CN114669492A - Multi-product compatible defect detection equipment and detection method thereof - Google Patents
Multi-product compatible defect detection equipment and detection method thereof Download PDFInfo
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- CN114669492A CN114669492A CN202210604750.4A CN202210604750A CN114669492A CN 114669492 A CN114669492 A CN 114669492A CN 202210604750 A CN202210604750 A CN 202210604750A CN 114669492 A CN114669492 A CN 114669492A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Abstract
The invention discloses a multi-product compatible defect detection device and a detection method thereof, wherein the detection device comprises: the mobile phone key feeding device is characterized in that a vibrating disc is arranged in the feeding device, and a feeding channel is used for conveying mobile phone keys; the top of the detection device is provided with a grabbing module, a material receiving module and a first conveying module, the top of the first conveying module is connected with a conveying jig in a matching mode, the conveying jig can move, and a grabbing suction head can grab the mobile phone keys in the bearing grooves and move to the conveying jig; the second detection module is used for detecting the defect state of one side of the mobile phone key; the second conveying module is provided with a plurality of conveying suction heads in a matched mode, and the conveying suction heads can move mobile phone keys on the conveying jig along the X direction; the first detection camera and the second detection camera are distributed in a relatively staggered manner; the blanking suction head can grab and place the turned mobile phone keys on the tray or in the NG box one by one.
Description
Technical Field
The invention relates to the field of mobile phone key defect detection, in particular to multi-product compatible defect detection equipment and a detection method thereof.
Background
The mobile phone keys comprise three categories of silica gel keys, p + r keys and plastic keys, plastic keys are adopted in the traditional mobile phone at first, the plastic keys have the disadvantage that the plastic keys are larger than the silica gel keys and the p + r keys, the service life of the plastic keys is much shorter than that of the silica gel keys and the p + r keys, the plastic keys have the approximate service life of about 3 ten thousand click times, the silica gel keys and the p + r keys reach more than 20 ten thousand click times, and the plastic keys are not elastic, so that the plastic products can be formed into the keys by combining other accessories if the plastic products need to be formed into the keys, namely the plastic products are formed by combining metal springs, and the plastic products are not as convenient to use as the p + r keys and the mobile phone keys.
After the production of the mobile phone key is finished, the defect detection is required to be carried out on the mobile phone key, so that the mobile phone key after leaving the factory can meet the quality of a workpiece, the sufficient qualification rate is ensured, when the defect detection is carried out on the traditional mobile phone key, the mobile phone keys can not be compatible with mobile phone keys with different sizes in the detection and conveying process, in addition, the traditional mobile phone key detection can not realize the automatic intellectualization of the mobile phone key defect detection by manually detecting the mobile phone keys, the detection efficiency is lower, the detection precision is poorer, and finally, in the traditional mobile phone key detection process, if the staggered light source and the camera are not arranged to be in staggered matching, on one hand, mutual interference of opposite light sources is easily caused, the photographing quality is influenced, on the other hand, if the camera and the light source are arranged on one side for detection, the mobile phone key can not be photographed and detected at the two sides of the mobile phone key at the same time, and the detection efficiency is greatly reduced.
Disclosure of Invention
In order to solve at least one technical problem, the invention provides a multi-product compatible defect detection device and a detection method thereof.
A first aspect of the present invention provides a multi-product compatible defect detection apparatus, comprising: a feeding device, a detection device and a discharging device are arranged in sequence,
a vibrating disc is arranged in the feeding device, a feeding conveying mechanism is arranged on one side of the vibrating disc, at least one feeding channel is arranged in the feeding conveying mechanism, and the feeding channel is used for conveying mobile phone keys;
the top of the detection device is provided with a grabbing module, a receiving module and a first conveying module, the grabbing module is located above the receiving module and the first conveying module, the top of the receiving module is provided with a receiving slide rail, the top of the receiving slide rail is connected with a first clamping plate in a matching mode, one side of the first clamping plate is provided with a receiving plate, a plurality of receiving grooves are formed in the top of the receiving plate in an array mode, one side of the receiving module is provided with a jacking mechanism, the top of the jacking mechanism is provided with a second clamping plate, the jacking mechanism can drive the second clamping plate to vertically move, and the feeding device can convey mobile phone keys into the receiving grooves;
the top of the first conveying module is connected with a conveying jig in a matching way, the conveying jig can move,
the grabbing module comprises a grabbing cross beam, a grabbing suction head is connected to the grabbing cross beam in a matching mode, and the grabbing suction head can grab a mobile phone key in the bearing groove and move to the conveying jig;
a second detection module is arranged on one side of the first conveying module, the second detection module comprises a third detection camera and a third detection light source, and the second detection module is used for detecting the defect state of one side of the mobile phone key;
a second conveying module is arranged above the first detection module, a plurality of conveying suction heads are arranged on the second conveying module in a matched mode, and the conveying suction heads can move mobile phone keys on the conveying jig along the X direction;
a first detection module is arranged on the inner sides of the first X-direction slide rail and the second X-direction slide rail, the first detection module comprises a first detection platform and a second detection platform, a plurality of first detection cameras and a first detection light source are arranged at the top of the first detection platform in a matched mode, a plurality of second detection cameras and a second detection light source are arranged at the top of the second detection platform in a matched mode, and the first detection cameras and the second detection cameras are distributed in a relatively staggered mode;
a blanking device is arranged on one side of the detection device, a first blanking module and a second blanking module are arranged in the blanking device, key overturning assemblies are arranged on the inner sides of the first blanking module and the second blanking module, and the key overturning assemblies can overturn mobile phone keys for 180 degrees;
the blanking device comprises a tray feeding station, a tray blanking station and a transfer mechanism, wherein the transfer mechanism is used for transferring a tray on the tray feeding station to the tray blanking station;
first unloading module with the second unloading module all includes a plurality of unloading suction head, the unloading suction head can snatch the cell-phone button after the upset one by one and place on the tray or in the NG box.
In a preferred embodiment of the invention, the number of the feeding channels is two, the two feeding channels are arranged in parallel, the inside of each feeding channel is used for conveying a mobile phone key, the size of the receiving groove is the same as that of the mobile phone key, and a feeding clamping piece is arranged at the end part of each feeding channel.
In a preferred embodiment of the invention, the key turnover assembly comprises two linear guide rails arranged in parallel, a fixed material receiving mechanism is arranged on one symmetrical side of the two linear guide rails, the fixed material receiving mechanism can slide along the linear guide rails, and a plurality of first material receiving grooves are arranged on the fixed material receiving mechanism;
two linear guide top all is provided with the upset motor, upset motor one side is provided with the trip shaft, the cooperation is connected with upset receiving agencies on the trip shaft, the last array of upset receiving agencies is provided with a plurality of second receiving tank, first receiving tank with second receiving tank one-to-one.
In a preferred embodiment of the present invention, a first locking groove is disposed on one side of the first locking plate, a second locking groove is disposed on one side of the second locking plate, and the first locking groove, the second locking groove and the receiving groove are in one-to-one correspondence.
In a preferred embodiment of the present invention, the first blanking module includes two Y-direction blanking slide rails arranged in parallel, an X-direction blanking slide rail is arranged at the top of each of the two Y-direction blanking slide rails, a Z-direction blanking slide rail is arranged on each of the X-direction blanking slide rails in a matching manner, a Z-direction blanking mechanism is arranged on one side of each of the Z-direction blanking slide rails, a plurality of blanking suction heads are arranged at the bottom of each of the Z-direction blanking mechanisms, and any one of the blanking suction heads can rotate independently.
In a preferred embodiment of the present invention, the second conveying module includes a first X-direction slide rail and a second X-direction slide rail, a Y-direction slide rail is disposed on top of the first X-direction slide rail and the second X-direction slide rail, a Z-direction slide rail is disposed on one side of the Y-direction slide rail, a Z-direction slide block is disposed on one side of the Z-direction slide rail, a conveying rotating mechanism is disposed on bottom of the Z-direction slide block, and a plurality of conveying suction heads are disposed on bottom of the conveying rotating mechanism.
In a preferred embodiment of the present invention, the Y-direction slide rail can slide along the X-direction, the Z-direction slide block can slide along the vertical direction, and the top of the conveying and rotating mechanism is provided with a rotating motor.
In a preferred embodiment of the invention, the blanking device comprises a blanking partition plate, a transfer guide rail is arranged on the top of the blanking partition plate, a transfer mechanism is connected to the top of the transfer guide rail in a matching manner, a plurality of transfer suction heads are arranged on the transfer mechanism, and the transfer mechanism can slide along the transfer guide rail.
In a preferred embodiment of the present invention, the tray loading station and the tray unloading station are both provided with a Z-direction tray transfer mechanism, one side of the Z-direction tray transfer mechanism is cooperatively connected with a tray adjusting mechanism, and the tray adjusting mechanism can drive the tray to vertically move.
The invention provides a defect detection method, which is applied to multi-product compatible defect detection equipment and comprises the following steps: s1, the mobile phone keys are adjusted to the same direction by the vibration disc by the feeding device and are conveyed to the bearing groove by the feeding conveying mechanism, and after the mobile phone keys enter the bearing groove, the second clamping plate is jacked up by the jacking mechanism to fix the mobile phone keys;
s2, simultaneously grabbing and moving the mobile phone keys in the bearing grooves to a conveying jig on the first conveying module through a plurality of grabbing suction heads on the grabbing module, and detecting the conveying jig through the second detection module in the moving process along the first conveying module;
s3, after the second module is detected, the mobile phone keys on the conveying jig are grabbed through the conveying sucker on the second conveying module, the defects on the two sides of the mobile phone keys are photographed and detected through the first detection camera and the second detection camera after the mobile phone keys are grabbed by the conveying sucker, the second conveying module drives the mobile phone keys to move, and meanwhile, the first detection camera and the second detection camera slide to the end parts of the first detection module and the second detection module to perform secondary detection on the defects on the two sides of the mobile phone keys;
s4, after detection is finished, placing the mobile phone key in a second material receiving groove on the turnover material receiving mechanism through the conveying suction head, and after the turnover material receiving mechanism drives the mobile phone key to turn over for 180 degrees, placing the mobile phone key in the second material receiving groove in the first material receiving groove;
s5, manually stacking the trays in the tray feeding box, jacking the trays to a tray feeding station through the adjusting mechanism, transferring the trays on the tray feeding station to a tray discharging station through the transferring mechanism, grabbing the mobile phone keys in the first receiving groove through the discharging suction head, placing the defective mobile phone keys in the NG box, and placing the non-defective mobile phone keys on the trays.
Compared with the prior art, the technical scheme of the invention has the following advantages:
(1) carry out the material loading through the vibration dish, through setting up two material loading passageways side by side in vibration dish one side, can make the cell-phone button adjust into and carry after the equidirectional, improve the conveying efficiency of cell-phone button, can push simultaneously two cell-phone buttons and accept the inslot, in addition, it is provided with first cardboard and second cardboard respectively to accept the groove both sides, the cell-phone button pushes and accepts the inslot and carries out fixed cell-phone button through climbing mechanism with the jacking of second cardboard, prevent to snatch the module and cause cell-phone button direction skew when snatching the cell-phone button, guarantee that the cell-phone button is in same direction in transportation process, guarantee to detect the precision.
(2) The defects on the two sides of the mobile phone key are detected simultaneously through the first detection cameras and the second detection cameras which are symmetrically arranged, the detection efficiency is high, the first detection cameras and the second detection cameras are arranged in parallel, and the first detection cameras and the second detection cameras are distributed in a staggered mode in the detection process, so that mutual interference between the first light source and the second light source is prevented in the detection process, and the detection precision is improved.
(3) The first detection camera and the second detection camera detect the mobile phone keys at one end of the second conveying module, the first detection camera and the second detection camera respectively move to the end parts of the first detection module and the second detection module to carry out secondary detection after detection is finished, and defects of the mobile phone keys can be comprehensively detected after the secondary detection.
(4) After the detection is finished, the material receiving mechanism rotates 180 degrees through the turnover on the key turnover assembly, the direction of mobile phone keys is adjusted, the mobile phone keys after detection are ensured to be in the required direction after being placed into the tray, the mobile phone keys after detection are arranged neatly, the mobile phone keys after turnover are simultaneously grabbed by the unloading suction heads, each unloading suction head can be independently controlled, the qualified mobile phone keys can be placed into the tray, the unqualified mobile phone keys are placed into the NG box, the classification of the mobile phone keys is realized, and the situation that the mobile phone keys on the tray are free of defects is ensured.
Drawings
FIG. 1 is a schematic perspective view of a defect inspection apparatus according to a preferred embodiment of the present invention;
FIG. 2 is a schematic diagram of the positions of the grabbing module and the receiving module according to the preferred embodiment of the present invention;
fig. 3 is a schematic structural view of a receiving module according to a preferred embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a second conveying module according to a preferred embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a first inspection module according to a preferred embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a loading device according to a preferred embodiment of the present invention;
FIG. 7 is an enlarged view of part A of the preferred embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a first conveying module according to a preferred embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a second inspection module according to a preferred embodiment of the present invention;
FIG. 10 is a schematic view of the internal structure of the blanking device according to the preferred embodiment of the present invention;
FIG. 11 is a schematic structural diagram of a key flip assembly according to a preferred embodiment of the present invention;
FIG. 12 is a schematic view of the connection of the blanking tips according to the preferred embodiment of the present invention;
FIG. 13 is an enlarged view of part B of the preferred embodiment of the present invention;
FIG. 14 is a schematic diagram illustrating the positions of a tray loading station and a tray unloading station in accordance with a preferred embodiment of the present invention;
FIG. 15 is a schematic view of the structure of the tray discharge box according to the preferred embodiment of the present invention.
In the figure: 1. a blanking device, 2, a loading device, 201, a loading bracket, 202, a loading conveying mechanism, 203, a loading clamp, 204, a loading roller, 205, a loading support leg, 206, a vibration disc, 207, a loading channel, 208, a mobile phone button, 3, a detection device, 4, a grabbing module, 401, a grabbing beam, 402, a grabbing column moving mechanism, 403, a grabbing motor, 404, a grabbing column, 405, a grabbing suction head, 406, a grabbing rotating mechanism, 407, a grabbing pneumatic valve group, 5, a first conveying module, 501, a conveying slideway, 502, a conveying jig, 6, a second conveying module, 601, a first X-direction sliding rail, 602, a Y-direction sliding rail, 603, a Z-direction sliding rail, 604, a Z-direction control motor, 605, a Z-direction sliding block, 606, a rotating motor, 607, a conveying rotating mechanism, 608, a conveying suction head, 609, a second X-direction sliding rail, 7, a first detection module, 701. a first detection platform, 702, a first detection slide rail, 703, a first detection camera, 704, a first detection light source, 705, a second detection platform, 706, a second detection slide rail, 707, a second detection camera, 708, a second detection light source, 8, a first blanking module, 801, a Y-direction blanking slide rail, 802, a blanking suction head, 803, a Z-direction blanking mechanism, 804, a transfer mechanism, 805, a transfer guide rail, 806, a tray feeding box, 807, a tray blanking box, 808, a tray, 809, an NG box, 810, a key-turning assembly, 8101, a linear guide rail, 8102, a turning motor, 8103, a turning shaft, 8104, a fixed material receiving mechanism, 8105, a first material receiving groove, 8106, a turning material receiving mechanism, 8107, a second material receiving groove, 811, an X-direction blanking slide rail, 812, a Z-direction blanking slide rail, 813, a Z-direction blanking motor, 814, a hinged piece blanking, 815, a rotary adjuster, 816. blanking clapboard, 817, tray blanking station, 818, tray feeding station, 819, tray adjusting mechanism, 820, blocking piece, 821, Z direction tray transfer mechanism, 822, transfer suction head, 9, second detection module, 901, adjusting mechanism, 902, adjusting bolt, 903, third detection light source, 904, third detection camera, 10, material receiving module, 1001, material receiving slide rail, 1002, material receiving fixing base, 1003, first clamping plate, 1004, receiving plate, 1005, second clamping plate, 1006, receiving groove, 1007, jacking mechanism, 1008, first clamping groove, 1009, second clamping groove, 11, second blanking module.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, a more particular description of the invention will be rendered by reference to the appended drawings. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
Example one
As shown in fig. 1-2, the present invention discloses a three-dimensional structure diagram of a multi-product compatible defect inspection apparatus.
A multi-product compatible defect detection apparatus comprising: a feeding device 2, a detection device and a blanking device 1 are arranged in sequence,
a vibrating disk 206 is arranged in the feeding device 2, a feeding conveying mechanism 202 is arranged on one side of the vibrating disk 206, at least one feeding channel 207 is arranged in the feeding conveying mechanism 202, and the feeding channel 207 is used for conveying a mobile phone key 208;
furthermore, the mobile phone keys 208 can be conveyed after being adjusted to the same direction by arranging the two feeding channels 207 on one side of the vibration tray 206 in parallel, so that the conveying efficiency of the mobile phone keys 208 is improved, meanwhile, the two mobile phone keys 208 can be pushed into the receiving groove 1006 simultaneously, in addition, the two sides of the receiving groove 1006 are respectively provided with a first clamping plate 1003 and a second clamping plate 1005, the mobile phone keys 208 are pushed into the receiving groove 1006 to lift the second clamping plate 1005 through a lifting mechanism 1007 to fix the mobile phone keys 208, so that the direction deviation of the mobile phone keys 208 when the mobile phone keys 208 are grabbed by the grabbing module 4 is prevented, the mobile phone keys 208 are ensured to be in the same direction in the conveying process, and the detection precision is ensured.
As shown in fig. 3, a grabbing module 4, a material receiving module 10 and a first conveying module 5 are arranged at the top of the detection device 3, the grabbing module 4 is located above the material receiving module 10 and the first conveying module 5, a material receiving slide 1001 is arranged at the top of the material receiving module 10, a material receiving fixing seat 1002 is connected to the top of the material receiving slide 1001 in a matching manner, a first clamping plate 1003 is arranged at the top of the material receiving fixing seat 1002, a receiving plate 1004 is arranged on one side of the first clamping plate 1003, a plurality of receiving grooves 1006 are arranged in an array at the top of the receiving plate 1004, a jacking mechanism 1007 is arranged on one side of the material receiving module 10, a second clamping plate 1005 is arranged at the top of the jacking mechanism 1007, the jacking mechanism 1007 can drive the second clamping plate 1005 to vertically move, and the feeding device 2 can convey the mobile phone keys 208 into the receiving grooves 1006;
the top of the first conveying module 5 is connected with a conveying fixture 502 in a matching manner, and the conveying fixture 502 can move.
Further, as shown in fig. 8, a conveying slide 501 is disposed at the top of the first conveying module 5, the conveying jig 502 is connected to the conveying slide 501 in a matching manner, and the conveying jig 502 can flexibly move along the conveying slide 501.
Further, one end of the grabbing beam 401 is provided with a grabbing motor 403, one side of the grabbing beam 401 is provided with a grabbing moving mechanism 402, the bottom of the grabbing moving mechanism 402 is provided with a grabbing rotating mechanism 406, the grabbing rotating mechanism 406 is provided with a plurality of grabbing suction heads 405, the top of the grabbing moving mechanism 402 is provided with a grabbing pneumatic valve group 407, and the grabbing pneumatic valve group 407 is used for controlling the air pressure of the grabbing suction heads 405, so that keys of a mobile phone can be conveniently adsorbed by the grabbing suction heads 405.
A second detection module 9 is disposed on one side of the first conveying module 5, the second detection module 9 includes a third detection camera 904 and a third detection light source 903, and the second detection module 9 is used for detecting a defect state of one side of the mobile phone key 208.
Further, as shown in fig. 9, 3 adjusting mechanisms 901 are arranged on one side of the second detection module 9, adjusting bolts 902 are arranged on the tops of the 3 adjusting mechanisms 901, third detection light sources 903 are arranged on one sides of the 3 adjusting mechanisms 901, the third detection light sources 903 are movably connected with the adjusting mechanisms 901, the heights of the third detection light sources 903 can be adjusted through the adjusting bolts 902, the distances between the third detection cameras 904 and the mobile phone keys 208 on the conveying jig 502 below are synchronously adjusted, a third detection camera 904 is arranged on the inner side of each third detection light source 903, the 3 third detection light sources 903 are respectively coaxial light, annular light and bar light, and different defects on the tops of the mobile phone keys 208 are detected through different light sources.
As shown in fig. 4, a second conveying module 6 is disposed above the first detecting module 7, a plurality of conveying suction heads 608 are disposed on the second conveying module 6, and the conveying suction heads 608 can move the mobile phone button 208 on the conveying fixture 502 along the X direction;
as shown in fig. 5, a first detection module 7 is disposed inside the first X-direction slide rail 601 and the second X-direction slide rail 609, the first detection module 7 includes a first detection platform 701 and a second detection platform 705, a plurality of first detection cameras 703 and first detection light sources 704 are disposed on the top of the first detection platform 701 in a matching manner, a plurality of second detection cameras 707 and second detection light sources 708 are disposed on the top of the second detection platform 705 in a matching manner, and the first detection cameras 703 and the second detection cameras 707 are distributed in a relatively staggered manner.
Further, a first detection slide rail 702 is arranged at the top of the first detection platform 701, a second detection slide rail 706 is arranged at the top of the second detection platform 705, the first detection camera 703 is arranged on the first detection slide rail 702, the first detection camera 703 can move along the first detection slide rail 702, the second detection camera 707 is arranged on the second detection slide rail 706, and the second detection camera 707 can move along the second detection slide rail 706.
Furthermore, the defects on the two sides of the mobile phone key 208 are detected simultaneously by the first detection cameras 703 and the second detection cameras 707 which are symmetrically arranged, so that the detection efficiency is high, the first detection cameras 703 and the second detection cameras 707 are arranged in parallel, and the first detection cameras 703 and the second detection cameras 707 are distributed in a staggered manner in the detection process, so that the mutual interference between the first light source and the second light source in the detection process is prevented, and the detection precision is improved.
Further, the number of the first detection camera 703 and the number of the second detection camera 707 are 3, the end portion of each of the 3 first detection cameras 703 is provided with a first detection light source 704, the number of the second detection cameras 707 is provided with a second detection light source 708, the number of the first detection light sources 704 is respectively coaxial light, annular light and bar light, the number of the second detection light sources 708 is respectively coaxial light, annular light and bar light in the same manner, the end portions of the first detection light sources 704 and the second detection light sources 708 are respectively provided with a micro sliding table, the distance between the first detection light sources 704 and the end portion of the first detection camera 703 is adjusted through the micro sliding table, the distance between the second detection light sources 708 and the end portion of the second detection camera 707 is also adjusted through the micro sliding table in the same manner, and different defects on two sides of the keys 208 of the mobile phone can be respectively detected through different light sources.
Further, the first detecting cameras 703 and the second detecting cameras 707 are distributed in a staggered manner, it can be understood that the axes of the first detecting cameras 703 are located at the inner center line positions of the two second detecting cameras 707, and similarly, the axes of the second detecting cameras 707 are located at the inner center positions of the first detecting cameras 703 at both sides.
Further, in order to ensure that the photo definition of the mobile phone button 208 is high when the first detection camera 703 and the second detection camera 707 take a picture, a light barrier is disposed inside two adjacent first detection cameras 703, and similarly, a light barrier is also disposed inside two adjacent second detection cameras 707.
A blanking device 1 is arranged on one side of the detection device, a first blanking module 8 and a second blanking module 11 are arranged in the blanking device 1, a key overturning component 810 is arranged on the inner sides of the first blanking module 8 and the second blanking module 11, and the key overturning component 810 can overturn the mobile phone keys 208 for 180 degrees;
as shown in fig. 10, the blanking device 1 includes a tray loading station 818, a tray blanking station 817, and a transfer mechanism 804, wherein the transfer mechanism 804 is used for transferring the tray 808 on the tray loading station 818 to the tray blanking station 817;
as shown in fig. 12 to 13, each of the first blanking module 8 and the second blanking module 11 includes a plurality of blanking suction heads 802, and the blanking suction heads 802 can grab the turned-over keys 208 of the mobile phone one by one and place them on the tray 808 or in the NG box 809.
Further, as shown in fig. 14-15, a blanking partition 816 is disposed inside the blanking device 1, a tray loading station 818 and a tray blanking station 817 are disposed on the blanking partition 816, a tray loading box 806 is disposed below the tray loading station 818, and a tray unloading box 807 is disposed below the tray blanking station 817.
Further, four stoppers 820 are arranged on the top of the tray loading box 806, 4 stoppers 820 are used for clamping the trays 808 on the tray loading box 806, and 4 stoppers 820 are arranged at the four corners of the trays 808.
Further, the number of the feeding channels 207 is two, the two feeding channels 207 are arranged in parallel, the inside of the feeding channel 207 is used for conveying the mobile phone keys 208, the size of the receiving groove 1006 is the same as that of the mobile phone keys 208, and the end of the feeding channel 207 is provided with the feeding clamping piece 203.
Further, as shown in fig. 7, the feeding clamping piece 203 corresponds to the feeding channel 207 one by one, the feeding clamping piece 203 is of a telescopic structure, when the feeding clamping piece 203 extends out, the mobile phone key 208 in the feeding channel 207 can be blocked, the vibrating disk 206 is prevented from being separated from the feeding channel 207 in the vibrating process, when the mobile phone key 208 needs to be fed through the vibrating disk 206, the feeding clamping piece 203 is controlled to retract, and the feeding channel 207 is opened at the moment.
Further, as shown in fig. 6, a feeding support 201 is arranged at the bottom of the feeding device 2, a feeding support leg 205 and a feeding roller 204 are arranged at the bottom of the feeding support 201, the feeding roller 204 can rotate, the feeding device 2 can be moved conveniently, when the feeding device 2 moves to a preset position, the feeding device supports the feeding support leg 205, and the vibrating plate 206 is guaranteed to vibrate in the feeding process, so that the stability and the firmness are realized.
Further, as shown in fig. 11, the key flipping module 810 includes two linear guide rails 8101 arranged in parallel, a fixed material receiving mechanism 8104 is arranged on one symmetrical side of the two linear guide rails 8101, the fixed material receiving mechanism 8104 can slide along the linear guide rails 8101, and a plurality of first material receiving slots 8105 are arranged on the fixed material receiving mechanism 8104;
the top of each of the two linear guide rails 8101 is provided with a turnover motor 8102, one side of each of the turnover motors 8102 is provided with a turnover shaft 8103, the turnover shafts 8103 are connected with a turnover receiving mechanism 8106 in a matched mode, a plurality of second receiving grooves 8107 are arranged on the turnover receiving mechanism 8106 in an array mode, and the first receiving grooves 8105 correspond to the second receiving grooves 8107 one to one.
Further, a first clamping groove 1008 is formed in one side of the first clamping plate 1003, a second clamping groove 1009 is formed in one side of the second clamping plate 1005, and the first clamping groove 1008 and the second clamping groove 1009 are in one-to-one correspondence with the receiving groove 1006.
Further, first unloading module 8 includes two Y direction unloading slide rails 801 of parallel arrangement, two Y direction unloading slide rails 801 tops are provided with X direction unloading slide rail 811, the cooperation is provided with Z direction unloading slide rail 812 on the X direction unloading slide rail 811, Z direction unloading slide rail 812 top is provided with Z direction unloading motor 813, Z direction unloading slide rail 812 one side is provided with Z direction unloading mechanism 803, Z direction unloading mechanism 803 bottom is provided with a plurality of unloading suction head 802, arbitrary unloading suction head 802 homoenergetic spin alone.
Further, the blanking suction heads are connected with the Z-direction blanking mechanism in a matched mode through blanking hinges 814, a rotary regulator 815 is arranged at the top of each blanking suction head, and the rotary regulators 815 are used for regulating the directions of mobile phone keys adsorbed on the blanking suction heads.
Further, the second conveying module 6 includes a first X-direction slide rail 601 and a second X-direction slide rail 609, a Y-direction slide rail 602 is disposed on top of the first X-direction slide rail 601 and the second X-direction slide rail 609, a Z-direction slide rail 603 is disposed on one side of the Y-direction slide rail 602, a Z-direction control motor 604 is disposed on top of the Z-direction slide rail 603, a Z-direction slider 605 is disposed on one side of the Z-direction slide rail 603, the Z-direction control motor 604 is used for controlling the Z-direction slider 605 to vertically move, a conveying rotating mechanism 607 is disposed at the bottom of the Z-direction slider 605, and a plurality of conveying suction heads 608 are disposed at the bottom of the conveying rotating mechanism 607.
Further, the Y-direction slide rail can slide along the X-direction, the Z-direction slide block 605 can slide along the vertical direction, and the top of the conveying and rotating mechanism 607 is provided with a rotating motor 606.
Further, the blanking device 1 comprises a blanking partition 816, a transfer guide 805 is arranged on the top of the blanking partition 816, a transfer mechanism 804 is connected to the top of the transfer guide 805 in a matching manner, a plurality of transfer suction heads 822 are arranged on the transfer mechanism 804, and the transfer mechanism 804 can slide along the transfer guide 805.
Further, tray material loading station 818 and tray unloading station 817 all are provided with Z direction tray transfer mechanism 821, and Z direction tray transfer mechanism 821 one side cooperation is connected with tray adjustment mechanism 819, and tray adjustment mechanism 819 can drive tray 808 vertical migration.
Example two
A defect detection method is applied to multi-product compatible defect detection equipment and comprises the following steps: s1, the feeding device 2 adjusts the mobile phone keys 208 to the same direction through the vibrating tray 206, and conveys the mobile phone keys 208 to the receiving groove 1006 through the feeding conveying mechanism 202, and after the mobile phone keys 208 enter the receiving groove 1006, the second clamping plate 1005 is lifted up and fixed to the mobile phone keys 208 through the lifting mechanism 1007;
s2, the mobile phone keys 208 in the carrying grooves 1006 are simultaneously grabbed and moved to the conveying jig 502 on the first conveying module 5 through the plurality of grabbing suction heads 405 on the grabbing module 4, and the conveying jig 502 is detected through the second detection module 9 in the moving process along the first conveying module 5;
s3, after the second module detection is completed, the mobile phone keys 208 on the conveying jig 502 are grabbed by the conveying sucker 608 on the second conveying module 6, the defects on the two sides of the mobile phone keys 208 are photographed and detected by the first detection camera 703 and the second detection camera 707 after the mobile phone keys 208 are grabbed by the conveying sucker 608, the second conveying module 6 drives the mobile phone keys 208 to move, and meanwhile, the defects on the two sides of the mobile phone keys 208 are secondarily detected by the first detection camera 703 and the second detection camera 707 sliding to the ends of the first detection module 7 and the second detection module 9;
s4, after detection is finished, the mobile phone key 208 is placed in the second material receiving groove 8107 on the turnover material receiving mechanism 8106 through the conveying suction head 608, and after the turnover material receiving mechanism 8106 drives the mobile phone key 208 to turn over for 180 degrees, the mobile phone key 208 in the second material receiving groove 8107 is placed in the first material receiving groove 8105;
s5, the tray 808 is manually stacked in the tray loading box 806, then the tray 808 is jacked up to the tray loading station 818 through the adjusting mechanism 901, the tray 808 on the tray loading station 818 is transferred to the tray blanking station 817 through the transfer mechanism 804, the mobile phone keys 208 in the first material receiving groove 8105 are grabbed through the blanking suction head 802, the defective mobile phone keys 208 are placed in the NG box 809, and the non-defective mobile phone keys 208 are placed on the tray 808.
Further, after detection is completed, the material receiving mechanism 8106 on the key overturning component 810 rotates 180 degrees, the direction of the mobile phone keys 208 is adjusted, the detected mobile phone keys 208 are ensured to be in the required direction after being placed into the tray 808, the detected mobile phone keys 208 are arranged neatly, the mobile phone keys 208 after overturning are simultaneously grabbed by the blanking suction heads 802, each blanking suction head 802 can be controlled independently, the qualified mobile phone keys 208 can be placed into the tray 808, the unqualified mobile phone keys 208 are placed into the NG box 809, classification of the mobile phone keys 208 is realized, and the mobile phone keys 208 on the tray 808 are ensured to have no defects.
Further, the first detection camera 703 and the second detection camera 707 detect the mobile phone key 208 at one end of the second conveying module 6, after the detection is completed, the first detection camera 703 and the second detection camera 707 move to the end portions of the first detection module 7 and the second detection module 9 respectively to perform secondary detection, and after the secondary detection is completed, the defects of the mobile phone key 208 can be comprehensively detected.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (10)
1. A multi-product compatible defect detection apparatus comprising: a feeding device, a detection device and a discharging device are arranged in sequence, which is characterized in that,
a vibrating disc is arranged in the feeding device, a feeding conveying mechanism is arranged on one side of the vibrating disc, at least one feeding channel is arranged in the feeding conveying mechanism, and the feeding channel is used for conveying mobile phone keys;
the top of the detection device is provided with a grabbing module, a receiving module and a first conveying module, the grabbing module is located above the receiving module and the first conveying module, the top of the receiving module is provided with a receiving slide rail, the top of the receiving slide rail is connected with a first clamping plate in a matching mode, one side of the first clamping plate is provided with a receiving plate, a plurality of receiving grooves are formed in the top of the receiving plate in an array mode, one side of the receiving module is provided with a jacking mechanism, the top of the jacking mechanism is provided with a second clamping plate, the jacking mechanism can drive the second clamping plate to vertically move, and the feeding device can convey mobile phone keys into the receiving grooves;
the top of the first conveying module is connected with a conveying jig in a matching way, the conveying jig can move,
the grabbing module comprises a grabbing cross beam, a grabbing suction head is connected to the grabbing cross beam in a matching mode, and the grabbing suction head can grab a mobile phone key in the bearing groove and move to the conveying jig;
a second detection module is arranged on one side of the first conveying module, the second detection module comprises a third detection camera and a third detection light source, and the second detection module is used for detecting the defect state of one side of the mobile phone key;
a second conveying module is arranged at the top of the detection device and comprises a first X-direction slide rail and a second X-direction slide rail, a first detection module is arranged on the inner sides of the first X-direction slide rail and the second X-direction slide rail and comprises a first detection platform and a second detection platform, a plurality of first detection cameras and a first detection light source are arranged at the top of the first detection platform in a matched mode, a plurality of second detection cameras and a second detection light source are arranged at the top of the second detection platform in a matched mode, and the first detection cameras and the second detection cameras are distributed in a relatively staggered mode;
the second conveying module is positioned above the first detection module, a plurality of conveying suction heads are arranged on the second conveying module in a matched mode, and the conveying suction heads can move mobile phone keys on the conveying jig along the X direction;
a blanking device is arranged on one side of the detection device, a first blanking module and a second blanking module are arranged in the blanking device, key overturning assemblies are arranged on the inner sides of the first blanking module and the second blanking module, and the key overturning assemblies can overturn mobile phone keys for 180 degrees;
the blanking device comprises a tray feeding station, a tray blanking station and a transfer mechanism, wherein the transfer mechanism is used for transferring the tray on the tray feeding station to the tray blanking station;
first unloading module with the second unloading module all includes a plurality of unloading suction head, the unloading suction head can snatch the cell-phone button after the upset one by one and place on the tray or in the NG box.
2. The multi-product compatible defect detecting equipment according to claim 1, wherein the number of the feeding channels is two, the two feeding channels are arranged in parallel, the inside of each feeding channel is used for conveying a mobile phone key, the size of the receiving groove is the same as that of the mobile phone key, and a feeding clamping piece is arranged at the end part of each feeding channel.
3. The multi-product compatible defect detecting device according to claim 1, wherein the key flipping assembly comprises two linear guide rails arranged side by side, a fixed material receiving mechanism is arranged on one symmetrical side of the two linear guide rails, the fixed material receiving mechanism can slide along the linear guide rails, and a plurality of first material receiving grooves are arranged on the fixed material receiving mechanism;
two linear guide top all is provided with the upset motor, upset motor one side is provided with the trip shaft, the cooperation is connected with upset receiving agencies on the trip shaft, the last array of upset receiving agencies is provided with a plurality of second receiving tank, first receiving tank with second receiving tank one-to-one.
4. The multi-product compatible defect detecting device of claim 1, wherein a first slot is disposed on one side of the first clamping plate, a second slot is disposed on one side of the second clamping plate, and the first slot and the second slot correspond to the receiving slots one to one.
5. The multi-product compatible defect detecting device according to claim 1, wherein the first discharging module comprises two Y-direction discharging slide rails arranged in parallel, an X-direction discharging slide rail is arranged on the tops of the two Y-direction discharging slide rails, a Z-direction discharging slide rail is arranged on the X-direction discharging slide rail in a matching manner, a Z-direction discharging mechanism is arranged on one side of the Z-direction discharging slide rail, a plurality of discharging suction heads are arranged at the bottom of the Z-direction discharging mechanism, and any discharging suction head can rotate independently.
6. The multi-product compatible defect detecting device of claim 5, wherein a Y-direction slide rail is disposed on top of the first X-direction slide rail and the second X-direction slide rail, a Z-direction slide rail is disposed on one side of the Y-direction slide rail, a Z-direction slider is disposed on one side of the Z-direction slide rail, a conveying rotating mechanism is disposed on the bottom of the Z-direction slider, and a plurality of conveying suction heads are disposed on the bottom of the conveying rotating mechanism.
7. The multi-product compatible defect detecting device of claim 6, wherein the Y-direction slide rail can slide along the X direction, the Z-direction slide block can slide along the vertical direction, and a rotating motor is arranged on the top of the conveying and rotating mechanism.
8. The multi-product compatible defect detecting device according to claim 1, wherein the blanking device comprises a blanking partition plate, a transfer guide rail is arranged on the top of the blanking partition plate, a transfer mechanism is fittingly connected to the top of the transfer guide rail, a plurality of transfer suction heads are arranged on the transfer mechanism, and the transfer mechanism can slide along the transfer guide rail.
9. The multi-product compatible defect detection device of claim 8,
the tray feeding station and the tray discharging station are respectively provided with a Z-direction tray transfer mechanism, one side of the Z-direction tray transfer mechanism is connected with a tray adjusting mechanism in a matched mode, and the tray adjusting mechanism can drive the tray to vertically move.
10. A defect detection method applied to the multi-product compatible defect detection apparatus of any one of claims 1 to 9, comprising the steps of:
s1, the mobile phone keys are adjusted to the same direction by the vibration disc by the feeding device and are conveyed to the bearing groove by the feeding conveying mechanism, and after the mobile phone keys enter the bearing groove, the second clamping plate is jacked up by the jacking mechanism to fix the mobile phone keys;
s2, simultaneously grabbing and moving the mobile phone keys in the bearing grooves to a conveying jig on the first conveying module through a plurality of grabbing suction heads on the grabbing module, and detecting the conveying jig through the second detection module in the moving process along the first conveying module;
s3, after the second module is detected, the mobile phone keys on the conveying jig are grabbed through the conveying sucker on the second conveying module, the defects on the two sides of the mobile phone keys are photographed and detected through the first detection camera and the second detection camera after the mobile phone keys are grabbed by the conveying sucker, the second conveying module drives the mobile phone keys to move, and meanwhile, the first detection camera and the second detection camera slide to the end parts of the first detection module and the second detection module to perform secondary detection on the defects on the two sides of the mobile phone keys;
s4, after detection is finished, placing the mobile phone key in a second material receiving groove on the turnover material receiving mechanism through the conveying suction head, and after the turnover material receiving mechanism drives the mobile phone key to turn over for 180 degrees, placing the mobile phone key in the second material receiving groove in the first material receiving groove;
s5, manually stacking the trays in the tray feeding box, jacking the trays to a tray feeding station through the adjusting mechanism, transferring the trays on the tray feeding station to a tray discharging station through the transferring mechanism, grabbing the mobile phone keys in the first receiving groove through the discharging suction head, placing the defective mobile phone keys in the NG box, and placing the non-defective mobile phone keys on the trays.
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