CN112770530B - Automatic chip mounter for electronic components - Google Patents
Automatic chip mounter for electronic components Download PDFInfo
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- CN112770530B CN112770530B CN202110108716.3A CN202110108716A CN112770530B CN 112770530 B CN112770530 B CN 112770530B CN 202110108716 A CN202110108716 A CN 202110108716A CN 112770530 B CN112770530 B CN 112770530B
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- fixedly connected
- fixed
- control box
- wall
- paster
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
Abstract
The invention discloses an automatic chip mounter for electronic components, which comprises a control box and a fixed box fixedly connected to the right side of the control box, wherein an adsorption fixing mechanism is arranged inside the control box, a pressing mechanism is arranged inside the fixed box, one side of the bottom of the inner wall of the control box is rotatably connected with a movable rod through a fixed frame, the bottom of one side of the fixed box is fixedly connected with placing frames through a supporting table, and a rotating rod is rotatably connected between the opposite sides of the two placing frames. This automatic chip mounter of electronic components can realize utilizing gaseous absorption to fix the PCB board and place inside the standing groove before carrying out electronic components paster, and the skew of PCB board when avoiding follow-up paster compresses tightly fixedly electronic components on the PCB board behind the paster, avoids appearing the not firm problem of paster, adopts pipelined's paster production to improve paster efficiency simultaneously, has guaranteed the paster quality.
Description
Technical Field
The invention relates to the technical field of electronic components, in particular to an automatic chip mounter for electronic components.
Background
Electronic components are components of electronic components and small machines and instruments, and are usually composed of several parts, the electronic component can be commonly used in the similar products, often refers to some parts in the industries of electric appliances, radios, instruments and the like, is a general name of electronic devices such as capacitors, transistors, hairsprings, spiral springs and the like, commonly has diodes and the like, and comprises the following components: the electronic device comprises a resistor, a capacitor, an inductor, a potentiometer, an electronic tube, a radiator, an electromechanical element, a connector, a semiconductor discrete device, an electroacoustic device, a laser device, an electronic display device, a photoelectric device, a sensor, a power supply, a switch, an electronic transformer, a relay, a printed circuit board, an integrated circuit, various circuits, piezoelectricity, crystal, quartz, a ceramic magnetic material, a substrate for a printed circuit, an electronic function process special material, an electronic adhesive (tape) product, an electronic chemical material, a component and the like.
Chip mounter: the full-automatic chip mounter is a device for accurately placing Surface Mount components on a PCB (printed circuit board) pad by moving a mounting head and is divided into a manual device and a full-automatic device in a production line, wherein the full-automatic chip mounter is a device for achieving full-automatic component mounting at high speed and high precision, is the most critical and complex device in the whole SMT production, is the main device in the production line of the SMT, is developed from an early low-speed mechanical chip mounter into a high-speed optical centering chip mounter, and is developed towards multifunctional flexible connection modularization.
In the prior art, in the process of mounting electronic components, because a PCB is only placed on an operation table and is not fixed, the PCB is unstable during subsequent mounting, so that the problem of wrong mounting occurs, meanwhile, a compacting mechanism is not arranged on a chip mounter, and after the mounting of the electronic components on a part of the PCB is completed, the electronic components are not tightly bonded, so that the electronic components are easy to fall off, and the quality of the mounted electronic components is influenced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an automatic chip mounter for electronic components, which solves the problems that a rear PCB is unstable due to the fact that the rear PCB is not fixed, so that the sticking error occurs, meanwhile, a compaction mechanism is not arranged on the chip mounter, the electronic components on one part of the PCB are not tightly stuck, so that the electronic components are easy to fall off, and the quality of the chip mounting is influenced.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an automatic chip mounter of electronic components, includes control box and the fixed case of fixed connection on control box right side, the inside of control box is provided with adsorbs fixed establishment, the inside of fixed case is provided with hold-down mechanism, one side of control box inner wall bottom is rotated through the mount and is connected with the movable rod, the bottom of fixed case one side is through a supporting bench fixedly connected with rack, and leads to between the relative one side of two racks to rotate and be connected with the dwang, the equal transmission in surface of movable rod and dwang is connected with conveyer.
