CN215709789U - Small box cigarette packet appearance detection equipment - Google Patents

Small box cigarette packet appearance detection equipment Download PDF

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Publication number
CN215709789U
CN215709789U CN202122188392.7U CN202122188392U CN215709789U CN 215709789 U CN215709789 U CN 215709789U CN 202122188392 U CN202122188392 U CN 202122188392U CN 215709789 U CN215709789 U CN 215709789U
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China
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detection
cigarette packet
appearance
tobacco bale
packets
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CN202122188392.7U
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施四龙
吴思瑾
王聪
毛智腾
李海秦
赵常敏
关德平
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Yunnan Hiking Technology Co ltd
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Yunnan Hiking Technology Co ltd
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Abstract

The utility model relates to a small cigarette packet appearance detection device, which comprises a box body support, a power indexing mechanism, a suction mechanism, a detection assembly and a cigarette packet input mechanism, wherein the box body support is arranged on the support; the bracket is arranged on the box body support, the power indexing mechanism is arranged on the bracket, and the power indexing mechanism is provided with a suction mechanism; the cigarette packet input mechanism is used for conveying the cigarette packet to the lower part of the suction mechanism, the suction mechanism is used for sucking the cigarette packet, the power indexing mechanism is used for driving the suction mechanism to intermittently rotate, the detection mechanism pauses at a corresponding detection station, and the detection assembly completes the appearance detection of the cigarette packet at the corresponding station. The beneficial effects are as follows: the intermittent circumferential rotation of the small cigarette packet realizes the detection of six side surfaces of the small cigarette packet on corresponding stations, and the problems of large detection stroke and large space occupation of the existing detection equipment are greatly reduced. The detection equipment provided by the utility model has the advantages of reasonable structure, simplicity in operation, convenience in use and high detection efficiency.

Description

Small box cigarette packet appearance detection equipment
Technical Field
The utility model relates to the field of visual detection in the tobacco packaging industry, in particular to small cigarette packet appearance detection equipment.
Background
With the development and progress of society, the most intuitive feeling of consumers on products is influenced by product packaging, and the appearance quality of the product packaging is concerned more and more. Taking cigarette packet packaging as an example, the appearance quality of the cigarette packet can be visually felt by a consumer at first sight, and appearance defects can cause the trust of the consumer on cigarette brands to be reduced and influence the sale of related products. However, in the cigarette packaging link, the number of processing procedures is large, and appearance quality defects, such as uneven folding, improper sticking, scratches or breakage, misuse of packaging materials and the like, can occur in the whole packaging link. Therefore, after the cigarettes are packaged into small cigarette packets, the small cigarette packets need to be visually detected, and qualified products are ensured to be produced. According to investigation, the cigarette packet detection equipment developed at present detects the cigarette packet in the process of flat belt transmission, is limited by the shielding of the cigarette packet by the conveyor belt, some faces of the appearance of the cigarette packet are inevitably in a shielding state, all faces are difficult to detect comprehensively, unqualified products with appearance defects are discharged out of the market, the product sale is influenced, and the brand reputation of products in a cigarette factory is also reduced. Another drawback of this type of inspection equipment is that the required travel during inspection is large, and in some cases it is not suitable for the installation of existing inspection devices.
Therefore, the small cigarette packet appearance detection equipment has the advantages of small occupied space, reasonable structure, simplicity in operation, convenience in use, high detection efficiency, obvious detection effect and suitability for space limitation and assembly line production.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides the small cigarette packet appearance detection equipment which is small in occupied space, reasonable in structure, simple to operate, convenient to use, high in detection efficiency, obvious in detection effect and suitable for space-limited flow line production.
The utility model provides a small cigarette packet appearance detection device, which adopts the technical scheme that:
a small cigarette packet appearance detection device comprises a box body support, a power indexing mechanism, a suction mechanism, a detection assembly and a cigarette packet input mechanism; the bracket is arranged on the box body support, the power indexing mechanism is arranged on the bracket, and the power indexing mechanism is provided with a suction mechanism; the cigarette packet input mechanism is used for conveying the cigarette packet to the lower part of the suction mechanism, the suction mechanism is used for sucking the cigarette packet, the power indexing mechanism is used for driving the suction mechanism to intermittently rotate, the detection mechanism pauses at a corresponding detection station, and the detection assembly completes the appearance detection of the cigarette packet at the corresponding station.
Preferably, the power indexing mechanism is a motor cam indexing mechanism or a servo motor indexing mechanism.
Preferably, the power indexing mechanism comprises a sun wheel, a planet wheel and a cam divider, the cam divider is connected with the sun wheel, the planet wheel is arranged on the planet wheel mounting plate, and gears of the sun wheel and the planet wheel are matched with each other.
Preferably, the suction mechanism comprises a plurality of suckers, air nozzles and air pipes, the suckers and the air nozzles are installed on the planet wheels and rotate along with the planet wheels, and the air pipes are connected with the air nozzles and the pneumatic rotary joints.
Preferably, the pneumatic rotary joint comprises a fixed cylinder part and a rotatable part, two rows of pipe threaded connectors are arranged on the cylindrical surface of the fixed cylinder, and the pipe threaded connectors are uniformly distributed on the circumferential surface of the rotatable part.
Preferably, the circumference of the sun gear between adjacent stations is equal to the circumference of the planet gears.
Preferably, the detection equipment further comprises a cigarette packet output mechanism and a rejecting mechanism, wherein the cigarette packet output mechanism and the rejecting mechanism are positioned below the suction mechanism;
the box body support is a main body structure made of a section bar, the periphery of the main body structure is sealed through a thin plate, the interior of the box body support is used for installing a motor of the cam divider, a host machine and a circuit of the detection assembly, and the upper portion of the box body support is used for installing the power dividing mechanism, the suction mechanism and the detection assembly.
Preferably, the tobacco bale input mechanism comprises a conveying assembly, a lifting mechanism, a second pushing mechanism and a first pushing mechanism, the lifting mechanism is in butt joint with the conveying assembly, the conveying assembly is connected with an upstream tobacco bale conveying rail through a connecting device, the second pushing mechanism is arranged around the tobacco bale input mechanism and used for pushing the tobacco bale into the lifting mechanism, the lifting mechanism descends the tobacco bale to a lower station from a higher station, then the tobacco bale is pushed to the lower part of the suction mechanism by the first pushing mechanism, and the suction mechanism sucks the tobacco bale.
Preferably, the detection equipment comprises a first detection camera, a second detection camera, a third detection camera, a fourth detection camera, a fifth detection camera and a sixth detection camera, wherein the first camera assembly is arranged above the cigarette packet input mechanism and used for detecting an appearance image of the top surface of the cigarette packet; the second detection camera, the third detection camera, the fourth detection camera, the fifth detection camera and the sixth detection camera are respectively arranged on corresponding stations and are respectively used for detecting appearance images of four side faces and the bottom face of the cigarette packet.
The implementation of the utility model comprises the following technical effects:
according to the small cigarette packet appearance detection equipment, the power indexing mechanism and the suction mechanism are arranged, and the detection assembly is matched, so that the small cigarette packet is flexibly sucked and then is driven by the power indexing mechanism to intermittently and circumferentially rotate to detect six side surfaces of the small cigarette packet on corresponding stations, and the problems of large detection stroke and large space occupation of the conventional detection equipment are greatly reduced. The detection equipment provided by the utility model has the advantages of reasonable structure, simplicity in operation, convenience in use, high detection efficiency and obvious detection effect, and is suitable for places with limited space and requiring assembly line production.
Drawings
Fig. 1 is a schematic front view of a small cigarette packet appearance detection device according to an embodiment of the utility model.
Fig. 2 is a schematic left side view of a small cigarette packet appearance detection device according to an embodiment of the utility model.
Fig. 3 is a schematic top view of a small cigarette packet appearance detection device according to an embodiment of the utility model.
Fig. 4 is a schematic perspective view of the power indexing mechanism and the suction mechanism.
In the figure: 1. supporting the box body; 2. a support; 3. a rejection mechanism; 4. a cigarette packet input mechanism; 5. a cigarette packet output mechanism; 6. small cigarette packets; 60. a planet wheel mounting plate; 61. a cam divider; 62. a planet wheel; 63. a sun gear; 70. a transfer assembly; 71. a lifting mechanism; 72. a second pushing mechanism; 73. a first pushing mechanism; 74. a connecting device; 80. a suction cup; 81. an air tap; 82. a pneumatic rotary joint; 90. a first detection camera; 91. a second detection camera; 92. a third detection camera; 93. a fourth detection camera; 94. a fifth detection camera; 95. and a sixth detection camera.
Detailed Description
The present invention will be described in detail below with reference to embodiments and drawings, it being noted that the described embodiments are only intended to facilitate the understanding of the present invention, and do not limit it in any way.
Referring to fig. 1 to 4, the appearance detection device for small cigarette packets provided in this embodiment includes a box support 1, a support 2, a power indexing mechanism, a suction mechanism, a detection assembly, and a cigarette packet input mechanism 4; the bracket 2 is arranged on the box body support 1, the power indexing mechanism is arranged on the bracket 2, and the power indexing mechanism is provided with a suction mechanism; the cigarette packet input mechanism 4 is used for conveying the cigarette packet to the lower part of the suction mechanism, the suction mechanism is used for flexibly sucking the cigarette packet, the power indexing mechanism is used for driving the suction mechanism to intermittently rotate, the detection assembly stops at the corresponding detection station, and the detection assembly completes the appearance detection of the cigarette packet at the corresponding station. According to the small cigarette packet 6 appearance detection equipment, the power indexing mechanism and the suction mechanism are arranged, the detection assembly is matched, the small cigarette packet 6 is flexibly sucked and driven by the power indexing mechanism, the small cigarette packet 6 is intermittently and circumferentially rotated to realize detection of six side faces of the small cigarette packet 6 on corresponding stations, and the problems of large detection stroke and large space occupation of the existing detection equipment are greatly reduced. The detection equipment provided by the utility model has the advantages of reasonable structure, simplicity in operation, convenience in use, high detection efficiency and obvious detection effect, and is suitable for places with limited space and requiring assembly line production. The power indexing mechanism is a motor cam indexing mechanism or a servo motor indexing mechanism, a main body structure is installed right above the box body through screws, and a motor part structure is extended into the box body support 1 and used for converting continuous rotation into intermittent rotation so as to reserve detection time for visual detection.
Referring to fig. 3 and 4, the power indexing mechanism comprises a sun gear 63, a planet gear 62 and a cam divider 61, the cam divider 61 is connected with the sun gear 63, the planet gear 62 is mounted on the planet gear mounting plate 60, and gears of the sun gear 63 and the planet gear 62 are matched with each other. Utilize cam indexing mechanism to combine planet wheel 62 to be realized that the transport of tobacco bale, detection in an organic whole, rational in infrastructure, easy operation, small and exquisite convenience, low cost, the practicality is strong, is favorable to detecting six sides of tobacco bale fast. The suction mechanism comprises a plurality of suckers 80, air nozzles 81 and air pipes, the suckers 80 and the air nozzles 81 are installed on the planet wheels 62 and rotate along with the planet wheels 62, and the air pipes are connected with the air nozzles 81 and the pneumatic rotary joints 82. Specifically, the pneumatic rotary joint 82 comprises a fixed cylindrical part and a rotatable part, two rows of a plurality of pipe thread interfaces are arranged on the cylindrical surface of the fixed cylindrical part, a plurality of pipe thread interfaces are uniformly distributed on the circumferential surface of the rotatable part, and the pneumatic rotary joint 82 is used for realizing positive pressure to negative pressure conversion through a high-speed valve when the positive pressure is communicated; or when the negative pressure is switched on, the adsorption effect is realized by the vacuum drum wheel. Preferably, the circumference of the sun gear 63 between adjacent stations is equal to the circumference of the planet gears. After the tobacco bale enters the detection area, in a plurality of stations of the detection area, the tobacco bale does not change the spatial position state along with the rotation of the planetary gear 62 system in the movement process, and the spatial position state when the tobacco bale enters the detection area is always kept until the tobacco bale falls onto the tobacco bale output mechanism 5 or the tobacco bale rejecting mechanism 3.
Referring to fig. 1, the detection device further comprises a cigarette packet output mechanism 5 and a removing mechanism 3, wherein the cigarette packet output mechanism 5 and the removing mechanism 3 are located below the suction mechanism. The box body support 1 is formed by a section bar serving as a main body structure, the periphery of the main body structure is sealed by a thin plate, the interior of the box body support is used for installing a motor of the cam divider 61, a host machine and a circuit of the detection assembly, and the upper side of the box body support is used for installing a power indexing mechanism, a suction mechanism and the detection assembly. The box body support 1 plays a role in supporting and protecting, and a support and a pulley are arranged at the bottom of the box body support 1, so that the equipment is convenient to move.
Referring to fig. 1 and 3, the cigarette packet input mechanism 4 includes a conveying assembly 70, a lifting mechanism 71, a second pushing mechanism 72 and a first pushing mechanism 73, the lifting mechanism 71 is abutted to the conveying assembly 70, the conveying assembly 70 is connected to an upstream cigarette packet conveying rail through a connecting device 74, the second pushing mechanism 72 is arranged around the cigarette packet input mechanism 4, the second pushing mechanism 72 is used for pushing the cigarette packet into the lifting mechanism 71, the lifting mechanism 71 lowers the cigarette packet from a higher station to a lower station, and then the cigarette packet is pushed below the suction mechanism by the first pushing mechanism 73, and the suction mechanism sucks the cigarette packet. The transfer assembly 70 is a transmission system consisting of a motor, a flat belt and a rotating shaft. The detection equipment comprises a first detection camera 90, a second detection camera 91, a third detection camera 92, a fourth detection camera 93, a fifth detection camera 94 and a sixth detection camera 95, wherein a first camera component is arranged above the cigarette packet input mechanism 4 and used for detecting an appearance image of the top surface (suction surface of the suction device) of the cigarette packet; second detection camera 91, third detection camera 92, fourth detection camera 93, fifth detection camera 94 and sixth detection camera 95 set up respectively on corresponding station, are used for detecting the outward appearance image of four sides of tobacco bale and bottom surface respectively.
The embodiment also provides a method for detecting the appearance of the small cigarette packet, which comprises the following steps: the upstream conveying equipment is butted with the cigarette packet input mechanism 4, the cigarette packet is pushed into the lifting mechanism 71 by the second pushing mechanism 72, the cigarette packet is descended from a higher station to a lower station by the lifting mechanism 71, and before reaching the first pushing mechanism 73, the appearance of the top surface of the cigarette packet is detected by the first detection camera 90; under the pushing of the first pushing mechanism 73, the cigarette packet runs to the position right below the suction mechanism (the sucker 80), the negative pressure of the suction mechanism is switched on, the cigarette packet is sucked stably upwards by the suction mechanism, the cigarette packet is driven to rotate and transmit under the driving of the power dividing mechanism and the planetary gear 62 system, and appearance images of four side surfaces and the bottom surface of the cigarette packet are detected by using a second detection camera 91, a third detection camera 92, a fourth detection camera 93, a fifth detection camera 94 and a sixth detection camera 95 respectively on corresponding detection stations; before the cigarette packet runs to a removing station, the detection system analyzes data acquired by photographing so as to judge whether six side faces of the cigarette packet meet the standard or not, if not, the cigarette packet is removed at the removing station and is transmitted to a defective container from the removing mechanism 3; the standard cigarette packets are conveyed from the cigarette packet output mechanism 5 to downstream equipment.
As an example, the cigarette packet rotates clockwise after being sucked, the detection cameras are firstly used for photographing and detecting two side faces of the cigarette packet, then the cigarette packet moves to the next station, the detection cameras are used for photographing and detecting the bottom face of the cigarette packet, the cigarette packet moves to the next second station, the detection cameras are used for photographing and detecting the other side face of the cigarette packet, the cigarette packet moves to the next third station, the detection cameras are used for photographing and detecting the other side face of the cigarette packet, and therefore detection of six faces of the cigarette packet is completed. It should be noted that the installation positions of the cameras in fig. 1 to 3 are only examples, and the detection cameras may be separately installed at different stations, or may be installed at one or two stations in a relatively centralized manner for detection.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1. The utility model provides a capsule tobacco bale outward appearance check out test set which characterized in that: the tobacco bale detection device comprises a box body support, a power indexing mechanism, a suction mechanism, a detection assembly and a tobacco bale input mechanism; the bracket is arranged on the box body support, the power indexing mechanism is arranged on the bracket, and the power indexing mechanism is provided with a suction mechanism; the cigarette packet input mechanism is used for conveying cigarette packets to the lower portion of the suction mechanism, the suction mechanism is used for sucking the cigarette packets, the power indexing mechanism is used for driving the suction mechanism to intermittently rotate, the suction mechanism stops at a corresponding detection station, and the detection assembly completes cigarette packet appearance detection at the corresponding station.
2. The apparatus for inspecting the appearance of packets of cigarettes as claimed in claim 1, characterized in that: the power indexing mechanism is a motor cam indexing mechanism or a servo motor indexing mechanism.
3. The apparatus for inspecting the appearance of packets of cigarettes as claimed in claim 1, characterized in that: the power indexing mechanism comprises a sun wheel, a planet wheel and a cam divider, the cam divider is connected with the sun wheel, the planet wheel is installed on a planet wheel installation plate, and gears of the sun wheel and the planet wheel are mutually matched.
4. The apparatus for inspecting the appearance of packets of cigarettes as claimed in claim 3, characterized in that: the suction mechanism comprises a plurality of suckers, air nozzles and air pipes, the suckers and the air nozzles are installed on the planet wheels and rotate along with the planet wheels, and the air pipes are connected with the air nozzles and the pneumatic rotary joints.
5. The apparatus for inspecting appearance of cigarette packets as claimed in claim 4, wherein: the pneumatic rotary joint comprises a fixed cylinder part and a rotatable part, wherein a pipe thread interface is arranged on the cylindrical surface of the fixed cylinder, and pipe thread interfaces are uniformly distributed on the circumferential surface of the rotatable part.
6. The apparatus for inspecting the appearance of packets of cigarettes as claimed in claim 3, characterized in that: the circumference of the sun gear between adjacent stations is equal to the circumference of the planet gears.
7. The apparatus for inspecting the appearance of packets of cigarettes as claimed in claim 1, characterized in that: the detection equipment further comprises a tobacco bale output mechanism and a removing mechanism, wherein the tobacco bale output mechanism and the removing mechanism are located below the suction mechanism.
8. The apparatus for inspecting the appearance of packets of cigarettes as claimed in claim 1, characterized in that: the box body support is formed by taking a section bar as a main body structure, the periphery of the main body structure is sealed by a thin plate, a motor of the cam divider, a host machine and a circuit of the detection assembly are arranged in the box body support, and a power dividing mechanism, a suction mechanism and the detection assembly are arranged right above the box body support.
9. The apparatus for inspecting the appearance of packets of cigarettes as claimed in claim 1, characterized in that: the tobacco bale input mechanism comprises a conveying assembly, a lifting mechanism, a second pushing mechanism and a first pushing mechanism, the lifting mechanism is in butt joint with the conveying assembly, the conveying assembly is connected with an upstream tobacco bale conveying rail through a connecting device, the second pushing mechanism is arranged around the tobacco bale input mechanism and used for pushing the tobacco bale into the lifting mechanism, the lifting mechanism descends the tobacco bale to a lower station from a higher station, then the tobacco bale is pushed to the lower part of the suction mechanism by the first pushing mechanism, and the suction mechanism sucks the tobacco bale.
10. The apparatus for inspecting the appearance of packets of cigarettes as claimed in any one of claims 1 to 9, characterized in that: the detection equipment comprises a first detection camera, a second detection camera, a third detection camera, a fourth detection camera, a fifth detection camera and a sixth detection camera, wherein the first detection camera is arranged above the cigarette packet input mechanism and used for detecting an appearance image of the top surface of the cigarette packet; the second detection camera, the third detection camera, the fourth detection camera, the fifth detection camera and the sixth detection camera are respectively arranged on corresponding stations and are respectively used for detecting appearance images of four side faces and the bottom face of the cigarette packet.
CN202122188392.7U 2021-09-10 2021-09-10 Small box cigarette packet appearance detection equipment Active CN215709789U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122188392.7U CN215709789U (en) 2021-09-10 2021-09-10 Small box cigarette packet appearance detection equipment

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Application Number Priority Date Filing Date Title
CN202122188392.7U CN215709789U (en) 2021-09-10 2021-09-10 Small box cigarette packet appearance detection equipment

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Publication Number Publication Date
CN215709789U true CN215709789U (en) 2022-02-01

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Application Number Title Priority Date Filing Date
CN202122188392.7U Active CN215709789U (en) 2021-09-10 2021-09-10 Small box cigarette packet appearance detection equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115088863A (en) * 2022-07-22 2022-09-23 南京专注智能科技股份有限公司 Cigarette appearance flaw online detection system and working method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115088863A (en) * 2022-07-22 2022-09-23 南京专注智能科技股份有限公司 Cigarette appearance flaw online detection system and working method thereof
CN115088863B (en) * 2022-07-22 2022-11-11 南京专注智能科技股份有限公司 Cigarette appearance flaw online detection system and working method thereof

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