CN113120296A - 气浮式薄膜贴合设备及其气浮滚轮 - Google Patents

气浮式薄膜贴合设备及其气浮滚轮 Download PDF

Info

Publication number
CN113120296A
CN113120296A CN202011327047.0A CN202011327047A CN113120296A CN 113120296 A CN113120296 A CN 113120296A CN 202011327047 A CN202011327047 A CN 202011327047A CN 113120296 A CN113120296 A CN 113120296A
Authority
CN
China
Prior art keywords
air
film
roller
floating
laminating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202011327047.0A
Other languages
English (en)
Other versions
CN113120296B (zh
Inventor
杨思枬
王清和
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huineng Holding Co ltd
Prologium Technology Co Ltd
Original Assignee
Huineng Holding Co ltd
Prologium Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huineng Holding Co ltd, Prologium Technology Co Ltd filed Critical Huineng Holding Co ltd
Publication of CN113120296A publication Critical patent/CN113120296A/zh
Application granted granted Critical
Publication of CN113120296B publication Critical patent/CN113120296B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
    • B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/0015—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/22—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of both discrete and continuous layers
    • B32B37/223—One or more of the layers being plastic
    • B32B37/226—Laminating sheets, panels or inserts between two continuous plastic layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00—Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12—Feeding webs from rolls
    • B65B41/16—Feeding webs from rolls by rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B65H18/26—Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00—Advancing webs
    • B65H20/14—Advancing webs by direct action on web of moving fluid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C13/00—Rolls, drums, discs, or the like; Bearings or mountings therefor
    • F16C13/006—Guiding rollers, wheels or the like, formed by or on the outer element of a single bearing or bearing unit, e.g. two adjacent bearings, whose ratio of length to diameter is generally less than one
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00—Bearings not otherwise provided for
    • F16C32/06—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
    • F16C32/0603—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion
    • F16C32/0614—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion the gas being supplied under pressure, e.g. aerostatic bearings
    • F16C32/0622—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion the gas being supplied under pressure, e.g. aerostatic bearings via nozzles, restrictors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/02—2 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/732—Dimensional properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/08—Dimensions, e.g. volume
    • B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
    • B32B2309/105—Thickness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00—Metals, their alloys or their compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
    • B32B37/203—One or more of the layers being plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/50—Auxiliary process performed during handling process
    • B65H2301/51—Modifying a characteristic of handled material
    • B65H2301/516—Securing handled material to another material
    • B65H2301/5162—Coating, applying liquid or layer of any material to material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/10—Rollers
    • B65H2404/14—Roller pairs
    • B65H2404/143—Roller pairs driving roller and idler roller arrangement
    • B65H2404/1431—Roller pairs driving roller and idler roller arrangement idler roller details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/10—Means using fluid made only for exhausting gaseous medium
    • B65H2406/11—Means using fluid made only for exhausting gaseous medium producing fluidised bed
    • B65H2406/111—Means using fluid made only for exhausting gaseous medium producing fluidised bed for handling material along a curved path, e.g. fluidised turning bar
    • B65H2406/1115—Means using fluid made only for exhausting gaseous medium producing fluidised bed for handling material along a curved path, e.g. fluidised turning bar pivoting around an axis perpendicular to the axis of the guided material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/10—Means using fluid made only for exhausting gaseous medium
    • B65H2406/13—Means using fluid made only for exhausting gaseous medium pressure arrangement for compensating weight of handled material
    • B65H2406/131—Means using fluid made only for exhausting gaseous medium pressure arrangement for compensating weight of handled material in combination with rollers or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/10—Means using fluid made only for exhausting gaseous medium
    • B65H2406/15—Means using fluid made only for exhausting gaseous medium rotary pressurized means, e.g. cylinder, drum, shaft, spindle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/30—Suction means
    • B65H2406/33—Rotary suction means, e.g. roller, cylinder or drum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web
    • B65H2701/1942—Web supporting regularly spaced non-adhesive articles

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)
  • Collation Of Sheets And Webs (AREA)
  • Advancing Webs (AREA)
  • Laminated Bodies (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
  • Wire Bonding (AREA)
  • Die Bonding (AREA)

Abstract

本发明涉及一种气浮式薄膜贴合设备及其气浮滚轮，通过特定角度能吹出气流的气浮滚轮所构成，而能适用于具有立体障碍的基膜，通过气流提供的正压来填补因立体障碍所产生的空间缺陷，使其能够与贴合膜紧密贴合，克服因立体障碍所产生的皱折、缺陷以及所衍生无法将膜面贴合平整的缺失。

Description

气浮式薄膜贴合设备及其气浮滚轮
技术领域
本发明是有关于一种薄膜贴合设备，特别是一种通过气浮滚轮的气流来填补待贴合薄膜上的缺陷空间，克服因立体障碍所产生的皱折、缺陷以及所衍生无法将膜面贴合平整的缺失的气浮式薄膜贴合设备及其气浮滚轮。
背景技术
近年来，各种电子产品朝向轻薄、微小化发展，使得各种薄膜贴合技术的应用层面更为广泛，最常见的薄膜贴合技术为滚轮卷绕(roll to roll)的方式，其为一种高效能、连续性的生产方式，专门处理可挠性质的薄膜贴合加工，利用待贴合的筒状原料与欲贴合的薄膜筒状原料，以滚轮带动压合的方式来进行连续性的贴合，贴合完成后可再卷成圆筒状或进行裁切，以作为半成品供后续加工使用。
薄膜贴合的主要关键在于如何使薄膜贴合后不产生皱折，使贴合后的积层体能够平整，前案譬如WO2011093427A1号的PCT专利，主要利用绝缘性薄膜、金属箔、间隔薄膜、金属箔、以及绝缘性薄膜重叠并进行热压合，再从间隔薄膜剥离而获得两个单面积层体，使其能够贴合平整。
然而，于待贴合薄膜的背面具有涂层的情况下，涂层会形成立体障碍，立体障碍之间会产生空间缺陷，再加上薄膜的厚度较薄，无法提供足够的挺性，贴合时就会产生皱折、缺陷的情况，使其贴膜非常不平整；然现有技术上，尽管提出许多改善贴合平整的技术，但却并未考虑具有立体障碍的情况。
有鉴于此，本发明提出一种崭新的气浮式薄膜贴合设备及其气浮滚轮，以解决上述具有立体障碍的贴膜所面临的问题。
发明内容
本发明的主要目的在于提供一种气浮式薄膜贴合设备及其气浮滚轮，可解决上述现有技术的缺失，可利用气浮滚轮于滚动压合的过程中持续提供正压的气流，来填补待贴合薄膜的立体障碍间的空间缺陷，以达到贴合的平整性。
为达到上述目的，本发明提供一种气浮式薄膜贴合设备及其气浮滚轮，其包含有至少二个进料滚轮、贴合滚轮以及气浮滚轮，进料滚轮可以导引基膜与贴合膜来进行贴合，其中基膜具有第一表面以及对应的第二表面，且第二表面上具有至少二个片状薄膜组件，于该些片状薄膜组件间形成缺陷空间，贴合滚轮可接受进料滚轮所导引的贴合膜，配合气浮滚轮可接受进料滚轮所导引的基膜，且气浮滚轮设置并紧邻于贴合滚轮的对应位置，而可通过贴合滚轮的压合，将贴合膜贴合至基膜的第一表面；于贴合过程中，气浮滚轮可持续提供正压的气流至基膜的第二表面，可以填补于缺陷空间，增加基膜的挺性而能使其与贴合膜平整地贴合。
另一方面，气浮滚轮包含有外滚轮、内轮与一进气源，外滚轮可相对内轮转动，且其外表面具有多个吹气孔，内轮为固定不转动且设置于外滚轮内，其外表面于预定角度范围具有多个通孔，可接收进气源的气流，通过内轮的通孔与外滚轮的吹气孔，而可于贴合过程中将气流填补于基膜的缺陷空间，且其中预定角度范围约为20-90度；如此一来，即可克服因立体障碍所产生的皱折、缺陷以及所衍生无法将膜面贴合平整的缺失。
底下通过具体实施例详加说明，当更容易了解本发明的目的、技术内容、特点及其所达成的功效。
附图说明
图1A为本发明的实施例所提供的气浮滚轮的示意图。
图1B为本发明的实施例所提供的气浮滚轮的分解示意图。
图2A、2B为本发明的实施例所提供的气浮滚轮的使用状态示意图。
图3为本发明的实施例所提供的气浮式薄膜贴合设备示意图。
图4为本发明的实施例所提供的气浮式薄膜贴合设备的压和剖面示意图。
附图标记
10 气浮滚轮
11 外滚轮
111 吹气孔
12 内轮
121 通孔
21 贴合滚轮
31 第一进料滚轮
32 第二进料滚轮
33 自由轮
34 收料滚轮
40 基膜
401 第一表面
402 第二表面
41 片状薄膜组件
50 贴合膜
L 中心线
θ 预定角度
具体实施方式
本发明所公开的一种气浮滚轮，其可于贴合过程中持续提供正压的气流，来填补待贴合薄膜上的缺陷空间，使其不产生皱折、缺陷而能确实平整地贴合；请参阅图1A、1B，气浮滚轮10包含有外滚轮11与内轮12，外滚轮11可相对转动以配合带动待贴合薄膜来进行压合，因此，外滚轮11概略为中空圆筒状，其外表面具有多个吹气孔111，因外滚轮11直接接触于待贴合薄膜，因此吹气孔111的部份尺寸不宜太大，此部份容后详述。而内轮12为固定不转动且设置于外滚轮11内，其外表面于预定角度范围具有多个通孔121，因为内轮12无需配合待贴合薄膜或贴合过程中来转动，仅需能导引进气源来通过通孔121，因此，内轮12可为部份实心或空心皆可，仅需能将气流导引至通孔121即可，而相较于前述的外滚轮11的吹气孔111，通孔121的尺寸可以较大，来提供足够的气流。
为了说明其气流导引与通孔121配置的角度，请接续参阅图2A、2B，气浮滚轮10可配合贴合滚轮21来针对待贴合的基膜40与贴合膜50来进行压合贴合，基膜40具有相对的第一表面401以及第二表面402，贴合膜50贴合于基膜40的第一表面401，而基膜40的第二表面402上具有多个片状薄膜组件41，因此，基膜40上的片状薄膜组件41因具有一定的厚度则会形成立体障碍，而立体障碍之间则会形成空间缺陷，因此，当进行贴合时，基膜40的第二表面402上的空间缺陷则会影响基膜40与贴合膜50之间的贴合度。
由于片状薄膜组件41的厚度非常薄，且片状薄膜组件41易于碎裂，因而非常难以直接应力压合来使其平整贴合，因此本发明的气浮滚轮10可提供正压的气流，概略来说，其压力可为0.1-0.3kg/cm2，并配合气浮滚轮10的内轮12与外滚轮11的设计，而可于贴合过程中持续提供气流来填补于基膜40的第二表面402上的空间缺陷，增加基膜40的挺性，使其能于平整状态下与贴合膜50来进行贴合，因此，提供气流的预定角度θ，其范围概略为20-90度，其计算基准为概略由气浮滚轮10的中心轴至基膜40与贴合膜50接触点为中心线L，沿着此中心线L两侧计算的角度，原则上，两侧的角度可大致上相同，举例来说，当预定角度θ为90度时，则可配置中心线L两侧各为45度角的范围；当然，根据不同的贴合状况，此配置也可为两侧不相等的状况，譬如考虑空间缺陷较难填补(譬如范围较大或是形状较复杂等)，则可设计贴合前的吹气角度(图中左侧)较大、或是当基膜40与贴合膜50较难贴合(譬如材质问题)，则可设计贴合后的吹气角度(图中右侧)较大。
接着请同时配合图1A-2B，因此，为了达到前述吹气效果，气浮滚轮10的外滚轮11的外表面可为满布吹气孔111，以确保外滚轮11于贴合过程中不论转动到任何角度，气流皆可导引出来，如前所述，吹气孔111的尺寸不宜过大，以确保外滚轮11与基膜40的贴合度；而内轮12的部分，则为预定角度θ的范围分布有通孔121，原则上通孔121的尺寸也不宜过大，以确保气流导引的均匀性，但整体而言，通孔121的尺寸可大于吹气孔111。
请参阅图3，为本发明的实施例所提供的气浮式薄膜贴合设备示意图，气浮式薄膜贴合设备包含有至少两个进料滚轮、贴合滚轮21与气浮滚轮10，进料滚轮的数量可根据贴合薄膜的数量而定，如图中所绘示，包含有第一进料滚轮31与第二进料滚轮32，第一进料滚轮31用以导引贴合膜50，而第二进料滚轮32用以导引基膜40，当然，如为更多膜层相互贴合，则会设置对应数量的进料滚轮，此处说明仅为配合图式说明，并非用以限制其数量与位置。
以下举一实际实施态样来做说明，贴合膜50可为PET(聚对苯二甲酸乙二酯)或其他塑料薄膜，而基膜40可为譬如铜、铝等金属薄膜，其厚度概略为0.006-0.02毫米(mm)，而其上具有特殊图样的涂层(片状薄膜组件41)，厚度可为0.1-0.3毫米，涂层可以是通过无机粉末混合作为黏着剂的高分子所形成，因此，涂层是非常易碎的。基膜40与贴合膜50分别通过第一进料滚轮31与第二进料滚轮32的导引，来分别通过贴合滚轮21与气浮滚轮10所接收，而气浮滚轮10设置紧邻于贴合滚轮21，来使贴合膜50与基膜40相互贴合；同时更可配合自由轮33的设置来调整基膜40的进料角度。
贴合滚轮21的硬度可控制为40-90度(萧氏硬度)，来避免硬度过高或过低所产生薄膜积层不易贴合或是破裂的情况，此外，由于片状薄膜组件41厚度非常小且非常易碎，难以直接压合于基膜40的第二表面402来进行贴合，因此，本发明于贴合过程中通过气流提供的正压来填补第二表面402的片状薄膜组件41间的空隙。请参阅图4，气浮滚轮10的内轮12接收进气源的气流，并导引使其通过内轮12的通孔121与外滚轮11的吹气孔111，来填补于基膜40的片状薄膜组件41之间的空间缺陷，增加基膜40的挺性，使其能平整地与贴合膜50贴合，而不产生皱折、缺陷。贴合完成后，再通过收料滚轮34予以将贴合后的薄膜积层卷绕收纳；当然，亦可配合其他设备或装置，直接进行连续加工。
以上所述，仅为本发明的较佳实施例而已，并非用来限定本发明实施的范围。故即凡依本发明权利要求所述的特征及精神所为的均等变化或修饰，均应包括于本发明的权利要求范围内。

Claims (10)

1.一种气浮式薄膜贴合设备，该气浮式薄膜贴合设备包含有：
至少二个进料滚轮，可以导引一基膜与一贴合膜来进行贴合，其中该基膜具有一第一表面以及对应的一第二表面，且该第二表面上具有至少二个片状薄膜组件，该些片状薄膜组件间形成一缺陷空间；
一贴合滚轮，接受该进料滚轮所导引的该贴合膜；以及
一气浮滚轮，接受另一该进料滚轮所导引的该基膜，且设置并紧邻于该贴合滚轮的对应位置，而可通过该贴合滚轮的压合，将该贴合膜贴合至该基膜的该第一表面，其中该气浮滚轮包含有：
一外滚轮，其外表面具有多个吹气孔，并可相对转动；
一内轮，设置于该外滚轮内，其外表面于一预定角度范围具有多个通孔；以及
一进气源，连接该内轮，以注入一气流至该内轮，通过该内轮的该通孔与该外滚轮的该吹气孔，而于该预定角度范围内将该气流填补于该基膜的该第二表面的该缺陷空间；
其中该预定角度范围为20-90度。
2.根据权利要求1所述的气浮式薄膜贴合设备，其中该基膜为一金属薄膜。
3.根据权利要求2所述的气浮式薄膜贴合设备，其中该金属薄膜的厚度为0.006-0.02毫米。
4.根据权利要求1所述的气浮式薄膜贴合设备，其中该进气源的该气流的压力为0.1-0.3kg/cm2。
5.根据权利要求1所述的气浮式薄膜贴合设备，其中该基膜的该片状薄膜组件的厚度为0.1-0.3毫米。
6.根据权利要求1所述的气浮式薄膜贴合设备，其中该贴合滚轮的表面硬度为40-90度(萧氏硬度)。
7.根据权利要求1所述的气浮式薄膜贴合设备，其中该通孔的尺寸大于该吹气孔。
8.一种气浮滚轮，用于配合一贴合滚轮而将一基膜与一贴合膜来进行贴合，其中该基膜具有一第一表面以及对应的一第二表面，且该第二表面上具有至少二个片状薄膜组件，该些片状薄膜组件间形成一缺陷空间，该气浮滚轮包含有：
一外滚轮，其外表面具有多个吹气孔，并可相对转动；
一内轮，设置于该外滚轮内，其外表面于一预定角度范围具有多个通孔；以及
一进气源，连接该内轮，以注入一气流至该内轮，通过该内轮的该通孔与该外滚轮的该吹气孔，而于该预定角度范围内将该气流填补于该基膜的该第二表面的该缺陷空间；
其中该预定角度范围为20-90度。
9.根据权利要求8所述的气浮滚轮，其中该进气源的该气流的压力为0.1-0.3kg/cm2。
10.根据权利要求8所述的气浮滚轮，其中该通孔的尺寸大于该吹气孔。
CN202011327047.0A 2019-12-30 2020-11-24 气浮式薄膜贴合设备及其气浮滚轮 Active CN113120296B (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW108148289 2019-12-30
TW108148289A TWI707776B (zh) 2019-12-30 2019-12-30 氣浮式薄膜貼合設備及其氣浮滾輪

Publications (2)

Publication Number Publication Date
CN113120296A true CN113120296A (zh) 2021-07-16
CN113120296B CN113120296B (zh) 2022-08-05

Family

ID=73598693

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011327047.0A Active CN113120296B (zh) 2019-12-30 2020-11-24 气浮式薄膜贴合设备及其气浮滚轮

Country Status (10)

Country Link
US (1) US11046055B1 (zh)
EP (1) EP3845381B1 (zh)
JP (1) JP6827145B1 (zh)
KR (1) KR102219165B1 (zh)
CN (1) CN113120296B (zh)
BR (1) BR102020026096B1 (zh)
ES (1) ES2948886T3 (zh)
HU (1) HUE061893T2 (zh)
PL (1) PL3845381T3 (zh)
TW (1) TWI707776B (zh)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT201900003553A1 (it) * 2019-03-12 2020-09-12 Gtk Timek Group Sa "barra di movimentazione di supporti laminati o in film"
KR20230099274A (ko) * 2021-12-27 2023-07-04 주식회사 엘지에너지솔루션 전극 시트의 건조 시스템 및 건조 방법

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040074607A1 (en) * 2002-10-11 2004-04-22 Lintec Corporation Laminating apparatus
JP2008296585A (ja) * 2008-07-08 2008-12-11 Daio Paper Corp 伸縮性シートの製造方法およびこれを用いた紙おむつ
CN102173171A (zh) * 2010-11-22 2011-09-07 友达光电股份有限公司 贴合程序以及薄膜结构
CN102463733A (zh) * 2010-11-11 2012-05-23 志圣科技（广州）有限公司 压合机及其压合方法
US20120305163A1 (en) * 2009-11-27 2012-12-06 Nederlandse Organisatie Voor Toegepast- Natuurwetenschappelijk Onderzoek Tno Apparatus and method for laminating a first and a second sheet
CN104340405A (zh) * 2013-07-26 2015-02-11 大量科技股份有限公司 吹气式贴膜机
CN205467815U (zh) * 2016-02-05 2016-08-17 盐城宏景机械科技股份有限公司 喷吸式贴膜装置
CN110481925A (zh) * 2018-05-15 2019-11-22 德莎欧洲股份公司 用于冲压件的施加器和用于施加冲压件的方法
TWI749791B (zh) * 2020-09-29 2021-12-11 鴻績工業股份有限公司 覆膜滾輪與覆膜機構

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3956264B2 (ja) * 1999-10-08 2007-08-08 富士フイルム株式会社 ウェブ搬送方法及び装置
TWM282318U (en) * 2005-08-23 2005-12-01 Jin-Wei Huang Air-floating transportation device for glass substrate
JP5114221B2 (ja) * 2008-01-17 2013-01-09 株式会社メタルクリエイション 貼合装置
JP5661051B2 (ja) * 2010-01-29 2015-01-28 新日鉄住金化学株式会社 片面金属張積層体の製造方法
WO2012039218A1 (ja) * 2010-09-25 2012-03-29 コニカミノルタホールディングス株式会社 塗布方法、有機エレクトロニクス素子の製造方法
JP5895179B2 (ja) * 2011-06-15 2016-03-30 パナソニックＩｐマネジメント株式会社 基板搬送ローラ、薄膜製造装置及び薄膜製造方法
CN202625438U (zh) * 2012-04-20 2012-12-26 南通天禾机械科技有限公司 大型钉卷机气浮式无损过箔机构
KR101710003B1 (ko) * 2014-01-07 2017-02-24 한국전자통신연구원 실시간 동적 비평면 프로젝션 장치 및 방법
EP3188850A4 (en) * 2014-09-05 2018-05-16 New Way Machine Components, Inc. Gas bearing, porous media vacuum roller and porous media air turn
JP2017036146A (ja) * 2015-08-14 2017-02-16 富士フイルム株式会社 ウェブ案内装置
WO2017179363A1 (ja) * 2016-04-14 2017-10-19 株式会社 村田製作所 電子部品の特性測定用の搬送装置及び電子部品の特性測定用の収容部材の製造方法
TWM580041U (zh) * 2019-03-14 2019-07-01 輝能科技股份有限公司 Vacuum adsorption stripping device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040074607A1 (en) * 2002-10-11 2004-04-22 Lintec Corporation Laminating apparatus
JP2008296585A (ja) * 2008-07-08 2008-12-11 Daio Paper Corp 伸縮性シートの製造方法およびこれを用いた紙おむつ
US20120305163A1 (en) * 2009-11-27 2012-12-06 Nederlandse Organisatie Voor Toegepast- Natuurwetenschappelijk Onderzoek Tno Apparatus and method for laminating a first and a second sheet
CN102463733A (zh) * 2010-11-11 2012-05-23 志圣科技（广州）有限公司 压合机及其压合方法
CN102173171A (zh) * 2010-11-22 2011-09-07 友达光电股份有限公司 贴合程序以及薄膜结构
CN104340405A (zh) * 2013-07-26 2015-02-11 大量科技股份有限公司 吹气式贴膜机
CN205467815U (zh) * 2016-02-05 2016-08-17 盐城宏景机械科技股份有限公司 喷吸式贴膜装置
CN110481925A (zh) * 2018-05-15 2019-11-22 德莎欧洲股份公司 用于冲压件的施加器和用于施加冲压件的方法
TWI749791B (zh) * 2020-09-29 2021-12-11 鴻績工業股份有限公司 覆膜滾輪與覆膜機構

Also Published As

Publication number Publication date
US11046055B1 (en) 2021-06-29
JP2021109778A (ja) 2021-08-02
TWI707776B (zh) 2020-10-21
EP3845381A2 (en) 2021-07-07
CN113120296B (zh) 2022-08-05
US20210197526A1 (en) 2021-07-01
KR102219165B1 (ko) 2021-02-23
TW202124169A (zh) 2021-07-01
JP6827145B1 (ja) 2021-02-10
EP3845381A3 (en) 2021-09-08
ES2948886T3 (es) 2023-09-21
BR102020026096B1 (pt) 2022-01-25
EP3845381B1 (en) 2023-04-12
HUE061893T2 (hu) 2023-08-28
BR102020026096A2 (pt) 2021-07-13
PL3845381T3 (pl) 2023-05-15

Similar Documents

Publication Publication Date Title
CN113120296B (zh) 气浮式薄膜贴合设备及其气浮滚轮
KR101586121B1 (ko) 전극 가이드를 포함하는 라미네이션 장치
TW201527077A (zh) 壓合光學膜之系統及利用其製造顯示單元之方法
JP2019059202A (ja) 定形パネルへの樹脂フィルム貼付けシステム
TW201532832A (zh) 壓合光學膜之系統及利用其製造顯示單元之方法
CN107111407A (zh) 向接触式传感器元件粘贴光学膜的方法
CN111313039A (zh) 贴合设备
US20170178545A1 (en) Winding Device And Label Printing Apparatus
CN102544592A (zh) 用于电极基板的层叠装置
KR20160099474A (ko) 적층 필름의 박리 방법, 및 기능성 필름의 제조 방법
KR101674252B1 (ko) 광학 필름 라미네이팅 시스템 및 이를 이용한 디스플레이 유닛 제조방법
KR101606714B1 (ko) 다층식 그라파이트 필름 제조 방법
JP2013033239A (ja) ナイフエッジおよびこれを含む液晶表示装置の製造システム
RU2772471C1 (ru) Устройство для спаивания тонкой пленки с помощью воздушных потоков и его ролик воздушного потока
JP6690095B2 (ja) セラミック複合シートの分割装置及びセラミック複合シートの製造方法
JPWO2016092735A1 (ja) セラミック複合シート及びその製造方法
JP2011227336A (ja) 貼合装置
CN211605281U (zh) 贴合设备
JP2007098619A (ja) フィルムのラミネート加工方法及びラミネート加工装置
CN107521144A (zh) 曲面显示面板制造装置用加压辊
US20150190998A1 (en) System for laminating optical film and method for manufacturing display unit using the same
JP5947747B2 (ja) 張力制御装置
CN209937946U (zh) 一种压合轴装置
JPH1021899A (ja) 電極シートのソフニング方法およびソフニング装置
JP6589682B2 (ja) シート搬送装置

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant