1, a first moving unit 2.3 is arranged at the first moving frame 2.2, a first lifting unit 2.4 is arranged at the first moving unit 2.3, an array suction nozzle unit 2.5 is arranged at the first lifting unit 2.4, and a plurality of suction nozzles 2.6 distributed in a rectangular array are arranged at the array suction nozzle unit 2.5; the machine frame is provided with an arranging area, an appearance detection area, an electrical performance detection area and a recovery area, the arranging area is provided with a plurality of capacitor arranging units, each capacitor arranging unit comprises a first substrate, a capacitor containing box 7.1 fixed at the first substrate and a plurality of capacitor arranging boxes 7.2 fixed at the first substrate, the capacitor arranging boxes 7.2 are provided with a plurality of capacitor accommodating grooves distributed in a rectangular array, the number of the capacitor accommodating grooves at a single capacitor arranging box is equal to the number of the suction nozzles 2.6 of the array suction nozzle unit 2.5, the first substrate is provided with two inverted U-shaped second mounting frames 8.1, a second movable frame 8.2 is arranged between the two second mounting frames 8.1, the second movable frame 8.2 is provided with a second movable unit 8.3, the second movable unit 8.3 is provided with a second lifting unit 8.4, the second lifting unit 8.4 is provided with a first rotating unit 8.5, a sorting suction nozzle 8.6 is arranged at the first rotating unit 8.5, and a visual image collector 8.9 is arranged at the sorting suction nozzle 8.6; the appearance detection area comprises a second substrate and a bottom image acquisition unit 9.1 for acquiring images on the lower surface of the capacitor; the electric performance detection area comprises a third substrate, a first inverted U-shaped support 5.4 and two testing devices 5.9, a testing base 5.2 is installed at the third substrate, a plurality of capacitor accommodating grooves distributed in a rectangular array are formed in the testing base 5.2, a lower probe 5.3 is arranged at each capacitor accommodating groove of the testing base, the number of the capacitor accommodating grooves at each testing base is equal to the number of suction nozzles at an array suction nozzle unit, two first translation units 5.5 are installed at the first inverted U-shaped support 5.4, a first horizontal telescopic unit 5.6 is installed at the first translation unit 5.5, a first vertical telescopic unit 5.7 is installed at the first horizontal telescopic unit 5.6, and an upper probe 5.8 connected with the testing devices is installed at the first vertical telescopic unit 5.7; the recovery area is installed with the third mounting bracket 4.1 of two inverted U-shaped, installs the third between two third mounting brackets 4.1 and removes frame 4.2, and the third removes frame 4.2 department and installs a plurality of third mobile unit 4.3, 4.6, and top image acquisition unit 4.7 is installed to at least one third mobile unit 4.6 department, and third elevating unit 4.4 is installed to at least one third mobile unit 4.3 department, and recovery suction nozzle 4.5 is installed to third elevating unit 4.4 department, recovery area department has waste recovery box 3.3 and a plurality of qualified product standing groove 3.1 that detects, it has the electric capacity tray to detect qualified product standing groove 3.1 department, and electric capacity tray department has a plurality of electric capacity that are the distribution of rectangular array, and the quantity of electric capacity holding groove of every electric capacity tray equals the suction nozzle quantity of array suction nozzle unit.
The plurality of qualified product placing grooves 3.1 are distributed in a rectangular array; the recycling area is provided with a plurality of standby qualified product placing grooves 3.2, the standby qualified product placing grooves 3.2 are used for placing a capacitor tray, and the capacitor tray is used for placing a qualified ceramic capacitor. Two second moving units 8.3 are arranged at each second moving frame 8.2; each first substrate is provided with a capacitor containing box 7.1 and three capacitor arranging boxes 7.2. 4 side detecting elements are installed at second elevating unit 8.4 department, side detecting element includes L shape frame 8.7 with second elevating unit's fixed part fixed connection and installs the side image acquisition unit 8.8 in L shape frame department.
The arranging area is further provided with a second inverted U-shaped support 6.1, a second translation unit 6.2 is arranged at the position of the second inverted U-shaped support 6.1, a second vertical telescopic unit 6.3 is arranged at the position of the second translation unit 6.2, a second horizontal telescopic unit 6.4 is arranged at the position of the second vertical telescopic unit 6.3, a containing box 6.5 is arranged at the position of the second horizontal telescopic unit 6.4, and the containing box 6.5 is provided with a partition board to divide the containing box space into a waste containing area and a material containing area to be detected; the second inverted U-shaped bracket 6.1 spans 3 first substrates. The second substrate is provided with an annular light source 9.2, and the top image acquisition unit and the side image acquisition unit are provided with light sources.
The third mobile frame 4.2 is provided with 3 third mobile units 4.3 and 4.6, one third mobile unit 4.6 is provided with a top image acquisition unit, the other two third mobile units 4.3 are provided with third lifting units 4.4, and the third lifting units 4.4 are provided with recovery suction nozzles 4.5.
Two L-shaped connecting plates 10.1 are connected to the first lifting unit 2.4, and a mounting plate 10.2 is connected to each L-shaped connecting plate 10.1; array suction nozzle unit 2.5 below has two material receiving box 10.4, material receiving box 10.4's both sides all are connected with L shape pole 10.3, and L shape pole department is connected with first slider 10.3.1, and first slider 10.3.1 has the screw hole, first motor 10.3.2 is installed to mounting panel department, and the screw rod that the spiral shell is opposite is installed at the both ends of the motor shaft of first motor 10.3.2, is first lead screw and second lead screw respectively, and two material receiving box 10.4 are first material receiving box 10.4.1 and second material receiving box 10.4.2 respectively, and two first sliders 10.3.1 of first material receiving box 10.4.1 mutually support with two first lead screw one-to-ones, and two first slider 10.3.1 and two second lead screw one-to-ones of second material receiving box 10.4.2 mutually support. The facing edges of the two receiving boxes 10.4 each have a blocking edge 10.4.3 which is triangular in cross section. A first blanking image acquisition unit 10.5 is arranged on the inner side wall of the material receiving box, and second blanking image acquisition units 10.6 are arranged at two ends of the array suction nozzle unit 2.5; a through groove is formed in the side face of the blanking box 10.4, a second sliding block 10.7 is installed at the through groove, a second motor 10.8 is further installed on the side face of the blanking box 10.4, a driving screw rod is installed at the second motor, a threaded hole matched with the driving screw rod is formed in the second sliding block 10.7, an electric telescopic rod 10.9 is installed at the second sliding block 10.7, a second rotating unit 10.11 is installed at the electric telescopic rod 10.9 through a first L-shaped plate 10.10, and a clamping unit 10.13 is installed at the second rotating unit 10.11 through a second L-shaped plate 10.12; each suction nozzle of the array suction nozzle unit is provided with an independent valve, two suction nozzles of the plurality of suction nozzles are provided with a suction nozzle lifting mechanism, one suction nozzle is used for sucking the capacitor from the first material receiving box 10.4.1, and the other suction nozzle is used for sucking the capacitor from the second material receiving box 10.4.2.
As shown in the figure, the sorting device of this application, the arrangement suction nozzle can realize removing under the drive of second removal frame and second mobile unit (second mobile unit can move along the second removal frame translation), and can one suck up the electric capacity under the cooperation of vision image collector, and under the rotation of first rotary unit, turn to suitable position (electric capacity is square or rectangle), whether 4 side image collectors gather the image judgement side image at this moment is qualified, if qualified then remove to electric capacity arrangement box department, thereby every first base plate department has a plurality of arrangement suction nozzles and arranges efficiently. And when the side detection is occasionally unqualified, the accommodating box at the second translation unit is rapidly moved to the position below the arranging suction nozzle, the suction nozzle drops unqualified capacitors to a waste material containing area of the accommodating box, then the accommodating box is rapidly translated, so that the air nozzle absorbs one more capacitor, the side image is collected after absorption to detect the side (generally, the newly absorbed capacitors are qualified, even if the newly absorbed capacitors are unqualified, the capacitors are continuously transported to the capacitor arranging box, so that more delay is avoided, the side detection can be completed in the capacitor transporting process), and then the capacitors are placed in the capacitor arranging box. When a certain capacitor sorting box is completely filled with capacitors, the array suction nozzle unit sucks all the capacitors and moves to the bottom image acquisition unit to acquire the lower surfaces of all the capacitors (at the moment, the capacitors are arranged in order, and whether the lower surfaces of all the capacitors are qualified or not can be judged at one time), after the detection is finished, the array suction nozzle unit stores a plurality of capacitors to the test base, at the moment, the upper probes test the capacitors one by one (if a certain capacitor in the test base is unqualified in the front side image detection or the bottom image detection, the electrical performance test is directly skipped to save time), then the array suction nozzle unit moves all the capacitors to a tray of a qualified product detection placing groove, then the array suction nozzle unit moves to a sorting area to grab the next batch of capacitors, and at the moment, the capacitors in the tray of the qualified product detection placing groove are newly placed, can be used for judging whether there is a defect in the upper surface through the image of a plurality of electric capacity upper surfaces of top image acquisition unit collection, if there is unqualified product (the outward appearance is unqualified or the electrical property is unqualified, in testing process, the position of defective work is recorded), then utilize the absorption of recovery suction nozzle and blanking to the waste material container in, and the recess of this tray vacancy this moment, absorb a qualified electric capacity from reserve qualified product standing groove by recovery suction nozzle and put to the vacancy position, thereby make on the tray full of qualified electric capacity, be used for the use of next process.
Because the electrical property tests are one test by one, and the arrangement of the arrangement suction nozzles needs to be sucked one by one, the two processes are slow, and in order to improve the efficiency, the electrical property actively skips the unqualified products in the previous process. The containing box is arranged in the arranging area, so that when the arranging suction nozzle meets unqualified products, waste materials are timely recycled, a new capacitor is supplemented, and idle running is avoided when the arranging suction nozzle moves to the capacitor arranging box.
In addition, since the array suction nozzle unit sucks the capacitors distributed in the plurality of arrays at one time, in order to prevent accidental blanking (dropping of the capacitors) in the moving process, when moving, as shown in fig. 5, the two material receiving boxes are combined, so that even if blanking occurs, the blanking can be dropped into the material receiving boxes. When a batch of new capacitors distributed in an array are placed in a storage groove for detecting qualified products, the top image collector collects images and then judges whether the number of the capacitors is small or not, if yes, the unexpected blanking phenomenon is determined to occur, then the first and second blanking image collectors are immediately utilized to find whether blanking exists in the material receiving box, if yes, the clamping unit is utilized to clamp the capacitors, the capacitors are conveyed to the lower part of the suction nozzle with the lifting mechanism and are sucked by the suction nozzle, the arrangement suction nozzle can arrange the capacitors to the capacitor arrangement box in a way that the position corresponding to the suction nozzle with the lifting mechanism is empty, the array suction unit sucks the batch of capacitors, one of the capacitors is sucked at least, the suction nozzle with the lifting mechanism at the moment has the capacitors, and the work of arranging the suction nozzle is further optimized. And when the arrangement suction nozzles put the capacitors into the capacitor arrangement box one by one, the positions corresponding to the two suction nozzles with the lifting mechanisms are arranged at the last. Therefore, when the suction nozzle with the lifting mechanism sucks the capacitor in the material receiving box, the arrangement suction nozzle is used for sucking the last or last but one vacancy of the capacitor arrangement box which is arranged at the moment, and then the array suction nozzle unit sucks the capacitor of the capacitor arrangement box to just realize the suction of the full load. The finishing mechanism is the most busy throughout the process, because of the one suction and long distance transport. Therefore, the maximum optimization is needed, the electrical performance test needs one test, unqualified products need to be skipped for optimization, the array suction nozzle unit can realize the transfer among various areas, the operation is relatively idle due to the large number of the suction at one time, and the overall operation efficiency cannot be influenced even though occasional waiting exists. When the top image collector collects images firstly to judge that the number of the capacitors is lack and the capacitors are not found in the two material receiving boxes, the capacitors fall to the surface of the rack, an alarm is given in time, and a maintainer finds out the fallen capacitors in time and puts the capacitors into corners to influence the whole equipment.
It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
While the invention has been shown and described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the scope of the invention as defined in the following claims.
Claims (10)
1. The double-station ceramic capacitor sorting device is characterized by comprising a control unit and a rack, wherein the rack is provided with a carrying unit, the carrying unit comprises two inverted U-shaped first mounting frames, a first moving frame capable of sliding along the first mounting frames is arranged between the two first mounting frames, the first moving frame is provided with a first moving unit, the first moving unit is provided with a first lifting unit, the first lifting unit is provided with an array suction nozzle unit, and the array suction nozzle unit is provided with a plurality of suction nozzles distributed in a rectangular array; the machine frame is provided with an arranging area, an appearance detection area, an electrical performance detection area and a recovery area, the arranging area is provided with a plurality of capacitor arranging units, each capacitor arranging unit comprises a first substrate, a capacitor containing box fixed at the first substrate and a plurality of capacitor arranging boxes fixed at the first substrate, the capacitor arranging boxes are provided with a plurality of capacitor containing grooves distributed in a rectangular array, the number of the capacitor containing grooves at a single capacitor arranging box is equal to the number of the suction nozzles of the array suction nozzle units, two inverted U-shaped second mounting frames are mounted at the first substrate, a second moving frame is mounted between the two second mounting frames, a second moving unit is mounted at the second moving frame, a second lifting unit is mounted at the second moving unit, a first rotating unit is mounted at the second lifting unit, and an arranging suction nozzle is mounted at the first rotating unit, a visual image collector is arranged at the arrangement suction nozzle; the appearance detection area comprises a second substrate and a bottom image acquisition unit for acquiring images on the lower surface of the capacitor; the electric performance detection area comprises a third substrate, a first inverted U-shaped support and two testing devices, wherein a testing base is installed at the third substrate, a plurality of capacitor containing grooves distributed in a rectangular array are formed in the testing base, a lower probe is arranged at each capacitor containing groove of the testing base, the number of the capacitor containing grooves at each testing base is equal to the number of suction nozzles at array suction nozzle units, two first translation units are installed at the first inverted U-shaped support, a first horizontal telescopic unit is installed at each first translation unit, a first vertical telescopic unit is installed at each first horizontal telescopic unit, and an upper probe connected with the testing devices is installed at each first vertical telescopic unit; the utility model discloses a recovery device, including recovery area, first mobile unit, second mobile unit, third lifting unit, recovery area, top image acquisition unit, at least one third mobile unit, recovery area, electric capacity tray, the quantity of electric capacity holding tank of every electric capacity tray equals the suction nozzle quantity of array suction nozzle unit, the third mounting bracket of two shapes of falling the U-shaped is installed to the recovery area, installs the third between two third mounting brackets and removes the frame, and the third removes frame department and installs a plurality of third mobile units, and at least one third mobile unit department installs top image acquisition unit, and at least one third mobile unit department installs the third lifting unit, and third lifting unit department installs the recovery suction nozzle, recovery area department has waste recovery box and a plurality of qualified product standing grooves that detect, it has electric capacity tray to detect qualified product standing groove department, and electric capacity tray department has a plurality of electric capacity holding tanks that are rectangular array and distributes, and the quantity of electric capacity holding tank of every electric capacity tray equals the suction nozzle quantity of array suction nozzle unit.
2. The double-station ceramic capacitor sorting device according to claim 1, wherein the plurality of qualified product placing grooves are distributed in a rectangular array; the recycling area is provided with a plurality of standby qualified product placing grooves, the standby qualified product placing grooves are used for placing a capacitor tray, and the capacitor tray is used for placing qualified ceramic capacitors.
3. The double-station ceramic capacitor sorting device according to claim 1, wherein two second moving units are mounted at each second moving rack; and each first substrate is provided with a capacitor containing box and three capacitor arranging boxes.
4. The double-station ceramic capacitor sorting device according to claim 1, wherein 4 side detecting units are mounted at the second lifting unit, and each side detecting unit comprises an L-shaped frame fixedly connected with a fixed part of the second lifting unit and a side image collecting unit mounted at the L-shaped frame.
5. The double-station ceramic capacitor sorting device according to claim 3, wherein a second inverted U-shaped support is further mounted in the sorting area, a second translation unit is mounted at the second inverted U-shaped support, a second vertical telescopic unit is mounted at the second translation unit, a second horizontal telescopic unit is mounted at the second vertical telescopic unit, a containing box is arranged at the second horizontal telescopic unit, and the containing box is provided with a partition plate to divide the containing box space into a waste containing area and a to-be-detected material containing area; the second inverted U-shaped bracket spans across 3 first substrates.
6. The double-station ceramic capacitor sorting device according to claim 4, wherein the second substrate has a ring-shaped light source, and the top image collecting unit and the side image collecting unit have light sources.
7. The double-station ceramic capacitor sorting device according to claim 1, wherein the third moving rack is provided with 3 third moving units, one of the third moving units is provided with a top image acquisition unit, the other two third moving units are provided with third lifting units, and the third lifting units are provided with recovery suction nozzles.
8. The double-station ceramic capacitor sorting device according to claim 1, wherein two L-shaped connecting plates are connected to the first lifting unit, and one mounting plate is connected to each L-shaped connecting plate; array suction nozzle unit below has two material receiving boxes, the both sides of material receiving box all are connected with L shape pole, and L shape pole department is connected with first slider, and first slider has the screw hole, mounting panel department installs first motor, and the lead screw that the spiral shell is opposite is installed at the both ends of the motor shaft of first motor, is first lead screw and second lead screw respectively, and two material receiving boxes are first material receiving box and second material receiving box respectively, and two first sliders and two first lead screw one-to-ones of first material receiving box are mutually supported, and two first sliders and two second lead screw one-to-ones of second material receiving box are mutually supported.
9. The double-station ceramic capacitor sorting device according to claim 8, wherein the facing edges of the two material receiving boxes are provided with blocking edges with triangular cross sections.
10. The double-station ceramic capacitor sorting device according to claim 8, wherein a first blanking image acquisition unit is mounted on the inner side wall of the material receiving box, and a second blanking image acquisition unit is mounted at each of two ends of the array suction nozzle unit; the side surface of the blanking box is provided with a through groove, a second sliding block is installed at the through groove, a second motor is further installed at the side surface of the blanking box, a driving screw rod is installed at the second motor, the second sliding block is provided with a threaded hole matched with the driving screw rod, an electric telescopic rod is installed at the second sliding block, a second rotating unit is installed at the electric telescopic rod through a first L-shaped plate, and a clamping unit is installed at the second rotating unit through a second L-shaped plate; each suction nozzle of the array suction nozzle unit is provided with an independent valve, two suction nozzles of the plurality of suction nozzles are provided with a suction nozzle lifting mechanism, one suction nozzle is used for sucking the capacitor from the first material receiving box, and the other suction nozzle is used for sucking the capacitor from the second material receiving box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111076253.3A CN113787006B (en) | 2021-09-15 | 2021-09-15 | Double-station ceramic capacitor sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111076253.3A CN113787006B (en) | 2021-09-15 | 2021-09-15 | Double-station ceramic capacitor sorting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113787006A true CN113787006A (en) | 2021-12-14 |
| CN113787006B CN113787006B (en) | 2022-09-06 |
Family
ID=78880197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111076253.3A Active CN113787006B (en) | 2021-09-15 | 2021-09-15 | Double-station ceramic capacitor sorting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113787006B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114379926A (en) * | 2022-01-13 | 2022-04-22 | 浙江蓝晶芯微电子有限公司 | Supply test packaging device for quartz crystal processing and packaging method thereof |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020073575A1 (en) * | 2000-12-20 | 2002-06-20 | Na Ik-Gyun | Handler system for cutting a semiconductor package device |
| JP2002311087A (en) * | 2001-04-16 | 2002-10-23 | Yamaha Motor Co Ltd | Part tester |
| JP2006337053A (en) * | 2005-05-31 | 2006-12-14 | Yamaha Motor Co Ltd | Ic handler |
| CN107884702A (en) * | 2017-10-17 | 2018-04-06 | 豫鑫达（深圳）智能化设备有限责任公司 | A kind of FPC function automatic detections machine |
| CN108339765A (en) * | 2018-01-18 | 2018-07-31 | 温州职业技术学院 | Semiconductor refrigerating built-in testing sorting device |
| CN109387722A (en) * | 2018-10-16 | 2019-02-26 | 苏州纳睿自动化设备有限公司 | A kind of Electric spark ignitor test equipment |
| CN208840028U (en) * | 2018-08-08 | 2019-05-10 | 深圳市易胜德机械设备有限公司 | Device for inspecting electronic component package and its blanking sorting unit |
| CN110600393A (en) * | 2019-10-10 | 2019-12-20 | 南京卓胜自动化设备有限公司 | Duplex position off-line battery piece EL detects sorting unit |
| CN111515140A (en) * | 2020-06-02 | 2020-08-11 | 苏州佳智彩光电科技有限公司 | CELL automatic lighting detector |
| CN211905623U (en) * | 2019-12-02 | 2020-11-10 | 广东正业科技股份有限公司 | Full-automatic voltage internal resistance test system |
| CN212363130U (en) * | 2020-05-06 | 2021-01-15 | 深圳市领略数控设备有限公司 | Double-station automatic detection machine |
-
2021
- 2021-09-15 CN CN202111076253.3A patent/CN113787006B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020073575A1 (en) * | 2000-12-20 | 2002-06-20 | Na Ik-Gyun | Handler system for cutting a semiconductor package device |
| JP2002311087A (en) * | 2001-04-16 | 2002-10-23 | Yamaha Motor Co Ltd | Part tester |
| JP2006337053A (en) * | 2005-05-31 | 2006-12-14 | Yamaha Motor Co Ltd | Ic handler |
| CN107884702A (en) * | 2017-10-17 | 2018-04-06 | 豫鑫达（深圳）智能化设备有限责任公司 | A kind of FPC function automatic detections machine |
| CN108339765A (en) * | 2018-01-18 | 2018-07-31 | 温州职业技术学院 | Semiconductor refrigerating built-in testing sorting device |
| CN208840028U (en) * | 2018-08-08 | 2019-05-10 | 深圳市易胜德机械设备有限公司 | Device for inspecting electronic component package and its blanking sorting unit |
| CN109387722A (en) * | 2018-10-16 | 2019-02-26 | 苏州纳睿自动化设备有限公司 | A kind of Electric spark ignitor test equipment |
| CN110600393A (en) * | 2019-10-10 | 2019-12-20 | 南京卓胜自动化设备有限公司 | Duplex position off-line battery piece EL detects sorting unit |
| CN211905623U (en) * | 2019-12-02 | 2020-11-10 | 广东正业科技股份有限公司 | Full-automatic voltage internal resistance test system |
| CN212363130U (en) * | 2020-05-06 | 2021-01-15 | 深圳市领略数控设备有限公司 | Double-station automatic detection machine |
| CN111515140A (en) * | 2020-06-02 | 2020-08-11 | 苏州佳智彩光电科技有限公司 | CELL automatic lighting detector |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114379926A (en) * | 2022-01-13 | 2022-04-22 | 浙江蓝晶芯微电子有限公司 | Supply test packaging device for quartz crystal processing and packaging method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113787006B (en) | 2022-09-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205419029U (en) | Intelligence supplies to receive material machine | |
| CN113787006B (en) | Double-station ceramic capacitor sorting device | |
| CN113697513A (en) | Layered tray layered feeding device | |
| CN113086483A (en) | Stereoscopic warehouse goods automatic sorting storage device | |
| CN110479648A (en) | A kind of production system that chip is detected, packed | |
| CN214877934U (en) | Automatic test machine for double-shaft modules | |
| CN216037148U (en) | Horizontal paper-clamping board-retracting machine | |
| CN108816797B (en) | Solar photovoltaic detects board separator | |
| CN101673695B (en) | Double-side detection equipment for bare crystalline grains | |
| CN113019988B (en) | Visual inspection equipment | |
| CN114345740A (en) | Chip aging automatic sorting equipment | |
| CN212550550U (en) | Battery sorting equipment | |
| CN109570053B (en) | Detection equipment for medical reagent strip | |
| CN217017533U (en) | Quick-change tool for testing integrated circuit chip | |
| CN215325590U (en) | Automatic sheet arranging machine | |
| CN209878611U (en) | Battery detection photographing device | |
| CN210417909U (en) | Intelligent warehouse | |
| CN113104523A (en) | Automatic test machine for double-shaft modules | |
| CN217278644U (en) | PCB electric testing machine | |
| CN219581137U (en) | Automatic chip test sorter of circulation classification | |
| CN216900279U (en) | Mesh outward appearance detects automation equipment | |
| CN210149616U (en) | A unloading sabot mechanism for USB terminal check out test set | |
| CN115945409B (en) | Detection equipment for automatically detecting capacitance | |
| CN209109644U (en) | A kind of capacitor detection device with screening function | |
| CN116206996B (en) | Silicon wafer sheet resistance measuring device and measuring method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |