CN113228927B - Self-propelled green feed harvester with disc cutter type chopper and method - Google Patents

Self-propelled green feed harvester with disc cutter type chopper and method Download PDF

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Publication number
CN113228927B
CN113228927B CN202110315030.1A CN202110315030A CN113228927B CN 113228927 B CN113228927 B CN 113228927B CN 202110315030 A CN202110315030 A CN 202110315030A CN 113228927 B CN113228927 B CN 113228927B
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roller
throwing
conveying
header
disc
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CN113228927A (en
Inventor
张希升
刘正芳
任建华
唐文韬
田青松
袁明勇
刘冲超
闫传金
张丽艳
林桂强
王丰阳
田帅
秦德成
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Jotec International Heavy Industry Qingdao Co Ltd
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Jotec International Heavy Industry Qingdao Co Ltd
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Priority to CN202110315030.1A priority Critical patent/CN113228927B/en
Publication of CN113228927A publication Critical patent/CN113228927A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D43/00Mowers combined with apparatus performing additional operations while mowing
    • A01D43/08Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters
    • A01D43/081Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters specially adapted for ensilage of maize

Abstract

The present disclosure provides a self-propelled greenfeed harvester equipped with a disc cutter type chopper and a method, comprising: the cutting table mechanism is arranged at the bottom end of the frame, the roller shaft mechanism is arranged at the rear end of the cutting table mechanism, the roller shaft mechanism comprises a carrying roller and a pressure roller which are oppositely arranged, the pressure roller is used for pre-pressing and kneading materials on the carrying roller through rotary motion, and the conveying mechanism is used for conveying the materials to the disc type shredder to shred and recycle the materials; the conveying trough is used for conveying materials, the disc cutter chopper and the seed crusher can be installed on the rear side of a front axle of the whole vehicle, balance weight of the whole vehicle is facilitated, the header is self-propelled rather than suspended, the seed crusher is matched on the disc cutter chopper, the feeding effect is excellent, the wolf tooth feeding roller is pre-pressed and kneaded for the second time, and the material chopping effect is excellent.

Description

Self-propelled green feed harvester with disc cutter type chopper and method
Technical Field
The disclosure belongs to the technical field of feed harvesters, and particularly relates to a self-propelled green feed harvester with a disc cutter type chopper and a method.
Background
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
The existing material conveying mechanism of the self-propelled green feed harvester on the market at present picks corn ears and straws (including other crops suitable for ensiling) on an ear picking platform, cuts the corn ears and straws into pieces by a horizontal drum type chopper, and throws the materials to a grass receiving vehicle for transportation and storage through a throwing cylinder, or directly bundles and stores the materials.
The mode causes that the balance weight of the whole vehicle is larger, the portable operation is difficult to realize, and the operation of adopting large machinery at present has larger limitation; and the material chopping precision is not high, the granular and fragmented materials are easy to generate, and the subsequent processing treatment is difficult to carry out.
The harvester is characterized in that the harvester is in a form of a suspension type assembly disc cutter chopper, materials between a high platform and a disc channel directly enter the disc channel type chopper and are easy to realize, the front side of the whole vehicle is heavy, the current counterweight form cannot realize self-propelled type, and the problem to be solved is how to realize the self-propelled green fodder harvester.
Disclosure of Invention
In order to solve the problems, the self-propelled green feed harvester with the disc cutter type chopper is provided, corn ears and straws (including other crops suitable for silage) are picked up on a picking platform, the corn ears and the straws (hereinafter referred to as materials) are fed to a bridge-passing carrier roller through small disc feeding teeth, the carrier roller and a pressure roller pre-press and rub the materials and then throw the materials to a conveying groove conveying belt at the rear edge, the materials are conveyed to a wolf tooth feeding roller under the support of the conveying belt, the materials are compressed by the wolf tooth feeding roller and then enter the disc chopper to be chopped orderly, and a disc type cutter has an excellent chopping effect on the materials. The material is thrown and sent to the seed grain breaker on upper portion, through the broken crushing roller that rolls of seed grain that has the velocity difference, after throwing the forced draught blower to accelerate the material through the secondary, throw and send the material to the car that connects the grass and transport and store through throwing.
In a first aspect, the present disclosure provides a self-propelled greenfeed harvester equipped with a disc-cutter chopper, comprising: the cutting table mechanism is mounted at the bottom end of the frame, the roller shaft mechanism is mounted at the rear end of the cutting table mechanism, the roller shaft mechanism comprises a carrying roller and a pressure roller which are oppositely mounted, the pressure roller is used for pre-pressing and rubbing materials on the carrying roller through rotary motion, and the conveying mechanism is used for conveying the materials to the disc type shredder to be shredded and then to be recycled.
In a second aspect, the present disclosure provides a method of operating a self-propelled greenfeed harvester equipped with a disc cutter chopper as described in the first aspect, comprising:
the material is pre-pressed and kneaded by utilizing the rotation motion of the pressure roller, and is conveyed to the disc type shredder through the conveying mechanism to be shredded and then recovered.
Compared with the prior art, this disclosure possesses following beneficial effect:
1. the conveying trough is used for conveying materials, the disc cutter chopper and the seed crusher can be arranged on the rear side of a front axle of a whole vehicle, and the balance weight of the whole vehicle is facilitated, so that the self-propelled header is realized instead of a suspended header, and the seed crusher is arranged on the disc cutter chopper;
2. the small turntable with feeding teeth is similar to a feeding vertical roller. The upper part is provided with a transmission box for inputting power, the middle part is meshed with the feeding teeth through the spline shaft for transmitting torque, the structure is reliable, the number of the feeding teeth is large, and the feeding effect is better;
3. the material is pre-pressed and kneaded for the first time through the bridge supporting and conveying roller and the pressure feed roller, and is pre-pressed and kneaded for the second time through the wolf tooth feeding roller, so that the material chopping effect is better.
4. The cutting knife on each cutting table is provided with the overrunning clutch, and when the cutting table stops, the overrunning clutch can prevent the cutting knife rotating at high speed from suddenly stopping to generate inertia reaction force and damage parts such as a shaft for transmitting torque;
5. the transmission route of the present disclosure is simple: the power is transmitted from the engine to a shaft, a corner box is arranged on the shaft, and the power is divided into two parts through the shaft. The first part of power is transmitted to the cutting table and the conveying groove; the other part of power is transmitted to the disc type chopper, the secondary throwing blower and the seed crusher by the corner box.
6. The large disc of the header and the cutter are driven by a gear box. It is characterized in that 2 output shafts output coaxially at one side. The output shaft 1 outputs power to the cutting knife, and the output shaft 2 outputs power to the large disc. The output shaft 2 serves as a power output and supports the output shaft 1. The header is in double-shaft output transmission relatively, so that the structure is more compact, and the cost is relatively low. The header is provided with a forward and reverse rotation switching gear box, so that forward and reverse rotation switching of a large disc, a small turntable and a gap bridge feeding roller of the header can be realized. When the cutting table is blocked, the fed blocked grass can be turned over and spit.
7. The kernel crusher is provided with the enlarged crushing roller, so that the kernel crushing effect is better.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.
FIG. 1 is a front view of a self-propelled greenfeed harvester of the present disclosure;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is an enlarged view of a portion B of FIG. 1;
FIG. 4 is an enlarged view of a portion of FIG. 1 at C;
FIG. 5 is a top view of the self-propelled greenfeed harvester of the present disclosure;
FIG. 6 is an enlarged view of a portion of FIG. 5 at D;
FIG. 7 is an enlarged view of a portion E of FIG. 5;
FIG. 8 is a top view of the self-propelled greenfeed harvester of the present disclosure;
wherein: 1. a header mechanism; 2. a header disc; 3. a gear case; 4. a small turntable; 5. a bridge passing pressure feeding wheel; 6. a conveying trough; 7. a feed roller; 8. a chopper; 9. a kernel crushing roller; 10. a secondary air throwing machine; 11. a throwing cylinder; 12. lifting the oil cylinder; 13. a tire; 14. an engine; 101. an auger; 102. a header disc; 103. a cutting knife; 104. a header frame; 105. a gear transmission mechanism; 106. a large disc; 107. an overrunning clutch; 108. a safety clutch; 109. a crop divider; 201. a gap bridge conveying roller; 202. a nip roll; 203. a first gear; 204. a second gear; 205. a third gear; 206. a position adjustment unit; 301. a shaft.
The specific implementation mode is as follows:
the present disclosure is further described with reference to the following drawings and examples.
It should be noted that the following detailed description is exemplary and is intended to provide an illustration of one implementation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
Example 1
As shown in fig. 1, the present disclosure provides a self-propelled greenfeed harvester equipped with a disc cutter chopper, comprising: the cutting table mechanism is mounted at the bottom end of the frame, the roller shaft mechanism is mounted at the rear end of the cutting table mechanism, the roller shaft mechanism comprises a carrying roller and a pressure roller which are oppositely mounted, the pressure roller is used for pre-pressing and rubbing materials on the carrying roller through rotary motion, and the conveying mechanism is used for conveying the materials to the disc type shredder to be shredded and then to be recycled. The conveying groove is used for conveying materials, the disc cutter chopper and the seed crusher can be arranged on the rear side of the front axle of the whole vehicle, and the balance weight of the whole vehicle is facilitated, so that the self-propelled header is realized instead of a suspended header, and the seed crusher is arranged on the disc cutter chopper.
More specifically, ask to send the roller to be the roller is sent in the bridge, and the bridge asks to send the roller to be located the below of roller mechanism feed inlet and slope upwards sets up, and the bridge asks to send the roller to be connected with the conveyer belt, and the conveyer belt is used for providing power to realize the bridge asks to send the roller to rotate and drive the material slope and upwards transport. The pressure roller is positioned above the carrier roller, has a set distance with the upper end area of the carrier roller, contacts with the pressure roller when passing through the upper end area of the carrier roller, rubs and pre-presses the material through the rotating and rolling movement of a set angle, and conveys the pre-pressed material to the conveying mechanism.
As an implementation mode, the self-propelled green feed harvester further comprises a feeding mechanism, a primary throwing device, a grain crusher and a secondary throwing device; the header mechanism, the roller shaft mechanism, the conveying mechanism, the feeding mechanism, the disc type chopper, the primary throwing device, the seed crusher and the secondary throwing device are sequentially connected to the rack and are arranged in an L shape; the cutting table mechanism is arranged at the bottom end of the frame, the pre-pressing kneading mechanism is arranged at a discharge port of the cutting table mechanism, one end of the conveying device is arranged at the discharge port of the pre-pressing kneading mechanism, and the other end of the conveying device is arranged at a feed port of the feeding device; the feeding device is connected with a feeding port of the disc type chopper, a discharge port of the disc type chopper is connected with the grain crusher through the throwing machine, and a discharge port of the grain crusher is connected with the secondary throwing device.
As a further technical scheme, the self-propelled green feed harvester also comprises a gear box 3, wherein the gear box 3 is connected with a small turntable through a gear transmission mechanism to drive the small turntable to rotate in a set direction, and materials are conveyed to a roller shaft mechanism; the gear box is installed above the header mechanism. As a more concrete embodiment, be equipped with the header reversal case in the header mechanism, be equipped with the handle of shifting and shift the flexible axle on the header reversal case, realize controlling the header in the driver's cabin and just reversing, the gear box includes limiting plate, meshing cover, left gear and right gear, the handle of shifting passes the limiting plate, and one end is located the limiting plate upside, and the other end is located the limiting plate downside, the handle of shifting is located the one end of limiting plate downside and is connected with the one end of the flexible axle of shifting, the other end of the flexible axle of shifting is connected with the meshing cover and drives it along the flexible axle axial motion of shifting, the both sides of meshing cover are equipped with left gear and right gear respectively, left gear and the coaxial setting of right gear, be equipped with H type guide slot on the limiting plate, the length in the second limit groove of H type guide slot is greater than the length in first limit groove.
Specifically, the frame is also connected with a power system and a travelling mechanism; the travelling mechanism comprises wheels, and the wheels are positioned below the rack and particularly positioned in an area below the feeding roller; the power system comprises an engine, and the engine provides power for the self-propelled green feed harvester through a belt wheel transmission mechanism. The power of the power system is transmitted from an engine to a shaft, a corner box is arranged on the shaft, and the power is divided into two parts through the shaft. The first part of power is transmitted to the header and the conveying groove; the other part of the power is transmitted to the disc type chopper, the secondary throwing blower and the seed crusher by the corner box.
And one end of the lifting oil cylinder is connected with the frame, and the other end of the lifting oil cylinder is connected with the throwing cylinder so as to adjust the angle or height of the throwing cylinder.
Specifically, the header mechanism comprises a cutting knife frame 104 and a header disc 102, wherein a plurality of cutting knives 103 are arranged on the header disc 102, the front end of the header frame 104 is connected with at least one header disc 102, the rear end of the header frame 104 is fixedly connected with a rack, and the header frame 104 is supported by the rack; the upper end of the header disc 102 is connected with a rotating shaft, the rotating shaft is connected with a driving mechanism, and the driving mechanism can adopt a motor. The cutters 103 may be arranged in rows along an outer edge of the header disc 102 and may be arranged in a plurality of rows symmetrically about the axis of rotation of the header disc 102. In one embodiment, the header disc 102 is provided with two symmetrically arranged header discs 102, and the cutter teeth of the cutters 103 on the header discs extend outwards horizontally along the outer edge of the header disc 102 and form pointed ends.
The cutting knife on each cutting table disc is provided with the overrunning clutch, and when the cutting table stops, the overrunning clutch can prevent the cutting knife rotating at a high speed from suddenly stopping to generate inertia reaction force and damage parts such as a shaft for transmitting torque. The big disc of header and cutting knife transmission use the gear box. The two output shafts output coaxially at one side and are respectively a first output shaft and a second output shaft. The first output shaft outputs power to the cutter, and the second output shaft outputs power to the large disc. The second output shaft is used for power output and simultaneously supports the first output shaft. The header is in double-shaft output transmission relatively, so that the structure is more compact, and the cost is relatively low.
Specifically, a small tray loading feeding tooth dial is arranged behind two header discs of the header mechanism, and materials are fed into a roller shaft mechanism for prepressing and kneading through the feeding tooth dial;
more specifically, the header mechanism is also provided with a forward and reverse rotation switching gear box, so that forward and reverse rotation switching of a large disc, a small rotary disc and a gap bridge feeding roller of the header can be realized. When the header is blocked, the grass fed into the block can be reversely turned. As a specific implementation scheme, the forward and reverse rotation switching gearbox comprises a movable disc belt pulley, a transition belt pulley and a tensioning pull rod, the movable disc belt pulley, the power output end of the engine and the transition belt pulley are connected in a closed loop mode through a first belt, the movable disc belt pulley is also connected with the tensioning pull rod, and the tensioning pull rod can keep the movable disc belt pulley in a tensioning state through conversion between kinetic energy and elastic potential energy; the movable disc belt pulley is also connected with a rotating shaft of the header mechanism, and the movable disc belt pulley can be driven to rotate around the rotating shaft of the header mechanism through the tensioning pull rod so as to change steering.
As a further implementation scheme, the roller mechanism in this embodiment includes a carrier roller and a pressure roller, the carrier roller is located below the feed port of the roller mechanism, and is powered by a transmission belt to rotate, so as to drive the material to be transported obliquely upwards, the pressure roller is located above the carrier roller, and contacts with the pressure roller when the material passes through the upper end area of the carrier roller, and the pressure roller pre-presses the material through rolling motion at a set angle, and conveys the pre-pressed material to the feed chute of the conveying mechanism. Specifically, the bridge passing conveying rollers are driven to rotate through a gear transmission mechanism, a plurality of conveying rollers are arranged below the feeding hole and are driven through a chain, wherein the first conveying roller is arranged on a first rotating shaft, a first gear is arranged on the first rotating shaft, a second rotating shaft is arranged on the second conveying roller, a second gear is arranged on the second rotating shaft, and the first gear is connected with the second gear through the chain, so that the conveying movement of the conveying rollers is realized; the second delivery roller is positioned above the first delivery roller in an inclined mode, so that materials are conveyed to the upper side in an inclined mode, the pressure roller is arranged in the middle of the delivery roller and is arranged at a position, away from the surface of the delivery roller, of a set distance, the delivery roller and the pressure roller are matched for prepressing, the pressure roller is in meshing transmission with the second gear through a third gear, and the third gear utilizes the conveying belt to transmit power to the pressure roller. The position adjusting unit is positioned at the top of the roller shaft mechanism and drives the adjusting limiting rod through a gear, so that the limiting rod is positioned in different areas to adjust the position of the pressure roller, and the position adjusting unit is suitable for materials with different pre-pressing degrees. When the device works, materials are pre-pressed and kneaded for the first time through the bridge-passing supporting and conveying roller and the pressure feed roller, and are pre-pressed and kneaded for the second time through the wolf tooth feeding roller, so that the material chopping effect is better.
According to the further technical scheme, the conveying mechanism comprises a conveying groove and a conveying belt, the conveying belt is installed in the conveying groove, materials are thrown to the conveying belt of the conveying groove on the rear side, and the materials are conveyed to the wolf tooth feeding roller under the support of the conveying belt.
The feeding mechanism comprises a wolf tooth feeding roller, and materials enter the disc type shredder to be shredded orderly after being compressed by the wolf tooth feeding roller.
As an embodiment, the disk-type chopper includes a cutter head, a moving blade, a stationary blade, and a chopper housing. Six movable cutters are respectively arranged on the cutter head, fixed by bolts and uniformly distributed; setting the distance between the fixed knife and the movable knife; during operation, the driving mechanism drives the cutter head to rotate, and the cutter head drives the movable cutter and the fixed cutter to cut materials in a matched mode.
As one embodiment, the primary throwing device comprises a throwing knife roller, a throwing shell and a driving belt pulley, the driving belt pulley drives the throwing knife roller to rotate, the throwing knife roller is positioned in the throwing shell, and the throwing knife roller throws out the green stored crushed aggregates entering the throwing shell through rotation; two circles of throwing blades are obliquely and alternately arranged on the throwing knife roller, each circle of throwing blades consists of a plurality of independently arranged throwing blades, the top of each throwing blade is an arc-shaped blade end face, and each point on the arc-shaped blade end face is equal to the gap between the inner walls of the throwing shell.
Wherein, the seed grain cracker includes quick-witted curb plate, fixed plate, preceding curb plate, activity crushing roller, fan, connection bucket, driving arm and transmission shaft, and the seed grain cracker passes through the fixed plate to be fixed in the frame, and the driving arm passes through the transmission shaft and drives the rotation of activity crushing roller, and the activity crushing roller drives the crushing roller and rotates, and the fan is located the crushing roller top, and the square import of connecting the bottom of the barrel portion links to each other with quick-witted curb plate and preceding curb plate, and the circular import of connecting the bucket top links to each other with throwing the material pipe. The movable crushing roller and the crushing roller are both enlarged crushing rollers.
As an embodiment, the secondary throwing device is arranged in front of the throwing port of the primary throwing device, and the distance between the secondary throwing device and the primary throwing device is such that the secondary throwing device provides throwing power for the object thrown by the primary throwing device again, wherein the angle between the throwing direction of the secondary throwing device and the throwing direction of the primary throwing device is 0-90 degrees. The secondary is thrown and is sent the device and include: the device comprises a rotating shaft and a roller mechanism arranged on the rotating shaft, wherein two circles of throwing blades which take two end parts of the roller as initial positions and extend inwards are arranged on the outer side of the roller mechanism, any one of the two circles of throwing blades and the adjacent throwing blade on the other circle of throwing blade are distributed in a staggered mode and are in a V shape, and the inner end parts of the throwing blades extend out to increase the total length of the throwing blades and improve the contact area between the throwing blades and a material to be thrown. A rib plate is arranged between the roller and each throwing blade, so that the connection stability of the throwing blades and the roller is enhanced, and the service life of the throwing blades is prolonged. The length of each throwing blade is greater than half of the length of the roller and less than the length of the roller, the overall length of each throwing blade is further increased, the characteristics of each throwing blade are consistent, the processing and mounting precision is improved, and the rotating stability of the secondary throwing device is enhanced. Each circle of throwing blades comprises 4-6 throwing blades, and the included angle between each throwing blade and the axis of the roller on the roller is 5-15 degrees, which is beneficial to improving the throwing speed. Every throwing send the outer edge of blade along length direction to be the cockscomb structure, when this throwing send the device to use on the green fodder harvester, the design of cockscomb structure has scrapes the material effect, can clear up the green fodder of the bonding on throwing the feed cylinder to be favorable to driving the minced green fodder. The pinch roll is arranged in the area above the delivery roll and transports the material to the upper part of the conveying groove of the conveying mechanism.
This material conveying mechanism of disclosure is different in that: corn ears and straws (including other crops suitable for ensiling) are picked up on a picking platform, the corn ears and the straws (hereinafter referred to as materials) are fed to a bridge supporting and conveying roller through a small tray feeding tooth, the supporting and conveying roller and a pressure roller pre-press and rub the materials, then the materials are thrown to a conveying belt of a conveying groove at the rear edge, the materials are conveyed to a wolf tooth feeding roller under the conveying belt support, the materials are compressed by the wolf tooth feeding roller and enter a tray type shredder to be shredded orderly, and the tray type cutter has excellent effect of shredding the materials. The material is thrown and sent to the seed grain cracker on upper portion, through the broken crushing roller of seed grain that has the speed difference, after again throwing the forced draught blower and accelerating the material, send the section of thick bamboo to throw the material to send to the car that connects the grass for transportation and storage through throwing.
Example 2
The present disclosure also provides a working method of the self-propelled greenfeed harvester equipped with the disc cutter type chopper, which includes:
the rotary motion of the pressure feed roller is utilized to pre-press and knead the materials, and the materials are conveyed to the disc type chopper through the conveying mechanism to be chopped and then recovered.
As an implementation mode, corn ears and straws (including other crops suitable for ensiling) are picked up on a picking platform, the corn ears and the straws (hereinafter referred to as materials) are fed to a bridge conveying roller by a small tray feeding tooth, the conveying roller and a pressure roller pre-press and knead the materials and then throw the materials to a conveying belt of a conveying groove at the rear edge, the materials are conveyed to a wolf tooth feeding roller under the support of the conveying belt, the materials are compressed by the wolf tooth feeding roller and then enter a disc type chopper to be chopped orderly, and a disc type cutting knife has an excellent effect on chopping the materials. The material is thrown and sent to the seed grain cracker on upper portion, through the broken crushing roller of seed grain that has the speed difference, after again throwing the forced draught blower and accelerating the material, send the section of thick bamboo to throw the material to send to the car that connects the grass for transportation and storage through throwing.
The above description is only a preferred embodiment of the present disclosure and is not intended to limit the present disclosure, and various modifications and changes may be made to the present disclosure by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure should be included in the protection scope of the present disclosure.
Although the embodiments of the present disclosure have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present disclosure, and it should be understood by those skilled in the art that various modifications and variations can be made without inventive changes in the technical solutions of the present disclosure.

Claims (2)

1. The utility model provides an assembly disc-knife type chopper's self-propelled green fodder harvester which characterized in that includes: the cutting table mechanism is arranged at the bottom end of the frame, the roller shaft mechanism is arranged at the rear end of the cutting table mechanism, the roller shaft mechanism comprises a carrying roller and a pressure roller which are oppositely arranged, the pressure roller is used for pre-pressing and kneading materials on the carrying roller through rotary motion, and the conveying mechanism is used for conveying the materials to the disc type shredder to shred and recycle the materials;
the supporting and conveying roller is a gap bridge supporting and conveying roller, the gap bridge supporting and conveying roller is positioned below the feed port of the roller shaft mechanism and is arranged obliquely upwards, the gap bridge supporting and conveying roller is connected with a conveying belt, and the conveying belt is used for providing power to realize the rotation of the gap bridge supporting and conveying roller and drive materials to be transported obliquely upwards; the pressure roller is positioned above the carrier roller, has a set distance with the upper end area of the carrier roller, contacts with the pressure roller when passing through the upper end area of the carrier roller, rubs and prepresses the material through the rotary rolling motion of a set angle, and conveys the prepressed material to the conveying mechanism;
the self-propelled green feed harvester also comprises a feeding mechanism, a primary throwing device, a seed crusher and a secondary throwing device; the header mechanism, the roller shaft mechanism, the conveying mechanism, the feeding mechanism, the disc type chopper, the primary throwing device, the seed crusher and the secondary throwing device are sequentially connected to the rack and are arranged in an L shape; the disc type chopper is positioned at an inflection point of the L-shaped arrangement to form a self-propelled structure arrangement; the cutting table mechanism is arranged at the bottom end of the rack, the pre-pressing kneading mechanism is arranged at a discharge port of the cutting table mechanism, one end of the conveying device is arranged at the discharge port of the pre-pressing kneading mechanism, and the other end of the conveying device is arranged at a feed port of the feeding device; the feeding device is connected with a feeding port of the disc type chopper, a discharge port of the disc type chopper is connected with the seed crusher through the throwing machine, and a discharge port of the seed crusher is connected with the secondary throwing device;
the self-propelled green feed harvester also comprises a gear box, the rack is also connected with the gear box, the gear box is connected with the small turntable through a gear transmission mechanism, and the gear box is used for driving the small turntable to realize rotation in a set direction and conveying materials to the roller mechanism; the gear box is arranged above the header mechanism; the gear box comprises a limiting plate, a meshing sleeve, a left gear and a right gear, the gear shifting handle penetrates through the limiting plate, one end of the gear shifting handle is located on the upper side of the limiting plate, the other end of the gear shifting handle is located on the lower side of the limiting plate, one end of the gear shifting handle located on the lower side of the limiting plate is connected with one end of the gear shifting flexible shaft, the other end of the gear shifting flexible shaft is connected with the meshing sleeve and drives the gear shifting flexible shaft to axially move along the gear shifting flexible shaft, the left gear and the right gear are respectively arranged on two sides of the meshing sleeve, the left gear and the right gear are coaxially arranged, an H-shaped guide groove is formed in the limiting plate, and the length of a second side groove of the H-shaped guide groove is larger than that of a first side groove;
the frame is also connected with a power system, the power system comprises an engine, the engine is connected with a transmission belt, and the transmission belt is used for a belt wheel transmission mechanism to provide power for the self-propelled green feed harvester; the power of the power system is transmitted to a shaft by an engine, a corner box is arranged on the shaft, and the power is divided into two parts by the shaft; the first part of power is transmitted to the header and the conveying groove; the other part of power is transmitted to the disc type chopper, the secondary throwing blower and the seed crusher by the corner box;
the frame is also connected with a travelling mechanism, the travelling mechanism comprises wheels, and the wheels are positioned below the frame;
the header mechanism comprises a cutting knife frame and a header disc, a plurality of cutting knives are arranged on the header disc, and the front end of the header frame is connected with at least one header disc; the rear end of the header frame is fixedly connected with the rack, and the header frame is supported by the rack; the upper end of the header disc is connected with a rotating shaft, the rotating shaft is connected with a driving mechanism, and the driving mechanism can adopt a motor; the cutters are arranged in rows along the outer edge of the header disc, and a plurality of rows are symmetrically arranged about the rotating shaft of the header disc; the two header discs are symmetrically arranged respectively, and the cutter teeth of the cutters on the header discs horizontally extend outwards along the outer edges of the header discs to form tip ends;
the cutting knife on each header disc is provided with an overrunning clutch, and when the header stops, the overrunning clutch can prevent the cutting knife rotating at high speed from suddenly stopping to generate inertia reaction force and damage a shaft for transmitting torque; the big disc of the header and the cutter are driven by a gear box; the two output shafts output coaxially at one side and are respectively a first output shaft and a second output shaft; the first output shaft outputs power to the cutting knife, and the second output shaft outputs power to the large disc; the second output shaft is used for power output and simultaneously supports the first output shaft;
a small tray loading feeding tooth dial is arranged behind two header discs of the header mechanism, and materials are fed into a roller shaft mechanism for prepressing and kneading through the feeding tooth dial; the header mechanism is also provided with a forward and reverse rotation switching gear box, so that forward and reverse rotation switching of a large disc, a small rotary disc and a gap bridge feeding roller of the header can be realized; the positive and negative rotation switching gear box comprises a movable disc belt pulley, a transition belt pulley and a tensioning pull rod, the movable disc belt pulley, the power output end of the engine and the transition belt pulley are connected in a closed loop mode through a first belt, the movable disc belt pulley is also connected with the tensioning pull rod, and the tensioning pull rod can keep the movable disc belt pulley in a tensioning state through conversion between kinetic energy and elastic potential energy; the movable disc belt pulley is also connected with a rotating shaft of the header mechanism, and the movable disc belt pulley can be driven to rotate around the rotating shaft of the header mechanism through the tensioning pull rod so as to change the steering;
the roller shaft mechanism comprises a gap bridge supporting and conveying roller and a pressure roller, the gap bridge supporting and conveying roller is positioned below a feed port of the roller shaft mechanism and is driven by a driving belt to rotate so as to drive materials to be conveyed obliquely upwards, the pressure roller is positioned above the gap bridge supporting and conveying roller and is contacted with the pressure roller when the materials pass through the upper end area of the gap bridge supporting and conveying roller, the pressure roller rubs and prepresses the materials through rolling movement at a set angle, and the prepressed materials are conveyed to a feed chute of the conveying mechanism; the bridge conveying roller is driven to rotate by a gear transmission mechanism, a plurality of conveying rollers are arranged below the feeding hole and are driven by a chain, wherein the first conveying roller is arranged on a first rotating shaft, a first gear is arranged on the first rotating shaft, a second rotating shaft is arranged on the second conveying roller, a second gear is arranged on the second rotating shaft, and the first gear is connected with the second gear through the chain, so that the conveying movement of the conveying rollers is realized; the second delivery roller is positioned above the first delivery roller in an inclined manner, so that the material is delivered to the upper part in an inclined manner, a pressure roller is arranged in the middle of the delivery roller and is arranged at a set distance from the surface of the delivery roller, the delivery roller and the pressure roller are matched for prepressing, the pressure roller is in meshing transmission with the second gear through a third gear, and the third gear utilizes the conveying belt as the pressure roller to transmit power; the position adjusting unit is positioned at the top of the roll shaft mechanism and drives the adjusting limiting rod through a gear, so that the limiting rod is positioned in different areas to adjust the position of the pressure roll and adapt to materials with different prepressing degrees;
the conveying mechanism comprises a conveying groove and a conveying belt, the conveying belt is arranged in the conveying groove, materials are thrown onto the conveying belt of the conveying groove at the rear side, and the materials are conveyed to the wolf tooth feeding roller under the conveying of the conveying belt;
the feeding mechanism comprises a wolf tooth feeding roller, and materials enter the disc type chopper to be chopped orderly after being compressed by the wolf tooth feeding roller;
the disc type chopper comprises a cutter head, a movable cutter, a fixed cutter and a chopper shell; six moving blades are respectively arranged on the cutter head and are fixed by bolts and uniformly distributed; setting the distance between the fixed cutter and the movable cutter; during operation, the driving mechanism drives the cutter head to rotate, and the cutter head drives the movable cutter and the fixed cutter to cut materials in a matched mode;
the primary throwing device comprises a throwing knife roller, a throwing shell and a driving belt pulley, the driving belt pulley drives the throwing knife roller to rotate, the throwing knife roller is positioned in the throwing shell, and the throwing knife roller throws out the green stored crushed aggregates entering the throwing shell through rotation; two circles of throwing blades are obliquely and alternately arranged on the throwing knife roller, each circle of throwing blades consists of a plurality of independently arranged throwing blades, the top of each throwing blade is an arc-shaped blade end face, and each point on the arc-shaped blade end face is equal to the gap between the inner walls of the throwing shell;
the grain crusher comprises a crusher side plate, a fixing plate, a front side plate, a movable crushing roller, a fan, a connecting barrel, a transmission arm and a transmission shaft, the grain crusher is fixed on the rack through the fixing plate, the transmission arm drives the movable crushing roller to rotate through the transmission shaft, the movable crushing roller drives the crushing roller to rotate, the fan is positioned above the crushing roller, a square inlet at the bottom of the connecting barrel is connected with the crusher side plate and the front side plate, and a round inlet at the top of the connecting barrel is connected with the throwing pipe; the movable crushing roller and the crushing roller are enlarged crushing rollers;
the secondary throwing device is arranged in front of a throwing port of the primary throwing device, and the distance between the secondary throwing device and the primary throwing device enables the secondary throwing device to provide throwing power for the object thrown by the primary throwing device again, wherein the angle between the throwing direction of the secondary throwing device and the throwing direction of the primary throwing device is 0-90 degrees; the secondary is thrown and is sent the device and include: the device comprises a rotating shaft and a roller mechanism arranged on the rotating shaft, wherein two circles of throwing blades which extend inwards by taking two end parts of the roller as initial positions are arranged on the outer side of the roller mechanism, any one of the two circles of throwing blades and the adjacent throwing blade on the other circle of throwing blade are distributed in a staggered mode and are in a V shape, and the inner end parts of the throwing blades extend out to increase the overall length of the throwing blades and improve the contact area between the throwing blades and a material to be thrown; a rib plate is arranged between the roller and each throwing blade, so that the connection stability of the throwing blades and the roller is enhanced, and the service life of the throwing blades is prolonged; the length of each throwing blade is greater than half of the length of the roller and less than the length of the roller, the total length of the throwing blades is increased, the characteristics of each throwing blade are consistent, the processing and mounting precision is improved, and the rotating stability of the secondary throwing device is enhanced; each circle of throwing blades comprises 4-6 throwing blades, and the included angle between each throwing blade and the axis of the roller on the roller is 5-15 degrees, so that the throwing speed is improved; the outer edge of each throwing blade along the length direction is in a sawtooth shape, and when the throwing device is applied to a green fodder harvester, the sawtooth-shaped design has a material scraping effect, can clean the adhered green fodder on the throwing cylinder and is beneficial to driving the chopped green fodder; the pressure roller is arranged in the area above the delivery roller and transports the material to the upper part of the conveying groove of the conveying mechanism;
the conveying trough is used for conveying materials, and the disc cutter chopper and the seed crusher are arranged on the rear side of a front axle of the whole vehicle, so that the balance weight of the whole vehicle is facilitated;
the material is thrown and sent to the seed grain breaker on upper portion, through the broken crushing roller that rolls of seed grain that has the velocity difference, after throwing the forced draught blower to accelerate the material through the secondary, throw and send the material to the car that connects the grass and transport and store through throwing.
2. The working method of the self-propelled green fodder harvester provided with the disc cutter type chopper as claimed in claim 1 comprises:
the material is pre-pressed and kneaded by utilizing the rotation motion of the pressure roller, and is conveyed to the disc type shredder through the conveying mechanism to be shredded and then recovered.
CN202110315030.1A 2021-03-24 2021-03-24 Self-propelled green feed harvester with disc cutter type chopper and method Active CN113228927B (en)

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