Background
The wrist protector is a fabric for protecting wrist joints, and in the current society, the wrist protector basically becomes one of sports equipment necessary for athletes, the wrist is one of the most frequently-moving body parts of people and the most easily-injured parts, and the probability of tendinitis appearing at the wrist of the athlete is very high. To protect it from sprain or accelerated healing, wearing a cuff, which requires a winding process during the production process, is one of the effective methods.
But current winding mode is comparatively single, is difficult to increase the shaping quality of wrist band, and wrist band is in the winding back simultaneously, and most all is direct package and transportation, and such drawback lies in, and wrist band after the winding is difficult to improve the person's of wearing immunity, and the hygroscopicity is relatively poor simultaneously, is difficult to improve person's of wearing comfort level. Accordingly, one skilled in the art has provided a carbon glass hybrid variable angle winding method and a method of using the same to solve the problems set forth in the background art described above.
Disclosure of Invention
The invention aims to provide a carbon-glass hybrid variable-angle winding method and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a carbon glass hybrid variable angle winding method comprises the following steps: a: taking materials and processing in an early stage: 1. taking 45 parts by weight of polyphenylsulfone-p-xylylene amide fiber, 30 parts by weight of carbon fiber and 40 parts by weight of glass fiber, and mixing on a blending machine; 2. processing the mixed fiber as the durcotton; 3. plying, wherein the twist of the ply yarn is 650 twists/m; b. A warping process: drawing a certain number of arranged cop tubes to a machine head and coiling the cop tubes on a warp beam; c. Sizing: leading out warp yarns on the warp beam by using a sizing machine, and immersing the warp yarns into the size for sizing; d. Drawing-in process: sequentially enabling the sized warp yarns to pass through a dropper, a harness wire and a reed; e. A winding process: adopting an air jet loom, setting the opening time of the air jet loom to be 360-plus 370 degrees, setting the height of a palm frame to be 11.5-12.8cm, setting the leveling time to be 350-plus 360 degrees, adjusting the multi-arm opening of the air jet loom, carrying out mixed weaving on the warp and the weft at the upper part and the lower part, weaving and winding by changing the angles of the warp and the weft, and finally obtaining the finished wrist protector; f. Primary treatment: soaking the finished fabric in an alkali liquor tank with the concentration of 7-9%, stirring by a stirrer, separating the soaked finished fabric from the alkali liquor, cleaning by a cleaning machine, and dyeing and calendaring the cleaned finished fabric; g. Secondary treatment: diluting graphene and far infrared nano powder into water slurry, uniformly coating the water slurry on a finished wrist guard, and extruding and permeating the water slurry into a finished fabric through a scraper;
as a still further scheme of the invention: in the processing of the durcotton, doffer speed is 18r/min, cylinder speed is 270r/min, licker-in speed is 635r/min, and sliver weight is 15g/5 m.
As a still further scheme of the invention: the rotation speed of the stirrer in the primary treatment is 100r/min, and simultaneously after stirring, the alkali liquor is heated to 130-140 ℃, and then is kept at a constant temperature for 1 h.
As a still further scheme of the invention: the water slurry in the secondary treatment comprises the following components in percentage by mass: 30% of graphene, 25% of water, 3% of defoaming agent, 30% of far infrared nano powder, 10% of printing water and 2% of thickening agent.
As a still further scheme of the invention: the temperature of the dyeing process in the primary treatment is controlled to be 110-160 ℃, and the temperature of the calendaring process is controlled to be 140-170 ℃.
As a still further scheme of the invention: and a drying procedure is also included after the secondary treatment, the finished fabric is put into a dryer for drying treatment, and a fan is adopted to blow air in the drying process, wherein the drying temperature is 80 ℃, and the drying time is 10 min.
As a still further scheme of the invention: the warping process also comprises a twisting process before the warping process, namely: the glass fiber and carbon fiber are unwound from the yarn bobbin under a tension of 20N and wound on the bobbin yarn bobbin, and twisted into a bobbin yarn form.
As a still further scheme of the invention: before diluting graphene and far infrared nano powder into water slurry in the secondary treatment, preparing the graphene and the far infrared nano powder into powder by a pulverizer, pouring the pulverized raw materials into a container, adding an adhesive, uniformly stirring by a stirrer, and then adding water to dilute into the water slurry.
As a still further scheme of the invention: in the sizing process, the linear speed of a sizing machine is set to be 75-85/min, the sizing rate is 3 +/-1.5%, the temperature of the sizing machine is 330 ℃, and the pressure of a sizing roller is 18-20 kN.
A carbon glass hybrid variable angle use method comprises the following steps: and (3) turning the two ends of the finished wrister outwards, penetrating the arms through the finished wrister, and finally restoring the turned parts to the initial positions to finish the wearing process.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the wrapped wrist band is coated with the graphene and the far infrared nano powder, oxides in the graphene are very effective for inhibiting growth of escherichia coli, and human cells are not damaged, wherein the far infrared nano powder is a novel nano composite far infrared health-care functional material refined by using a special nano composite technology, so that the oxygen supply of tissues can be improved, the metabolism is improved, the immunity is enhanced, carbon fibers and glass fibers are woven in a mixed and angle-variable wrapping mode, the forming quality of the wrist band can be greatly improved, the wear resistance and tensile resistance of the wrist band are greatly improved, and finally, the moisture absorption performance of the finished wrist band after primary treatment can be improved, and the comfort level of a wearer is greatly improved.
Detailed Description
In the embodiment of the invention, a carbon-glass hybrid variable-angle winding method and a use method thereof comprise the following steps:
a: taking materials and processing in an early stage: 1. taking 45 parts by weight of polyphenylsulfone-p-xylylene amide fiber, 30 parts by weight of carbon fiber and 40 parts by weight of glass fiber, and mixing on a blending machine; 2. processing the mixed fiber as the durcotton; 3. plying, wherein the twist of the ply yarn is 650 twists/m; b. A warping process: drawing a certain number of arranged cop tubes to a machine head and coiling the cop tubes on a warp beam; c. Sizing: leading out warp yarns on a warp beam by using a sizing machine, and immersing the warp yarns into the size for sizing; d. Drawing-in process: sequentially enabling the sized warp yarns to pass through a dropper, a harness wire and a reed; e. A winding process: adopting an air jet loom, setting the opening time of the air jet loom to be 360-plus 370 degrees, setting the height of a palm frame to be 11.5-12.8cm, setting the leveling time to be 350-plus 360 degrees, adjusting the multi-arm opening of the air jet loom, carrying out mixed weaving on the warp and the weft at the same time, and then weaving and winding by changing the angles of the warp and the weft to finally obtain the finished wrist protector; f. Primary treatment: soaking the finished fabric in an alkali liquor tank with the concentration of 7-9%, stirring by a stirrer, separating the soaked finished fabric from the alkali liquor, cleaning by a cleaning machine, and dyeing and calendaring the cleaned finished fabric; g. Secondary treatment: diluting graphene and far infrared nano powder into water slurry, uniformly coating the water slurry on a finished wrist guard, and extruding and permeating the water slurry into a finished fabric through a scraper; preferably: in the processing of the durcotton, doffer speed is 18r/min, cylinder speed is 270r/min, licker-in speed is 635r/min, and sliver weight is 15g/5 m. Preferably: the rotation speed of the stirrer in the primary treatment is 100r/min, and simultaneously after stirring, the alkali liquor is heated to 130-140 ℃, and then the constant temperature is kept for 1 h. Preferably: the water slurry in the secondary treatment comprises the following components in percentage by mass: 30% of graphene, 25% of water, 3% of defoaming agent, 30% of far infrared nano powder, 10% of printing water and 2% of thickening agent. Preferably: the temperature of the dyeing process in the primary treatment is controlled to be 110-160 ℃, and the temperature of the calendaring process is controlled to be 140-170 ℃. Preferably: and after the secondary treatment, a drying procedure is also included, the finished fabric is put into a dryer for drying treatment, and a blower is adopted to blow air in the drying process, wherein the drying temperature is 80 ℃, and the drying time is 10 min. Preferably: the warping process also comprises a twisting process before the warping process, namely: the glass fiber and carbon fiber are unwound from the yarn bobbin under a tension of 20N and wound on the bobbin yarn bobbin, and twisted into a bobbin yarn form. Preferably: before diluting graphene and far infrared nano powder into water slurry in secondary treatment, preparing the graphene and the far infrared nano powder into powder by a pulverizer, pouring the pulverized raw materials into a container, adding an adhesive, uniformly stirring by a stirrer, and then adding water to dilute into the water slurry. Preferably: in the sizing process, the linear speed of a sizing machine is set to be 75-85/min, the sizing rate is 3 +/-1.5%, the temperature of the sizing machine is 330 ℃, and the pressure of a sizing roller is 18-20 kN. A carbon glass hybrid variable angle use method comprises the following steps: and (4) turning the two ends of the finished wrister outwards, penetrating the arms through the finished wrister, and finally restoring the turned parts to the initial positions to finish the wearing process. The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention are equivalent to or changed within the technical scope of the present invention.