CN112937994B - Sponge laminating automation equipment in shell - Google Patents
Sponge laminating automation equipment in shell Download PDFInfo
- Publication number
- CN112937994B CN112937994B CN202110133368.5A CN202110133368A CN112937994B CN 112937994 B CN112937994 B CN 112937994B CN 202110133368 A CN202110133368 A CN 202110133368A CN 112937994 B CN112937994 B CN 112937994B
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- shell
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- clamping
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- 238000010030 laminating Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 120
- 238000007599 discharging Methods 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims description 58
- 230000000712 assembly Effects 0.000 claims description 24
- 238000000429 assembly Methods 0.000 claims description 24
- 239000012528 membrane Substances 0.000 claims description 24
- 238000001514 detection method Methods 0.000 claims description 17
- 239000000969 carrier Substances 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims description 8
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 27
- 230000008569 process Effects 0.000 abstract description 18
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses sponge laminating automation equipment in a shell, which comprises a machine table, and a rotary table, a discharging device, a material moving device, a film stripping device and a film sticking device which are arranged on the end surface of the machine table, wherein the material moving device and the film sticking device are positioned at the edge of the rotary table and are distributed adjacently, the film stripping device is positioned at one side of the film sticking device, and the discharging device is positioned at one side of the material moving device. In the working process of the equipment, the shell is input from a supply carrier of one of the vacant positions, and the shell is sequentially input into the working ends of the film sticking device and the material moving device along with the rotation of the turntable; the film body is transferred and pasted into the shell by the film pasting device, and then the shell after film pasting is input into the material moving device; the material moving device inputs the finished product into the discharging device, and the discharging device inputs the finished product into the next procedure. The automatic transfer in the shell can be realized to this equipment, with the diaphragm body transfer to in the casing automatically. This equipment satisfies the technology demand, and easy operation changes, improves the efficiency of producing, improves the yield of producing, reduces artifical working strength, reduces the manpower demand.
Description
Technical Field
The invention relates to the field of automatic production technical equipment, in particular to automatic sponge bonding equipment in a shell.
Background
The existing process for pasting sponge in the shell is completed manually. Manual feeding is adopted, so that the efficiency is low; the manual workload is large, and the manual demand is high; can not adapt to the modern production.
Disclosure of Invention
According to one aspect of the invention, the automatic equipment for laminating sponge in the shell comprises a machine table, a rotary table, a discharging device, a material moving device, a film stripping device and a film sticking device, wherein the rotary table, the discharging device, the material moving device, the film stripping device and the film sticking device are arranged on the end face of the machine table, the material moving device and the film sticking device are both positioned at the edge of the rotary table and are adjacently distributed, the film stripping device is positioned at one side of the film sticking device, the discharging device is positioned at one side of the material moving device, a plurality of station carriers are arrayed on the outer edge of the end face of the rotary table along the circumference, and a shell is input into one of the station carriers and moves to the working end of the film sticking device and the material moving device along with the rotary table;
the membrane stripping device is configured to provide a membrane body;
the film pasting device is configured to transfer the film body into the shell;
the material moving device is configured to move the transferred shell into the discharging device;
the discharging device is configured to discharge the transferred shell.
The invention provides automatic equipment for pasting sponge in a shell. In the working process of the equipment, the shell is input from one of the vacant supply carriers, and the shell is sequentially input into the working ends of the film sticking device and the material moving device along with the rotation of the turntable; the film body is transferred and pasted into the shell by the film pasting device, and then the shell after film pasting is input into the material moving device; the finished product is input into the discharging device by the material moving device, and the finished product is input into the next procedure by the discharging device. The automatic transfer-pasting device can realize automatic transfer-pasting in the shell and automatically transfer-pasting the membrane body into the shell. This equipment satisfies the technology demand, and easy operation is changed, improves the efficiency of producing, improves the yield of producing, reduces artifical working strength, reduces the manpower demand.
In some embodiments, the film stripping device comprises a first mounting frame, and a discharge roller, a material passing rail, a material stripping platform, a material pulling assembly and a material receiving roller which are arranged on the first mounting frame, wherein the material stripping platform is positioned at the tail end of the material passing rail, the discharge roller and the material receiving roller are respectively positioned above and below the material passing rail, and the material pulling assembly is positioned below the material passing rail; the material belt is output from the discharging roller and sequentially passes through the material passing rail, the material stripping platform and the material pulling assembly to be input into the material receiving roller.
From this, among the membrane stripping device, the material area is exported from the blowing roller, and under the drive of drawing the material subassembly, the material area through the material track after, the membrane body on the material area is peeled off to peeling off on the material platform, and final waste material area rolling is to receiving in the material roller.
In some embodiments, the film sticking device comprises a multi-axis manipulator, a first CCD detection mechanism and a sticking mechanism, the sticking mechanism is arranged at the driving end of the multi-axis manipulator, the first CCD detection mechanism is arranged on the end face of the machine table, the sticking mechanism comprises a second mounting frame and a plurality of film suction components, the second mounting frame is arranged at the driving end of the multi-axis manipulator, and the plurality of film suction components are arrayed on the second mounting frame.
From this, the pad pasting in-process of pad pasting device, multiaxis manipulator drive pasting mechanism removes, waits that the pasting mechanism gets the diaphragm after to detect the position of diaphragm through first CCD detection mechanism, paste again in the casing at last.
In some embodiments, the membrane suction assembly includes a first driving member, a sliding plate, and a suction cup, the first driving member is disposed at an upper end of the second mounting frame, the sliding plate is movably disposed at a lower end of the second mounting frame, the first driving member is drivingly connected to the sliding plate, and the suction cup is disposed at an end of the sliding plate away from the first driving member.
Therefore, in the membrane suction assembly, the first driving piece can drive the sliding plate to move back and forth so as to drive the suction disc to move back and forth, and the membrane body is inserted into the shell to be attached.
In some embodiments, the material moving device includes a third mounting frame, a first driving module, a second driving element and a first clamping jaw, the first driving module is disposed on the third mounting frame and above the turntable, the second driving element is disposed at a driving end of the first driving module, and the first clamping jaw is disposed at a driving end of the second driving element.
From this, move among the material device, first drive module, the first clamping jaw of second driving piece drive move, and first clamping jaw snatchs the casing, moves the casing to discharging device in.
In some embodiments, the discharging device includes a conveying rail, a second CCD detecting mechanism and a rejecting mechanism, the conveying rail, the second CCD detecting mechanism and the rejecting mechanism are all fixed on the end surface of the machine platform, the working end of the second CCD detecting mechanism is located above the conveying rail, and the working end of the rejecting mechanism is located on one side of the conveying rail.
From this, the casing is placed and is carried in the transfer orbit, is changeed by second CCD detection mechanism and pastes the detection to the casing in the in-process of carrying, and qualified product is input next process by the transfer orbit, and unqualified product is rejected by rejecting the mechanism.
In some embodiments, the removing mechanism includes a second driving module, a third driving element and a second clamping jaw, the second driving module is fixedly disposed, the third driving element is disposed at the driving end of the second driving module, and the second clamping jaw is disposed at the driving end of the third driving element.
Therefore, in the mechanism, the second driving module and the third driving piece jointly drive the second clamping jaw to move, the second clamping jaw grabs unqualified products and moves the unqualified products out of the equipment.
In some embodiments, the station carrier includes a mounting plate, a swing frame, a first spring and an elastic clamping assembly, the mounting plate is fixed on the end face of the turntable, a hinge groove is formed in the mounting plate, the swing frame is rotatably arranged in the hinge groove, a convex block is arranged at the lower end of the mounting plate and located on one side of the hinge groove, the first spring is hinged between the swing frame and the convex block, a limiting block is arranged at the lower end of the mounting plate and located at one end of the hinge groove, the limiting block is detachably matched with the swing frame, and the elastic clamping assembly is arranged on the upper end face of the swing frame.
From this, the casing is inserted on the elasticity clamping subassembly, and the elasticity clamping subassembly can swing on the mounting panel, simplifies work step.
In some embodiments, the sponge laminating automation equipment in the shell further comprises two opening and clamping assemblies, wherein the two opening and clamping assemblies are arranged on the end face of the machine platform and respectively correspond to the feeding station and the discharging station; the elastic clamping assembly comprises a station block, two symmetrically distributed clamping plates and two symmetrically distributed sliding blocks, the station block is arranged on the upper end face of the swing frame, station grooves are formed in two sides of the station block, the two clamping plates are arranged on two sides of the station block through the sliding blocks, the clamping plates are matched with the station grooves, and a second spring is arranged between the two sliding blocks; the opening and clamping assembly comprises a fourth driving part and a pushing block, the pushing block is arranged at the driving end of the fourth driving part, a first pulley is arranged at the lower end of the clamping plate, and inclined planes which are in separable fit with the first pulley are arranged at the two ends of the pushing block.
Therefore, the two clamping opening assemblies are distributed corresponding to the feeding and discharging stations, and the clamping opening assemblies are used for clamping the elastic clamping assemblies in the feeding and discharging process.
In some embodiments, the sponge laminating automation equipment in the shell further comprises a turnover assembly, the turnover assembly is arranged on the end face of the machine table and corresponds to the film laminating station, the turnover device comprises a fifth driving piece and an ejector block, the ejector block is arranged at the driving end of the fifth driving piece, the tail end of the swing frame is provided with a second pulley, and the upper end face of the ejector block is provided with an inclined plane which is in separable fit with the second pulley.
From this, the upset subassembly corresponds the pad pasting station and distributes, and at the in-process of pad pasting, the drive of upset subassembly overturns the swing span for the upset is realized to whole elasticity clamping subassembly, makes things convenient for the membrane body to change and pastes.
The invention has the following beneficial effects: the sponge bonding automation equipment in the shell is unified, adjustable and controllable; the speed is high, and the efficiency is high; only the materials need to be replaced and the products need to be collected manually, and a plurality of devices can be operated by one person, so that the labor is saved, and the cost is reduced; automatic production, less personnel and easy management; the production cost is low, the product quality is good, the market competitive advantage is greatly improved, and the method is suitable for wide popularization and application.
Drawings
Fig. 1 is a schematic perspective view of an automated sponge-in-shell bonding apparatus according to an embodiment of the present invention.
Fig. 2 is a schematic top view of the automated sponge bonding apparatus shown in fig. 1.
Fig. 3 is a schematic perspective view of a film peeling device in the automatic sponge-in-shell bonding apparatus shown in fig. 1.
Fig. 4 is a schematic perspective view of a film sticking device in the automatic sponge sticking equipment in the shell shown in fig. 1.
Fig. 5 is an enlarged schematic view of a part of fig. 3.
Fig. 6 is a schematic perspective view of a material moving device in the automatic sponge fitting equipment in the shell shown in fig. 1.
FIG. 7 is a schematic perspective view of a discharging device of the automated sponge bonding apparatus in a housing shown in FIG. 1.
Fig. 8 is a schematic perspective view of a transfer plate portion of the sponge placement automation device in the housing shown in fig. 1.
Fig. 9 is a schematic perspective view of the material inlet station and the material outlet station in the turntable shown in fig. 8.
Fig. 10 is a schematic perspective view of a film laminating station portion of the turntable shown in fig. 8.
Fig. 11 is a schematic perspective view of a material tape in the film stripping device shown in fig. 3.
Fig. 12 is a schematic perspective view of a half-section of a finished product produced in the automatic sponge-in-shell bonding apparatus shown in fig. 1.
The reference numbers in the figures: 0-machine table, 1-rotary table, 2-discharging device, 21-conveying track, 22-second CCD detecting mechanism, 23-removing mechanism, 231-second driving module, 231-third driving piece, 233-second clamping jaw, 3-material moving device, 31-third mounting frame, 32-first driving module, 33-second driving piece, 34-first clamping jaw, 4-film peeling device, 41-first mounting frame, 42-discharging roller, 43-material passing track, 44-material peeling platform, 45-material pulling assembly, 46-material receiving roller, 5-film sticking device, 51-multi-shaft mechanical arm, 52-first CCD detecting mechanism, 53-material sticking mechanism, 53-removing mechanism 531-a second mounting frame, 532-a plurality of membrane sucking assemblies, 5321-a first driving member, 5322-a sliding plate, 5323-a sucker, a 6-station carrier, 61-a mounting plate, 611-a hinge groove, 612-a convex block, 613-a limiting block, 62-a swinging frame, 63-a first spring, 64-an elastic clamping assembly, 641-a station block, 6411-a station groove, 642-a clamping plate, 643-a sliding block, 644-a first pulley, 645-a second spring, 65-a second pulley, 7-a clamping opening assembly, 71-a fourth driving member, 72-a pushing block, 8-a turnover assembly, 81-a fifth driving member, 82-a top block, an a shell, a b-a membrane body and a c-material belt.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
FIGS. 1-2 schematically show an automatic in-shell sponge laminating apparatus according to an embodiment of the present invention, which comprises a machine table 0, and a turntable 1, a discharging device 2, a material transferring device 3, a film peeling device 4, and a film laminating device 5 disposed on an end surface of the machine table 0, wherein the material transferring device 3 and the film laminating device 5 are disposed at an edge of the turntable 1 and adjacently distributed, the film peeling device 4 is disposed at one side of the film laminating device 5, the discharging device 2 is disposed at one side of the material transferring device 3, a plurality of station carriers 6 are circumferentially arrayed at an outer edge of the end surface of the turntable 1, a housing a is input into one of the station carriers 6 and moves to working ends of the film laminating device 5 and the material transferring device 3 along with the turntable 1,
the peeling device 4 is configured to provide a film body b;
the film sticking device 5 is configured to transfer the film body b into the shell a;
the material moving device 3 is configured to move the transferred shell a into the discharging device 2;
the discharging device 2 is configured to discharge the transferred housing a.
The invention provides automatic equipment for sticking a sponge in a shell. In the working process of the equipment, a shell a is input from a supply carrier of one vacancy, and the shell a is sequentially input into the working ends of the film sticking device 5 and the material moving device 3 along with the rotation of the turntable 1; the film body b is transferred and pasted into the shell a by the film pasting device 5, and then the shell a after film pasting is input into the material moving device 3; the material moving device 3 inputs the finished product into the discharging device 2, and the discharging device 2 inputs the finished product into the next working procedure. The automatic transfer in the shell can be realized by the equipment, and the membrane body b is automatically transferred and pasted to the shell body a. This equipment satisfies the technology demand, and easy operation is changed, improves the efficiency of producing, improves the yield of producing, reduces artifical working strength, reduces the manpower demand.
With reference to fig. 3 and 11, the film peeling device 4 includes a first mounting frame 41, and a material discharging roller 42, a material passing rail 43, a material peeling platform 44, a material pulling assembly 45, and a material receiving roller 46 which are arranged on the first mounting frame 41, wherein the material peeling platform 44 is located at the tail end of the material passing rail 43, the material discharging roller 42 and the material receiving roller 46 are respectively located above and below the front side of the material passing rail 43, and the material pulling assembly 45 is located right below the material passing rail 43; the material belt c is output from the discharging roller 42 and sequentially passes through the material passing rail 43, the material peeling platform 44 and the material pulling assembly 45 to be input into the material receiving roller 46.
In the film stripping device 4, the material belt c is output from the discharge roller 42, and under the driving of the material pulling assembly 45, after the material belt c passes through the material passing rail 43, the film body b on the material belt c is stripped to the material stripping platform 44, and finally the waste material belt c is wound into the material receiving roller 46.
With reference to fig. 4-5, the film pasting device 5 includes a multi-axis manipulator 51, a first CCD detection mechanism 52 and a pasting mechanism 53, the pasting mechanism 53 is disposed at a driving end of the multi-axis manipulator 51, the first CCD detection mechanism 52 is disposed on an end surface of the machine platform 0, the pasting mechanism 53 includes a second mounting bracket 531 and a plurality of film sucking assemblies 532, the second mounting bracket 531 is disposed at the driving end of the multi-axis manipulator 51, and the plurality of film sucking assemblies 532 are arrayed on the second mounting bracket 531. In the embodiment, the number of the membrane absorption assemblies is four, the four membrane absorption assemblies are distributed in an array mode, the four membrane absorption assemblies work independently, and the four membrane absorption assemblies can take four membrane materials at a time.
In the film sticking process of the film sticking device 5, the multi-axis manipulator 51 drives the sticking mechanism 53 to move, and after the sticking mechanism 53 takes the film body b, the position of the film body b is detected by the first CCD detection mechanism 52 and finally stuck to the shell a.
With reference to fig. 4-5, the membrane sucking assembly includes a first driving member 5321, a sliding plate 5322 and a sucking disc 5323, the first driving member 5321 is disposed at an upper end of the second mounting frame 531, the sliding plate 5322 is movably disposed at a lower end of the second mounting frame 531, the first driving member 5321 is drivingly connected to the sliding plate 5322, and the sucking disc 5323 is disposed at an end of the sliding plate 5322 far from the first driving member 5321.
In the membrane suction assembly, the first driving member 5321 can drive the sliding plate 5322 to move back and forth, so as to drive the suction cup 5323 to move back and forth, thereby inserting the membrane body b into the shell a for transfer.
Referring to fig. 6, the material moving device 3 includes a third mounting frame 31, a first driving module 32, a second driving member 33 and a first clamping jaw 34, the first driving module 32 is disposed on the third mounting frame 31 and located above the turntable 1, the second driving member 33 is disposed at the driving end of the first driving module 32, and the first clamping jaw 34 is disposed at the driving end of the second driving member 33.
In the material moving device 3, the first driving module 32 and the second driving element 33 drive the first clamping jaw 34 to move, and the first clamping jaw 34 grabs the shell a to move the shell a to the discharging device 2.
With reference to fig. 7, the discharging device 2 includes a conveying track 21, a second CCD detecting mechanism 22 and a rejecting mechanism 23, the conveying track 21, the second CCD detecting mechanism 22 and the rejecting mechanism 23 are all fixed on the end surface of the machine platform 0, the working end of the second CCD detecting mechanism 22 is located above the conveying track 21, and the working end of the rejecting mechanism 23 is located on one side of the conveying track 21. The shell a is placed in the conveying track 21 for conveying, the second CCD detection mechanism 22 carries out transfer detection on the shell a in the conveying process, qualified products are input into the next procedure through the conveying track 21, and unqualified products are removed through the removing mechanism 23.
Referring to fig. 7, the removing mechanism 23 includes a second driving module 231, a third driving member 232, and a second clamping jaw 233, the second driving module 231 is fixedly disposed, the third driving member 232 is disposed at the driving end of the second driving module 231, and the second clamping jaw 233 is disposed at the driving end of the third driving member 232.
In the lifting mechanism, the second driving module and the third driving element 232 jointly drive the second clamping jaw 233 to move, and the second clamping jaw 233 grabs unqualified products and moves the unqualified products out of the equipment.
With reference to fig. 8-10, the station carrier 6 includes a mounting plate 61, a swing frame 62, a first spring 63, and an elastic clamping assembly 64, the mounting plate 61 is fixed on an end surface of the turntable 1, a hinge groove 611 is disposed on the mounting plate 61, the swing frame 62 is rotatably disposed in the hinge groove 611, a protrusion 612 is disposed at a lower end of the mounting plate 61, the protrusion 612 is located at one side of the hinge groove 611, the first spring 63 is hinged between the swing frame 62 and the protrusion 612, a limiting block 613 is disposed at a lower end of the mounting plate 61, the limiting block 613 is located at one end of the hinge groove 611, the limiting block 613 is detachably engaged with the swing frame 62, and the elastic clamping assembly 64 is disposed at an upper end surface of the swing frame 62. The shell a is inserted on the elastic clamping assembly 64, and the elastic clamping assembly 64 can swing on the mounting plate 61, so that the working steps are simplified.
With reference to fig. 8-10, the sponge laminating automation equipment in the shell further includes two opening and clamping assemblies 7, the two opening and clamping assemblies 7 are both disposed on the end surface of the machine table 0, and the two opening and clamping assemblies 7 respectively correspond to the feeding station and the discharging station; the elastic clamping assembly 64 comprises a station block 641, two symmetrically distributed clamping plates 642 and two symmetrically distributed sliding blocks 643, the station block 641 is installed on the upper end face of the swing frame 62, station grooves 6411 are formed in two sides of the station block 641, the two clamping plates 642 are arranged on two sides of the station block 641 through the sliding blocks 643, the clamping plates 642 are matched with the station grooves 6411, and a second spring 645 is arranged between the two sliding blocks 643; the open clamping assembly 7 comprises a fourth driving member 71 and a pushing block 72, wherein the pushing block 72 is arranged at a driving end of the fourth driving member 71, a first pulley 644 is arranged at the lower end of the clamping plate 642, and inclined surfaces which are detachably matched with the first pulley 644 are arranged at two ends of the pushing block 72. The two clamping opening assemblies 7 are distributed corresponding to the feeding and discharging stations, and in the feeding and discharging process, the clamping opening assemblies 7 are used for clamping the elastic clamping assembly 64.
With reference to fig. 8-10, the sponge laminating automation equipment in the shell further includes a turning component 8, the turning component 8 is disposed on the end surface of the machine table 0, the turning component 8 corresponds to the film laminating station, the turning device includes a fifth driving component 81 and a top block 82, the top block 82 is disposed at the driving end of the fifth driving component 81, the tail end of the swing frame 62 is provided with a second pulley 65, and the upper end surface of the top block 82 is provided with an inclined surface which is detachably matched with the second pulley 65. The upset subassembly 8 corresponds the pad pasting station and distributes, and at the in-process of pad pasting, the drive of upset subassembly 8 overturns swing span 62 for whole elasticity clamping subassembly 64 realizes the upset, makes things convenient for the diaphragm body b to change and pastes.
In this embodiment, the first driving member 5321, the second driving member 33, the third driving member 232, the fourth driving member 71 and the fifth driving member 81 are all cylinders.
Referring to fig. 2 and 12, in the embodiment, four station carriers 6 are circumferentially arrayed on the end surface of the turntable 1, that is, the apparatus is provided with four stations, namely, a feeding station, a film pasting station, a discharging station and an idle station. The feeding station corresponds to the equipment of the previous process, and the equipment of the previous process inputs the shell a into the station carrier 6 of the station; the film sticking station corresponds to the film peeling device 4 and the material sticking device to carry out a film sticking process; the discharging station corresponds to the material moving device 3 and the discharging device 2 and performs a discharging process; and, the idle station is an overrun station.
In the specific working process of this embodiment:
s1, feeding: the clamp opening assembly 7 of the feeding station works, the fourth driving piece 71 drives the pushing block 72 to ascend, and inclined planes at two ends of the pushing block 72 are in contact with the first pulley 644, so that the two clamping plates 642 of the elastic clamping assembly 64 are driven to move against the elastic force to open the clamp; the equipment of the previous process inputs the shell a into the station carrier 6 of the station; the clamp opening assembly 7 is reset, and the two clamp plates 642 are matched with the station groove 6411 under the action of elastic force, so that the shell a is clamped stably.
S2, film pasting: the shell a moves to a film sticking station along with the station carrier 6.
S2.1, stripping a film: the material belt c (fig. 11) is output from the discharging roller 42, and under the driving of the material pulling assembly 45, after the material belt c passes through the material passing rail 43, the film body b on the material belt c is respectively peeled off to the material peeling platform 44, and finally the waste material belt c is wound into the material receiving roller 46.
S2.2, film pasting: the multi-axis manipulator 51 drives the sticking mechanism 53 to move, the four film sticking assemblies of the sticking mechanism 53 take out the film body b, and the position of the film body b is detected by the first CCD detection mechanism 52; meanwhile, the overturning component 8 drives to overturn the whole elastic clamping component 64; after detection, the film pasting assemblies respectively work sequentially and independently, the first driving piece 5321 can drive the sliding plate 5322 to move back and forth, so that the sucking disc 5323 is driven to move back and forth, the film body b is inserted into the shell a to be pasted in a rotating mode, and the film body b is pasted into the shell a. After the film is pasted, the overturning assembly 8 resets, and the whole elastic clamping assembly 64 resets.
S3, discharging: the housing a is moved with the station carrier 6 into the discharge station.
S3.1, transferring: the first driving module 32 and the second driving member 33 drive the first clamping jaw 34 to move, and the first clamping jaw 34 grabs the shell a and moves the shell a to the discharging device 2.
S3.2, detection: the shell a is placed in the conveying track 21 for conveying, and the second CCD detection mechanism 22 carries out transfer detection on the shell a in the conveying process.
(unqualified products are removed by the removing mechanism 23, the second driving module and the third driving element 232 jointly drive the second clamping jaw 233 to move, the unqualified products are grabbed by the second clamping jaw 233 and are moved out of the device)
S3.3, flowing into the next process: the qualified product is conveyed to the next process by the conveying rail 21.
The sponge laminating automation equipment in the shell is unified, adjustable and controllable; the speed is high, and the efficiency is high; only the materials need to be replaced and the products need to be collected manually, and a plurality of devices can be operated by one person, so that the labor is saved, and the cost is reduced; automatic production, less personnel and easy management; low production cost and good product quality, greatly improves the market competitive advantage and is suitable for wide popularization and use.
10. What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.
Claims (9)
1. Sponge laminating automation equipment in shell, which is characterized by comprising a machine table (0), a turntable (1), a discharging device (2), a material moving device (3), a film peeling device (4) and a film pasting device (5) which are arranged on the end surface of the machine table (0), wherein the material moving device (3) and the film pasting device (5) are positioned at the edge of the turntable (1) and are adjacently distributed, the film peeling device (4) is positioned at one side of the film pasting device (5), the discharging device (2) is positioned at one side of the material moving device (3), a plurality of station carriers (6) are arrayed along the circumference of the outer edge of the end surface of the turntable (1), a shell (a) is input into one of the station carriers (6) and moves to the working end of the film pasting device (5) and the material moving device (3) along with the turntable (1),
the film stripping device (4) is configured to provide a film body (b);
the film sticking device (5) is configured to transfer and stick the film body (b) into the shell (a);
the material moving device (3) is configured to move the transferred shell (a) into the discharging device (2);
the discharging device (2) is configured to discharge the transferred shell (a),
the sponge laminating automation equipment in the shell also comprises two opening and clamping assemblies (7), wherein the two opening and clamping assemblies (7) are arranged on the end face of the machine table (0), and the two opening and clamping assemblies (7) respectively correspond to a feeding station and a discharging station; the station carrier (6) comprises an elastic clamping assembly (64);
the elastic clamping assembly (64) comprises a station block (641), two symmetrically distributed clamping plates (642) and two symmetrically distributed sliding blocks (643), station grooves (6411) are formed in two sides of the station block (641), the two clamping plates (642) are arranged on two sides of the station block (641) through the sliding blocks (643), the clamping plates (642) are matched with the station grooves (6411), and a second spring (645) is arranged between the two sliding blocks (643);
the clamp opening assembly (7) comprises a fourth driving part (71) and a pushing block (72), the pushing block (72) is arranged at the driving end of the fourth driving part (71), a first pulley (644) is arranged at the lower end of the clamping plate (642), inclined planes which can be separated from and matched with the first pulley (644) are arranged at the two ends of the pushing block (72),
and the elastic clamping component (64) is clamped by the clamping component (7).
2. The automatic in-shell sponge attaching equipment according to claim 1, wherein the membrane peeling device (4) comprises a first mounting frame (41), and a material discharging roller (42), a material passing rail (43), a material peeling platform (44), a material pulling assembly (45) and a material receiving roller (46) which are arranged on the first mounting frame (41), wherein the material peeling platform (44) is positioned at the tail end of the material passing rail (43), the material discharging roller (42) and the material receiving roller (46) are respectively positioned above and below the material passing rail (43), and the material pulling assembly (45) is positioned below the material passing rail (43); the material belt (c) is output from the material discharging roller (42) and sequentially passes through the material passing rail (43), the material stripping platform (44) and the material pulling assembly (45) to be input into the material receiving roller (46).
3. The automatic in-shell sponge pasting device according to claim 1, wherein the pasting device (5) comprises a multi-axis manipulator (51), a first CCD detection mechanism (52) and a pasting mechanism (53), the pasting mechanism (53) is arranged at the driving end of the multi-axis manipulator (51), the first CCD detection mechanism (52) is arranged on the end face of the machine table (0), the pasting mechanism (53) comprises a second mounting frame (531) and a plurality of sucking membrane assemblies (532), the second mounting frame (531) is arranged at the driving end of the multi-axis manipulator (51), and the sucking membrane assemblies (532) are arrayed on the second mounting frame (531).
4. The automatic sponge in shell pasting device according to claim 3, wherein the sucking membrane module (532) comprises a first driving member (5321), a sliding plate (5322) and a sucking disk (5323), the first driving member (5321) is disposed at the upper end of the second mounting frame (531), the sliding plate (5322) is movably disposed at the lower end of the second mounting frame (531), the first driving member (5321) is in driving connection with the sliding plate (5322), and the sucking disk (5323) is disposed at one end of the sliding plate (5322) far away from the first driving member (5321).
5. The automatic sponge gluing equipment in the shell according to claim 1, wherein the material moving device (3) comprises a third mounting frame (31), a first driving module (32), a second driving member (33) and a first clamping jaw (34), the first driving module (32) is arranged on the third mounting frame (31) and is positioned above the turntable (1), the second driving member (33) is arranged at the driving end of the first driving module (32), and the first clamping jaw (34) is arranged at the driving end of the second driving member (33).
6. The automatic in-shell sponge attaching equipment according to claim 1, wherein the discharging device (2) comprises a conveying rail (21), a second CCD detecting mechanism (22) and a rejecting mechanism (23), the conveying rail (21), the second CCD detecting mechanism (22) and the rejecting mechanism (23) are all fixed on the end face of the machine table (0), the working end of the second CCD detecting mechanism (22) is located above the conveying rail (21), and the working end of the rejecting mechanism (23) is located on one side of the conveying rail (21).
7. The sponge automatic equipment that laminates in shell according to claim 6, characterized in that, rejection mechanism (23) includes second drive module (231), third driving piece (232), second clamping jaw (233), second drive module (231) fixed setting, the drive end of second drive module (231) is located in third driving piece (232), the drive end of third driving piece (232) is located in second clamping jaw (233).
8. The automatic in-shell sponge bonding equipment according to any one of claims 1 to 7, wherein the station carrier (6) further comprises a mounting plate (61), a swinging frame (62) and a first spring (63), the mounting plate (61) is fixed on the end face of the turntable (1), a hinge groove (611) is formed in the mounting plate (61), the swinging frame (62) is rotatably arranged in the hinge groove (611), a protruding block (612) is arranged at the lower end of the mounting plate (61), the protruding block (612) is positioned at one side of the hinge groove (611), the first spring (63) is hinged between the swinging frame (62) and the protruding block (612), a limiting block (613) is arranged at the lower end of the mounting plate (61), the limiting block (613) is positioned at one end of the hinge groove (611), the limiting block (613) is detachably matched with the swinging frame (62), the elastic clamping assembly (64) is arranged at the upper end face of the swinging frame (62), and the station block (641) is arranged at the upper end face of the swinging frame (62).
9. The automatic sponge laminating equipment in the shell according to claim 8, further comprising a turnover component (8), wherein the turnover component (8) is arranged on the end face of the machine table (0), the turnover component (8) corresponds to the film laminating station, the turnover component (8) comprises a fifth driving part (81) and a top block (82), the top block (82) is arranged at the driving end of the fifth driving part (81), the tail end of the swing frame (62) is provided with a second pulley (65), and the upper end face of the top block (82) is provided with an inclined plane which can be detachably matched with the second pulley (65).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110133368.5A CN112937994B (en) | 2021-01-29 | 2021-01-29 | Sponge laminating automation equipment in shell |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110133368.5A CN112937994B (en) | 2021-01-29 | 2021-01-29 | Sponge laminating automation equipment in shell |
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| CN112937994B true CN112937994B (en) | 2022-11-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103482156A (en) * | 2013-10-16 | 2014-01-01 | 爱卓塑料(上海)有限公司 | Automatic adhesive applying device for workpiece and nameplate |
| CN105819050B (en) * | 2016-03-22 | 2017-10-27 | 中南林业科技大学 | The production line and method of backlight assembly automatic detection, labeling and pad pasting |
| CN106428746B (en) * | 2016-10-26 | 2019-10-18 | 江苏比微曼智能科技有限公司 | A kind of automatic film applicator |
| KR102019389B1 (en) * | 2018-01-14 | 2019-09-06 | (주)현성인터텍 | Tsp module laminating equipment having high transmissivity |
| CN212024058U (en) * | 2020-03-03 | 2020-11-27 | 苏州工业园区精泰达自动化有限公司 | Continuous feeding, film pasting and discharging mechanism |
| CN215323482U (en) * | 2021-01-29 | 2021-12-28 | 赛尔康技术（深圳）有限公司 | Sponge laminating automation equipment in shell |
| CN215323483U (en) * | 2021-01-29 | 2021-12-28 | 赛尔康技术（深圳）有限公司 | Material stripping device for coil material sponge and automatic equipment for applying film in shell |
| CN112810883B (en) * | 2021-01-29 | 2022-11-22 | 赛尔康技术（深圳）有限公司 | Automatic equipment for sticking film in shell |
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Denomination of invention: Automation equipment for sponge bonding inside the shell Effective date of registration: 20231201 Granted publication date: 20221122 Pledgee: Bank of China Limited Shenzhen Buji Sub branch Pledgor: SALCOMP (SHENZHEN) CO.,LTD. Registration number: Y2023980069019 |
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