CN113321536A - Preparation process for imitating effect of engraving and milling mold of rock plate - Google Patents
Preparation process for imitating effect of engraving and milling mold of rock plate Download PDFInfo
- Publication number
- CN113321536A CN113321536A CN202110767534.7A CN202110767534A CN113321536A CN 113321536 A CN113321536 A CN 113321536A CN 202110767534 A CN202110767534 A CN 202110767534A CN 113321536 A CN113321536 A CN 113321536A
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- China
- Prior art keywords
- weight
- parts
- glaze
- rock plate
- effect
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011435 rock Substances 0.000 title claims abstract description 44
- 230000000694 effects Effects 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 238000003801 milling Methods 0.000 title description 14
- 239000011449 brick Substances 0.000 claims abstract description 13
- 238000005507 spraying Methods 0.000 claims abstract description 10
- 230000001681 protective effect Effects 0.000 claims abstract description 9
- 238000010304 firing Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims abstract description 5
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 26
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 238000005245 sintering Methods 0.000 abstract description 3
- 241001122767 Theaceae Species 0.000 description 2
- 210000003298 dental enamel Anatomy 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
Abstract
The embodiment of the invention discloses a preparation process for imitating the effect of a carved mould of a rock plate, which comprises the following steps: (1) pressing the raw materials into green bricks and drying; (2) printing the engraving ink and the glaze spraying material on the green brick in an ink jet mode; (3) printing patterns and spraying protective glaze; (4) and (5) firing to prepare the rock plate. The method does not use an expensive fine carving mould, and only uses the characteristics of special glaze and ink to fuse water and oil under high-temperature sintering, thereby realizing rich layers, such as a rock plate with the effect of the fine carving mould.
Description
Technical Field
The invention relates to the field of rock plates, in particular to a preparation process for simulating an effect of a carved die of a rock plate.
Background
The rock plate, also called ceramic rock plate, means sintered stone, is made from natural raw materials by a special process, pressed by a press with the weight of more than 1.5 ten thousand tons and then fired at a high temperature of more than 1200 ℃.
The rock plate has wide application, comprises plates for houses, kitchens and the like, and can be used as dining tables, tea tables, cabinets, hand washing trays, tea trays and the like.
In the industry, the rock plate specification has a uniform standard (including length, width and thickness) and is beneficial to later installation and use, and also has non-standard products, wherein the market proportion of the rock plate is large. Under the unified standard, the merchant must seize the market by improving the product quality, not only improves the raw material quality, but also can improve the ornamental value, also beautifies the rock plate, strengthens visual impact. The most original method for enhancing the ornamental value is to use a fine carving mould, and the fired rock plate is rich in structural level and attractive in appearance after being carved by the fine carving mould.
However, the cost of the engraving and milling mold is very high, and especially for the preparation of large-sized rock plates, the requirement on the machine is high, so that the selling cost is high, and therefore, the development direction of the technicians in the field is to reduce the cost and to popularize the engraving and milling mold.
Disclosure of Invention
The embodiment of the invention provides a preparation process for simulating the effect of an engraving and milling mould of a rock plate, which does not use an expensive engraving and milling mould, and only fuses water and oil under high-temperature sintering through the characteristics of special glaze and ink, thereby realizing abundant layers, such as the rock plate with the effect of the engraving and milling mould.
In order to solve the problems, the invention provides a preparation process of a rock plate imitating effect of an engraving and milling mold, which comprises the following steps:
(1) pressing the raw materials into green bricks and drying;
(2) printing the engraving ink and the glaze spraying material on the green brick in an ink jet mode;
(3) printing patterns and spraying protective glaze;
(4) and (5) firing to prepare the rock plate.
Preferably, the glaze in step (3) is a water-based glaze.
Preferably, the glaze comprises the following chemical components in parts by weight:
58-60 parts of SiO and 25-28 parts of AlO33 to 5 weight portions of CaO, 2 to 3 weight portions of MgO, and 2.5 to 3.0 weight portions of K2O, 1.5-2 weight parts of Na2O, 8-10 parts by weight of ZrO2。
Preferably, the glaze is specifically: 59 parts by weight of SiO, 26 parts by weight of AlO34 parts by weight of CaO, 2.5 parts by weight of MgO, 2.8 parts by weight of K2O, 1.8 parts by weight of Na2O, 9 parts by weight of ZrO2。
Preferably, the glaze is specifically: 58.8 parts by weight of SiO, 27 parts by weight of AlO33.5 parts by weight of CaO, 2.8 parts by weight of MgO, 2.8 parts by weight of K2O, 1.7 parts by weight of Na2O, 8.5 parts by weight of ZrO2。
Preferably, the firing temperature is 1360-.
According to the technical scheme, the implementation mode of the invention has the following advantages:
the invention adopts the process that the carved ink is printed on the dried green brick, then the glaze is sprayed, the aqueous glaze is discharged by utilizing the oiliness of the ink, thereby forming the texture, when the brick is fired at the high temperature of 1360-1600 ℃, the ink generates the low-temperature melting effect, the surface tension is reduced, and the texture effect can be further deepened, therefore, the rock plate prepared by the invention has rich layers, the rock plate imitating the effect of the carved mould is realized by simple means, and the popularization and the use are easy.
Detailed Description
The embodiment of the invention provides a preparation process for simulating the effect of an engraving and milling mould of a rock plate, which does not use an expensive engraving and milling mould, and only fuses water and oil under high-temperature sintering through the characteristics of special glaze and ink, thereby realizing abundant layers, such as the rock plate with the effect of the engraving and milling mould.
The cnc engraving and milling mould can adopt the mould cnc engraving and milling machine to realize, all need use the glyptic words of cnc engraving and milling machine when every rock plate, and the cost can't descend, and production time is long moreover, and the cost also can be transferred to the consumer on one's body, can not realize extensive popularization and application.
The invention discloses a preparation process of a rock plate imitating effect of a finishing impression, which comprises the following steps:
(1) pressing the raw materials into green bricks and drying;
(2) printing the engraving ink and the glaze spraying material on the green brick in an ink jet mode;
(3) printing patterns and spraying protective glaze;
(4) and (5) firing to prepare the rock plate.
Preferably, the glaze in step (3) is a water-based glaze.
Preferably, the glaze comprises the following chemical components in parts by weight:
58-60 parts of SiO and 25-28 parts of AlO33 to 5 weight portions of CaO, 2 to 3 weight portions of MgO, and 2.5 to 3.0 weight portions of K2O, 1.5-2 weight parts of Na2O, 8-10 parts by weight of ZrO2。
Preferably, the glaze is specifically: 59 parts by weight of SiO, 26 parts by weight of AlO34 parts by weight of CaO, 2.5 parts by weight of MgO, 2.8 parts by weight of K2O, 1.8 parts by weight of Na2O, 9 parts by weight of ZrO2。
Preferably, the glaze is specifically: 58.8 parts by weight of SiO, 27 parts by weight of AlO33.5 parts by weight of CaO, 2.8 parts by weight of MgO, 2.8 parts by weight of K2O, 1.7 parts by weight of Na2O, 8.5 parts by weight of ZrO2。
Preferably, the firing temperature is 1360-.
Preferably, the protective enamel is an aqueous protective enamel.
Under the condition of ensuring the glaze to be uniform, the surface of the rock plate is smooth and not rough.
The preparation process adopts the digital engraving ink which can be printed on a dry green brick, then glaze is sprayed, the oily glaze of the ink is utilized to discharge the water-based glaze, so as to form the texture, and meanwhile, when the ink is fired at high temperature, the surface tension is reduced under the low-temperature melting action of the ink, so that the texture effect is further deepened.
The invention is described in detail below by way of examples:
example 1
A preparation process for imitating effect of a carved mould of a rock plate comprises the following steps:
(1) pressing the raw materials into green bricks and drying;
(2) printing the carved ink and the water-spraying glaze material on the green brick by ink jet;
the glaze comprises the following chemical components in parts by weight: 60 parts by weight of SiO, 28 parts by weight of AlO35 parts by weight of CaO, 3 parts by weight of MgO, 3.0 parts by weight of K2O, 2 parts by weight of Na2O, 10 parts by weight of ZrO2；
(3) Printing patterns, and spraying water-based protective glaze;
(4) firing at the temperature of 1580 ℃ to prepare the rock plate with the effect of imitating the carved mould;
(5) and (5) performing conventional grinding and cleaning for standby.
Example 2
The present embodiment 2 differs from embodiment 1 in that:
the glaze comprises the following chemical components in parts by weight: 59 parts by weight of SiO, 26 parts by weight of AlO34 parts by weight of CaO, 2.5 parts by weight of MgO, 2.8 parts by weight of K2O, 1.8 parts by weight of Na2O, 9 parts by weight of ZrO2。
Example 3
The present embodiment 3 differs from embodiment 1 in that:
the glaze comprises the following chemical components in parts by weight:
58.8 parts by weight of SiO, 27 parts by weight of AlO33.5 parts by weight of CaO, 2.8 parts by weight of MgO, 2.8 parts by weight of K2O, 1.7 parts by weight of Na2O, 8.5 parts by weight of ZrO2。
Example 4
This example 4 differs from example 1 in that:
the glaze comprises the following chemical components in parts by weight: 58 parts by weight of SiO, 25 parts by weight of AlO33 parts by weight of CaO, 2 parts by weight of MgO, 2.5 parts by weight of K2O, 1.5 parts by weight of Na2O, 8 parts by weight of ZrO2。
The method comprises the following steps of taking a carved rock plate through the finishing impression and a common rock plate without the finishing impression effect and the rock plate with the effect of the imitated finishing impression of the embodiment 1-4 to identify by naked eyes:
the carved rock plate has rich layers, stronger layer depth can be seen from the deep carving position, and the texture can be touched from the position with less glaze.
The common rock plate has no level difference, and the texture can be touched at the positions with different depths.
The rock plates of the embodiments 1 to 4 have rich layers, the depth of the layers of the whole rock plate is basically the same, and the patterns are diversified.
As described above, the above embodiments and examples are only for illustrating the technical solution of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments and examples, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments and examples of the present invention.
Claims (7)
1. A preparation process for imitating effect of a carved mould of a rock plate is characterized by comprising the following steps:
(1) pressing the raw materials into green bricks and drying;
(2) printing the engraving ink and the glaze spraying material on the green brick in an ink jet mode;
(3) printing patterns and spraying protective glaze;
(4) and (5) firing to prepare the rock plate.
2. The process for preparing an effect of a simulated finishing impression of a rock plate according to claim 1, wherein the glaze in step (3) is a water-based glaze.
3. The process for preparing an imitated carved die effect of a rock plate according to claim 2, wherein the glaze comprises the following chemical components in parts by weight:
58-60 parts of SiO and 25-28 parts of AlO33 to 5 weight portions of CaO, 2 to 3 weight portions of MgO, and 2.5 to 3.0 weight portions of K2O, 1.5-2 weight parts of Na2O, 8-10 parts by weight of ZrO2。
4. The process for preparing an imitated finishing impression of a rock plate according to claim 3, wherein the glaze specifically comprises: 59 parts by weight of SiO, 26 parts by weight of AlO34 parts by weight of CaO, 2.5 parts by weight of MgO, 2.8 parts by weight of K2O, 1.8 parts by weight of Na2O, 9 parts by weight of ZrO2。
5. The process for preparing a simulated finishing impression of a rock plate as claimed in claim 3, wherein the process comprises the steps ofThe glaze specifically comprises the following components: 58.8 parts by weight of SiO, 27 parts by weight of AlO33.5 parts by weight of CaO, 2.8 parts by weight of MgO, 2.8 parts by weight of K2O, 1.7 parts by weight of Na2O, 8.5 parts by weight of ZrO2。
6. The process for preparing a rock plate imitated finishing impression according to claim 1, wherein the firing temperature is 1360-.
7. The process for preparing a rock plate imitated finishing impression according to claim 1, wherein the protective glaze is an aqueous protective glaze.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110767534.7A CN113321536A (en) | 2021-07-07 | 2021-07-07 | Preparation process for imitating effect of engraving and milling mold of rock plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110767534.7A CN113321536A (en) | 2021-07-07 | 2021-07-07 | Preparation process for imitating effect of engraving and milling mold of rock plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113321536A true CN113321536A (en) | 2021-08-31 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110767534.7A Pending CN113321536A (en) | 2021-07-07 | 2021-07-07 | Preparation process for imitating effect of engraving and milling mold of rock plate |
Country Status (1)
| Country | Link |
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| CN (1) | CN113321536A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160311231A1 (en) * | 2015-04-24 | 2016-10-27 | Electronics For Imaging, Inc. | Method and Apparatus for Creating 3D Effects with Ceramic Inkjet Inks |
| CN109293397A (en) * | 2018-10-09 | 2019-02-01 | 肇庆乐华陶瓷洁具有限公司 | A kind of Antique Imitation Tiles and preparation method thereof with 3D embossment |
| CN110357432A (en) * | 2019-07-16 | 2019-10-22 | 江西唯美陶瓷有限公司 | Manufacture has the method for the ceramic thin plate of male and female mold effect in plane blank body |
| CN110483103A (en) * | 2019-08-26 | 2019-11-22 | 广东萨米特陶瓷有限公司 | A kind of ceramic board and preparation method thereof of three-dimensional fine braiding grain effect |
| CN110759751A (en) * | 2019-12-13 | 2020-02-07 | 佛山市东鹏陶瓷有限公司 | Preparation method of carved grain brick and prepared carved grain brick |
| CN112358326A (en) * | 2021-01-14 | 2021-02-12 | 佛山市三水区康立泰无机合成材料有限公司 | Preparation method of ceramic tile with matte deep carving effect and ceramic tile |
| CN112358187A (en) * | 2020-11-27 | 2021-02-12 | 佛山市三水新明珠建陶工业有限公司 | Production process and product of marble-imitated super-wear-resistant soft-light brick |
-
2021
- 2021-07-07 CN CN202110767534.7A patent/CN113321536A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160311231A1 (en) * | 2015-04-24 | 2016-10-27 | Electronics For Imaging, Inc. | Method and Apparatus for Creating 3D Effects with Ceramic Inkjet Inks |
| CN109293397A (en) * | 2018-10-09 | 2019-02-01 | 肇庆乐华陶瓷洁具有限公司 | A kind of Antique Imitation Tiles and preparation method thereof with 3D embossment |
| CN110357432A (en) * | 2019-07-16 | 2019-10-22 | 江西唯美陶瓷有限公司 | Manufacture has the method for the ceramic thin plate of male and female mold effect in plane blank body |
| CN110483103A (en) * | 2019-08-26 | 2019-11-22 | 广东萨米特陶瓷有限公司 | A kind of ceramic board and preparation method thereof of three-dimensional fine braiding grain effect |
| CN110759751A (en) * | 2019-12-13 | 2020-02-07 | 佛山市东鹏陶瓷有限公司 | Preparation method of carved grain brick and prepared carved grain brick |
| CN112358187A (en) * | 2020-11-27 | 2021-02-12 | 佛山市三水新明珠建陶工业有限公司 | Production process and product of marble-imitated super-wear-resistant soft-light brick |
| CN112358326A (en) * | 2021-01-14 | 2021-02-12 | 佛山市三水区康立泰无机合成材料有限公司 | Preparation method of ceramic tile with matte deep carving effect and ceramic tile |
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Application publication date: 20210831 |
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