Adsorb fixed establishment including fixed frame and the fan of breathing in, the standing groove has been seted up at conveyer's top, conveyer's top and the bottom that is located the standing groove have been seted up and have been led to the groove, fixedly connected with gas distribution pipe between the both sides of fixed frame inner wall, and be linked together through the connecting pipe between two adjacent gas distribution pipe relative in surface one side, the bottom intercommunication on connecting pipe surface has the exhaust tube, the bottom of exhaust tube runs through fixed frame and extends to the bottom of fixed frame, the one end that the exhaust tube extends to fixed frame bottom is linked together with the air intake of the fan of breathing in, the top fixedly connected with suction nozzle on gas distribution pipe surface, the top fixedly connected with sealing washer of fixed frame.
Preferably, the bottom of fixed frame is through the bottom fixed connection of supporting leg and control box inner wall, the bottom fixed connection of the bottom of the fan of breathing in and the bottom of control box inner wall.
Preferably, the pressing mechanism comprises an electric push rod, and a fixing groove matched with the conveying belt is formed in one side of the fixing box.
Preferably, the inside of fixed case and the top that is located the fixed slot have seted up the activity groove, electric putter's top and the top fixed connection of activity inslot wall.
Preferably, the extending end of the electric push rod is fixedly connected with a sliding plate, and both sides of the sliding plate are slidably connected with the inner wall of the movable groove.
Preferably, the bottom of the sliding plate is fixedly connected with a spring rod, the bottom end of the spring rod is fixedly connected with a pressing plate, and the bottom of the pressing plate is fixedly connected with a protection pad.
Preferably, the material receiving box is movably connected to the top of the supporting table and located on one side of the placing frame.
Preferably, swing joint has the paster track between the both sides of control box inner wall, and the orbital front sliding connection of paster has the movable frame, the top fixedly connected with motor of movable frame inner wall, the bottom that the movable frame and extended to the movable frame is run through to the one end of motor output shaft, the one end fixedly connected with sucking disc that the motor output shaft extended to the movable frame bottom.
(III) advantageous effects
The invention provides an automatic chip mounter for electronic components. The method has the following beneficial effects:
(1) the automatic chip mounter for electronic components comprises a control box and a fixed box fixedly connected to the right side of the control box, wherein an adsorption fixing mechanism is arranged in the control box, a pressing mechanism is arranged in the fixed box, one side of the bottom of the inner wall of the control box is rotatably connected with a movable rod through a fixed frame, the bottom of one side of the fixed box is fixedly connected with a placing frame through a supporting table, a rotating rod is rotatably connected between the opposite sides of the two placing frames, the surfaces of the movable rod and the rotating rod are both in transmission connection with a conveying belt, the adsorption fixing mechanism comprises a fixed frame and an air suction fan, a placing groove is formed in the top of the conveying belt, a through groove is formed in the top of the conveying belt and positioned at the bottom of the placing groove, gas distributing pipes are fixedly connected between two sides of the inner wall of the fixed frame, and one sides of the two adjacent gas distributing pipes, which are opposite in surface, are communicated through connecting pipes, the bottom intercommunication on connecting pipe surface has the exhaust tube, the bottom of exhaust tube runs through fixed frame and extends to the bottom of fixed frame, the one end that the exhaust tube extends to fixed frame bottom is linked together with the air intake of the fan of breathing in, the top fixedly connected with suction nozzle on gas distribution pipe surface, the top fixedly connected with sealing washer of fixed frame, can realize utilizing gaseous absorption to fix the PCB board and place inside the standing groove before carrying out electronic components paster, the skew of PCB board when avoiding follow-up paster, compress tightly fixedly electronic components on the PCB board behind the paster, avoid appearing the not firm problem of paster, the paster production that adopts pipelined simultaneously has improved paster efficiency, paster quality has been guaranteed.
(2) This automatic chip mounter of electronic components, one side swing joint that just is located the rack through the top of brace table has the material receiving box, swing joint has the paster track between the both sides of control box inner wall, and orbital front sliding connection of paster has the movable frame, the top fixedly connected with motor of movable frame inner wall, the one end of motor output shaft runs through the movable frame and extends to the bottom of movable frame, the one end fixedly connected with sucking disc of motor output shaft extension to movable frame bottom, material receiving box can realize connecing the material to the PCB board after the paster, collect the unified of PCB board for follow-up personnel and provide convenience, the sucking disc can adsorb electronic components in the sucking disc bottom through the adsorption affinity, make things convenient for subsequent paster work, the angle of sucking disc can be adjusted simultaneously, thereby satisfy different user demands.
(3) This automatic chip mounter of electronic components, extension end fixedly connected with sliding plate through electric putter, and the both sides of sliding plate all with the inner wall sliding connection in movable groove, the bottom fixedly connected with spring beam of sliding plate, and the bottom fixedly connected with pressure strip of spring beam, the bottom fixedly connected with protection pad of pressure strip, the spring beam has certain springiness cushioning, can avoid directly causing the too big problem of pressure to the PCB board when driving the pressure strip to push down by electric putter through this setting, the protection pad has also been played in the setting.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a cross-sectional view of the control box structure of the present invention;
figure 3 is a top view of the fixed frame structure of the present invention;
FIG. 4 is a side view of the internal structure of the holding tank of the present invention;
fig. 5 is a partially enlarged view of the invention at a in fig. 1.
In the figure: 1-control box, 2-fixed box, 3-adsorption fixed mechanism, 31-fixed frame, 32-suction fan, 33-placement groove, 34-through groove, 35-air distribution pipe, 36-connecting pipe, 37-suction pipe, 38-suction nozzle, 39-sealing ring, 4-pressing mechanism, 41-electric push rod, 42-fixed groove, 43-movable groove, 44-sliding plate, 45-spring rod, 46-pressing plate, 47-protective pad, 5-fixed frame, 6-movable rod, 7-support table, 8-support table, 9-rotating rod, 10-conveying belt, 11-material receiving box, 12-patch track, 13-movable frame, 14-motor and 15-suction cup.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an embodiment of the present invention provides a technical solution: an automatic chip mounter for electronic components can fix and place a PCB inside a placement groove 33 by gas adsorption before electronic component chip mounting is carried out, so that the position deviation of the PCB during subsequent chip mounting is avoided, the electronic components on the PCB are pressed and fixed after chip mounting, the problem that the chip mounting is not firm is avoided, meanwhile, the chip mounting efficiency is improved by adopting pipeline type chip mounting production, the chip mounting quality is ensured, the automatic chip mounter comprises a control box 1 and a fixed box 2 fixedly connected to the right side of the control box 1, an adsorption and fixing mechanism 3 is arranged inside the control box 1, a pressing mechanism 4 is arranged inside the fixed box 2, one side of the bottom of the inner wall of the control box 1 is rotatably connected with a movable rod 6 through a fixed frame 5, the bottom of one side of the fixed box 2 is fixedly connected with a support frame 8 through a support table 7, and a rotating rod 9 is rotatably connected between the opposite sides of the two support frames 8, the surfaces of the movable rod 6 and the rotating rod 9 are both connected with a transmission belt 10 in a transmission way.
In the embodiment of the invention, the adsorption fixing mechanism 3 comprises a fixing frame 31 and an air suction fan 32, a placing groove 33 is formed in the top of the conveying belt 10, a through groove 34 is formed in the top of the conveying belt 10 and the bottom of the placing groove 33, air distribution pipes 35 are fixedly connected between two sides of the inner wall of the fixing frame 31, the opposite sides of the surfaces of two adjacent air distribution pipes 35 are communicated through a connecting pipe 36, the bottom of the surface of the connecting pipe 36 is communicated with an air suction pipe 37, the bottom end of the air suction pipe 37 penetrates through the fixing frame 31 and extends to the bottom of the fixing frame 31, one end, extending to the bottom of the fixing frame 31, of the air suction pipe 37 is communicated with an air inlet of the air suction fan 32, an air suction nozzle 38 is fixedly connected to the top of the surface of the air distribution pipe 35, and a sealing ring 39 is fixedly connected to the top of the fixing frame 31.
In the embodiment of the invention, the bottom of the fixing frame 31 is fixedly connected with the bottom of the inner wall of the control box 1 through the supporting legs, and the bottom of the air suction fan 32 is fixedly connected with the bottom of the inner wall of the control box 1.
In the embodiment of the present invention, the pressing mechanism 4 includes an electric push rod 41, and a fixing groove 42 adapted to the conveying belt 10 is formed on one side of the fixing box 2.
In the embodiment of the present invention, a movable groove 43 is formed in the fixed box 2 at the top of the fixed groove 42, and the top end of the electric push rod 41 is fixedly connected with the top of the inner wall of the movable groove 43.
In the embodiment of the invention, the extending end of the electric push rod 41 is fixedly connected with a sliding plate 44, both sides of the sliding plate 44 are slidably connected with the inner wall of the movable groove 43, the electric push rod 41 is also called a linear driver, and is a novel linear actuating mechanism mainly composed of a motor push rod, a control device and other mechanisms, which can be considered as an extension of a rotating motor in the aspect of structure, and the electric push rod 41 is an electric driving device for converting the rotating motion of a motor into the linear reciprocating motion of a push rod, and can be used as an actuating machine in various simple or complex process flows to realize remote control, centralized control or automatic control.
In the embodiment of the invention, the spring rod 45 is fixedly connected to the bottom of the sliding plate 44, the pressing plate 46 is fixedly connected to the bottom end of the spring rod 45, the protection pad 47 is fixedly connected to the bottom of the pressing plate 46, the spring rod 45 has certain elastic buffering, the problem of overlarge pressure on the PCB when the pressing plate 46 is driven to press down by the electric push rod 41 can be avoided through the arrangement, and the arrangement of the protection pad 47 also plays a protection role.
In the embodiment of the invention, the material receiving box 11 is movably connected to the top of the support table 7 and one side of the placing frame 8, the material receiving box 11 can receive the PCB after being pasted with the sheets, so that convenience is provided for subsequent personnel to uniformly collect the PCB, the electronic components can be adsorbed at the bottom of the sucking disc 15 by the sucking disc 15 through adsorption force, subsequent pasting work is facilitated, and meanwhile, the angle of the sucking disc 15 can be adjusted, so that different use requirements are met.
In the embodiment of the invention, a patch track 12 is movably connected between two sides of the inner wall of a control box 1, the front surface of the patch track 12 is connected with a movable frame 13 in a sliding manner, the top of the inner wall of the movable frame 13 is fixedly connected with a motor 14, one end of an output shaft of the motor 14 penetrates through the movable frame 13 and extends to the bottom of the movable frame 13, one end of the output shaft of the motor 14 extending to the bottom of the movable frame 13 is fixedly connected with a sucker 15, and the motor 14 is a forward and reverse rotating motor and can adjust the rotating speed.
When the device is used, the movable door on the front side of the control box 1 is opened, a person places a PCB (printed circuit board) which needs to be subjected to electronic component pasting inside the placing groove 33 of the conveying belt 10, after the device is placed stably, the air suction fan 32 is started, the air suction fan 32 sucks air into the air distribution pipe 35 through the air suction pipe 37 and the connecting pipe 36, the air suction nozzle 38 sucks the PCB from the through groove 34 into the placing groove 33 through the suction force in the air distribution pipe 35, the PC B board is tightly sucked into the placing groove 33 during subsequent pasting, the deviation problem is prevented, when the pasting is carried out, the external control switch is started, the pasting mechanism moves on the pasting rail 12, the electronic component is placed at the bottom of the sucking disc 15 and fixed through the suction force, the sucking disc 15 can rotate through the starting of the control motor 14, so that different pasting requirements are met, and the external switch is started simultaneously, so that the transmission belt 10 is transmitted on the movable rod 6 and the rotating rod 9, thereby transporting the mounted PCB, when the PCB is transported to the outside of the control box 1 and inside the fixed groove 42 of the fixed box 2, the electric push rod 41 is started, the extending end of the electric push rod 41 drives the sliding plate 44 to slide downwards along the inner wall of the movable groove 43, meanwhile, the sliding plate 44 drives the pressing plate 46 to move towards the PCB through the spring rod 45 until the protection pad 47 at the bottom of the pressing plate 46 contacts with the PCB, at this time, the downward elastic force of the spring rod 45 can enable the protection pad 47 to press the electronic components on the PCB, thereby avoiding the problem that the electronic components are easy to fall off from the PCB, after the PCB is pressed by the pressing mechanism 4, because the PCB transmitted to the outside of the fixed box 2 has no adsorption force, the PCB inside the placing groove 33 can fall into the material receiving box 11 to be collected along with the transmission of the transmission belt 10, finally, the PCB after being pasted with the patches is collected uniformly by the personnel through the material receiving box 11.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. The utility model provides an automatic chip mounter of electronic components, includes control box (1) and fixed connection in fixed box (2) on control box (1) right side, its characterized in that: an adsorption fixing mechanism (3) is arranged in the control box (1), a pressing mechanism (4) is arranged in the fixed box (2), one side of the bottom of the inner wall of the control box (1) is rotatably connected with a movable rod (6) through a fixed frame (5), the bottom of one side of the fixed box (2) is fixedly connected with placing frames (8) through a supporting table (7), a rotating rod (9) is rotatably connected between opposite sides of the two placing frames (8), and the surfaces of the movable rod (6) and the rotating rod (9) are both in transmission connection with a conveying belt (10);
The adsorption fixing mechanism (3) comprises a fixing frame (31) and an air suction fan (32), a placing groove (33) is formed in the top of the conveying belt (10), a through groove (34) is formed in the top of the conveying belt (10) and the bottom of the placing groove (33), air distribution pipes (35) are fixedly connected between two sides of the inner wall of the fixing frame (31), one sides of the two adjacent air distribution pipes (35) opposite to each other in surface are communicated through connecting pipes (36), the bottom of the surface of each connecting pipe (36) is communicated with an air suction pipe (37), the bottom end of each air suction pipe (37) penetrates through the fixing frame (31) and extends to the bottom of the fixing frame (31), one end of each air suction pipe (37) extending to the bottom of the fixing frame (31) is communicated with an air inlet of the air suction fan (32), and an air suction nozzle (38) is fixedly connected to the top of the surface of each air distribution pipe (35), the top of the fixed frame (31) is fixedly connected with a sealing ring (39);
the bottom of the fixed frame (31) is fixedly connected with the bottom of the inner wall of the control box (1) through supporting legs, the bottom of the air suction fan (32) is fixedly connected with the bottom of the inner wall of the control box (1), the pressing mechanism (4) comprises an electric push rod (41), one side of the fixed box (2) is provided with a fixed groove (42) matched with the conveying belt (10), the inside of the fixed box (2) is positioned at the top of the fixed groove (42) and is provided with a movable groove (43), the top end of the electric push rod (41) is fixedly connected with the top of the inner wall of the movable groove (43), the extending end of the electric push rod (41) is fixedly connected with a sliding plate (44), both sides of the sliding plate (44) are slidably connected with the inner wall of the movable groove (43), the bottom of the sliding plate (44) is fixedly connected with a spring rod (45), and the bottom end of the spring rod (45) is fixedly connected with a pressing plate (46), the bottom fixedly connected with protection pad (47) of pressure strip (46), one side swing joint that the top of brace table (7) just is located rack (8) has material receiving box (11), swing joint has paster track (12) between the both sides of control box (1) inner wall, and the positive sliding connection of paster track (12) has movable frame (13), the top fixedly connected with motor (14) of movable frame (13) inner wall, the bottom that movable frame (13) and extended to movable frame (13) is run through to the one end of motor (14) output shaft, motor (14) output shaft extends to the one end fixedly connected with sucking disc (15) of movable frame (13) bottom.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110108716.3A CN112770530B (en) | 2021-01-27 | 2021-01-27 | Automatic chip mounter for electronic components |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110108716.3A CN112770530B (en) | 2021-01-27 | 2021-01-27 | Automatic chip mounter for electronic components |
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| CN112770530A CN112770530A (en) | 2021-05-07 |
| CN112770530B true CN112770530B (en) | 2022-07-29 |
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| CN113490346B (en) * | 2021-07-28 | 2022-10-04 | 苏州斯尔特微电子有限公司 | Chip mounter and chip mounting method |
| CN113606885B (en) * | 2021-07-31 | 2022-08-09 | 叶倩 | Drying equipment for processing electronic accessories |
| CN113645831B (en) * | 2021-08-10 | 2022-12-09 | 安徽槿琳科技有限公司 | Lamp bead chip mounter for circuit board processing |
| CN114501981B (en) * | 2022-01-15 | 2024-04-02 | 温州力得光电有限公司 | SMT patch production process |
| CN114554832B (en) * | 2022-02-23 | 2023-08-29 | 江苏友润微电子有限公司 | Leakage-proof semiconductor discrete device patch detector with good sealing performance |
| CN115571658A (en) * | 2022-10-10 | 2023-01-06 | 安徽格锐特光电科技有限公司 | Digital screen production equipment |
| CN115623772B (en) * | 2022-12-20 | 2023-03-10 | 天津伍嘉联创科技发展股份有限公司 | Chip mounter for electronic components |
| CN116709762B (en) * | 2023-02-03 | 2024-04-16 | 江苏暖阳半导体科技有限公司 | LED chip mounter |
| CN116390373B (en) * | 2023-02-14 | 2023-12-15 | 南通米格半导体检测技术有限公司 | Conveying structure for semiconductor chip mounter and chip mounter |
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| CN112770530A (en) | 2021-05-07 |
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Effective date of registration: 20220706 Address after: 528226 No.1 industrial plant on the third floor of block A3 in the core area of Guangdong new light source industrial base, Luocun village, Shishan town, Nanhai District, Foshan City, Guangdong Province Applicant after: Foshan city dehais Photoelectric Technology Co.,Ltd. Address before: 215164 No.66 Hefeng Road, Xukou Town, Wuzhong District, Suzhou City, Jiangsu Province Applicant before: Zhu Zengqi |
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