CN112695442A - 一种儿童羽绒服用抗菌防病毒面料及其加工工艺 - Google Patents
一种儿童羽绒服用抗菌防病毒面料及其加工工艺 Download PDFInfo
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Abstract
本发明属于纺织品技术领域，具体涉及一种儿童羽绒服用抗菌防病毒面料，包括表层和内层，所述表层和里层之间间隔地形成用于充绒的填充腔，其特征在于：所述表层的面料成分含量为锦纶30‑40％、氨纶20‑30％、天然棉20‑30％和银纤维10‑20％，且表层的面料表面具有功能性水性聚氨酯乳液形成的高分子薄膜阻隔层；所述里层的面料成分含量为羊毛纤维40‑55％、石墨烯纤维25‑35％和竹纤维20‑26％，且里层面料上负载有纳米银离子和纳米TiO2克服了现有技术的不足，在表层面料中添加银纤维、在里层面料内添加石墨烯纤维并负载纳米银离子和纳米TiO2。通过防止细菌分裂和增殖杀死细菌，通过吸附、灭活病毒的膜蛋白，从而阻碍病毒对细胞的入侵，提高羽绒服面料的抗菌防病毒能力。
Description
技术领域
本发明属于纺织品技术领域，具体涉及一种儿童羽绒服用抗菌防病毒面料及其加工工艺。
背景技术
羽绒服是羽绒行业主要的产品，绒是羽绒保暖的主要材料，较好品质的绒细丝较长，形成的绒朵也相应较大。一般将羽绒通过洗涤、干燥、分级等工艺处理以后，被制成羽绒服。羽绒服具有防寒性好、轻柔蓬松、洗涤方便、物美价廉、而且绿色纯天然等优点，所以消费者对羽绒服的需求越来越旺盛，使羽绒服市场的发展空间依然很大。羽绒服有轻、软、暖的特点，一件用尼丝纺做面、里的羽绒上衣，总重量500～1000克之间，是其他御寒服重量的1/6至1/2。
冬季也是病菌和病毒活动的高峰期，现有技术中儿童羽绒服均不具有抗菌防病毒的功能，而随着新冠疫情的爆发，对于抗菌防病毒的理念也逐步深入人心。
发明内容
本发明的目的在于提供一种儿童羽绒服用抗菌防病毒面料，克服了现有技术的不足，具有较好的抗菌和防病毒功能，保护儿童的健康。
为解决上述问题，本发明所采取的技术方案如下：
一种儿童羽绒服用抗菌防病毒面料，包括表层和内层，所述表层和里层之间间隔地形成用于充绒的填充腔，其特征在于：所述表层的面料成分含量为锦纶30-40％、氨纶20-30％、天然棉20-30％和银纤维10-20％，且表层的面料表面具有功能性水性聚氨酯乳液形成的高分子薄膜阻隔层；
所述里层的面料成分含量为羊毛纤维40-55％、石墨烯纤维25-35％和竹纤维20-26％，且里层面料上负载有纳米银离子和纳米TiO2。
进一步，所述锦纶的细度范围为20D-30D，所述氨纶的细度范围为20D-30D，所述天然棉的细度范围为30D-40D，所述银纤维的细度范围为5D-10D。
进一步，所述羊毛纤维的细度范围为17.5～18.6μm，石墨烯纤维细度的范围为20D-30D，竹纤维的细度范围为20D-30D。
本发明还保护了一种儿童羽绒服用抗菌防病毒面料的加工工艺，包括以下步骤：
(1)制备表层面料：将锦纶、氨纶、天然棉和银纤维并线制成混纺纱，且将混纺纱通过整经机均匀缠绕至盘头上；卷绕后的混纺纱采用经纬机织工艺进行制备，得到表层面料；
(2)表层面料处理：将水性聚氨酯乳液稀释为浓度40～45g/L，调节PH值6.0～6.5的整理液后，通过浸轧后进行高温定型，在表层面料的一侧表面形成一层表面张力很小的高分子薄膜；
(3)制备里面面料：将羊毛纤维、石墨烯纤维和竹纤维并线制成混纺纱，且将混纺纱通过整经机均匀缠绕至盘头上；卷绕后的混纺纱采用经纬机织工艺进行制备，得到里层面料；
(4)里层面料处理：将里层面料依次在含有纳米银离子和纳米TiO2的溶胶液中浸渍10-15min，浸渍后放在干净的玻璃板上，再用同样的玻璃板压上，并在板上施加重量，2min后取出里层面料，置于烘箱中烘干；
(5)面料组合：将处理好的表层面料和里层面料叠放在一起，间隔进行织合，并在表层和里层之间填充白鹅绒，得到所述抗菌防病毒面料。
进一步，所述步骤(1)和步骤(3)中混合纱的工艺流程为：毛条染色→去毡→混条→精梳→针梳→粗纱→细纱→络筒→并线→倍捻→蒸纱；
其中，细纱上机车速设计8800r/min，单纱捻度800捻/m，股纱捻度950捻/m；络筒车速1300m/min；并线车速700m/min；蒸纱温度为88℃，蒸纱时间为30min。
进一步，所述步骤(1)和步骤(3)中经纬机织工艺采用的组织结构为1/1组织或2/2组织，机织选用optimax织机，上机经纬密320×300根/10cm，过筘为2根/筘，筘号为140，车速430r/min。
本发明与现有技术相比较，具有以下有益效果：
1、本发明在表层面料中添加银纤维、在里层面料内添加石墨烯纤维并负载纳米银离子和纳米TiO2，通过防止细菌分裂和增殖杀死细菌，通过吸附、灭活病毒的膜蛋白，从而阻碍病毒对细胞的入侵，提高羽绒服面料的抗菌防病毒能力。
2、本发明通过溶胶负载的方式使纳米银离子和纳米TiO2负载到里层面料上，提升面料的抗水洗能力，50次水洗后，面料的抗菌防病毒性能下降不到20％。
3、本发明通过在外层表面设置功能性水性聚氨酯乳液形成的高分子薄膜阻隔层，提高羽绒服面料的防水和拒污性能，减少水洗的次数。
附图说明
图1为一种儿童羽绒服用抗菌防病毒面料的结构示意图。
图中：1、表层；2、内层；3、填充腔。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
本实施例提供了一种儿童羽绒服用抗菌防病毒面料的加工工艺，包括以下步骤：
(1)制备表层1面料：将30％的锦纶、30％的氨纶、20％的天然棉和20％的银纤维并线制成混纺纱，且将混纺纱通过整经机均匀缠绕至盘头上；卷绕后的混纺纱采用经纬机织工艺进行制备，得到表层1面料；
(2)表层1面料处理：将水性聚氨酯乳液稀释为浓度40～45g/L，调节PH值6.0～6.5的整理液后，通过浸轧后进行高温定型，在表层1面料的一侧表面形成一层表面张力很小的高分子薄膜；
(3)制备里面面料：将40％的羊毛纤维、35％的石墨烯纤维和25％的竹纤维并线制成混纺纱，且将混纺纱通过整经机均匀缠绕至盘头上；卷绕后的混纺纱采用经纬机织工艺进行制备，得到里层面料；
(4)里层面料处理：将里层面料依次在含有纳米银离子和纳米TiO2的溶胶液中浸渍10-15min，浸渍后放在干净的玻璃板上，再用同样的玻璃板压上，并在板上施加重量，2min后取出里层面料，置于烘箱中烘干；
(5)面料组合：将处理好的表层1面料和里层面料叠放在一起，间隔进行织合，并在表层1和里层之间填充白鹅绒，得到所述抗菌防病毒面料。
表层1面料中锦纶的细度范围为20D-30D，所述氨纶的细度范围为20D-30D，所述天然棉的细度范围为30D-40D，所述银纤维的细度范围为5D-10D；里层面料中羊毛纤维的细度范围为17.5～18.6μm，石墨烯纤维细度的范围为20D-30D，竹纤维的细度范围为20D-30D。
步骤(1)和步骤(3)中混合纱的工艺流程为：毛条染色→去毡→混条→精梳→针梳→粗纱→细纱→络筒→并线→倍捻→蒸纱；
其中，细纱上机车速设计8800r/min，单纱捻度800捻/m，股纱捻度950捻/m；络筒车速1300m/min；并线车速700m/min；蒸纱温度为88℃，蒸纱时间为30min。
另外，步骤(1)和步骤(3)中经纬机织工艺采用的组织结构为1/1组织或2/2组织，机织选用optimax织机，上机经纬密320×300根/10cm，过筘为2根/筘，筘号为140，车速430r/min。
实施例2
本实施例提供的儿童羽绒服用抗菌防病毒面料的加工工艺与实施例1相比，其加工工艺基本相同，唯有区别的是：表层1的面料成分含量为锦纶35％、氨纶25％、天然棉25％和银纤维15％；里层的面料成分含量为羊毛纤维47％、石墨烯纤维30％和竹纤维23％。
实施例3
本实施例提供的儿童羽绒服用抗菌防病毒面料的加工工艺与实施例1相比，其加工工艺基本相同，唯有区别的是：表层1的面料成分含量为锦纶40％、氨纶20％、天然棉20％和银纤维20％；里层的面料成分含量为羊毛纤维55％、石墨烯纤维25％和竹纤维20％。
性能检测
设置五组实验组，其中实验1-3组分别为采用实施例1-3加工工艺制备的抗菌防病毒面料，实验4组采用市售某科技公司开发的抗菌防病毒面料，实验5组采用实施例1制备的抗菌防病毒面料，且经过水洗烘干50次；具体检测结果如表1所示。
根据表1的结果显示，本发明提供的抗菌防病毒面料抑菌率符合GB/T20944.3-2008，抗流感病毒活性值符合ISO 18184，且相较于市售的面料具有更好的抗菌和防病毒的功能；同时在水洗50次后，面料依旧具有较好的抗菌防病毒性能，稳定性好。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
Claims (6)
1.一种儿童羽绒服用抗菌防病毒面料，包括表层和内层，所述表层和里层之间间隔地形成用于充绒的填充腔，其特征在于：所述表层的面料成分含量为锦纶30-40％、氨纶20-30％、天然棉20-30％和银纤维10-20％，且表层的面料表面具有功能性水性聚氨酯乳液形成的高分子薄膜阻隔层；
所述里层的面料成分含量为羊毛纤维40-55％、石墨烯纤维25-35％和竹纤维20-26％，且里层面料上负载有纳米银离子和纳米TiO2。
2.根据权利要求1所述的一种儿童羽绒服用抗菌防病毒面料，其特征在于：所述锦纶的细度范围为20D-30D，所述氨纶的细度范围为20D-30D，所述天然棉的细度范围为30D-40D，所述银纤维的细度范围为5D-10D。
3.根据权利要求1所述的一种儿童羽绒服用抗菌防病毒面料，其特征在于：所述羊毛纤维的细度范围为17.5～18.6μm，石墨烯纤维细度的范围为20D-30D，竹纤维的细度范围为20D-30D。
4.一种如权利要求1-3任一项所述的儿童羽绒服用抗菌防病毒面料的加工工艺，其特征在于：包括以下步骤：
(1)制备表层面料：将锦纶、氨纶、天然棉和银纤维并线制成混纺纱，且将混纺纱通过整经机均匀缠绕至盘头上；卷绕后的混纺纱采用经纬机织工艺进行制备，得到表层面料；
(2)表层面料处理：将水性聚氨酯乳液稀释为浓度40～45g/L，调节PH值6.0～6.5的整理液后，通过浸轧后进行高温定型，在表层面料的一侧表面形成一层表面张力很小的高分子薄膜；
(3)制备里面面料：将羊毛纤维、石墨烯纤维和竹纤维并线制成混纺纱，且将混纺纱通过整经机均匀缠绕至盘头上；卷绕后的混纺纱采用经纬机织工艺进行制备，得到里层面料；
(4)里层面料处理：将里层面料依次在含有纳米银离子和纳米TiO2的溶胶液中浸渍10-15min，浸渍后放在干净的玻璃板上，再用同样的玻璃板压上，并在板上施加重量，2min后取出里层面料，置于烘箱中烘干；
(5)面料组合：将处理好的表层面料和里层面料叠放在一起，间隔进行织合，并在表层和里层之间填充白鹅绒，得到所述抗菌防病毒面料。
5.根据权利要求1所述的一种儿童羽绒服用抗菌防病毒面料的加工工艺，其特征在于：所述步骤(1)和步骤(3)中混合纱的工艺流程为：毛条染色→去毡→混条→精梳→针梳→粗纱→细纱→络筒→并线→倍捻→蒸纱；
其中，细纱上机车速设计8800r/min，单纱捻度800捻/m，股纱捻度950捻/m；络筒车速1300m/min；并线车速700m/min；蒸纱温度为88℃，蒸纱时间为30min。
6.根据权利要求1所述的一种儿童羽绒服用抗菌防病毒面料的加工工艺，其特征在于：所述步骤(1)和步骤(3)中经纬机织工艺采用的组织结构为1/1组织或2/2组织，机织选用optimax织机，上机经纬密320×300根/10cm，过筘为2根/筘，筘号为140，车速430r/min。
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