CN113380676A - Full-automatic crystal expanding machine - Google Patents

Full-automatic crystal expanding machine Download PDF

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Publication number
CN113380676A
CN113380676A CN202110780203.7A CN202110780203A CN113380676A CN 113380676 A CN113380676 A CN 113380676A CN 202110780203 A CN202110780203 A CN 202110780203A CN 113380676 A CN113380676 A CN 113380676A
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group
finished product
plate
transportation
blue film
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CN202110780203.7A
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CN113380676B (en
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王立彦
莫云涛
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Dongguan Fulcan Automation Equipment Co ltd
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Dongguan Fulcan Automation Equipment Co ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005—Apparatus not specifically provided for elsewhere
    • H01L21/67011—Apparatus for manufacture or treatment
    • H01L21/67092—Apparatus for mechanical treatment
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005—Apparatus not specifically provided for elsewhere
    • H01L21/67242—Apparatus for monitoring, sorting or marking
    • H01L21/67282—Marking devices
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005—Processes
    • H01L33/0095—Post-treatment of devices, e.g. annealing, recrystallisation or short-circuit elimination

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

The invention relates to the technical field of LED packaging, in particular to a full-automatic crystal expanding machine, which has the following beneficial effects: 1. the device is an integral body, full-automatic production can be realized, and the preparation efficiency is greatly improved; 2. the release paper can be synchronously torn off in the transport process of the blue film, so that the preparation efficiency is improved, and the product quality is enhanced; 3. the storage bin of the device adopts a shape of a stacked layer, so that the occupied plane space for placing the raw materials and the products is greatly reduced, and meanwhile, the raw materials and the products are transported and stored in a hole-aligning mode, so that the storage and the transportation are convenient, and the expenditure cost is saved; 4. the product labeling assembly is loaded, so that labeling can be completed while the product is produced; 5. the waste paper and the waste film are removed and collected in the production process, so that the interference on the operation of the components and the time cost for the subsequent treatment of the waste paper and the waste film are avoided; 6. the synchronous operation during the work can be realized by adopting the double substrates, and the work efficiency is greatly improved.

Description

Full-automatic crystal expanding machine
Technical Field
The invention relates to the technical field of LED packaging, in particular to a full-automatic crystal expanding machine.
Background
The LED wafer expander is also called a wafer expander or a wafer expander and is used for producing the distance between expanded wafers such as LED luminotrons, nixie tubes, backlight sources and the like.
The whole procedure of the crystal expanding process is formed by assembling an inner ring, an outer ring and a blue film at corresponding positions, most of the existing LED crystal expanding machines are semi-automatic crystal expanding machines, and the semi-automatic crystal expanding machines have the following problems: 1. the semi-automatic crystal expanding machine can only partially complete the work of the inner ring, the outer ring or the blue film component, and cannot completely combine the inner ring, the outer ring and the blue film, so that the production efficiency is still insufficient, and a place needing to be improved still exists; 3. in the transportation and transfer process, most of the existing transportation devices transport raw materials and products for mechanical arms, and the mode not only consumes cost, but also occupies a space position required by operation; 4. the existing crystal expanding machine cannot finish labeling products to achieve the identification effect, so that the difficulty exists in inquiring the information of the produced products, and 5, no device for collecting waste materials is arranged in the production process of the products, so that the time is wasted in the aspect of treating the waste materials.
Disclosure of Invention
The present invention aims to overcome the above-mentioned shortcomings and provide a technical solution to solve the above-mentioned problems.
The full-automatic crystal expanding machine comprises a machine table, wherein a substrate is arranged in the machine table, and an inner ring taking assembly, a blue film taking assembly, a release paper taking assembly, an outer ring taking assembly, a crystal expanding transportation carrying platform, a waste film taking assembly, a finished product taking assembly and a labeling assembly are arranged on the substrate; a first slot position and a second slot position are simultaneously arranged on the substrate; the first groove position is arranged at the position of the inner ring taking assembly, and the second groove position is arranged at the position of the blue film taking assembly; the inner ring taking assembly comprises an inner ring work group and an inner ring transportation group; the inner ring work station group is arranged at one end of the first slot position; the inner ring station group is used for storing the inner ring, and the inner ring transport group is used for transporting the inner ring from the inner ring station group to the crystal expansion transport carrying platform; the blue film taking assembly comprises a first blue film station, a first blue film transportation station, a second blue film station and a second blue film transportation station; the first blue film station group is arranged at one end of the second groove, the second blue film station group is arranged at the other end of the second groove, the first blue film transportation group is arranged at the side end of the second groove, and the second blue film transportation group is arranged at the position end of the second blue film station group; the first blue film station group is used for storing blue films, the first blue film transportation group is used for transporting the blue films from the first blue film station group to the second blue film station group, and the second blue film transportation group is used for transporting the blue films at the second blue film station group to the crystal expansion transportation carrying platform; the release paper taking assembly comprises a paper tearing group and a waste paper collecting group, the paper tearing group is arranged on the first blue film conveying group, and the waste paper collecting group is communicated with the second groove position; the waste paper collection group is used for receiving and collecting the release paper torn by the paper tearing group; the outer ring taking component comprises an outer ring station group, a first outer ring transportation group and a second outer ring transportation group; the outer ring station group is used for storing the outer ring, the first outer ring transportation group is used for transporting the outer ring from the outer ring station group to the position of the second outer ring transportation group, and the second outer ring transportation group is used for receiving the outer ring on the first outer ring transportation group and transporting the outer ring to the wafer expanding transportation loading platform; the crystal expansion transportation carrying platform comprises a carrying platform transportation group and a crystal expansion group; the carrying platform conveying group is arranged at the side end of the first slot position; the crystal expansion group is used for realizing the joint crystal expansion of the inner ring, the blue film and the outer ring; the waste film taking component comprises a waste absorbing film group and a waste film collecting group; the waste absorbing film group is arranged on the same plane of a crystal expansion position of the crystal expansion transportation carrying platform, the waste film collection group is communicated with the first groove position, and the waste absorbing film group, the first groove position and the waste film collection group are on the same plane; the waste absorbing film group is used for transferring the leftover materials formed by the blue film to the waste film collecting group; the finished product taking assembly comprises a first finished product transportation group, a second finished product transportation group and a finished product collection group; the first finished product transportation group is matched with the second finished product transportation group to transport the finished products after crystal expansion to a finished product collection group; the labeling component comprises a bar code printer and a bar code transportation group; the bar code transport group is arranged on the first finished product transport group, and the bar code printer is arranged at the end part of the first finished product transport group; the bar code printer is used for generating bar code labels, and the bar code transport group is used for transporting and printing the bar code labels printed by the bar code printer on finished products; the crystal expansion transportation carrying platform, the second outer ring transportation group and the first finished product transportation group can all move to the same plane position as the waste film taking component and the first groove position.
Furthermore, in the inner ring taking assembly, the inner ring work station group comprises an inner ring bottom plate and an inner ring bin with an opening at the lower end; the inner ring conveying group comprises an inner ring conveying plate and an inner ring driving motor; the inner ring bottom plate is fixed on the base plate, the inner ring conveying plate is movably arranged on the inner ring bottom plate, and the inner ring bin is fixedly arranged on the inner ring conveying plate; meanwhile, an inner ring guide rail group used for moving the inner ring conveying plate is arranged between the inner ring bottom plate and the inner ring conveying plate; the fixed end of the inner ring driving motor is fixed on the inner ring bottom plate, and the movable end of the inner ring driving motor is fixed on the inner ring conveying plate; the inner ring bin is in a stacked layer shape; an inner ring groove is simultaneously arranged on the inner ring bottom plate, and the inner ring bin, the inner ring groove and the crystal expansion transportation carrier platform are matched for transporting the inner ring.
Furthermore, in the blue film taking assembly, the first blue film station comprises a first blue film table and a first scanner, and the scanning part of the first scanner is aligned with the first blue film table; the first blue film conveying group comprises a first fixing frame, a first blue film conveying guide rail section bar, a first blue film conveying driving motor, a first blue film sliding connecting plate, a first blue film lifting motor and a first film taking plate; the first blue film conveying guide rail section is fixed on the outer side of the first fixing frame, the first blue film sliding connecting plate is movably arranged on the outer side of the first blue film conveying guide rail section, and the first film taking plate is movably arranged on the outer side of the first blue film sliding connecting plate; the first blue film conveying driving motor is used for driving the first blue film sliding connecting plate to move, and the first blue film lifting motor drives the first film taking plate to lift; a plurality of first blue film suction nozzles are arranged on the first film taking plate in an array manner; the second blue film station comprises a second blue film platform and a second scanner, and a scanning part of the second scanner is aligned with the second blue film platform; the second blue film conveying group comprises a second fixing frame, a second blue film conveying guide rail section, a second blue film conveying driving motor, a second blue film sliding connecting plate, a second blue film lifting motor and a second film taking plate; the second blue film conveying guide rail section is fixedly arranged on the outer side of the second fixing frame, the second blue film sliding connecting plate is movably arranged on the outer side of the second blue film conveying guide rail section, and the second film taking plate is movably arranged on the outer side of the second blue film sliding connecting plate; the second blue film conveying driving motor is used for driving the second blue film sliding connecting plate to move, and the second blue film lifting motor drives the second film taking plate to lift; a plurality of second blue film suction nozzles are arranged on the second film taking plate in an array manner; and a plurality of blue membrane air holes are formed in the second blue membrane platform in an array manner.
Furthermore, in the release paper assembly, the paper tearing group is arranged outside the first blue film sliding connecting plate, and the waste paper collecting group is arranged below the first blue film sliding connecting plate; the paper tearing group can move to the position of the same plane as the waste paper collecting group and the second slotted hole; the paper tearing group comprises a paper tearing lifting motor, a clamping plate and a clamping motor; the paper tearing lifting motor drives the clamping plate to lift, and the clamping motor controls the clamping plate to open and close; the paper tearing group further comprises a third scanner, and the third scanner is aligned to the clamping plate located at the second slot position.
Furthermore, in the outer ring assembly, the outer ring workgroup comprises an outer ring seat and an outer ring bin; the first outer ring transportation group comprises a first outer ring fixing frame, a first outer ring guide rail, a lifting plate and a jacking plate; the outer ring bin is in a stacked layer shape; the outer ring bin is arranged at the upper end of the outer ring seat, the first outer ring guide rail is fixedly arranged on the outer side of the first outer ring fixing frame, the lifting plate is movably arranged on the outer side of the first outer ring guide rail, and the jacking plate is fixedly arranged on the outer side of the lifting plate; the jacking plate is movably arranged in the outer ring bin; the second outer ring conveying group comprises a bracket, and a push-pull cylinder and a cylinder connecting plate are arranged on the bracket; the push-pull air cylinder controls the air cylinder connecting plate to move; the cylinder connecting plate is arranged above the jacking plate; a first pressing plate cylinder, a second pressing plate cylinder, a first pressing plate and a second pressing plate are arranged on the cylinder connecting plate, the first pressing plate cylinder controls the first pressing plate to lift, the second pressing plate cylinder controls the second pressing plate to lift, and the first pressing plate is installed in the middle of the second pressing plate in an inosculating mode; meanwhile, an outer ring claw is arranged on the first pressure plate; the outer ring gripper is used for gripping the outer ring on the jacking plate and placing the outer ring gripped by the first pressing plate on the wafer expanding transportation loading platform; the push-pull air cylinder can control the air cylinder connecting plate to move above the crystal expansion transportation loading platform, and the first pressing plate air cylinder and the second pressing plate air cylinder can drive the first pressing plate and the second pressing plate to move and attach to the crystal expansion transportation loading platform; the first pressing plate, the second pressing plate and the crystal expansion group are matched to realize crystal expansion of the product.
Further, in the wafer expanding transportation carrier, the carrier transportation group comprises a transportation carrier, a carrier guide rail group and a carrier transportation motor; the carrying platform guide rail group is arranged at the side end of the first groove position, the transportation carrying platform is movably arranged on the carrying platform guide rail group, and the carrying platform transportation motor drives the transportation carrying platform to move; the crystal expansion group comprises an inner ring positioning ring, an outer ring positioning ring, a lifting motor, a temperature controller and a heat conducting piece, and cutting pieces are arranged on the inner ring positioning ring in a surrounding manner; the outer ring positioning ring is arranged on the periphery of the inner ring positioning ring, the inner positioning ring and the outer ring positioning ring are both arranged on the transportation carrying platform, and the lifting motor drives the transportation carrying platform to lift; the heat conducting piece is arranged inside the transportation carrier platform, and the temperature controller realizes temperature control of the heat conducting piece; the inner ring locating ring is used for locating the inner ring and placing, the outer ring locating ring is used for locating the outer ring and placing, the cutting blade is used for cutting the blue membrane, and the heat conducting piece conducts heat and is used for tightening and bonding the inner ring, the outer ring and the blue membrane.
Furthermore, in the waste film taking assembly, the waste absorbing film group comprises a waste fixing plate and a waste pressing plate, the waste pressing plate is arranged on the outer side of the waste fixing plate, and the waste pressing plate is used for attaching the corner waste formed by blue film; a forming groove for containing the first pressing plate, the second pressing plate and the first finished product transportation group is formed in the middle of the waste pressing plate, and a plurality of waste suction nozzles are arranged on the waste pressing plate in an array mode; the waste film collecting group comprises a waste film frame and a waste film guide rod, and the waste film frame is movably arranged on the waste film guide rod; wherein, the waste material clamp plate, the first trench and the waste film collecting group are positioned on the same plane.
Furthermore, in the finished product taking assembly, the first finished product transportation group comprises a first finished product transportation guide rail section bar, a first finished product transportation driving motor, a first finished product sliding connection plate, a first finished product lifting motor and a first finished product taking plate; the first finished product sliding connecting plate is movably arranged on the outer side of the second blue film conveying guide rail section bar, and the first finished product taking plate is movably arranged on the outer side of the first finished product sliding connecting plate; the first finished product transportation driving motor is used for controlling the first finished product taking plate to move, and the first finished product lifting motor is used for driving the first finished product taking plate to lift; a plurality of finished product air nozzles are arranged on the first finished product taking plate in an array manner; the second finished product transportation group comprises a second finished product transportation guide rail group, a second finished product transportation driving motor, a second finished product sliding carrying platform and a second finished product lifting motor; the second finished product sliding loading platform is movably arranged on the second finished product conveying guide rail group, the second finished product conveying driving motor is used for driving the second finished product sliding loading platform to move, and the second finished product lifting motor is used for driving the second finished product sliding loading platform to lift; a plurality of air holes are formed in the second finished product sliding bearing platform in an array manner; the finished product collection group comprises a finished product bottom plate and a finished product bin with an opening at the lower end, and the finished product bin is in a stacked layer shape; the finished product bin is fixed on the finished product base plate, and a product groove which is used for communicating the opening of the finished product bin with the outside and accommodating the second finished product sliding carrying platform is formed in the finished product base plate; a plurality of sliding placement blocks are arranged on the inner side of the finished product bin in an array mode and are horizontally placed; one end of the sliding placement block is rotatably connected with the finished product bin, the other end of the sliding placement block is trapezoidal, the lower end of the sliding placement block is inclined, and the trapezoidal end of the sliding placement block is placed in the inner ring of the finished product bin; a fourth scanner is arranged at the peripheral position of the finished product bin, and a scanning part of the third scanner is aligned with the upper end part of the finished product bin; and the second finished product sliding carrying platform is movably transported between the end part of the first finished product transportation guide rail section bar and the lower part of the finished product bin.
Further, in the labeling assembly, a bar code printer is arranged at the end part of the first finished product transportation guide rail section bar; the bar code transportation group comprises a bar code taking and sticking plate and a bar code lifting motor; the bar code taking and sticking board is arranged on the outer side of the first finished product sliding connection board, and the bar code lifting motor is used for driving the bar code taking and sticking board to lift; a plurality of bar code air holes are formed in the bar code taking and pasting plate in an array manner; the sticking bar code plate and the first finished product plate are positioned on the same plane.
Further, the board lower extreme is provided with the universal wheel, is provided with the signal lamp on the board simultaneously, controls panel, a plurality of function button and a plurality of door body.
The invention has the beneficial effects that:
1. the device is an integral whole, and the transportation of raw materials, the removal of waste materials and the storage of products can be realized by matching the inner ring component, the blue film component, the release paper component, the outer ring component, the crystal expansion transportation carrier platform, the waste film component, the finished product component and the labeling component, so that the full-automatic production and preparation can be realized, and the preparation efficiency is greatly improved;
2. the release paper taking assembly is loaded on the blue film taking assembly, so that the completeness, no wrinkling and the cleanness of the surface layer of the blue film in the placement process of the blue film are ensured, and the synchronous tearing of the release paper of the blue film in the transportation process is ensured, so that the preparation efficiency is improved, and the product quality is also enhanced;
3. the storage bin of the device adopts the shape of a stacked layer, so that the occupied plane space for placing the raw materials and the products is greatly reduced, and meanwhile, the raw materials and the products are transported and stored in a hole-aligning mode, so that the traditional manipulator transportation mode is eliminated, and the expenditure cost is saved;
4. the product labeling assembly is loaded, so that labeling can be completed while a product is produced, information of the produced product can be conveniently and accurately inquired, and post-processing labeling programs are saved;
5. by completing the removal and collection of the used paper and waste film during the production process, the interference to the operation of the assembly and the time cost for the subsequent processing of the used paper and waste film are avoided.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
FIG. 1 is a schematic diagram of an external structure of a machine.
Fig. 2 is a schematic view of a three-dimensional structure inside the machine.
FIG. 3 is a schematic view of a planar structure inside the machine.
Fig. 4 is a schematic view of a substrate structure.
FIG. 5 is a schematic view of the inner ring assembly.
FIG. 6 is a schematic view of a first structure of the blue film taking assembly.
FIG. 7 is a schematic view of a second structure of the blue film taking assembly.
FIG. 8 is a schematic view of a release paper assembly.
FIG. 9 is a schematic view of a first configuration of the outer ring assembly.
FIG. 10 is a schematic diagram of a second structure of the outer ring assembly.
FIG. 11 is a schematic structural diagram of an outer ring taking assembly, a waste film taking assembly and a wafer expanding transportation carrier.
Fig. 12 is a schematic structural view of a wafer expansion transportation carrier and a waste film taking assembly.
Fig. 13 is an exploded view of the wafer-expanding transport carrier.
FIG. 14 is a schematic view of a first configuration of the take out assembly.
Fig. 15 is a second structural diagram of the finished product taking assembly.
Fig. 16 is a schematic structural view of a first product transport group.
Fig. 17 is a schematic view of a finished product collection group.
Fig. 18 is a schematic view of the waste paper collecting unit and the waste film collecting unit.
FIG. 19 is a schematic view of a first blue mask stage.
The attached figures in the drawing are respectively marked as follows: the production process comprises the following steps of (1) a substrate, -2 an inner ring taking component, -3 a blue film taking component, -4 a release paper taking component, -5 an outer ring taking component, -6 a crystal expansion transportation carrying platform, -7 a waste film taking component, -8 a finished product taking component, -9 and a machine platform-10;
a first slot position-11, a second slot position-12, an inner ring station-21, an inner ring transport group-22, a first blue film station-31, a first blue film transport group-32, a second blue film station-33, a second blue film transport group-34, a paper tearing group-41, a waste paper collection group-42, an outer ring station-51, a first outer ring transport group-52, a second outer ring transport group-53, a station carrier transport group-61, a crystal expansion group-62, a waste film suction group-71, a waste film collection group-72, a first product transport group-81, a second product transport group-82, a finished product collection group-83, a bar code printer-91 and a bar code transport group-92;
an inner ring bottom plate-211, an inner ring bin-212, an inner ring groove-213, an inner ring transport plate-221, an inner ring drive motor-222, an inner ring guide rail group-223, a first blue film platform-311, a first scanner-312, a first fixed frame-321, a first blue film transport guide rail section bar-322, a first blue film transport drive motor-323, a first blue film sliding connection plate-324, a first blue film lifting motor-325, a first film taking plate-326, a first blue film suction nozzle-327, a second blue film platform-331, a second scanner-332, a second fixed frame-341, a second blue film transport guide rail section bar-342, a second blue film transport drive motor-343, a second blue film sliding connection plate-344, a second blue film lifting motor-345, a second film taking plate-346, A second blue film suction nozzle-347, a blue film air hole-348, a paper tearing lifting motor-411, a clamping plate-412, a clamping motor-413, a third scanner-414, an outer ring seat-511, an outer ring bin-512, a first outer ring fixing frame-521, a first outer ring guide rail-522, a lifting plate-523, a jacking plate-524, a support-531, a push-pull cylinder-532, a cylinder connecting plate-533, a first pressure plate cylinder-534, a second pressure plate cylinder-535, a first pressure plate-536, a second pressure plate-537, an outer ring grab-538, a transportation carrier-611, a carrier guide rail group-612, a carrier transportation motor-613, an inner ring positioning ring-621, an outer ring positioning ring-622, a lifting motor-623, a temperature controller-624, a heat conducting piece-625, Cutting slice-626, waste fixing plate-711, waste pressing plate-712, forming groove-713, waste suction nozzle-714, waste film frame-721, waste film guide-722, first finished product transportation guide rail section-811, first finished product transportation driving motor-812, first finished product sliding connection plate-813, first finished product lifting motor-814, first finished product taking plate-815, finished product air nozzle-816, second finished product transportation guide rail group-821, second finished product transportation driving motor-822, second finished product sliding carrying platform-823, second finished product lifting motor-824, finished product bottom plate-831, finished product bin-832, product groove-833, sliding placing block-834, fourth scanner-835, bar taking and sticking code plate-921, bar code lifting motor-922, bar code lifting motor-824, A bar code air hole-923, a universal wheel-101, a signal lamp-102, an operation panel-103, a function key-104 and a door body-105.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 19, the full-automatic crystal expanding machine includes a machine table 10, a substrate 1 is disposed inside the machine table 10, and an inner ring taking assembly 2, a blue film taking assembly 3, a release paper taking assembly 4, an outer ring taking assembly 5, a crystal expanding transportation carrier 6, a waste film taking assembly 7, a finished product taking assembly 8 and a labeling assembly 9 are disposed on the substrate 1; a first slot position 11 and a second slot position 12 are simultaneously arranged on the substrate 1; the first groove position 11 is arranged at the position of the inner ring taking component 2, and the second groove position 12 is arranged at the position of the blue film taking component 3; the inner ring taking assembly 2 comprises an inner ring work group 21 and an inner ring transportation group 22; the inner ring work group 21 is arranged at one end of the first slot position 11; the inner ring station group 21 is used for storing inner rings, and the inner ring transportation group 22 is used for transporting the inner rings from the inner ring station group 21 to the crystal expansion transportation platform 6; the blue film taking component 3 comprises a first blue film station 31, a first blue film transportation station 32, a second blue film station 33 and a second blue film transportation station 34; the first blue film station 31 is installed at one end of the second slot 12, the second blue film station 33 is installed at the other end of the second slot 12, the first blue film transport station 32 is installed at the side end of the second slot 12, and the second blue film transport station 34 is installed at the position end of the second blue film station 33; the first blue film station 31 is used for storing blue films, the first blue film transportation group 32 is used for transporting the blue films from the first blue film station 31 to the second blue film station 33, and the second blue film transportation group 34 is used for transporting the blue films at the second blue film station 33 to the wafer expanding transportation stage 6; the release paper taking assembly 4 comprises a paper tearing group 41 and a waste paper collecting group 42, the paper tearing group 41 is arranged on the first blue film transportation group 32, and the waste paper collecting group 42 is communicated with the second slot position 12; the tearing group 41 is used for tearing off the release paper on the blue film at the second blue film station 33, and the waste paper collecting group 42 is used for receiving and collecting the release paper torn off by the tearing group 41; the outer ring taking assembly 5 comprises an outer ring station group 51, a first outer ring transportation group 52 and a second outer ring transportation group 53; the outer ring station group 51 is used for storing outer rings, the first outer ring transportation group 52 is used for transporting the outer rings from the outer ring station group 51 to the position of the second outer ring transportation group 53, and the second outer ring transportation group 53 is used for receiving the outer rings on the first outer ring transportation group 52 and transporting the outer rings to the wafer expanding transportation platform 6; the crystal expansion transportation carrier 6 comprises a carrier transportation group 61 and a crystal expansion group 62; the carrier transport group 61 is arranged at the side end of the first slot position 11; the carrier transport group 61 is used for transporting the crystal expansion transport carrier 6 to a crystal expansion position, and the crystal expansion group 62 is used for realizing the joint crystal expansion of the inner ring, the blue film and the outer ring; the waste film taking component 7 comprises a waste film sucking group 71 and a waste film collecting group 72; the waste absorbing film group 71 is arranged on the same plane of the crystal expansion transport carrier 6 used for crystal expansion, the waste film collection group 72 is communicated with the first slot position 11, and the waste absorbing film group 71, the first slot position 11 and the waste film collection group 72 are on the same plane; the waste absorbing film group 71 is used for transferring the leftover waste of the blue film forming to the waste film collecting group 72; the finished product taking assembly 8 comprises a first finished product transportation group 81, a second finished product transportation group 82 and a finished product collection group 83; the first finished product transportation group 81 is matched with the second finished product transportation group 82 to transport the finished products after crystal expansion to a finished product collection group 83; the labeling component 9 comprises a bar code printer 91 and a bar code transportation group 92; the bar code transport group 92 is installed on the first finished product transport group 81, and the bar code printer 91 is installed at the end of the first finished product transport group 81; the bar code printer 91 is used for generating bar code labels, and the bar code transport group 92 is used for transporting and printing the bar code labels printed by the bar code printer 91 on finished products; the crystal expansion transportation carrying platform 6, the second outer ring transportation group 53 and the first product transportation group 81 can all move to the same plane position as the waste film taking component 7 and the first slot position 11.
In the inner ring taking assembly 2, the inner ring station group 21 comprises an inner ring bottom plate 211 and an inner ring bin 212 with an opening at the lower end; the inner ring transport group 22 comprises an inner ring transport plate 221 and an inner ring driving motor 222; the inner ring bottom plate 211 is fixed on the substrate 1, the inner ring transport plate 221 is movably arranged on the inner ring bottom plate 211, and the inner ring bin 212 is fixedly arranged on the inner ring transport plate 221; meanwhile, an inner ring guide rail set 223 used for moving the inner ring conveying plate 221 is arranged between the inner ring bottom plate 211 and the inner ring conveying plate 221; the fixed end of the inner ring driving motor 222 is fixed on the inner ring bottom plate 211, and the movable end of the inner ring driving motor 222 is fixed on the inner ring transport plate 221; the inner ring bin 212 is in a stacked layer shape; an inner ring groove 213 is simultaneously arranged on the inner ring bottom plate 211, and the inner ring bin 212, the inner ring groove 213 and the crystal expansion transportation carrier 6 are matched for conveying inner rings.
In the blue film taking assembly 3, the first blue film station 31 includes a first blue film stage 311 and a first scanner 312, and the scanning part of the first scanner 312 is aligned with the first blue film stage 311; the first blue film transportation group 32 comprises a first fixed frame 321, a first blue film transportation guide rail section bar 322, a first blue film transportation driving motor 323, a first blue film sliding connection plate 324, a first blue film lifting motor 325 and a first film taking plate 326; the first blue film transport guide rail section bar 322 is fixed at the outer side of the first fixing frame 321, the first blue film sliding connection plate 324 is movably arranged at the outer side of the first blue film transport guide rail section bar 322, and the first film taking plate 326 is movably arranged at the outer side of the first blue film sliding connection plate 324; the first blue film conveying driving motor 323 is used for driving the first blue film sliding connecting plate 324 to move, and the first blue film lifting motor 325 drives the first film taking plate 326 to lift; a plurality of first blue film suction nozzles 327 are arranged on the first film taking plate 326 in an array manner; the second blue film station 33 includes a second blue film stage 331, a second scanner 332, and a scanning portion of the second scanner 332 is aligned with the second blue film stage 331; the second blue film transport group 34 comprises a second fixed frame 341, a second blue film transport guide rail profile 342, a second blue film transport driving motor 343, a second blue film sliding connection plate 344, a second blue film lifting motor 345 and a second film taking plate 346; a second blue film transport guide rail section bar 342 is fixedly arranged at the outer side of the second fixed frame 341, a second blue film sliding connection plate 344 is movably arranged at the outer side of the second blue film transport guide rail section bar 342, and a second film taking plate 346 is movably arranged at the outer side of the second blue film sliding connection plate 344; the second blue film conveying driving motor 343 is used for driving the second blue film sliding connecting plate 344 to move, and the second blue film lifting motor 345 drives the second film taking plate 346 to lift; a plurality of second blue film suction nozzles 347 are arranged on the second film taking plate 346 in an array manner; the second blue mask stage 331 is provided with a plurality of blue mask air holes 348 in an array.
In the release paper assembly 4, the tearing paper group 41 is arranged outside the first blue film sliding connecting plate 324, and the used paper collecting group 42 is arranged below the first blue film sliding connecting plate 324; the paper tearing group 41 can move to the position of the same plane as the position of the waste paper collecting group 42 and the second slotted hole; the paper tearing group 41 comprises a paper tearing lifting motor 411, a clamping plate 412 and a clamping motor 413; the paper tearing lifting motor 411 drives the clamping plate 412 to lift, and the clamping motor 413 controls the clamping plate 412 to open and close; the tear-off group 41 also includes a third scanner 414, the third scanner 414 being aligned with the retaining plate 412 at the second slot 12.
In the outer ring taking component 5, the outer ring workgroup 51 comprises an outer ring seat 511 and an outer ring bin 512; the first outer ring transport group 52 comprises a first outer ring fixing frame 521, a first outer ring guide rail 522, a lifting plate 523 and a lifting plate 524; the outer annular bin 512 is in a stacked layer shape; the outer ring bin 512 is arranged at the upper end of the outer ring seat 511, the first outer ring guide rail 522 is fixedly arranged at the outer side of the first outer ring fixing frame 521, the lifting plate 523 is movably arranged at the outer side of the first outer ring guide rail 522, and the jacking plate 524 is fixedly arranged at the outer side of the lifting plate 523; and the jacking plate 524 is movably arranged in the outer ring bin 512; the second outer ring transport group 53 comprises a bracket 531, and a push-pull cylinder 532 and a cylinder connecting plate 533 are arranged on the bracket 531; the push-pull air cylinder 532 controls the air cylinder connecting plate 533 to move; the cylinder connecting plate 533 is installed above the lift plate 524; a first pressure plate cylinder 534, a second pressure plate cylinder 535, a first pressure plate 536 and a second pressure plate 537 are arranged on the cylinder connecting plate 533, the first pressure plate cylinder 534 controls the first pressure plate 536 to move up and down, the second pressure plate cylinder 535 controls the second pressure plate 537 to move up and down, and the first pressure plate 536 is mounted in the middle of the second pressure plate 537 in a matching way; meanwhile, an outer ring grab 538 is arranged on the first pressing plate 536; an outer ring gripper 538 for gripping the outer ring on the lift plate 524 and placing the outer ring gripped by the first platen 536 on the wafer expansion transport stage 6; the push-pull air cylinder 532 can control the air cylinder connecting plate 533 to move above the wafer expansion transportation carrying platform 6, and the first pressing plate air cylinder 534 and the second pressing plate air cylinder 535 can drive the first pressing plate 536 and the second pressing plate 537 to move and attach to the wafer expansion transportation carrying platform 6; the first pressing plate 536 and the second pressing plate 537 cooperate with the crystal expansion group 62 to realize crystal expansion of the product.
In the wafer expansion transportation stage 6, the stage transportation group 61 comprises a transportation stage 611, a stage guide rail group 612 and a stage transportation motor 613; a stage guide rail set 612 is installed at the side end of the first slot position 11, a transportation stage 611 is movably installed on the stage guide rail set 612, and a stage transportation motor 613 drives the transportation stage 611 to move; the crystal expansion group 62 comprises an inner ring positioning ring 621, an outer ring positioning ring 622, a lifting motor 623, a temperature controller 624 and a heat conducting member 625, wherein a cutting sheet 626 is arranged on the inner ring positioning ring 621 in a surrounding manner; an outer ring positioning ring 622 is arranged on the periphery of the inner ring positioning ring 621, the inner positioning ring and the outer ring positioning ring 622 are both arranged on the transportation carrying platform 611, and the lifting motor 623 drives the transportation carrying platform 611 to lift; the heat conducting member 625 is arranged inside the transportation carrying platform 611, and the temperature controller 624 is used for realizing temperature control of the heat conducting member 625; inner ring locating ring 621 is used for the location inner ring to place, and outer loop locating ring 622 is used for the location outer loop to place, and cutting piece 626 is used for cutting blue membrane, and heat conduction spare 625 heat conduction is used for the tight bonding of inner ring, outer loop, blue membrane.
In the waste film taking assembly 7, the waste film sucking assembly 71 comprises a waste fixing plate 711 and a waste pressing plate 712, wherein the waste pressing plate 712 is installed on the outer side of the waste fixing plate 711, and the waste pressing plate 712 is used for attaching the corner waste formed by blue film; a molding groove 713 for accommodating the first pressing plate 536, the second pressing plate 537 and the first product transporting group 81 is arranged in the middle of the waste pressing plate 712, and a plurality of waste suction nozzles 714 are arranged on the waste pressing plate 712 in an array; the waste film collecting group 72 comprises a waste film frame 721 and a waste film guide rod 722, wherein the waste film frame 721 is movably arranged on the waste film guide rod 722; wherein, the waste material pressing plate 712, the first slot 11 and the waste film collecting group 72 are positioned on the same plane.
In the finished product taking assembly 8, the first finished product transportation group 81 comprises a first finished product transportation guide rail profile 811, a first finished product transportation driving motor 812, a first finished product sliding connection plate 813, a first finished product lifting motor 814 and a first finished product taking plate 815; the first finished product sliding connection plate 813 is movably arranged on the outer side of the second blue film transportation guide rail section bar 342, and the first finished product taking plate 815 is movably arranged on the outer side of the first finished product sliding connection plate 813; the first finished product transportation driving motor 812 is used for controlling the first finished product taking plate 815 to move, and the first finished product lifting motor 814 is used for driving the first finished product taking plate 815 to lift; wherein, a plurality of finished product air nozzles 816 are arranged on the first finished product taking plate 815 in an array manner; the second finished product transportation group 82 comprises a second finished product transportation guide rail group 821, a second finished product transportation driving motor 822, a second finished product sliding loading platform 823 and a second finished product lifting motor 824; the second finished product sliding platform 823 is movably mounted on the second finished product transportation guide rail set 821, the second finished product transportation driving motor 822 is used for driving the second finished product sliding platform 823 to move, and the second finished product lifting motor 824 is used for driving the second finished product sliding platform 823 to lift; a plurality of air holes are formed in the second finished product sliding bearing platform 823 in an array manner; the finished product collecting group 83 comprises a finished product bottom plate 831 and a finished product bin 832 with an opening at the lower end, and the finished product bin 832 is in a stacked layer shape; the finished product bin 832 is fixed on the finished product base plate 831, and the finished product base plate 831 is provided with a product groove 833 which is used for communicating the opening of the finished product bin 832 with the outside and accommodating the second finished product sliding carrying platform 823; a plurality of sliding placing blocks 834 are arranged on the inner side of the finished product bin 832 in an array mode, and the sliding placing blocks 834 are horizontally placed; one end of the sliding placement block 834 is rotatably connected with the finished product bin 832, the other end of the sliding placement block 834 is trapezoidal, the lower end of the sliding placement block 834 is inclined, and the trapezoidal end of the sliding placement block 834 is placed in the inner ring of the finished product bin 832; a fourth scanner 835 is further arranged at the peripheral position of the finished product bin 832, and the scanning part of the third scanner 414 is aligned with the upper end part of the finished product bin 832; wherein, the second finished product sliding carrying platform 823 is movably transported between the end of the first finished product transporting guide rail section 811 and the lower part of the finished product warehouse 832.
In the labeling assembly 9, a bar code printer 91 is arranged at the end part of a first finished product transportation guide rail profile 811; the bar code transportation group 92 comprises a bar code taking and sticking plate 921 and a bar code lifting motor 922; the bar code taking and sticking board 921 is installed on the outer side of the first finished product sliding connection board 813, and the bar code lifting motor 922 is used for driving the bar code taking and sticking board 921 to lift; a plurality of bar code air holes 923 are formed in the bar code taking and pasting plate 921 in an array manner; the labeling bar code plate 921 and the first finished product plate 815 are in the same plane position.
The lower end of the machine table 10 is provided with a universal wheel 101, and the machine table 10 is simultaneously provided with a signal lamp 102, an operation panel 103, a plurality of function keys 104 and a plurality of door bodies 105.
The device ensures the safety of personnel during working by placing the working components inside the machine table 10
In this embodiment, the implementation steps are mainly as follows:
1. in the inner ring assembly 2, under the control of the inner ring driving motor 222 and the directional cooperation of the inner ring guide set 223, the inner ring transport plate 221 moves on the inner ring base plate 211, the inner ring transport plate 221 drives the inner ring bin 212 to move, the opening at the lower end of the inner ring bin 212 moves to the position corresponding to the inner ring groove 213 on the inner ring base plate 211, and the carrier transport set 61 in the crystal expansion transport carrier 6 drives the transport carrier 611 to move to the position corresponding to the inner ring groove 213 on the inner ring base plate 211, at this time, the inner ring bin 212, the inner ring groove 213, and the transport carrier 611 are in the same vertical plane, at the same time, when the lift motor 623 drives the transport carrier 611 to rise to the inner ring groove 213, at this time, when the transport carrier 611 rises to a certain position, the bottommost inner ring in the inner ring bin 212 falls on the transport carrier 611 under the self-weight, and the inner ring above the bottommost inner ring moves down to be in the same horizontal plane with the upper end face of the inner ring base plate 211, the inner ring driving motor 222 drives the inner ring bottom plate 211 to make the inner ring at the position of the upper end face part of the inner ring bottom plate 211 separate from the same vertical plane of the inner ring groove 213, and the transportation carrier 611 is retracted by the lifting motor 623 and operates under the cooperation of the carrier transportation motor 613, so that the automatic transportation of the inner ring is completed;
2. in the blue film taking assembly 3, under the driving action of the first blue film transportation driving motor 323, the first blue film sliding connecting plate 324 can be moved between the first blue film platform 311 and the second blue film platform 331 in an oriented manner, when the first blue film sliding connecting plate 324 moves to the same vertical plane of the first blue film platform 311, the first blue film lifting motor 325 drives the first film taking plate 326 to lift, so as to drive the first film taking plate 326 to be close to the raw material of the blue film combined with the release paper at the upper end of the first blue film platform 311, and under the action of the first blue film suction nozzle 327 on the first film taking plate 326, the raw material of the blue film combined with the release paper can be sucked, and then moved to the upper side of the second blue film platform 331 by the first blue film sliding connecting plate 324, under the cooperation of the first blue film lifting motor 325, the first blue film suction nozzle 327 and the second blue film suction nozzle 347 on the second blue film platform 331, the raw material of the blue film combined with the release paper can be fixed on the second blue film platform 331, at this time, the paper tearing group 41 arranged on the first blue film sliding connecting plate 324 is used for clamping the release paper on the blue film surface layer on the second blue film platform 331 under the cooperation of the paper tearing lifting motor 411, the clamping plate 412 and the clamping motor 413, the first blue film suction nozzle 327 is used for fixing the blue film at the lower end so that the blue film is separated from the release paper, and then the blue film is moved to the position above the second slot position 12 between the first blue film platform 311 and the second blue film platform 331 through the first blue film sliding connecting plate 324, and the release paper falls into the waste paper collecting group 42 below the first slot position 11 under the cooperation of the paper tearing lifting motor 411 and the clamping motor 413, so that the release paper is torn and collected;
at this time, only the blue film is left on the second blue film stage 331, the second blue film sliding connecting plate 344 moves above the second blue film stage 331 under the action of the second blue film transporting driving motor 343, the second blue film lifting motor 345 and the second blue film suction nozzle 347 cooperatively act to enable the second film taking plate 346 to take the blue film, the second film taking plate 346 and the transporting carrier 611 cooperatively and synchronously move to enable the second film taking plate 346 to correspond to the upper part of the transporting carrier 611, and the blue film is placed on the transporting carrier 611 after descending, thereby completing the transporting of the blue film,
3. in the outer ring assembly 5, the outer rings are stacked on the upper end of the lifting plate 524, the outer ring bin 512 is used for stabilizing the stacked outer rings, the lifting plate 523 is controlled to move in an orientation manner on the first outer ring guide rail 522, so that the outer rings can sequentially move upwards, the outer ring at the uppermost end can be grabbed under the cooperation of the first pressure plate cylinder 534 and the outer ring grab 538 outside the first pressure plate 536, the grabbed outer ring can be grabbed under the action of the push-pull cylinder 532 and the synchronous movement of the transport carrier 611, so that the transport carrier 611 and the cylinder connecting plate 533 move to be on the same vertical plane with the waste pressure plate 712, and under the actions of the lifting motor 623, the first pressure plate cylinder 532 and the second pressure plate cylinder 535, the transport carrier 611, the first pressure plate 536 and the second pressure plate 537 can be close to the waste pressure plate 712 until the outer rings are overlapped at the position of the forming groove 713 in the middle of the waste pressure plate 712, at this time, the cutting blade 626, the cutting blade, The heat conducting member 625 tightly bonds the inner ring, the outer ring and the blue film to complete the finished product, and the cut waste film is sucked by the waste suction nozzle 714 on the waste pressing plate 712;
after the crystal expansion is completed, the first pressing plate cylinder 534, the second pressing plate cylinder 535 and the push-pull cylinder 532 are cooperated to be separated, meanwhile, the first finished product transportation driving motor 812 drives the first finished product taking plate 815 to move on the first finished product sliding connection plate 813, so that the first finished product taking plate 815 moves to the upper side of the forming groove 713, under the cooperation of the first finished product lifting motor 814 and the finished product air nozzle 816, the first finished product taking plate 815 can absorb finished products, meanwhile, the crystal expansion transportation carrier 6 can move back to the original position, and at the moment, the waste film absorbed by the waste material suction nozzle 714 falls into the waste film collection group 72 through the first slot position 11, so that the collection of the waste film is completed;
4. when the first finished product taking plate 815 moves to the second finished product sliding carrying platform 823, a finished product on the first finished product taking plate 815 is placed on the second finished product sliding carrying platform 823 under the action of the first finished product lifting motor 814, meanwhile, the bar code taking and pasting plate 921 at the rear end of the first finished product sliding connecting plate 813 corresponds to the position of the bar code printer 91, the bar code label is sucked through the bar code taking and pasting air holes 923 in the bar code taking and pasting plate 921, after the finished product is placed on the second finished product sliding carrying platform 823 and the bar code taking and pasting plate 921 sucks the bar code label, the bar code taking and pasting plate 921 moves to the upper end of the finished product again, and the bar code taking and pasting plate 921 is driven by the bar code lifting motor 922 to be pasted on the finished product, so that the labeling operation is completed;
5. second finished product slip microscope carrier 823 transports the finished product after labeling again to with finished product bottom plate 831, the same vertical below in finished product storehouse 832, make second finished product slip microscope carrier 823 upwards move to product groove 833 department by the effect of second finished product lift motor 824, simultaneously in the lift-up process, because finished product and the shaping of second finished product slip microscope carrier 823 that designs into the step shape are "I" style of calligraphy shape, the finished product at second finished product slip microscope carrier 823 upper end can drive the slip when shifting up and place the piece 834 and remove, until the finished product is whole to enter into in the finished product storehouse 832, the slip is placed the piece 834 and can kick-back to the step department of second finished product slip microscope carrier 823 department this moment, thereby make finished product and second finished product slip microscope carrier 823 separate, thereby realize the automatic storage to the finished product.
Meanwhile, under the action of the first scanner 312, the blue film on the first blue film stage 311 can be taken for monitoring and scanning; under the action of the second scanner 332, the blue film on the second blue film stage 331 can be monitored and scanned; the clamping plate 412 can be precisely moved and positioned over the second slot 12 by the third scanner 414; finishing the removal and collection of the waste paper; the fourth scanner 835 can be used to monitor and scan the products stored in the product bins.
The universal wheel 101 at the lower end of the machine table 10 can drive the machine table to move integrally, the activity of the machine table is increased, the signal lamp 102 can play a role in prompting, the control panel 103 and the function keys 104 are used for controlling the machine table 10, and the door body 105 is used for processing the interior of the machine table 10 and is used for placing raw materials, collecting formed products, collecting waste materials and facilitating maintenance of the interior.
As a preferred mode of this embodiment, the dual substrate 1 may be used to achieve synchronous operation during operation, which may facilitate timely replacement of raw materials, collection of products, and guarantee that another substrate 1 may also maintain operation during maintenance of a single substrate 1, thereby improving work efficiency.
Although the present invention has been described with reference to the above preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. Full-automatic crystal expanding machine, its characterized in that: the machine comprises a machine table (10), wherein a substrate (1) is arranged in the machine table (10), and an inner ring taking assembly (2), a blue film taking assembly (3), a release paper taking assembly (4), an outer ring taking assembly (5), a crystal expansion transportation carrying platform (6), a waste film taking assembly (7), a finished product taking assembly (8) and a labeling assembly (9) are arranged on the substrate (1);
a first slot position (11) and a second slot position (12) are simultaneously arranged on the substrate (1); the first groove position (11) is arranged at the position of the inner ring taking component (2), and the second groove position (12) is arranged at the position of the blue film taking component (3);
the inner ring taking assembly (2) comprises an inner ring work group (21) and an inner ring conveying group (22); the inner ring work group (21) is arranged at one end of the first slot position (11); the inner ring station group (21) is used for storing the inner rings, and the inner ring transportation group (22) is used for transporting the inner rings from the inner ring station group (21) to the crystal expansion transportation carrying platform (6);
the blue film taking assembly (3) comprises a first blue film station (31), a first blue film transportation group (32), a second blue film station (33) and a second blue film transportation group (34); the first blue film station (31) is arranged at one end of the second slot position (12), the second blue film station (33) is arranged at the other end of the second slot position (12), the first blue film transportation group (32) is arranged at the side end of the second slot position (12), and the second blue film transportation group (34) is arranged at the position end of the second blue film station (33); the first blue film station (31) is used for storing blue films, the first blue film transport group (32) is used for transporting the blue films from the first blue film station (31) to the second blue film station (31), and the second blue film transport group (34) is used for transporting the blue films in the second blue film station (33) to the wafer expanding transport platform (6);
the release paper taking assembly (4) comprises a paper tearing group (41) and a waste paper collecting group (42), the paper tearing group (41) is installed on the first blue film transportation group (32), and the waste paper collecting group (42) is communicated with the second slot position (12); the tearing group (41) is used for tearing off the release paper on the blue film at the second blue film station (33), and the waste paper collecting group (42) is used for receiving and collecting the release paper torn off by the tearing group (41);
the outer ring taking assembly (5) comprises an outer ring station group (51), a first outer ring transportation group (52) and a second outer ring transportation group (53); the outer ring station group (51) is used for storing outer rings, the first outer ring transportation group (52) is used for transporting the outer rings from the outer ring station group (51) to the position of the second outer ring transportation group (53), and the second outer ring transportation group (53) is used for receiving the outer rings on the first outer ring transportation group (52) and transporting the outer rings to the wafer expanding transportation carrier (6);
the crystal expansion transportation carrier (6) comprises a carrier transportation group (61) and a crystal expansion group (62); the carrier transport group (61) is arranged at the side end of the first slot position (11); the carrier transport group (61) is used for transporting the crystal expansion transport carrier (6) to a crystal expansion position, and the crystal expansion group (62) is used for realizing the joint crystal expansion of the inner ring, the blue film and the outer ring;
the waste film taking component (7) comprises a waste absorbing film group (71) and a waste film collecting group (72); the waste absorbing film group (71) is arranged on the same plane of a crystal expansion position of the crystal expansion transport carrying platform (6), the waste film collecting group (72) is communicated with the first groove position (11), and the waste absorbing film group (71), the first groove position (11) and the waste film collecting group (72) are located on the same plane; the waste absorbing film group (71) is used for transferring the leftover waste of the blue film forming to the waste film collecting group (72);
the finished product taking assembly (8) comprises a first finished product transportation group (81), a second finished product transportation group (82) and a finished product collection group (83); the first finished product transportation group (81) is matched with the second finished product transportation group (82) to transport the finished products after crystal expansion to a finished product collection group (83);
the labeling component (9) comprises a bar code printer (91) and a bar code transportation group (92); the bar code transportation group (92) is arranged on the first finished product transportation group (81), and the bar code printer (91) is arranged at the end part of the first finished product transportation group (81); the bar code printer (91) is used for generating bar code labels, and the bar code transportation group (92) is used for transporting and printing the bar code labels printed by the bar code printer (91) on finished products;
the crystal expansion transportation carrying platform (6), the second outer ring transportation group (53) and the first finished product transportation group (81) can all move to the same plane position as the waste film taking component (7) and the first slot position (11).
2. The full-automatic wafer expander according to claim 1, characterized in that: in the inner ring taking assembly (2), an inner ring working position group (21) comprises an inner ring bottom plate (211) and an inner ring bin (212) with an opening at the lower end; the inner ring conveying group (22) comprises an inner ring conveying plate (221) and an inner ring driving motor (222);
the inner ring bottom plate (211) is fixed on the base plate (1), the inner ring conveying plate (221) is movably arranged on the inner ring bottom plate (211), and the inner ring bin (212) is fixedly arranged on the inner ring conveying plate (221); meanwhile, an inner ring guide rail set (223) used for moving the inner ring conveying plate (221) is arranged between the inner ring bottom plate (211) and the inner ring conveying plate (221); the fixed end of the inner ring driving motor (222) is fixed on the inner ring bottom plate (211), and the movable end of the inner ring driving motor (222) is fixed on the inner ring conveying plate (221);
the inner ring bin (212) is in a stacked layer shape; an inner ring groove (213) is simultaneously arranged on the inner ring bottom plate (211), and an inner ring bin (212), the inner ring groove (213) and the crystal expansion transportation carrier (6) are matched for conveying an inner ring.
3. The full-automatic wafer expander according to claim 1, characterized in that: in the blue film taking assembly (3), a first blue film station (31) comprises a first blue film table (311) and a first scanner (312), and a scanning part of the first scanner (312) is aligned with the first blue film table (311);
the first blue film conveying group (32) comprises a first fixing frame (321), a first blue film conveying guide rail section bar (322), a first blue film conveying driving motor (323), a first blue film sliding connection plate (324), a first blue film lifting motor (325) and a first film taking plate (326); the first blue film conveying guide rail section bar (322) is fixed on the outer side of the first fixing frame (321), the first blue film sliding connection plate (324) is movably arranged on the outer side of the first blue film conveying guide rail section bar (322), and the first film taking plate (326) is movably arranged on the outer side of the first blue film sliding connection plate (324); the first blue film conveying driving motor (323) is used for driving the first blue film sliding connection plate (324) to move, and the first blue film lifting motor (325) drives the first film taking plate (326) to lift; a plurality of first blue film suction nozzles (327) are arranged on the first film taking plate (326) in an array manner;
the second blue film station (33) comprises a second blue film platform (331) and a second scanner (332), and the scanning part of the second scanner (332) is aligned with the second blue film platform (331);
the second blue film conveying group (34) comprises a second fixing frame (341), a second blue film conveying guide rail section bar (342), a second blue film conveying driving motor (343), a second blue film sliding connection plate (344), a second blue film lifting motor (345) and a second film taking plate (346); the second blue film transport guide rail section bar (342) is fixedly arranged at the outer side of the second fixing frame (341), the second blue film sliding connection plate (344) is movably arranged at the outer side of the second blue film transport guide rail section bar (342), and the second film taking plate (346) is movably arranged at the outer side of the second blue film sliding connection plate (344); the second blue film conveying driving motor (343) is used for driving the second blue film sliding connecting plate (344) to move, and the second blue film lifting motor (345) drives the second film taking plate (346) to lift; a plurality of second blue film suction nozzles (347) are arranged on the second film taking plate (346) in an array manner;
wherein, a plurality of blue membrane air holes (348) are arranged on the second blue membrane platform (331) in an array manner.
4. The full-automatic wafer expander according to claim 3, characterized in that: in the release paper assembly (4), a paper tearing group (41) is arranged at the outer side of a first blue film sliding connecting plate (324), and a used paper collecting group (42) is arranged below the first blue film sliding connecting plate (324); the paper tearing group (41) can move to the position of the same plane with the waste paper collecting group (42) and the second slotted hole (12);
the paper tearing group (41) comprises a paper tearing lifting motor (411), a clamping plate (412) and a clamping motor (413); the paper tearing lifting motor (411) drives the clamping plate (412) to lift, and the clamping motor (413) controls the clamping plate (412) to open and close;
the tear paper group (41) further comprises a third scanner (414), and the third scanner (414) is aligned with the clamping plate (412) located at the second slot position (12).
5. The full-automatic wafer expander according to claim 1, characterized in that: in the outer ring taking component (5), an outer ring working position group (51) comprises an outer ring seat (511) and an outer ring bin (512);
the first outer ring transport group (52) comprises a first outer ring fixing frame (521), a first outer ring guide rail (522), a lifting plate (523) and a jacking plate (524);
the outer ring bin (512) is in a stacked layer shape; the outer ring bin (512) is arranged at the upper end of the outer ring seat (511), the first outer ring guide rail (522) is fixedly arranged at the outer side of the first outer ring fixing frame (521), the lifting plate (523) is movably arranged at the outer side of the first outer ring guide rail (522), and the jacking plate (524) is fixedly arranged at the outer side of the lifting plate (523); and the jacking plate (524) is movably arranged in the outer ring bin (512);
the second outer ring transport group (53) comprises a bracket (531), and a push-pull cylinder (532) and a cylinder connecting plate (533) are arranged on the bracket (531); the push-pull air cylinder (532) controls the air cylinder connecting plate (533) to move; the cylinder connecting plate (533) is arranged above the jacking plate (524);
a first pressure plate cylinder (534), a second pressure plate cylinder (535), a first pressure plate (536) and a second pressure plate (537) are arranged on the cylinder connecting plate (533), the first pressure plate cylinder (534) controls the first pressure plate (536) to lift, the second pressure plate cylinder (535) controls the second pressure plate (537) to lift, and the first pressure plate (536) is installed in the middle of the second pressure plate (537) in a matching way;
meanwhile, an outer ring grab (538) is arranged on the first pressing plate (536); the outer ring grab (538) is used for grabbing the outer ring on the jacking plate (524) and placing the outer ring grabbed by the first pressure plate (536) on the wafer expanding and transporting carrier (6);
wherein the push-pull air cylinder (532) can control the air cylinder connecting plate (533) to move to the position above the crystal expansion transportation carrying platform (6); the first pressure plate cylinder (534) and the second pressure plate cylinder (537) can drive the first pressure plate (536) and the second pressure plate (537) to move and attach to the wafer expansion transportation carrying platform (6); the first pressing plate (536), the second pressing plate (537) and the crystal expansion group (62) are matched to realize crystal expansion of the product.
6. The full-automatic wafer expander according to claim 1, characterized in that: in the crystal expansion transportation carrier (6), a carrier transportation group (61) comprises a transportation carrier (611), a carrier guide rail group (612) and a carrier transportation motor (613);
the carrier guide rail set (612) is arranged at the side end of the first slot position (11), the transportation carrier (611) is movably arranged on the carrier guide rail set (612), and the carrier transportation motor (613) drives the transportation carrier (611) to move;
the crystal expansion group (62) comprises an inner ring positioning ring (621), an outer ring positioning ring (622), a lifting motor (623), a temperature controller (624) and a heat conducting piece (625), and cutting pieces (626) are arranged on the inner ring positioning ring (621) in a surrounding manner; the outer ring positioning ring (622) is arranged on the periphery of the inner ring positioning ring (621), the inner positioning ring (621) and the outer ring positioning ring (622) are both arranged on the transportation carrying platform (611), and the lifting motor (623) drives the transportation carrying platform (611) to lift; the heat conducting piece (625) is arranged inside the transportation carrying platform (611), and the temperature controller (624) realizes the temperature control of the heat conducting piece (625);
the inner ring positioning ring (621) is used for positioning the inner ring to be placed, the outer ring positioning ring (622) is used for positioning the outer ring to be placed, the cutting sheet (626) is used for cutting the blue film, and the heat conducting piece (625) conducts heat and is used for tightening and bonding the inner ring, the outer ring and the blue film.
7. The full-automatic wafer expander according to claim 5, characterized in that: in the waste film taking assembly (7), the waste absorbing film group (71) comprises a waste fixing plate (711) and a waste pressing plate (712), wherein the waste pressing plate (712) is arranged on the outer side of the waste fixing plate (711), and the waste pressing plate (712) is used for attaching the corner waste formed by blue film; a forming groove (713) for accommodating the first pressing plate (536), the second pressing plate (537) and the first finished product transportation group (81) is formed in the middle of the waste pressing plate (712), and a plurality of waste suction nozzles (714) are arranged on the waste pressing plate (712) in an array manner;
the waste film collecting group (72) comprises a waste film frame (721) and a waste film guide rod (722), wherein the waste film frame (721) is movably arranged on the waste film guide rod (722);
wherein, the waste material pressing plate (712), the first slot position (11) and the waste film collecting group (72) are positioned on the same plane.
8. The full-automatic wafer expander according to claim 1, characterized in that: in the finished product taking assembly (8), a first finished product transportation group (81) comprises a first finished product transportation guide rail profile (811), a first finished product transportation driving motor (812), a first finished product sliding connection plate (813), a first finished product lifting motor (814) and a first finished product taking plate (815);
a first finished product sliding connection plate (813) is movably arranged on the outer side of the second blue film transportation guide rail section bar (811), and a first finished product taking plate (815) is movably arranged on the outer side of the first finished product sliding connection plate (813); the first finished product transportation driving motor (812) is used for controlling the first finished product taking plate (815) to move, and the first finished product lifting motor (814) is used for driving the first finished product taking plate (815) to lift;
wherein, a plurality of finished product air nozzles (816) are arranged on the first finished product taking plate (815) in an array manner;
the second finished product transportation group (82) comprises a second finished product transportation guide rail group (821), a second finished product transportation driving motor (822), a second finished product sliding carrying platform (823) and a second finished product lifting motor (824);
the second finished product sliding platform (823) is movably mounted on the second finished product transportation guide rail group (821), the second finished product transportation driving motor (822) is used for driving the second finished product sliding platform (823) to move, and the second finished product lifting motor (824) is used for driving the second finished product sliding platform (823) to lift; a plurality of air holes are formed in the second finished product sliding bearing platform (823) in an array manner;
the finished product collection group (83) comprises a finished product soleplate (831) and a finished product bin (832) with an opening at the lower end, and the finished product bin (821) is in a stacked layer shape; the finished product bin (832) is fixed on the finished product base plate (831), and the finished product base plate (831) is provided with a product groove (833) which is communicated with the outside through an opening of the finished product bin (832) and is used for accommodating the second finished product sliding carrying platform (823);
a plurality of sliding placement blocks (834) are arranged on the inner side of the finished product bin (832) in an array mode, and the sliding placement blocks (834) are placed horizontally; one end of the sliding placement block (834) is rotatably connected with the finished product bin (832), the other end of the sliding placement block (834) is trapezoidal, the lower end of the sliding placement block is inclined, and the trapezoidal end of the sliding placement block (834) is placed in the inner ring of the finished product bin (832);
a fourth scanner (835) is further arranged at the periphery of the finished product bin (821), and a scanning part of the third scanner (835) is aligned with the upper end part of the finished product bin (821);
wherein the second finished product sliding carrying platform (823) is movably transported between the end of the first finished product transporting guide rail section bar (811) and the lower part of the finished product bin (821).
9. The full-automatic wafer expander according to claim 8, characterized in that: in the labeling assembly (9), a bar code printer (91) is arranged at the end part of a first finished product transportation guide rail profile (811); the bar code transportation group (92) comprises a bar code taking and sticking plate (921) and a bar code lifting motor (922); the bar code taking and sticking board (921) is arranged on the outer side of the first finished product sliding connection board (813), and the bar code lifting motor (922) is used for driving the bar code taking and sticking board (921) to lift; a plurality of bar code air holes (923) are formed in the bar code taking and pasting plate (921) in an array manner;
wherein, the sticking bar code plate (921) and the first finished product plate (815) are positioned on the same plane.
10. The full-automatic wafer expander according to claim 1, characterized in that: the lower end of the machine table (1) is provided with universal wheels (101), and the machine table (1) is simultaneously provided with a signal lamp (102), an operation panel (103), a plurality of function keys (104) and a plurality of door bodies (105).
CN202110780203.7A 2021-07-09 2021-07-09 Full-automatic crystal expanding machine Active CN113380676B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206758411U (en) * 2017-04-25 2017-12-15 中山英达思迅智能科技有限公司 Brilliant machine is expanded in a kind of intelligent management and control
JP2018082086A (en) * 2016-11-17 2018-05-24 ヒューグル開発株式会社 Wafer extention device
CN109368271A (en) * 2018-09-30 2019-02-22 苏州展德自动化设备有限公司 Expand the rotational automatic loading and unloading equipment of brilliant ring
CN109920746A (en) * 2018-12-26 2019-06-21 广东欧美亚智能装备有限公司 A kind of brilliant machine of full-automatic expansion
CN110620068A (en) * 2019-09-27 2019-12-27 江西兆驰半导体有限公司 Automatic production equipment for separating film ring of light-emitting diode wafer
CN209922404U (en) * 2019-03-05 2020-01-10 上海爵企电子科技有限公司 Automatic wafer scraper
CN215771073U (en) * 2021-07-09 2022-02-08 东莞伏尔甘自动化设备有限公司 Full-automatic crystal expanding machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018082086A (en) * 2016-11-17 2018-05-24 ヒューグル開発株式会社 Wafer extention device
CN206758411U (en) * 2017-04-25 2017-12-15 中山英达思迅智能科技有限公司 Brilliant machine is expanded in a kind of intelligent management and control
CN109368271A (en) * 2018-09-30 2019-02-22 苏州展德自动化设备有限公司 Expand the rotational automatic loading and unloading equipment of brilliant ring
CN109920746A (en) * 2018-12-26 2019-06-21 广东欧美亚智能装备有限公司 A kind of brilliant machine of full-automatic expansion
CN209922404U (en) * 2019-03-05 2020-01-10 上海爵企电子科技有限公司 Automatic wafer scraper
CN110620068A (en) * 2019-09-27 2019-12-27 江西兆驰半导体有限公司 Automatic production equipment for separating film ring of light-emitting diode wafer
CN215771073U (en) * 2021-07-09 2022-02-08 东莞伏尔甘自动化设备有限公司 Full-automatic crystal expanding machine

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