CN113182197A - Multi-surface detection equipment - Google Patents
Multi-surface detection equipment Download PDFInfo
- Publication number
- CN113182197A CN113182197A CN202110740356.9A CN202110740356A CN113182197A CN 113182197 A CN113182197 A CN 113182197A CN 202110740356 A CN202110740356 A CN 202110740356A CN 113182197 A CN113182197 A CN 113182197A
- Authority
- CN
- China
- Prior art keywords
- suction
- detection
- transferring
- camera
- carrying module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses multi-surface detection equipment which comprises a case, a first carrying module, a second carrying module, a detection device, a transfer module, a material distribution box and a control system, wherein the case is provided with a first conveying module and a second conveying module; the first carrying module comprises a first material sucking device, the second carrying module comprises a second material sucking device, the transferring module comprises a first transferring device and a second transferring device, a first bearing is arranged on the first transferring device, a second bearing is arranged on the second transferring device, a third material sucking device is arranged between the first transferring device and the second transferring device, and the detecting device comprises a bottom surface camera, a first detecting component and a second detecting component. The whole operation process is smooth without pause, and the automation degree is high; 2D and 3D detection is carried out on multiple aspects and sizes of the product by arranging the bottom surface camera, the first detection assembly and the second detection assembly, so that the detection degree is higher; the system can simultaneously carry out transferring and detecting on a plurality of products, and has higher detecting and transferring efficiency.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to multi-surface detection equipment.
Background
At present, in the precision part industry, the requirement on the machining precision of a product is high, so that the part needs to be measured and controlled in multiple sizes and multiple directions before and after the product is machined; because there will be great error using artifical naked eye to detect, inefficiency, simultaneously, when the product volume is less or the shape is comparatively nonstandard, artifical easy omission is examined. A single imager is usually adopted to detect a workpiece in the processing and detecting process at the present stage, the existing imager can only measure the size of a single surface, manual switching is carried out after measurement is carried out, when mass detection is carried out, the labor intensity of workers is high, the detection efficiency is low, and the production cost of enterprises is increased. There is a need for improvement.
Chinese patent CN112007868A discloses a chip capacitor detection apparatus, which comprises a feeding device for feeding a chip capacitor, an electrical property detection device for detecting electrical property of the chip capacitor, an electrical property defective product tray for storing electrical property defective products, an appearance detection device for testing appearance of the chip capacitor, a qualified product blanking device for storing and conveying qualified chip capacitors, an appearance defective tray for storing appearance defective products, and a turntable conveying device for adsorbing and grabbing the chip capacitor and rotating a station for converting the chip capacitor; the feeding device, the electrical property detection device, the electrical property defective material tray, the appearance detection device, the qualified product blanking device and the appearance defective material tray are circularly arranged on the outer side of the turntable conveying device in sequence. This application is through loading attachment, electrical property detection device, electrical property defective products charging tray, outward appearance detection device, certified products unloader, the bad charging tray of outward appearance, can accomplish the material loading of chip condenser respectively, the electrical property test, the unloading of electrical property defective products, outward appearance detects, the qualified products unloading, and the unloading of outward appearance defective products, rethread carousel conveyer can realize the conveying of chip condenser between each device, the whole process of selecting that detects is all accomplished through machinery, effectual improvement detection efficiency, reduce the detection cost, shorten the production cycle length, it is higher to reduce the turnover cost, reduce the energy consumption, the uniformity of inspection standard has been guaranteed.
However, during use, there are the following problems: 1) the rotary table conveying device is provided with the plurality of adjustable suction nozzles to change the stations of the products and convey the materials, so that the rotary table conveying device is large in size, large in occupied area and high in cost; 2) the CCD camera assemblies with different detection focal lengths are arranged for detection, only the appearances of the side surface and the top surface of a product can be detected in the detection process, the thickness, the curvature and the like of the product cannot be detected, the product cannot be comprehensively detected, and the method has limitation; 3) although the material tray with poor appearance is arranged, the poor appearance products cannot be classified and recovered according to specific defects, if the poor appearance products need to be classified, manual operation is needed, the labor cost is high, and the working efficiency is low; 4) during detection, only a single product can be detected in sequence, a plurality of products cannot be detected simultaneously, and the working efficiency is low.
Therefore, a multi-surface detection device capable of realizing all-dimensional detection of a plurality of products in the transferring process is developed to further improve the detection efficiency, classification and recovery can be carried out according to the specific defects of the NG materials, the working efficiency is high, the application range is wide, and the device obviously has practical significance.
Disclosure of Invention
The invention aims to provide a multi-surface detection device.
In order to achieve the purpose, the invention adopts the technical scheme that: a multi-surface detection device comprises a case, a first carrying module, a second carrying module, a detection device, a transfer module, a material distribution box and a control system;
the first carrying module comprises a first transverse moving device, a first longitudinal moving device arranged on the first transverse moving device and a first material sucking device arranged on the first longitudinal moving device, and a plurality of rotary suction heads are arranged in the first material sucking device;
the second carrying module comprises a second transverse moving device, a second longitudinal moving device arranged on the second transverse moving device and a second material sucking device arranged on the second longitudinal moving device, and a plurality of suction heads are arranged in the second material sucking device;
the transferring module comprises a first transferring device and a second transferring device, a first bearing seat is arranged on the first transferring device, a second bearing seat is arranged on the second transferring device, a third material suction device is arranged between the first transferring device and the second transferring device, and a plurality of rotary suction heads are arranged in the third material suction device;
the detection device comprises a bottom surface camera, a first detection assembly and a second detection assembly, the bottom surface camera is located below the first carrying module, the first detection assembly comprises a 3D side surface camera and a 3D top surface camera, and the second detection assembly comprises a 2D side surface camera and a 2D top surface camera;
the material distribution box is located below the second carrying module.
Preferably, the first carrying module, the second carrying module, the detection device, the transferring module and the material distributing box are all arranged above the case, the control system is arranged inside the case, the heat dissipation devices are arranged around the case, and the universal wheels are arranged below the case.
The first carrying module is used for moving the first material suction device to a material loading position for loading, then moving the first material suction device to a detection device for detection, and finally moving the first material suction device to a first bearing position for discharging;
the first transfer device is used for moving the first bearing seat from the first material suction device to the third material suction device for discharging;
the third material suction device is used for feeding materials from the first bearing seat and rotating, and discharging materials on the second bearing seat after the rotation is finished;
the second transfer device is used for driving the second bearing to move to a third material suction device for feeding, to move to a detection device for detection, and to move to the second material suction device for discharging;
the second transverse moving device is used for moving the second material suction device to a second bearing seat for feeding; after the feeding is finished, the second transverse moving device is used for driving the second material sucking device to move the detection device above the material distributing box for detecting products, and transmitting a detection result to the control system;
the control system divides the products into NG materials and OK materials according to the detection result, classifies the material dividing boxes according to different defect types, classifies the NG materials according to different defect types according to the detection result, and drives the second carrying module to drive the second material suction device to move to the position above the corresponding material dividing box for discharging; and after the material distribution is finished, the OK material is put back on the second bearing seat and is moved out of the device.
Preferably, the first detection assembly is disposed around the first transfer device, and the second detection assembly is disposed around the second transfer device.
Preferably, the first detection assembly comprises one or two 3D side cameras and a 3D top camera, the 3D top camera is located above the first transfer device, and when the number of the 3D side cameras is 1, the 3D side camera is located at one end of the first transfer device away from the second transfer device; when the number of the 3D side cameras is 2, the two 3D side cameras are respectively positioned on two adjacent sides of the first transfer device; the second inspection assembly includes at least two 2D side cameras and one 2D top camera; the 2D top surface camera is located above the second transfer device, and the 2D side surface camera is located on two adjacent sides or two opposite sides of the second transfer device.
When the first material suction device moves on the first transverse moving device, the bottom camera takes pictures; when the first material suction device places a product on the first bearing seat and the first bearing seat carries out transfer, the 3D top camera and the 3D side camera take pictures and transmit image data to the control system; when the third material suction device sucks materials from the first bearing, turns over the materials and then places the materials on the second bearing, and the second bearing moves and carries out transferring, the 2D top camera and the 2D side camera take pictures and transmit image data to the control system.
Preferably, the first detection assembly is disposed around the second transfer device, and the second detection assembly is disposed around the first transfer device.
Preferably, the first detection assembly comprises one or two 3D side cameras and a 3D top camera, the 3D top camera is located above the second transfer device, and when the number of the 3D side cameras is 1, the 3D side camera is located at one end of the second transfer device far away from the first transfer device; when the number of the 3D side cameras is 2, the two 3D side cameras are respectively located at two adjacent sides of the second transfer device; the second inspection assembly includes at least two 2D side cameras and one 2D top camera; the 2D top surface camera is located above the first transfer device, and the 2D side surface camera is located on two adjacent sides or two opposite sides of the first transfer device.
When the first material suction device moves on the first transverse moving device, the bottom camera takes pictures; when the first material suction device places a product on the first bearing seat and the first bearing seat carries out transfer, the 2D top camera and the 2D side camera take pictures and transmit image data to the control system; when the third material suction device sucks materials from the first bearing, turns over the materials and then places the materials on the second bearing, and the second bearing moves and carries out transferring, the 3D top camera and the 3D side camera take pictures and transmit image data to the control system.
Preferably, a first vacuum generating device is arranged in the first material suction device, a second vacuum generating device is arranged in the second material suction device, and a third vacuum generating device is arranged in the third material suction device.
Preferably, the first vacuum generating device is provided with a plurality of vacuum pipelines, each vacuum pipeline runs independently, and each pipeline is connected with a rotary suction head.
Preferably, the second vacuum generating device is provided with a plurality of vacuum pipelines, each vacuum pipeline runs independently, and each pipeline is connected with a suction head.
