CN212363130U

CN212363130U - Double-station automatic detection machine

Info

Publication number: CN212363130U
Application number: CN202020722288.4U
Authority: CN
Inventors: 王帮良; 覃振丰
Original assignee: Shenzhen Linglve CNC Equipment Co Ltd
Current assignee: Shenzhen Linglve CNC Equipment Co Ltd
Priority date: 2020-05-06
Filing date: 2020-05-06
Publication date: 2021-01-15
Anticipated expiration: 2030-05-06

Abstract

The utility model discloses a duplex position automated inspection machine. The detection machine comprises a rack, wherein a linear robot mechanism, a linear laser detection mechanism, a four-station turntable mechanism, an automatic disc stacking mechanism, a touch operation screen and a grating are arranged on the rack; the linear robot mechanism comprises a plurality of movable suction nozzles, the line laser detection mechanism comprises a movable line laser measuring instrument, the suction nozzles and the line laser measuring instrument are both positioned above the four-station turntable mechanism, and two products can be mounted on each machining station of the four-station turntable mechanism. The utility model provides a duplex position automated inspection machine can realize carousel automatic handling, line laser scanning detection and automatic calculation plane degree to a great number of scattered piece products to carry out automatic stack dish in order conveniently to pack the equal effect, not only the detection effect is outstanding, and the efficiency of detecting and packing is all higher, in addition, still is difficult to damage the product, thereby has guaranteed the quality of product.

Description

Double-station automatic detection machine

Technical Field

The utility model relates to a check out test set field, in particular to duplex position automated inspection machine.

Background

In the production process of electronic equipment such as mobile phones and the like, a large number of scattered products are often required to be manufactured, and after the scattered products are manufactured, parameters such as flatness and the like of the scattered products are generally required to be detected, and then qualified products in the scattered products are subjected to tray packaging.

The existing method for detecting and packaging the spare and spare parts products is to drop the spare and spare parts firstly, then use a special OMM measuring instrument to carry out sampling measurement in a measuring chamber, and then manually put the spare and spare parts on a tray one by one for packaging. The method has the advantages that the function of full flatness detection cannot be realized, the detection effect is poor, the detection and packaging efficiency is low, and the production requirements of a large number of products are difficult to meet; in addition, the detection packaging method is easy to damage products, so that the reliability is poor.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides a duplex position automated inspection machine.

According to one aspect of the utility model, a double-station automatic detection machine is provided, which comprises a frame, wherein a linear robot mechanism, a line laser detection mechanism, a four-station turntable mechanism, an automatic disc stacking mechanism, a touch operation screen and a grating are arranged on the frame; the linear robot mechanism comprises a plurality of movable suction nozzles, the line laser detection mechanism comprises a movable line laser measuring instrument, the suction nozzles and the line laser measuring instrument are located above the four-station turntable mechanism, two products can be installed on each processing station of the four-station turntable mechanism, the middle of the automatic disc stacking mechanism is located below the linear robot mechanism, and one end of the automatic disc stacking mechanism extends to the outer side of the rack.

The utility model provides a duplex position automated inspection machine can realize carousel automatic handling, line laser scanning detection and automatic calculation plane degree to a great number of scattered piece products to carry out automatic stack dish in order conveniently to pack the equal effect, not only the detection effect is outstanding, and the efficiency of detecting and packing is all higher, in addition, still is difficult to damage the product, thereby has guaranteed the quality of product.

In some embodiments, a hood is disposed above the frame, the hood is supported by a plurality of side beams, the linear robot mechanism is mounted on a bottom portion of the hood, and the touch panel is mounted on the side beams. Thus, the hood can protect each main device to a certain degree, and is provided with a touch operation screen.

In some embodiments, the linear robot mechanism includes a motor mounting base, a first linear motor is slidably mounted on the bottom of the motor mounting base, and the suction nozzle is mounted on the bottom of the first linear motor. Thereby, a general structure of a linear robot mechanism is provided for sucking and transferring products.

In some embodiments, the first linear motor is connected to a two-axis DD motor, the two-axis DD motor is connected to a three-axis DD motor, the three-axis DD motor is connected to a Z-slide shaft, and the suction nozzle is mounted at the bottom of the Z-slide shaft. This further provides a specific configuration of the linear robot mechanism.

In some embodiments, the line laser detection mechanism includes a support mounting seat, a second linear motor capable of sliding horizontally is mounted on a top side of the support mounting seat, and the line laser measuring instrument is mounted at the bottom of the second linear motor. Thus, a specific structure of the line laser detection mechanism is provided.

In some embodiments, the four-position turntable mechanism comprises a four-position turntable, and the four-position turntable is mounted on a support mounting block through a servo motor and a speed reducer. Therefore, the specific structure of the four-station turntable is arranged.

In some embodiments, the automatic disc stacking mechanism comprises a transverse bottom rail, a servo sliding table assembly is mounted inside the transverse bottom rail, and a disc loading and releasing area, a disc placing and positioning area and an automatic disc stacking area are sequentially arranged above the transverse bottom rail; wherein, the one end that the sabot input district belonged to extends to the outside of frame, is provided with vertical baffle between each district. Thus, the general structure of the automatic disc stacking mechanism is provided.

In some embodiments, receiving cylinders are arranged on both sides of the tray loading and releasing area; the receiving cylinder is installed on the outer side wall of the transverse bottom rail, a sliding block is connected above the receiving cylinder, and the sliding block is installed on the transverse bottom rail in a sliding mode. Therefore, the specific structure of the tray loading and putting area of the automatic tray stacking mechanism is further arranged.

In some embodiments, both sides of the wobble plate positioning area are provided with positioning cylinders; wherein the positioning cylinder is mounted on the transverse bottom rail and can extend with its end into the wobble plate positioning area. Therefore, the specific structure of the wobble plate positioning area of the automatic disc stacking mechanism is further arranged.

In some embodiments, a plurality of steering blocks are arranged on two sides of the automatic disc stacking area, and a jacking cylinder is arranged at the bottom of the middle of the automatic disc stacking area; the jacking cylinder is installed in the transverse bottom rail, and a jacking supporting plate is installed at the top of the jacking cylinder. Thereby, the specific structure of the automatic disc stacking area of the automatic disc stacking mechanism is further arranged.

Drawings

Fig. 1 is a schematic structural view of a double-station automatic inspection machine according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of the linear robot mechanism shown in FIG. 1;

FIG. 3 is a schematic structural diagram of the line laser inspection mechanism shown in FIG. 1;

FIG. 4 is a schematic structural view of the four-position turntable mechanism shown in FIG. 1;

FIG. 5 is a schematic structural view of the automatic disc stacking mechanism shown in FIG. 1;

FIG. 6 is a schematic view of a portion of the automatic disc stacking mechanism shown in FIG. 5;

fig. 7 is another schematic structural view of a portion of the automatic disc stacking mechanism shown in fig. 5.

In the figure: the automatic disc stacking device comprises a rack 1, a linear robot mechanism 2, a linear laser detection mechanism 3, a four-station turntable mechanism 4, an automatic disc stacking mechanism 5, a touch operation screen 6, a disc loading and placing area 7, a disc swinging and positioning area 8, an automatic disc stacking area 9, a tray 10, a hood 11, a side beam 12, a suction nozzle 21, a motor mounting seat 22, a first linear motor 23, a second linear motor 24, a three-shaft DD motor 25, a Z-direction sliding shaft 26, a linear laser measuring instrument 31, a support mounting seat 32, a second linear motor 33, a four-station turntable 41, a servo motor 42, a speed reducer 43, a support mounting block 44, a transverse bottom rail 51, a servo sliding table assembly 52, a baffle plate 53, a receiving cylinder 71, a sliding block 72, a positioning cylinder 81, a steering block 91, a jacking cylinder 92 and a jacking supporting plate 93.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Fig. 1 schematically shows a structure of a double-station automatic inspection machine according to an embodiment of the present invention, fig. 2 shows a structure of a linear robot mechanism in fig. 1, fig. 3 shows a structure of a line laser inspection mechanism in fig. 1, fig. 4 shows a structure of a four-station turntable mechanism in fig. 1, fig. 5 shows a structure of an automatic disc stacking mechanism in fig. 1, fig. 6 shows a partial structure of the automatic disc stacking mechanism in fig. 5, and fig. 7 shows another partial structure of the automatic disc stacking mechanism in fig. 5. As shown in fig. 1-7, the detector comprises a frame 1, and other main mechanisms are arranged on the frame 1. A hood 11 is provided above the frame 1, the hood 11 is supported by a plurality of side members 12 distributed at the corners of the frame 1, and each main mechanism is located below the hood 11.

The machine frame 1 is mainly provided with a linear robot mechanism 2, a line laser detection mechanism 3, a four-station turntable 41 mechanism 4, an automatic disc stacking mechanism 5, a touch operation screen 6 and at least one grating. The linear robot mechanism 2 is installed at the bottom of the hood 11, the touch operation screen 6 is installed on the side beam 12, and other mechanisms are installed on the top surface of the frame 1, and the operation conditions of the mechanisms can be displayed and controlled through the touch operation screen.

In addition, a start switch and the like are provided at an appropriate place on the frame 1.

The linear robot mechanism 2 is located at the center of the frame 1, and includes a motor mounting seat 22, the motor mounting seat 22 is a horizontally disposed long platform fixedly mounted at the bottom of the hood 11, a first linear motor 23 is slidably mounted at the bottom of the motor mounting seat 22, and a plurality of suction nozzles 21 are mounted at the bottom of the first linear motor 23 through a vertically movable structure. The moving structure comprises a two-axis DD motor 24, a three-axis DD motor 25 and a Z-direction sliding shaft which are sequentially connected, the two-axis DD motor 24 is connected with the bottom of the first linear motor 23, and the plurality of suction nozzles 21 are installed at the bottom of the Z-direction sliding shaft, specifically, the suction nozzles 21 are generally distributed at two sides of the bottom of the Z-direction sliding shaft so as to facilitate the simultaneous suction of two products.

The linear laser detection mechanism 3 is installed on one side of the linear robot mechanism 2 on the frame 1, and comprises a supporting installation seat 32, the top of the supporting installation seat 32 is horizontal, and a second linear motor 33 is installed on the side surface of the top of the supporting installation seat 32, and the second linear motor 33 can slide along the side surface of the top of the supporting installation seat 32. And a line laser measuring instrument 31 is installed at the bottom of the second linear motor 33, and the emitting direction of the line laser measuring instrument 31 is right below. The line laser measuring instrument 31 is in signal communication with a data processing device such as a computer, can slide along with the second linear motor 33, and emits line laser to a product below the line laser measuring instrument for detection.

The four-position turntable 41 mechanism 4 comprises a four-position turntable 41, and the four-position turntable 41 is mounted on a support mounting block 44 through a servo motor 42 and a speed reducer 43 and can rotate under the operation of the servo motor 42. And each processing station of the four-station turntable 41 can be provided with two products side by side through a special jig. At least one processing position of the four-position turntable 41 mechanism 4 is located right below the range to which each suction nozzle 21 and the line laser measuring instrument 31 of the linear robot mechanism 2 can move, that is, the suction nozzle 21 and the line laser measuring instrument 31 are both located above the four-position turntable 41 mechanism 4.

The automatic disc stacking mechanism 5 includes a long transverse bottom rail 51, the transverse bottom rail 51 having a bottom plate and two side plates, which are open above the bottom plate, can be used to slidably mount the tray 10, and the size of the open opening is larger than that of the tray 10. And a servo slide table assembly 52 is installed inside the transverse bottom rail 51, and the servo slide table assembly 52 is specifically installed on the inner wall of the side plate of the transverse bottom rail 51 and can push the tray 10 above the transverse bottom rail 51 to slide.

The upper part of the transverse bottom rail 51 of the automatic disc stacking mechanism 5 can be sequentially divided into a disc loading and throwing area 7, a disc swinging and positioning area 8 and an automatic disc stacking area 9; the ends of the transverse bottom rail 51 and the zones may be separated by vertical stops 53, the lower ends of which do not obstruct the passage of the pallet 10. When the automatic disc stacking mechanism 5 is installed on the rack 1, the disc swinging positioning area 8 located in the middle is located below the linear robot mechanism 2, and one end where the disc loading and releasing area 7 is located extends to the outer side of the rack 1.

Receiving cylinders 71 are arranged on two sides of the tray loading area 7, and the receiving cylinders 71 are specifically mounted on the outer side wall of the transverse bottom rail 51, namely the outer wall of the side plate. And a slider 72 is attached above each receiving cylinder 71, the slider 72 being mounted above the side plates of the transverse bottom rail 51 and capable of carrying the tray 10. Wherein, the telescopic link of receiving cylinder 71 can stretch out and draw back in the vertical direction, drives slider 72 and goes up and down in order to receive the tray 10 of input, and slider 72 can slide along the curb plate top.

The two sides of the swing disc positioning area 8 are provided with positioning cylinders 81, the positioning cylinders 81 are specifically installed at the tops of the side plates of the transverse bottom rail 51, and the tail ends of the positioning cylinders can extend into the swing disc positioning area 8 or retract along with the movement of the telescopic rods during operation, so as to block and position or release the positioning of the tray 10. The two positioning cylinders 81 are not only located on two sides of the tray placing and positioning area 8, but also located close to the tray loading and releasing area 7 and located close to the automatic tray folding area 9, so that the tray 10 can be integrally positioned from opposite angles.

Both sides of the automatic disc stacking area 9 are provided with a plurality of turning blocks 91, and the turning blocks 91 can block the sliding blocks 72 for bearing the tray 10, so that the tray 10 can fall to the middle bottom of the area when sliding to the area. And bottom in the middle of automatic set district 9 of folding, the inside of the horizontal bottom rail 51 in this district is provided with jacking cylinder 92 promptly, and jacking layer board 93 is installed at jacking cylinder 92's top, and jacking cylinder 92 functions and can drive jacking layer board 93 and the tray 10 on it goes up and down.

In addition, the optical grating can be arranged on a proper position on the machine frame 1 according to the requirement, so that the condition that the body part of an operator extends into the detection machine by mistake and is injured is avoided.

When the automatic detection machine is used, a tray 10 with a product to be detected is thrown onto a tray loading and throwing area 7 of the automatic tray stacking mechanism 5 exposed outside the rack 1, and slides to a tray placing and positioning area 8 to be positioned under the operation of the servo sliding table assembly 52; then the linear robot mechanism 2 moves the products on the tray 10 to each processing position of the four-station turntable 41 mechanism 4 in sequence through the suction nozzle 21, and each processing position rotates to the lower part of the line laser measuring instrument 31 of the line laser detecting mechanism 3 in sequence to detect; and finally, all the detected qualified products are moved back to the tray 10 in the tray placing positioning area 8, the positioning is released, so that the tray 10 slides to enter the jacking supporting plate 93 of the automatic tray folding area 9, and a plurality of trays 10 can be stacked on the tray along with the lifting of the jacking supporting plate 93, so that the subsequent packaging work is facilitated.

Preferably, a magazine can also be provided on the housing 1 for receiving products that are to be tested for failure.

What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.

Claims

1. The utility model provides a duplex position automated inspection machine which characterized in that: the automatic disc stacking machine comprises a rack (1), wherein a linear robot mechanism (2), a line laser detection mechanism (3), a four-station turntable mechanism (4), an automatic disc stacking mechanism (5), a touch operation screen (6) and a grating are arranged on the rack (1); the linear robot mechanism (2) comprises a plurality of movable suction nozzles (21), the line laser detection mechanism (3) comprises a movable line laser measuring instrument (31), the suction nozzles (21) and the line laser measuring instrument (31) are located above the four-station turntable mechanism (4), two products can be installed on each processing station of the four-station turntable mechanism (4), the middle of the automatic disc stacking mechanism (5) is located below the linear robot mechanism (2), and one end of the automatic disc stacking mechanism extends to the outer side of the rack (1).

2. The double-station automatic detection machine according to claim 1, characterized in that: a hood (11) is arranged above the rack (1), the hood (11) is supported by a plurality of side beams (12), the linear robot mechanism (2) is installed at the bottom of the hood (11), and the touch operation screen (6) is installed on the side beams (12).

3. The double-station automatic detection machine according to claim 1, characterized in that: linear robot mechanism (2) include one motor mount pad (22), the bottom slidable mounting of motor mount pad (22) has a first linear electric motor (23), install suction nozzle (21) the bottom of first linear electric motor (23).

4. The double-station automatic detection machine according to claim 3, characterized in that: the first linear motor (23) is connected with a two-axis DD motor (24), the two-axis DD motor (24) is connected with a three-axis DD motor (25), the three-axis DD motor (25) is connected with a Z-direction sliding shaft (26), and the suction nozzle (21) is installed at the bottom of the Z-direction sliding shaft (26).

5. The double-station automatic detection machine according to claim 1, characterized in that: the line laser detection mechanism (3) comprises a supporting installation seat (32), a second linear motor (33) capable of sliding horizontally is installed on the side face of the top of the supporting installation seat (32), and the line laser measuring instrument (31) is installed at the bottom of the second linear motor (33).

6. The double-station automatic detection machine according to claim 1, characterized in that: the four-station turntable mechanism (4) comprises a four-station turntable (41), and the four-station turntable (41) is installed on a supporting and installing block (44) through a servo motor (42) and a speed reducer (43).

7. The double-station automatic detection machine according to claim 1, characterized in that: the automatic disc stacking mechanism (5) comprises a transverse bottom rail (51), a servo sliding table assembly (52) is installed inside the transverse bottom rail (51), and a disc loading and putting area (7), a disc placing and positioning area (8) and an automatic disc stacking area (9) are sequentially arranged above the transverse bottom rail (51); one end where the tray loading and releasing area (7) is located extends to the outer side of the rack (1), and vertical baffles (53) are arranged between the areas.

8. The double-station automatic detection machine according to claim 7, characterized in that: receiving cylinders (71) are arranged on two sides of the tray loading and releasing area (7); wherein the receiving cylinder (71) is installed on the outer side wall of the transverse bottom rail (51), a sliding block (72) is connected above the receiving cylinder (71), and the sliding block (72) is installed on the transverse bottom rail (51) in a sliding mode.

9. The double-station automatic detection machine according to claim 7, characterized in that: positioning air cylinders (81) are arranged on two sides of the wobble plate positioning area (8); wherein the positioning cylinder (81) is mounted on the transverse bottom rail (51) and can extend with its end into the wobble plate positioning area (8).

10. The double-station automatic detection machine according to claim 7, characterized in that: a plurality of steering blocks (91) are arranged on two sides of the automatic disc stacking area (9), and a jacking cylinder (92) is arranged at the bottom of the middle of the automatic disc stacking area; wherein, the jacking cylinder (92) is arranged inside the transverse bottom rail (51), and the top of the jacking cylinder is provided with a jacking supporting plate (93).