CN112850195B - Split junction box conveying device - Google Patents
Split junction box conveying device Download PDFInfo
- Publication number
- CN112850195B CN112850195B CN202011639396.6A CN202011639396A CN112850195B CN 112850195 B CN112850195 B CN 112850195B CN 202011639396 A CN202011639396 A CN 202011639396A CN 112850195 B CN112850195 B CN 112850195B
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- Prior art keywords
- conveying
- unloading
- junction box
- clamping block
- workbench
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- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 210000000078 claw Anatomy 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 15
- 238000003466 welding Methods 0.000 claims description 5
- 239000011521 glass Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 210000004027 cell Anatomy 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to a split junction box conveying device which comprises a workbench, a conveying mechanism, a positioning mechanism and a discharging mechanism, wherein the conveying mechanism is arranged on the workbench along the length direction of the workbench, the conveying mechanism comprises a plurality of bases, clamping blocks, a conveying belt and a driving assembly, the bases are arranged side by side along the length direction of the conveying belt and are fixed on the conveying belt, the bases are provided with bosses, the clamping blocks are elastically hinged and fixed on the bases and are positioned on one side of the bosses along the length direction of the conveying belt, a gap for elastically clamping cables is arranged between the clamping blocks and the bosses, and the driving assembly drives the conveying belt to intermittently move. The split junction box conveying device is ingenious in structure, high in automation degree and high in conveying efficiency.
Description
Technical Field
The invention relates to a split junction box conveying device, and belongs to the field of mechanical equipment.
Background
Along with the continuous improvement of the living standard of people, solar photovoltaic power generation systems are rapidly developing. The solar junction box is a connector between the solar cell matrix formed by the solar cell components and the solar charging control device, and provides a combined connection scheme of the solar cell panel for users. The double-glass solar cell module consists of two glass layers on the front side and the back side and a solar cell positioned in the middle of the glass layers. The insulation of the glass is superior to that of the back plate, the double-glass assembly can meet higher system voltage, the abrasion resistance advantage is obvious, and the double-glass assembly is suitable for photovoltaic power stations in areas with more acid rain or large salt mist. Because its structure is different with backplate solar module, generally adopts split type terminal box, and split type terminal box body is horizontal rectangular shape, installs and can not shelter from the battery piece on dual glass solar module, can also furthest reduce the quantity of cable, and the cable also can not shelter from the battery piece. In the process of producing and assembling the solar junction box, the parts such as terminals, diodes, line cards and the like are required to be installed in the junction box and connected with the cables. The solar junction box has high requirements on the electrical performance of the connector in the use process, and has good pressure resistance and shell insulation, so the solar junction box has high requirements on assembly. At present, most of assembly production of junction boxes needs to be subjected to multiple procedures of multiple devices, and each assembly procedure is independent of each other and does not have a flow production line with higher automation degree.
Disclosure of Invention
The invention aims to solve the technical problem of providing a split junction box conveying device with high automation degree and high production efficiency.
The invention provides the following technical scheme for solving the technical problems: the utility model provides a split type terminal box conveyor, includes workstation, conveying mechanism, positioning mechanism and shedding mechanism, conveying mechanism locates on the workstation along the length direction of workstation, conveying mechanism includes base, clamp splice, conveyer belt and drive assembly, the base has a plurality ofly, the base sets up side by side and fixes on the conveyer belt along the length direction of conveyer belt, be equipped with the boss on the base, the clamp splice elastic hinge is fixed on the base and is located one side of the length direction along the conveyer belt of boss, be equipped with the clearance that is used for elasticity centre gripping cable between clamp splice and the boss, drive assembly drive conveyer belt intermittent type nature removes.
The positioning mechanism comprises a base, a lifting seat and a lower pressing block, wherein the lifting seat and the lower pressing block can move up and down synchronously relative to the base, the position of the lower pressing block corresponds to the clamping block and can press the clamping block downwards to rotate, so that a gap between the clamping block and the boss is enlarged, the lifting seat is arranged right above the base, and a limiting groove matched with a cable is formed in the lifting seat.
The unloading mechanism is arranged on the workbench and is positioned at the tail end of the conveying mechanism, the unloading mechanism comprises an unloading block, an unloading claw, an installation seat, a cylinder, a fixed seat and a rotating disc, the unloading block is positioned above the clamping block and can move up and down relative to the clamping block, and the unloading block can press the clamping block downwards to rotate so that the gap between the clamping block and the boss is enlarged.
Fixing base fixed connection workstation, the cylinder body fixed connection of cylinder is in the top of fixing base, mount pad fixed connection is in on the push rod that upwards stretches out of cylinder, the vertical setting of rolling disc just rotates with the mount pad to be connected, the one end fixed connection of unloading claw is on the rolling disc, the other end of unloading claw is equipped with two chucks that the symmetry opened and shut, unloading claw is used for the centre gripping cable, and the cable that is loosened by clamp splice and boss is rotated the cable through the rising of mount pad and rolling disc.
The driving assembly of the conveying mechanism comprises a servo motor and chain wheels, wherein the two chain wheels are respectively arranged at two ends of the workbench, the conveying belt is a chain wound between the two chain wheels, and the servo motor drives the chain wheels to drive the conveying belt to rotate.
The conveying mechanism further comprises a mounting plate which is fixedly connected above the workbench and is positioned on one side, close to the resistance welding mechanism, of the conveying mechanism.
The mounting plate extends from the resistance welding mechanism to the discharge mechanism, and the width of the mounting plate is greater than the length of the junction box.
The mounting plate is also provided with a plurality of station holes.
The top surface of base is the horizontal plane, the top of spacing groove is equipped with the guide chute.
The discharge claw can be turned over by 180 ° by a rotary disk.
A connecting plate is arranged between the adjacent bases.
The chuck is provided with a rubber layer with a groove.
The invention has the positive effects that:
(1) The conveying mechanism of the split junction box conveying device comprises a base, clamping blocks, a conveying belt and a driving assembly, is ingenious in design, accurate in positioning and high in conveying efficiency. The position of the lower pressing block corresponds to the clamping block, the lower pressing block ascends, the placed cable is clamped, the locking state of the cable in the conveying process is guaranteed, and the assembly precision is high.
(2) According to the split junction box conveying device, the unloading mechanism is optimally designed, the unloading block is pressed down to rotate the clamping block, so that the gap between the clamping block and the boss is enlarged, the unloading claw clamps a cable loosened by the clamping block and the boss, and the rotating disc overturns for 180 degrees to unload, so that automatic unloading is realized.
(3) The conveying mechanism, the positioning mechanism and the unloading mechanism of the split junction box conveying device are matched, each cable can be conveyed according to a specified position, each cable is accurately matched with a station mechanism on each workbench in the conveying process, the precision is ensured, the efficiency is improved, and the split junction box conveying device is the most important component part of an automatic assembly line.
Drawings
The split junction box transport device of the present invention is further described below with reference to the accompanying drawings.
Fig. 1 is a plan view of a split junction box conveying device of the present embodiment;
FIG. 2 is an enlarged partial construction view of the discharging mechanism of the present embodiment;
fig. 3 is a schematic perspective view of the conveying mechanism of the present embodiment;
fig. 4 is a schematic perspective view of the positioning mechanism of the present embodiment.
The above reference numerals are as follows:
The device comprises a conveying mechanism 1, a base 11, a boss 12, clamping blocks 13, a conveyor belt 14, a mounting plate 15, a station hole 151, a positioning mechanism 2, a base 20, a lifting seat 21, a lower pressing block 22, a limiting groove 23, a discharging mechanism 8, a discharging block 81, a discharging claw 82, a clamping head 821, a mounting seat 83, an air cylinder 84, a fixing seat 85, a rotating disc 86, a workbench 200 and a cable 300.
Detailed Description
Example 1
Referring to fig. 1 to 4, a split junction box conveying device of this embodiment includes a workbench 200, a conveying mechanism 1, a positioning mechanism 2 and a discharging mechanism 8, the conveying mechanism 1 is arranged on the workbench 200 along the length direction of the workbench 200, the conveying mechanism 1 includes a base 11, a plurality of clamping blocks 13, a conveyor belt 14 and a driving component, the base 11 is arranged side by side along the length direction of the conveyor belt 14 and is fixed on the conveyor belt 14, a boss 12 is arranged on the base 11, the clamping blocks 13 are elastically hinged and fixed on the base 11 and are positioned on one side of the boss 12 along the length direction of the conveyor belt 14, a gap for elastically clamping a cable 300 is arranged between the clamping blocks 13 and the boss 12, and the driving component drives the conveyor belt 14 to intermittently move.
The positioning mechanism 2 comprises a base 20, a lifting seat 21 and a lower pressing block 22, wherein the lifting seat 21 and the lower pressing block 22 can move up and down synchronously relative to the base 20, the position of the lower pressing block 22 corresponds to that of the clamping block 13 and can press the clamping block 13 downwards to rotate, so that a gap between the clamping block 13 and the boss 12 is enlarged, the lifting seat 21 is positioned right above the base 20, and a limiting groove 23 matched with the cable 300 is formed in the lifting seat 21.
The unloading mechanism 8 is arranged on the workbench 200 and is positioned at the tail end of the conveying mechanism 1, the unloading mechanism 8 comprises an unloading block 81, an unloading claw 82, a mounting seat 83, an air cylinder 84, a fixing seat 85 and a rotating disc 86, the unloading block 81 is positioned above the clamping block 13 and can move up and down relative to the clamping block 13, and the unloading block 81 can press the clamping block 13 downwards to rotate so that the gap between the clamping block 13 and the boss 12 is enlarged.
The fixed seat 85 is fixedly connected with the workbench 200, the cylinder body of the air cylinder 84 is fixedly connected above the fixed seat 85, the mounting seat 83 is fixedly connected on the push rod extending upwards of the air cylinder 84, the rotating disc 86 is vertically arranged and is rotationally connected with the mounting seat 83, one end of the discharging claw 82 is fixedly connected on the rotating disc 86, two clamping heads 821 which are symmetrically opened and closed are arranged at the other end of the discharging claw 82, the discharging claw 82 is used for clamping the cable 300, and the cable 300 loosened by the clamping blocks 13 and the boss 12 moves the cable 300 through the ascending of the mounting seat 83 and the rotation of the rotating disc 86.
The driving assembly of the conveying mechanism 1 comprises a servo motor and chain wheels, the two chain wheels are respectively arranged at two ends of the workbench 200, the conveying belt 14 is a chain wound between the two chain wheels, and the servo motor drives the chain wheels to drive the conveying belt 14 to rotate.
The conveying mechanism 1 further comprises a mounting plate 15, and the mounting plate 15 is fixedly connected above the workbench 200 and is positioned on one side of the conveying mechanism 1 close to the resistance welding mechanism.
In order to prevent the cable 300 from being damaged by collision due to bending of the cable caused by dead weight of the junction box during transportation after the junction box is connected, the mounting plate 15 is elongated and extends to the unloading mechanism 8, and the width of the mounting plate 15 is larger than the length of the junction box.
To facilitate the installation of the various stations, a plurality of station holes 151 are provided in the mounting plate 15 without affecting the transport.
Under the condition of ensuring the positioning of the cable 300 and not influencing the conveying, the cable 300 is simply designed, the top surface of the base 20 is a horizontal plane, and the top end of the limiting groove 23 is provided with a guide chute for more conveniently placing the cable 300 into the limiting groove 23.
The discharge claw 82 can be turned over 180 ° by means of a turning disc 86.
To ensure proper transport of the conveyor belt 14 and reduce wear, a connection plate is provided between adjacent bases 11.
To prevent damage to the insulation of the cable 300 during the unloading process, the collet 821 is provided with a rubber layer with grooves.
When the split junction box conveying device of the embodiment is used, the lower pressing block 22 and the lifting seat 21 run simultaneously, the lower pressing block 22 is pressed down to the clamping block 13 to rotate so that a gap between the clamping block 13 and the boss 12 is enlarged, at the moment, the cable 300 is manually placed into the positioning mechanism 2, when the lower pressing block 22 ascends, the clamping block 13 automatically locks the cable 300, the cable is transmitted through the conveying belt 14 and finally conveyed to the unloading mechanism 8, and the fully qualified product is grabbed and overturned by the unloading claw 82 for unloading.
It should be understood that the above-described embodiments are merely examples for clearly illustrating the embodiments of the present invention, and are not limiting of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While remaining within the scope of the invention, obvious variations or modifications are incorporated by reference herein.
Claims (7)
1. A split junction box conveying device is characterized in that: the wire-bonding wire unloading device comprises a workbench (200), a conveying mechanism (1), a positioning mechanism (2) and a discharging mechanism (8), wherein the conveying mechanism (1) is arranged on the workbench (200) along the length direction of the workbench (200), the conveying mechanism (1) comprises a base (11), a clamping block (13), a conveying belt (14), a mounting plate (15) and a driving assembly, the plurality of bases (11) are arranged side by side along the length direction of the conveying belt (14) and fixed on the conveying belt (14), a boss (12) is arranged on the base (11), the clamping block (13) is elastically hinged and fixed on the base (11) and positioned on one side of the boss (12) along the length direction of the conveying belt (14), a gap for elastically clamping a wire-bonding cable (300) is arranged between the clamping block (13) and the boss (12), the driving assembly drives the conveying belt (14) to intermittently move, the mounting plate (15) is fixedly connected above the workbench (200) and positioned on one side, close to the resistance welding mechanism, of the resistance welding mechanism (15) extends to the wire-bonding mechanism from the mounting plate (15) to the wire-bonding mechanism (8);
The positioning mechanism (2) comprises a base (20), a lifting seat (21) and a lower pressing block (22), wherein the lifting seat (21) and the lower pressing block (22) can move up and down synchronously relative to the base (20), the position of the lower pressing block (22) corresponds to that of the clamping block (13) and can press the clamping block (13) downwards to rotate so that a gap between the clamping block (13) and the boss (12) is enlarged, the lifting seat (21) is positioned right above the base (20), and a limiting groove (23) matched with a cable (300) is formed in the lifting seat (21);
The unloading mechanism (8) is arranged on the workbench (200) and positioned at the tail end of the conveying mechanism (1), the unloading mechanism (8) comprises an unloading block (81), an unloading claw (82), a mounting seat (83), an air cylinder (84), a fixing seat (85) and a rotating disc (86), the unloading block (81) is positioned above the clamping block (13) and can move up and down relative to the clamping block (13), the unloading block (81) can press the clamping block (13) downwards to rotate so that the gap between the clamping block (13) and the boss (12) is enlarged, the fixing seat (85) is fixedly connected with the workbench (200), a cylinder body of the air cylinder (84) is fixedly connected above the fixing seat (85), the mounting seat (83) is fixedly connected onto an upwards extending push rod of the air cylinder (84), the rotating disc (86) is vertically arranged and is in rotary connection with the mounting seat (83), one end of the unloading claw (82) is fixedly connected onto the rotating disc (86), the other end of the unloading claw (82) is provided with two symmetrical clamping claws (821) for clamping the two clamping claws (300), the cable (300) released by the clamping block (13) and the boss (12) moves the cable (300) through the lifting of the mounting seat (83) and the rotation of the rotating disc (86).
2. The split junction box delivery device of claim 1, wherein: the driving assembly of the conveying mechanism (1) comprises a servo motor and chain wheels, wherein the two chain wheels are respectively arranged at two ends of the workbench (200), the conveying belt (14) is a chain wound between the two chain wheels, and the servo motor drives the chain wheels to drive the conveying belt (14) to rotate.
3. The split junction box delivery device of claim 1, wherein: the mounting plate (15) is also provided with a plurality of station holes (151).
4. The split junction box delivery device of claim 1, wherein: the top surface of base (20) is the horizontal plane, the top of spacing groove (23) is equipped with the guide chute.
5. The split junction box delivery device of claim 1, wherein: the discharge claw (82) can be turned over by 180 DEG by means of a rotary disk (86).
6. The split junction box delivery device of claim 1, wherein: a connecting plate is arranged between the adjacent bases (11).
7. The split junction box delivery device of claim 1, wherein: the chuck (821) is provided with a rubber layer with a groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011639396.6A CN112850195B (en) | 2020-12-31 | 2020-12-31 | Split junction box conveying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011639396.6A CN112850195B (en) | 2020-12-31 | 2020-12-31 | Split junction box conveying device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112850195A CN112850195A (en) | 2021-05-28 |
| CN112850195B true CN112850195B (en) | 2024-08-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011639396.6A Active CN112850195B (en) | 2020-12-31 | 2020-12-31 | Split junction box conveying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112850195B (en) |
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| Publication number | Publication date |
|---|---|
| CN112850195A (en) | 2021-05-28 |
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