Preferably, the third vacuum generating device is provided with a plurality of vacuum pipelines, each vacuum pipeline runs independently, and each pipeline is connected with a rotary suction head.
Preferably, the first longitudinal moving device is rotatably connected with the first suction device.
Preferably, a rotating assembly is arranged in each of the first suction device and the third suction device, and the rotating assembly is used for controlling the rotating suction head to rotate.
Preferably, each rotary suction head is connected with a rotary angle adjusting device, and each rotary angle adjusting device operates independently.
In the above, the rotating assembly is used for controlling the overall rotation of the rotary suction head, and the rotation angle adjusting device is used for controlling the angle of the rotary suction head connected with the rotating assembly.
Preferably, the material distribution box is divided into a plurality of NG material boxes according to the NG material defect types, and one NG material box is used for placing NG materials with the same defect.
Preferably, one side of each NG material box is provided with a sensor for receiving and sending signals.
Preferably, the NG material box comprises an appearance NG material box, a size NG material box, a color NG material box, a part missing NG material box and a scratch NG material box.
Preferably, the first bearing seat and the second bearing seat are respectively provided with a plurality of material loading devices, and the number of the material loading devices on the second bearing seat is the same as that of the material loading devices on the first bearing seat;
the number of the suction heads in the second suction device is the same as that of the rotary suction heads in the first suction device; the number of the rotary suction heads in the third suction device is the same as that of the rotary suction heads in the first suction device.
Preferably, the third material suction device is connected with the chassis through a fixed support, a third longitudinal moving device is arranged on the fixed support, and the third material suction device is arranged on the third longitudinal moving device; the third material suction device is rotatably connected with the third longitudinal moving device through a rotary cylinder.
Preferably, the control system comprises a main control unit, a data storage unit, a data processing unit and a driving unit, the main control unit is used for transmitting signals to other units and receiving feedback signals of other units, the data storage unit is used for storing and transmitting image data and product positioning data detected by the first detection assembly and the second detection assembly to the data processing unit, the data processing unit analyzes whether the product is an NG material or an OK material through a neural network technology according to the detected image data, classifying the NG materials according to the specific defects of the products, transmitting the classification result to a driving unit, the driving unit is used for driving the first carrying module, the second carrying module and the transfer module to be matched according to the product positioning data, driving the second suction device to move on the second transverse moving device and controlling the start and stop of a vacuum pipeline in the second vacuum generating device in the second suction device according to the classification result.
In the above, when the second material suction device moves on the second transverse moving device, the second material suction device moves above the NG material boxes, when the second material suction device moves to one of the NG material boxes, the control system performs signal exchange with the sensor on the NG material box, whether the NG material with the defect is contained is judged according to the classification result, if yes, the vacuum pipeline in the second vacuum generation device is driven to stop adsorption, the product is placed into the NG material box, and after the discharging is completed or no NG material with the defect is contained, the NG material box is moved to other NG material boxes for judgment.
The application also claims a product detection machine, which comprises a feeding device and an OK material recovery device, wherein the multi-surface detection equipment is arranged between the feeding device and the OK material recovery device.
Preferably, the loading attachment includes defeated material machine, defeated material track and material loading carrier, defeated material track includes material loading end and discharge end, the discharge end links to each other with defeated material machine, the material loading end is connected with the material loading carrier, the product is followed defeated material machine output, places on the material loading carrier behind defeated material track.
Preferably, a slide rail is arranged below the loading carrier, the slide rail is perpendicular to the first transverse moving device, the loading carrier is perpendicular to the first transverse moving device, and the loading carrier completes loading while moving on the slide rail.
In the above, when the first suction device in the multi-surface detection apparatus moves to the loading carrier, it needs to rotate 90 ° to perform loading.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
1. according to the invention, the first carrying module, the second carrying module and the transferring module are matched through the data driving control system detected by the detection device, the whole operation process is smooth without pause, and the automation degree is high; 2D and 3D detection is carried out on multiple aspects and sizes of the product by arranging the bottom surface camera, the first detection assembly and the second detection assembly, so that the detection degree is higher; the first material suction device and the third material suction device are provided with a plurality of rotary suction heads, and the first bearing seat and the second bearing seat are provided with a corresponding number of product carriers, so that a plurality of products can be simultaneously transferred and detected, and the detection and transfer efficiency is higher;
2. the first material suction device and the third material suction device are provided with the plurality of rotary suction heads, the rotary suction heads can be integrally adjusted in angle and can also be singly adjusted in fine angle adjustment, and the adjustment precision of the rotary angles is higher;
3. according to the invention, the NG materials can be classified according to specific defects according to the detection data and moved to the corresponding NG material tray, manual classification is not needed, the degree of automation is high, and the working efficiency is high;
4. the detection device, the first carrying module and the second carrying module can realize real-time product positioning and continuous uninterrupted detection, the detection process is simple and convenient to operate, and high stability and reliability are guaranteed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that some of the drawings in the following description are embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic overall structure diagram of a first embodiment of the present invention;
fig. 2 is a disassembled schematic view of the structure in the first embodiment of the present invention.
FIG. 3 is a schematic structural diagram of a first suction device and a third suction device according to a first embodiment of the present invention;
fig. 4 is a schematic structural diagram of a first bearing and a second bearing in an embodiment of the present invention.
Wherein, 1, a case; 2. a first carrying module; 3. a second carrying module; 4. a detection device; 5. a transfer module; 6. a material distributing box;
11. a heat sink; 12. a universal wheel;
21. a first lateral movement device; 22. a first longitudinal moving device; 23. a first material absorbing device; 24. rotating the suction head; 25. a rotating assembly; 26. a rotation angle adjusting device;
31. a second lateral movement device; 32. a second longitudinal moving device; 33. a second material suction device; 34. a suction head;
41. a floor camera; 42. a first detection assembly; 43. a second detection assembly; 44. a 3D side camera; 45. a 3D topside camera; 46. a 2D side camera; 47. a 2D topside camera; 48. fixing a bracket; 49. a third longitudinal moving device;
51. a first transfer device; 52. a second transfer device; 53. a first bearing seat; 54. a second bearing seat; 55. a third material suction device; 56. a loading device;
61. NG a material box; 62. a sensor.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1 and 2, a multi-surface detection device includes a chassis 1, a first carrying module 2, a second carrying module 3, a detection device 4, a transfer module 5, a material distribution box 6 and a control system;
the first carrying module 2 comprises a first transverse moving device 21, a first longitudinal moving device 22 arranged on the first transverse moving device 21 and a first material sucking device 23 arranged on the first longitudinal moving device 22, wherein a plurality of rotary suction heads 24 are arranged in the first material sucking device 23;
the second carrying module 3 comprises a second transverse moving device 31, a second longitudinal moving device 32 arranged on the second transverse moving device 31 and a second material sucking device 33 arranged on the second longitudinal moving device 32, and a plurality of suction heads 34 are arranged in the second material sucking device;
the transfer module 5 comprises a first transfer device 51 and a second transfer device 52, wherein a first bearing seat 53 is arranged on the first transfer device 51, a second bearing seat 54 is arranged on the second transfer device 52, a third material suction device 55 is arranged between the first transfer device 51 and the second transfer device 52, and a plurality of rotary suction heads 24 are arranged in the third material suction device 55;
the inspection device 4 comprises a bottom camera 41, a first inspection assembly 42 and a second inspection assembly 43, the bottom camera 41 is located below the first carrying module 2, the first inspection assembly 42 comprises a 3D side camera 44 and a 3D top camera 45, and the second inspection assembly 43 comprises a 2D side camera 46 and a 2D top camera 47;
the material distributing box 6 is positioned below the second carrying module 3.
Further, the first carrying module 2, the second carrying module 3, the detection device 4, the transfer module 5 and the material distribution box 6 are all arranged above the case 1, the control system is arranged inside the case 1, the heat dissipation device 11 is arranged around the case 1, and the universal wheels 12 are arranged below the case 1.
Further, the first transverse moving device 21 is used for moving the first material suction device 23 to a material loading position for loading, then moving to the detection device 4 for detection, and finally moving to the first bearing seat 53 for discharging;
the first transfer device 51 is used for moving the first bearing seat 53 from the first material suction device 23 to the third material suction device 55 for discharging;
the third material suction device 55 is used for feeding materials from the first bearing seat 53 and rotating, and discharging materials on the second bearing seat 54 after the rotation is finished;
the second transfer device 52 is used for driving the second bearing 54 to move to the third material suction device 55 for feeding, to move to the detection device 4 for detection, and to move to the second material suction device 33 for discharging;
the second transverse moving device 31 is used for moving the second material suction device 33 to a second seat 54 for feeding; after the feeding is finished, the second transverse moving device 31 is used for driving the second material sucking device 33 to move above the material distributing box 6;
the detection device 4 is used for detecting the product and transmitting the detection result to the control system;
the control system divides the products into NG materials and OK materials according to the detection result, classifies the material distribution boxes 6 according to different defect types, classifies the NG materials according to different defect types according to the detection result, and drives the second carrying module 3 to drive the second material suction device 33 to move to the position above the corresponding material distribution box 6 for material discharge; after the material is separated, the OK material is placed back on the second seat 54 and removed from the device.
Further, the first detection unit 42 is disposed around the first transfer device 51, and the second detection unit 43 is disposed around the second transfer device 52.
Further, the first detecting assembly 42 includes two 3D side cameras 44 and one 3D top camera 45, the 3D top camera 45 is located above the first transferring device 51, and the two 3D side cameras 44 are located at two adjacent sides of the first transferring device 51 respectively; the second inspection assembly 43 includes two 2D side cameras 46 and one 2D top camera 47; the 2D top surface camera 47 is located above the second transfer device 52, and the 2D side surface cameras 46 are located on two opposite sides of the second transfer device 52.
Further, when the first material suction device 23 is moved on the first transverse moving device 21, the bottom camera 41 takes a picture; when the first material sucking device 23 places the product on the first bearing seat 53 and the first bearing seat 53 carries out transferring, the 3D top camera 45 and the 3D side camera 44 take pictures and transmit the image data to the control system; when the third material suction device 55 sucks the material from the first cradle 53, turns over the material, and places the material on the second cradle 54, and the second cradle 54 moves the material, the 2D top camera 47 and the 2D side camera 46 take a picture and transmit the image data to the control system.
As shown in fig. 3, a first vacuum generating device (not shown) is disposed in the first suction device 23, a second vacuum generating device (not shown) is disposed in the second suction device 33, and a third vacuum generating device (not shown) is disposed in the third suction device 55.
Furthermore, a plurality of vacuum pipelines are arranged on the first vacuum generating device, each vacuum pipeline runs independently, and each pipeline is connected with a rotary suction head 24.
Furthermore, a plurality of vacuum pipelines are arranged on the second vacuum generating device, each vacuum pipeline runs independently, and each pipeline is connected with a suction head 34.
Furthermore, a plurality of vacuum pipelines are arranged on the third vacuum generating device, each vacuum pipeline runs independently, and each pipeline is connected with a rotary suction head 24.
Further, the first longitudinal moving device 22 is rotatably connected with the first suction device 23.
Further, a rotating shaft and a rotating cylinder are arranged between the first longitudinal moving device 22 and the first material suction device 23 to realize rotating connection.
Further, a rotating assembly 25 is arranged in each of the first suction device 23 and the third suction device 55, and the rotating assembly 25 is used for controlling the rotating suction head 24 to rotate.
Further, each of the rotary suction heads 24 is connected with a rotation angle adjusting device 26, and each of the rotation angle adjusting devices 26 operates independently.
Further, the rotating assembly 25 is used for controlling the overall rotation of the rotary suction head 24, and the rotation angle adjusting device 26 is used for controlling the angle of the rotary suction head 24 connected with the rotating assembly.
Further, the material distributing box 6 is divided into a plurality of NG material boxes 61 according to the NG material defect types, and one NG material box 61 is used for placing NG materials with the same defect.
Further, one side of each NG material cartridge 61 is provided with a sensor 62 for receiving and transmitting a signal.
Further, the NG material box 61 comprises an appearance NG material box, a size NG material box, a color NG material box, a part missing NG material box and a scratch NG material box.
As shown in fig. 4, a plurality of material loading devices 56 are arranged on each of the first bearing seat 53 and the second bearing seat 54, and the number of the material loading devices 56 on the second bearing seat 54 is the same as that of the material loading devices 56 on the first bearing seat 53;
the number of suction heads in the second suction device 33 is the same as the number of rotary suction heads in the first suction device 23; the number of rotary heads in the third suction device 55 is the same as the number of rotary heads in the first suction device 23.
Further, the third material suction device 55 is connected with the chassis 1 through a fixed bracket 48, a third longitudinal moving device 49 is arranged on the fixed bracket 48, and the third material suction device 55 is arranged on the third longitudinal moving device 49; the third material sucking device 55 is rotatably connected with the third longitudinal moving device 49 through a rotary cylinder.
Further, the control system comprises a main control unit, a data storage unit, a data processing unit and a driving unit, the main control unit is used for transmitting signals to other units and receiving feedback signals of other units, the data storage unit is used for storing and transmitting image data and product positioning data detected by the first detection assembly and the second detection assembly to the data processing unit, the data processing unit analyzes whether the product is an NG material or an OK material through a neural network technology according to the detected image data, classifying the NG materials according to the specific defects of the products, transmitting the classification result to a driving unit, the driving unit is used for driving the first carrying module, the second carrying module and the transfer module to be matched according to the product positioning data, driving the second suction device to move on the second transverse moving device and controlling the start and stop of a vacuum pipeline in the second vacuum generating device in the second suction device according to the classification result.
Further, when the second material suction device 33 moves on the second transverse moving device 31, the second material suction device 33 moves above the NG material boxes 61, when the second material suction device 33 moves to one NG material box 61, the control system exchanges signals with the sensor 62 on the NG material box 61, whether the NG material with the defect exists is judged according to the classification result, if yes, the vacuum pipeline in the second vacuum generating device is driven to stop adsorption, the product is placed into the NG material box 61, and after the discharging is finished or no NG material with the defect exists, the NG material box is moved to other NG material boxes 61 for judgment.
The embodiment also relates to a product detector, which comprises a feeding device and an OK material recovery device, wherein the multi-surface detection equipment is arranged between the feeding device and the OK material recovery device.
Furthermore, the feeding device comprises a material conveying machine, a material conveying rail and a material conveying carrier, wherein the material conveying rail comprises a material conveying end and a material discharging end, the material discharging end is connected with the material conveying machine, the material conveying end is connected with the material conveying carrier, and the product is output from the material conveying machine and placed on the material conveying carrier after passing through the material conveying rail.
Furthermore, a slide rail is arranged below the feeding carrier, the slide rail is perpendicular to the first transverse moving device, the feeding carrier is perpendicular to the first transverse moving device, and feeding is completed while the feeding carrier moves on the slide rail.
In the above, when the first suction device in the multi-surface detection apparatus moves to the loading carrier, it needs to rotate 90 ° to perform loading.
The working steps of the product detection machine comprise:
s1, conveying the product to the loading carrier through a conveying rail by a conveying machine in the loading device for loading;
s2, driving a first suction device to a feeding carrier by a first transverse moving device, driving the first suction device to descend by a first longitudinal moving device, enabling the first suction device to rotate by 90 degrees, enabling a first vacuum generating device to adsorb products to complete feeding, driving the first suction device to ascend by the first longitudinal moving device after the feeding is completed, and adjusting the angle of a rotary suction head by a rotating assembly and a rotating angle adjusting device after the first suction device rotates by 90 degrees; after the adjustment is finished, the first material absorbing device moves on the first transverse moving device;
s3, when the first material suction device is carried out on the first transverse moving device, the bottom camera detects the image data and transmits the image data to the data processing unit in the control system for processing;
s4, when the first material sucking device moves to one end, far away from the loading carrier, of the first transverse moving device, the first bearing seat moves to the position below the first material sucking device; the first longitudinal moving device drives the first material suction device to descend to the first bearing seat, the first vacuum generation device stops sucking, and the material loading device sucks a product to complete feeding;
s5, when the first bearing seat moves on the first transfer device, the first detection assembly detects the thickness and the curvature of the product and transmits the image data to the data processing unit in the control system for processing;
s6, when the first bearing seat moves to the position below the third material suction device, the third longitudinal moving device drives the third material suction device to descend to the first bearing seat, the material carrying device loosens the product, meanwhile, the third vacuum generating device drives the rotary suction head to adsorb the product, the rotary assembly drives the rotary suction head to rotate by 90 degrees, and the angle of the single rotary suction head is adjusted through the rotation angle adjusting device;
s7, in the process of adjusting the angle of the rotary suction head in the third suction device, the second bearing seat moves to the position below the third suction device, the third longitudinal moving device drives the first suction device to descend to the second bearing seat, and the third vacuum generating device drives the rotary suction head to loosen a product and simultaneously the material carrying device on the second bearing seat adsorbs the product to finish feeding;
s8, when the second bearing seat moves on the second transfer device, the second detection component detects the plane of the product and transmits the image data to the data processing unit in the control system for processing;
s9, the second bearing seat moves on the second transfer device to the position below the second material suction device, the second longitudinal moving device drives the second material suction device to descend onto the second transfer device, and the second vacuum generating device on the second material suction device drives the suction head to suck the product while the material carrying device on the second bearing seat loosens the product;
s10, analyzing whether the product is an NG material or an OK material through a neural network technology according to detected image data by a data processing unit, classifying the NG material according to specific defects of the product, transmitting a classification result to a driving unit, driving a second material suction device to move on a second transverse moving device, when the second material suction device moves to one NG material box, carrying out signal exchange between a control system and a sensor on the NG material box, judging whether the NG material with the defects exists or not according to the classification result, driving a vacuum pipeline in a second vacuum generation device to stop adsorption if the NG material with the defects exists, putting the product into the NG material box, and after discharging is finished or the NG material with the defects does not exist, moving the product to other NG material boxes 61 for judgment;
s11, when all the NG materials are equally classified, the second material suction device moves to the position above the second bearing seat, the second longitudinal moving device drives the second material suction device to descend, and the second vacuum generating device drives the suction head to loosen the products, and meanwhile, the material carrying device on the second bearing seat sucks the products to complete feeding;
s12, moving the second bearing seat to the OK material recovery device for OK material recovery.
Furthermore, the product positioning data obtained by processing of the data processing unit are transmitted to the driving unit and the main control unit, and the driving unit drives the first carrying module, the second carrying module and the transfer module to be matched according to the product positioning data.
Example two
The present embodiment is performed based on the first embodiment, and the same parts as the first embodiment are not described in detail.
In this embodiment, the first detecting elements are disposed around the second transfer device, and the second detecting elements are disposed around the first transfer device.
Further, the first detection assembly comprises two 3D side cameras and one 3D top camera, the 3D top camera is located above the second transfer device, and the two 3D side cameras are located on two adjacent sides of the second transfer device respectively; the second inspection assembly includes two 2D side cameras and one 2D top camera; the 2D top surface cameras are located above the first transfer device, and the 2D side surface cameras are located on two opposite sides of the first transfer device.
Further, when the first material suction device moves on the first transverse moving device, the bottom camera takes pictures; when the first material suction device places a product on the first bearing seat and the first bearing seat carries out transfer, the 2D top camera and the 2D side camera take pictures and transmit image data to the control system; when the third material suction device sucks materials from the first bearing, turns over the materials and then places the materials on the second bearing, and the second bearing moves and carries out transferring, the 3D top camera and the 3D side camera take pictures and transmit image data to the control system.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A multi-surface detection device is characterized by comprising a case, a first carrying module, a second carrying module, a detection device, a transfer module, a material distribution box and a control system;
the first carrying module comprises a first transverse moving device, a first longitudinal moving device arranged on the first transverse moving device and a first material sucking device arranged on the first longitudinal moving device, and a plurality of rotary suction heads are arranged in the first material sucking device;
the second carrying module comprises a second transverse moving device, a second longitudinal moving device arranged on the second transverse moving device and a second material sucking device arranged on the second longitudinal moving device, and a plurality of suction heads are arranged in the second material sucking device;
the transferring module comprises a first transferring device and a second transferring device, a first bearing seat is arranged on the first transferring device, a second bearing seat is arranged on the second transferring device, a third material suction device is arranged between the first transferring device and the second transferring device, and a plurality of rotary suction heads are arranged in the third material suction device;
the detection device comprises a bottom surface camera, a first detection assembly and a second detection assembly, the bottom surface camera is located below the first carrying module, the first detection assembly comprises a 3D side surface camera and a 3D top surface camera, and the second detection assembly comprises a 2D side surface camera and a 2D top surface camera;
the material distribution box is located below the second carrying module.
2. The multi-surface inspection apparatus according to claim 1, wherein the first inspection unit is disposed around the first transfer device, and the second inspection unit is disposed around the second transfer device.
3. The multi-surface inspection apparatus according to claim 1, wherein the first inspection unit is disposed around the second transfer device, and the second inspection unit is disposed around the first transfer device.
4. The multifaceted inspection apparatus according to claim 1, wherein a first vacuum generating device is disposed in the first suction device, a second vacuum generating device is disposed in the second suction device, and a third vacuum generating device is disposed in the third suction device.
5. The multi-face detection apparatus as claimed in claim 4, wherein a plurality of vacuum lines are provided on the third vacuum generating device, each vacuum line operates independently, and a rotary suction head is connected to each vacuum line.
6. The multifaceted inspection apparatus according to claim 1, wherein the first longitudinal movement means is rotatably connected to the first suction means.
7. The multifaceted inspection apparatus according to claim 1, wherein a rotating assembly is arranged in each of the first suction device and the third suction device, and the rotating assembly is used for controlling the rotating suction head to rotate; each rotary suction head is connected with a rotating angle adjusting device, and each rotating angle adjusting device operates independently.
8. The multifaceted inspection apparatus according to claim 1, wherein the material distribution box is divided into a plurality of NG material boxes according to the NG material defect types, and one NG material box is used for placing NG materials with the same defect.
9. The multi-surface detection device as claimed in claim 1, wherein the third suction device is connected to the chassis via a fixing bracket, and a third longitudinal moving device is disposed on the fixing bracket, and the third suction device is disposed on the third longitudinal moving device.
10. A product inspection machine comprising a loading device and an OK material recovery device, wherein the multi-surface inspection apparatus of claim 1 is provided between the loading device and the OK material recovery device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110740356.9A CN113182197B (en) | 2021-07-01 | 2021-07-01 | Multi-surface detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110740356.9A CN113182197B (en) | 2021-07-01 | 2021-07-01 | Multi-surface detection equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113182197A true CN113182197A (en) | 2021-07-30 |
| CN113182197B CN113182197B (en) | 2021-09-28 |
Family
ID=76976882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110740356.9A Active CN113182197B (en) | 2021-07-01 | 2021-07-01 | Multi-surface detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113182197B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113426680A (en) * | 2021-08-26 | 2021-09-24 | 苏州鼎纳自动化技术有限公司 | Automatic optical detection, classification and packaging device and using method thereof |
| CN114669492A (en) * | 2022-05-31 | 2022-06-28 | 苏州鼎纳自动化技术有限公司 | Multi-product compatible defect detection equipment and detection method thereof |
| CN114850049A (en) * | 2022-07-08 | 2022-08-05 | 苏州鼎纳自动化技术有限公司 | Notebook computer screen panel defect detection equipment and detection method thereof |
| CN115646826A (en) * | 2022-12-26 | 2023-01-31 | 荣旗工业科技(苏州)股份有限公司 | External surface detection system and detection method thereof |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103316846A (en) * | 2013-07-13 | 2013-09-25 | 周晓东 | Automatic mailbag sorting system |
| CN103662830A (en) * | 2013-11-29 | 2014-03-26 | 苏州博众精工科技有限公司 | Suction head component |
| CN106475322A (en) * | 2016-09-30 | 2017-03-08 | 顺丰科技有限公司 | Wireless sorting prompt system and reminding method |
| CN107402219A (en) * | 2017-08-21 | 2017-11-28 | 苏州巨智能装备有限公司 | Battery core apparent visual detection device and its detection method |
| CN108593662A (en) * | 2018-05-28 | 2018-09-28 | 南京信息职业技术学院 | Capacitance automatic detection device |
| CN109047036A (en) * | 2018-08-22 | 2018-12-21 | 厦门攸信信息技术有限公司 | A kind of automatic checkout system |
| CN109746195A (en) * | 2018-12-04 | 2019-05-14 | 深圳市联得自动化装备股份有限公司 | automatic detection device |
| CN209393589U (en) * | 2018-12-11 | 2019-09-17 | 东莞伏尔甘自动化设备有限公司 | A kind of system of gathering materials of classifying |
| CN110632081A (en) * | 2019-09-12 | 2019-12-31 | 浙江汉振智能技术有限公司 | Bearing appearance detection equipment based on 2D and 3D vision |
| CN112456058A (en) * | 2020-11-27 | 2021-03-09 | 深圳市汉凯科技有限公司 | Full-automatic vision inspection feeding and discharging system |
-
2021
- 2021-07-01 CN CN202110740356.9A patent/CN113182197B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103316846A (en) * | 2013-07-13 | 2013-09-25 | 周晓东 | Automatic mailbag sorting system |
| CN103662830A (en) * | 2013-11-29 | 2014-03-26 | 苏州博众精工科技有限公司 | Suction head component |
| CN106475322A (en) * | 2016-09-30 | 2017-03-08 | 顺丰科技有限公司 | Wireless sorting prompt system and reminding method |
| CN107402219A (en) * | 2017-08-21 | 2017-11-28 | 苏州巨智能装备有限公司 | Battery core apparent visual detection device and its detection method |
| CN108593662A (en) * | 2018-05-28 | 2018-09-28 | 南京信息职业技术学院 | Capacitance automatic detection device |
| CN109047036A (en) * | 2018-08-22 | 2018-12-21 | 厦门攸信信息技术有限公司 | A kind of automatic checkout system |
| CN109746195A (en) * | 2018-12-04 | 2019-05-14 | 深圳市联得自动化装备股份有限公司 | automatic detection device |
| CN209393589U (en) * | 2018-12-11 | 2019-09-17 | 东莞伏尔甘自动化设备有限公司 | A kind of system of gathering materials of classifying |
| CN110632081A (en) * | 2019-09-12 | 2019-12-31 | 浙江汉振智能技术有限公司 | Bearing appearance detection equipment based on 2D and 3D vision |
| CN112456058A (en) * | 2020-11-27 | 2021-03-09 | 深圳市汉凯科技有限公司 | Full-automatic vision inspection feeding and discharging system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113426680A (en) * | 2021-08-26 | 2021-09-24 | 苏州鼎纳自动化技术有限公司 | Automatic optical detection, classification and packaging device and using method thereof |
| CN114669492A (en) * | 2022-05-31 | 2022-06-28 | 苏州鼎纳自动化技术有限公司 | Multi-product compatible defect detection equipment and detection method thereof |
| CN114850049A (en) * | 2022-07-08 | 2022-08-05 | 苏州鼎纳自动化技术有限公司 | Notebook computer screen panel defect detection equipment and detection method thereof |
| CN115646826A (en) * | 2022-12-26 | 2023-01-31 | 荣旗工业科技(苏州)股份有限公司 | External surface detection system and detection method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113182197B (en) | 2021-09-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113182197B (en) | Multi-surface detection equipment | |
| CN107175219B (en) | FPC appearance inspection machine and double-side inspection mechanism and method thereof | |
| CN109557323B (en) | Polaroid appearance detection system | |
| CN103921394A (en) | Automatic production and detection equipment of insert injection molding product | |
| CN108593662B (en) | Automatic capacitance detection device | |
| CN108212828B (en) | Full-automatic battery inspection equipment | |
| CN210742146U (en) | Multi-station and multi-angle visual surface defect detection system | |
| CN203752405U (en) | Automated production and detection device for insert injection moulding products | |
| CN113680684B (en) | Six check out test set | |
| CN211235571U (en) | Capacitance detection device | |
| CN111993055A (en) | Battery positive electrode welding automatic production equipment and battery | |
| CN219216741U (en) | Full-automatic chip detection disc arranging machine | |
| CN113602786A (en) | Small cigarette packet appearance detection equipment and method thereof | |
| CN113351507A (en) | Packing box detection equipment, manufacturing equipment and packing box detection method | |
| CN110626798A (en) | Module carousel equipment | |
| CN214776808U (en) | Terminal automated inspection braid equipment | |
| CN112264315A (en) | Appearance detection device of rectifier bridge | |
| CN215709789U (en) | Small box cigarette packet appearance detection equipment | |
| CN113573568B (en) | Patch device for maintaining camera chip | |
| CN115555297A (en) | Full-automatic chip detection equipment | |
| CN115388958A (en) | Multifunctional empty bottle quality online detection system and method based on machine vision | |
| CN214794518U (en) | Comprehensive defect online detection device for high-speed feeding and discharging | |
| CN210587755U (en) | Transition rotary mechanism, welding equipment and contact plate assembly welding equipment | |
| CN210908753U (en) | Welding workbench | |
| CN220277630U (en) | Product appearance positioning detection assembly |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |