Disclosure of Invention
Aiming at the technical problem, the invention provides a manufacturing process of an N-type silicon wafer P + + structure.
A manufacturing process of an N-type silicon wafer P + + structure mainly comprises the following steps:
s1: taking an N-type silicon wafer as a substrate material, cleaning and texturing to generate a pyramid-shaped surface structure on the surface of the silicon wafer, vertically or horizontally inserting the silicon wafer into a quartz boat of a low-pressure diffusion furnace, and introducing the silicon wafer into the quartz boat;
s2: heating to 850-880 ℃, and evacuating and detecting leakage;
s3: keeping the temperature at 850-880 ℃, evacuating at constant pressure, and introducing nitrogen to stabilize the air pressure in the tube and the temperature of the silicon wafer;
s4: keeping the temperature at 850-880 ℃, introducing nitrogen, oxygen and a boron source to carry out deposition diffusion on the surface of the silicon wafer, so that boron atoms are uniformly distributed on the surface of the silicon wafer;
s5: heating to 920-1000 ℃, and introducing nitrogen to stabilize the pressure;
s6: keeping the temperature at 920-1000 ℃, and advancing for a period of time at constant temperature to generate a shallow junction lightly doped region on the surface of the silicon wafer;
s7: slowly cooling to 850-890 ℃ under the nitrogen atmosphere;
s8: keeping the temperature at 850-890 ℃, and introducing nitrogen, oxygen and a boron source to carry out secondary deposition diffusion on the surface of the silicon wafer so as to form a uniform boron-rich layer on the surface of a shallow PN junction of the silicon wafer;
s9: slowly cooling in the nitrogen atmosphere, and discharging the pipe;
s10: carrying out heavy doping treatment on the diffused silicon wafer through laser SE;
s11: and cleaning to form a final PN junction on the surface of the silicon wafer, wherein the PN junction is heavily doped with a deep junction in an SE region, and the non-SE region is lightly doped with a shallow junction.
Preferably, the temperature rise time in step S2 is set to 900S.
Preferably, in steps S3-S6 and S8-S9, the total flow rate of the gas in the furnace tube is kept at 2500 sccm; the total flow rate of the gas in the furnace tube in step S7 is kept at 2500-.
Preferably, the flow rate of the nitrogen introduced in step S5 is 1100sccm to 1900sccm, the flow rate of the boron source is 400sccm and 800sccm, and the flow rate of the oxygen is 200sccm and 600sccm, wherein the gas flow rate ratio of the boron source and the oxygen is 4:3 to 4:2, and the oxygen flow rate is set according to the flow rate ratio of the boron source.
Preferably, the advancing time in step S6 is 1200-2400S, during which the tube is kept in an oxygen-free state.
Preferably, the flow rate of the nitrogen introduced in step S8 is 750sccm to 1750sccm, the flow rate of the boron source is 600sccm and 1000sccm, and the flow rate of the oxygen is 150sccm and 750sccm, wherein the gas flow ratio of the boron source and the oxygen is 4:3 to 4:1, and the oxygen flow rate is set according to the flow rate ratio of the boron source.
Preferably, after the step S9, the sheet resistance of the silicon wafer surface is between 100-140 Ω/sp, and the junction depth is 0.3-0.6 um.
Preferably, in step S10, the laser parameter selection power is 32-38w, the marking speed is 22000-26500mm/S, the frequency is 170-230KHz, and the spot width is 90-120 um.
Preferably, after the step S10, the sheet resistance of the silicon wafer surface is between 70 and 90 omega/sp, the junction depth is between 0.5 and 0.9um, and the surface concentration is more than 3E19/cm3。
Preferably, the boron source is BBr3/BCl3And (4) steam.
The invention has the beneficial effects that: step-shaped subsection temperature rise and fall is adopted for carrying out two-time diffusion, and first diffusion is carried out at low temperature and constant temperature at low temperature, so that boron atoms are uniformly distributed on the surface of the silicon wafer; then heating and carrying out high-temperature oxygen-free propulsion, after a shallow junction lightly doped region is generated on the surface of the silicon wafer, cooling and carrying out low-temperature secondary diffusion to form a uniform boron-rich layer on the surface of the silicon wafer; carrying out heavy doping on the surface by laser SE, and finally cleaning the surface of the silicon to form a final PN junction, wherein the PN junction is deep junction heavy doping in an SE region, and the non-SE region is shallow junction light doping; the manufacturing process can achieve the effects of reducing the consumption of boron sources and improving the collecting effect of electrical property.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
The P + + structure of the N-type silicon wafer is shown in fig. 1, and a P-type shallow junction lightly doped P + layer 3 is formed in a non-grid line region (i.e., a light receiving region) and a P-type deep junction heavily doped P + + layer 2 is formed in a grid line region (i.e., a printing paste 4 region) by using the N-type silicon wafer 1 as a substrate.
Example one
A manufacturing process of an N-type silicon wafer P + + structure mainly comprises the following steps:
s1: taking an N-type silicon wafer as a substrate material, cleaning and texturing to generate a pyramid-shaped surface structure on the surface of the silicon wafer, vertically or horizontally inserting the silicon wafer into a quartz boat of a low-pressure diffusion furnace, and introducing the silicon wafer into the quartz boat;
s2: heating to 850 ℃, setting the heating time at 900s, enabling the silicon wafer to reach the temperature set by the process, evacuating and detecting leakage, and ensuring that the pressure maintaining of the furnace tube has no problem;
s3: keeping the temperature at 850 ℃, pumping out nitrogen with the flow of 2500sccm after constant pressure pumping so as to stabilize the air pressure in the tube and the temperature of the silicon wafer;
s4: the temperature was maintained at 850 deg.C, a total flow of 2500sccm was maintained, 1900sccm of nitrogen, 200sccm of oxygen, and 400sccm of boron source (BBr) were introduced3/BCl3Steam) is used for carrying out deposition diffusion on the surface of the silicon wafer, so that boron atoms are uniformly distributed on the surface of the silicon wafer; wherein the oxygen flow is set according to the proportion of the boron source flow, and nitrogen is introduced as compensation gas for stabilizing the total gas quantity; oxygen is introduced into the quartz tube at a flow rate as small as possible (the introduced boron source is decomposed), and the quartz tube can be protected from being corroded;
s5: heating to 920 ℃, and introducing nitrogen with the flow of 2500sccm for pressure stabilization;
s6: keeping the temperature at 920 ℃, keeping the flow at 2500sccm, and advancing at a constant temperature of 1200-2400s (keeping an oxygen-free state in the tube) to enable a shallow junction lightly doped region to be generated on the surface of the silicon wafer;
s7: keeping the total flow of 2500-3500sccm, and slowly cooling to 850 ℃ in a nitrogen atmosphere;
s8: the temperature was maintained at 850 deg.C, a total flow of 2500sccm was maintained, 1750sccm of nitrogen, 150sccm of oxygen, and 600sccm of boron source (BBr) were introduced3/BCl3Steam) to carry out secondary deposition diffusion on the surface of the silicon wafer (the oxygen flow is set according to the proportion of the boron source flow, and nitrogen is introduced as compensation gas for stabilizing the total gas quantity), so that a uniform boron-rich layer is formed on the surface of a shallower PN junction of the silicon wafer; the boron-rich layer not only solves the problem of insufficient BSG concentration of laser ablation, but also is easy to remove in the subsequent boron washing process, so that the emitter is still kept in a lightly doped region with low surface concentration, and the problems of poor ohmic contact and reduced filling factor caused by low BSG concentration in laser doping can be effectively solved;
s9: keeping the total flow of 2500sccm, slowly cooling in a nitrogen atmosphere, and discharging a pipe; at the moment, the sheet resistance of the surface of the silicon chip is approximately 140 omega/sp, and the junction depth is 0.3 um;
s10: heavily doping the diffused silicon wafer by laser SE, wherein the laser parameter selection power is 36w, the marking speed is 22500mm/s, the frequency is 210KHz, and the light spot width is 90-120 um; after the treatment is finished, the sheet resistance of the silicon wafer surface is approximately 90 omega/sp, the junction depth is 0.5um, and the surface concentration is more than 3E19/cm3;
S11: and cleaning to form a final PN junction on the surface of the silicon wafer, wherein the PN junction is heavily doped with a deep junction in an SE region, and the non-SE region is lightly doped with a shallow junction.
Example two
A manufacturing process of an N-type silicon wafer P + + structure mainly comprises the following steps:
s1: taking an N-type silicon wafer as a substrate material, cleaning and texturing to generate a pyramid-shaped surface structure on the surface of the silicon wafer, vertically or horizontally inserting the silicon wafer into a quartz boat of a low-pressure diffusion furnace, and introducing the silicon wafer into the quartz boat;
s2: heating to 880 ℃, setting the heating time to 900s, enabling the silicon wafer to reach the temperature set by the process, evacuating and detecting leakage, and ensuring that the pressure maintaining of the furnace tube has no problem;
s3: keeping the temperature at 880 ℃, evacuating at constant pressure, and introducing nitrogen with the flow of 2500sccm to stabilize the air pressure in the tube and the temperature of the silicon wafer;
s4: the temperature was maintained at 880 deg.C, a total flow of 2500sccm was maintained, and 1100sccm of nitrogen, 600sccm of oxygen, and 800sccm of boron source (BBr) were introduced3/BCl3Steam) is used for carrying out deposition diffusion on the surface of the silicon wafer, so that boron atoms are uniformly distributed on the surface of the silicon wafer; wherein the oxygen flow is set according to the proportion of the boron source flow, and nitrogen is introduced as compensation gas for stabilizing the total gas quantity; oxygen is introduced into the quartz tube at a flow rate as small as possible (the introduced boron source is decomposed), and the quartz tube can be protected from being corroded;
s5: heating to 1000 ℃, and introducing nitrogen with the flow of 2500sccm for stabilizing pressure;
s6: keeping the temperature at 1000 ℃, keeping the flow at 2500sccm, advancing at a constant temperature for 1200-2400s (keeping an oxygen-free state in the tube during the process), and generating a shallow junction lightly doped region on the surface of the silicon wafer;
s7: keeping the total flow of 2500-3500sccm, and slowly cooling to 890 ℃ in a nitrogen atmosphere;
s8: the temperature was kept at 890 ℃ and a total flow of 2500sccm was maintained, 750sccm of nitrogen, 750sccm of oxygen and 1000sccm of boron source (BBr) was passed3/BCl3Steam) to carry out secondary deposition diffusion on the surface of the silicon wafer (the oxygen flow is set according to the proportion of the boron source flow, and nitrogen is introduced as compensation gas for stabilizing the total gas quantity), so that a uniform boron-rich layer is formed on the surface of a shallower PN junction of the silicon wafer; the boron-rich layer not only solves the problem of insufficient BSG concentration of laser ablation, but also is easy to remove in the subsequent boron washing process, so that the emitter is still kept in a lightly doped region with low surface concentration, and the problems of poor ohmic contact and reduced filling factor caused by low BSG concentration in laser doping can be effectively solved;
s9: keeping the total flow of 2500sccm, slowly cooling in a nitrogen atmosphere, and discharging a pipe; at the moment, the sheet resistance of the surface of the silicon chip is approximately 100 omega/sp, and the junction depth is 0.6 um;
s10: heavily doping the diffused silicon wafer by laser SE, wherein the laser parameter selection power is 36w, the marking speed is 22500mm/s, the frequency is 210KHz, and the light spot width is 90-120 um; after the treatment is finished, the sheet resistance of the silicon wafer surface is approximately 70 omega/sp, the junction depth is 0.9um, and the surface concentration is more than 3E19/cm3;
S11: and cleaning to form a final PN junction on the surface of the silicon wafer, wherein the PN junction is heavily doped with a deep junction in an SE region, and the non-SE region is lightly doped with a shallow junction.
Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention.