CN112695439A - wool/Terra fiber/thermal fiber blended fabric and preparation method and equipment - Google Patents
wool/Terra fiber/thermal fiber blended fabric and preparation method and equipment Download PDFInfo
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- CN112695439A CN112695439A CN202011417196.6A CN202011417196A CN112695439A CN 112695439 A CN112695439 A CN 112695439A CN 202011417196 A CN202011417196 A CN 202011417196A CN 112695439 A CN112695439 A CN 112695439A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
- D06B5/12—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length
- D06B5/14—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length through fibres, slivers or rovings
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a wool/Terra fiber/thermal fiber blended fabric which comprises the following raw materials in parts by mass: 50% of wool fiber; 30% of Terai fiber; 20% of thermal fibers. The method comprises the following steps: the top dyeing and the secondary combing of wool fiber, Terra fiber and thermal fiber; (II) spinning; (III) weaving; and (IV) dyeing and finishing. The invention relates to a wool/Terra fiber/thermal fiber blended fabric, wherein a plurality of fibers are mixed and subjected to fulling, so that the product achieves the full-wool hand feeling style, and the blank that the full-wool product hand feeling style cannot be made by a high-proportion chemical fiber product is filled; the high-grade suede shirt fabric is fine and smooth, and makes up the itching feeling generated by the wool shirt fabric; various fibers are mixed, the color light is soft, the crease is not easy to generate, and the high-grade feeling of the fabric is strong.
Description
Technical Field
The invention relates to a wool/Terra fiber/thermal fiber blended fabric, a preparation method and equipment.
Background
With the improvement of science and technology, the living standard is improved, the requirements of people on clothes are gradually improved, and the requirements on the comfort and the aesthetic property of textiles are higher and higher. The wool product has the advantages of full hand feeling, good heat retention, comfortable wearing, no side effect on human body and great popularity.
However, wool is easily shrunk and deformed, and has high price and itching feeling.
The traditional spinning process generally comprises the steps of ball loosening, dyeing, dewatering, backwashing, gilling, combing, spinning, spooling, double twisting, yarn steaming, wool washing, drying, brushing and shearing and the like; the sealing performance of a dyeing machine in the prior dyeing process is general, so that the dyeing effect and the working efficiency are influenced; the automatic winder in the previous winding process has single function, fine impurities such as yarn scraping, yarn breaking and the like are easily generated in the yarn conveying process, and the production environment is seriously influenced by long-term accumulation; in the conventional wool washing machine in the wool washing procedure, when a wool blank enters between two rollers, the edge of the wool blank is easy to fold, so that the edge of the wool blank is easy to fold after the wool blank enters the rollers, and the wool washing effect is influenced; the back of a brushing machine in the previous brushing process utilizes a simple roller to transmit and receive materials, the cloth blank is messy after being collected, and more floating hair is left; in the prior shearing process, the distance between the shearing knife and the fabric blank is fixed, and the shearing effect is common.
Disclosure of Invention
The invention aims to overcome the defects and provide the wool/Terra fiber/thermal fiber blended fabric which has fine hand feeling, soft color light, difficult crease generation and strong high-grade feeling of the fabric.
The purpose of the invention is realized as follows:
a wool/Terra fiber/thermal fiber blended fabric comprises the following raw materials in parts by mass: 50% of wool fibers, 30% of Terra fibers and 20% of thermal fibers.
The invention relates to a wool/Terra fiber/thermal fiber blended fabric, which has the following specifications:
and (3) warp yarn count: 110/2 (Male branch)
Weft yarn count: 110/2 (Male branch)
Finished warp/weft density: 420/380 (root/10 cm)
Square meter weight: 168 (g/square meter)
And (3) width of a finished product: 152 +/-2 cm.
A method of a wool/terey fiber/thermal fiber blended fabric, the method steps comprising: the top dyeing and the secondary combing of wool fiber, Terra fiber and thermal fiber; (II) spinning; (III) weaving; and (IV) dyeing and finishing.
The invention relates to a method for blending wool/Terra fiber/thermal fiber fabric, which comprises the following steps of the strip dyeing and the complex combing of wool fiber, Terra fiber and thermal fiber: pine cone → dyeing → dewatering → rewashing → four passes for the B412 gill → B303 gill → B304 gill → B311 comb → B305 gill one → B305 gill two → B306 gill.
The invention discloses a method for blending wool/Terra fiber/thermal fiber, which comprises the following steps: HM-6 mixed sliver → HLE-6 first needle → HG-6ZC second needle → HG-6ZLW third needle → HFV-5DAS first roving → HFV-5PAS second roving → spun yarn → spooling → doubling → double twisting → steamed yarn.
The invention discloses a method for blending wool/Terra fiber/thermal fiber fabric, which comprises the following steps: warping → drafting, reed inserting, inserting piece → rapier weaving.
The invention discloses a method for blending wool/Terra fiber/thermal fiber, which comprises the following dyeing and finishing process steps: open washing and boiling → rolling assistant → high speed washing and woolen → open washing and boiling → drying → middle checking → ripe trimming → brush shearing → soft → hot steaming → pot steaming → finished product.
The invention relates to a method for blending wool/Terra fiber/thermal fiber fabric, wherein the wool fiber is dyed by environment-friendly dye and the wool is dyed by reactive dye; dyeing the Teravia fiber by adopting high-temperature disperse dye; the thermal fiber is dyed by cationic dye.
A device for blending wool/Terra fiber/thermal fiber fabrics comprises a high-temperature high-pressure dyeing machine, a dehydrator, a backwashing machine, a gill box, a combing machine, a roving machine, a spinning frame, an automatic bobbin winder, a doubling machine, a two-for-one twister, a yarn steaming machine, a warping machine, a weaving machine, a open washing and boiling device, a high-speed wool washing machine, a dryer, a middle detection device, a brushing machine, a shearing machine, a hot steaming device and a can steaming device;
the high-temperature high-pressure dyeing machine comprises a barrel body and a top cover arranged at the upper end of the barrel body in a covering mode, wherein a fixing ring is sleeved at the upper end of the barrel body, a plurality of notches are uniformly distributed on the inner side edge of the fixing ring in a circle, a plurality of convex structures are uniformly distributed on the bottom edge of the top cover in a circle, the convex structures and the notches are matched with each other, the number of the convex structures is the same as that of the notches, and the convex structures are embedded into the notches; a section of rack is arranged outside the fixing ring; a gear meshed with the rack is arranged on the outer wall of the barrel body, a fixed shaft is inserted in a through hole in the middle of the gear, the fixed shaft is fixed on the barrel body, and the gear rotates relative to the fixed shaft; a handle is hinged to the gear; a plurality of pin shaft holes are uniformly distributed in one circle at the bottom of the fixed ring, a pin shaft is arranged on the outer wall of the barrel body, and the pin shaft is inserted into the pin shaft holes at the bottom of the fixed ring;
the automatic bobbin winder comprises a rack, bobbins arranged at the top of the rack and a bobbin placing rack arranged below the rack, wherein a plurality of bobbins are inserted in the bobbin placing rack; an electronic yarn cleaner and a dust remover are arranged between the bobbin and the bobbin placing frame;
the high-speed wool washing machine comprises a wool washing machine frame, wherein an upper roller and a lower roller which are vertically arranged are arranged on the wool washing machine frame, and the upper roller and the lower roller are used for extruding wool blanks; the air blowing device is arranged on the frame of the washing machine and comprises an air inlet pipe arranged on the frame of the washing machine, and the air inlet pipe is connected with an air duct; the air inlet pipe is provided with a valve and is connected with two air blowing pipes;
the brushing machine comprises a front-channel hair removing mechanism and a rear-channel material receiving mechanism, the material receiving mechanism comprises two supports erected on the front-channel hair removing mechanism, and a rotating roller is arranged between the rear ends of the supports; a rotating shaft is arranged between the front ends of the two brackets, one end of the rotating shaft is connected with a rotating wheel which is driven by a motor to rotate, the other end of the rotating shaft is connected with a crank, the rotating wheel drives the rotating shaft to rotate, and the rotating shaft drives the crank to rotate for 360 degrees; the crank is provided with connecting arms, one ends of the connecting arms are connected with the crank, the other ends of the connecting arms are hinged to rocking rods on the same side with the connecting arms, the two rocking rods are respectively positioned on the outer sides of the tails of the two supports, the upper ends of the rocking rods are hinged to a vertical shaft, and the vertical shaft is arranged above the rear ends of the supports; the crank drives the connecting arm to move, and the connecting arm drives the rocker to swing;
the shearing machine comprises a shearing machine frame and a distribution box arranged in the frame, wherein a frame is arranged on the distribution box, a shearing shaft driven by a motor to rotate is arranged in the frame, and the motor is arranged on the distribution box; the outer part of the shearing shaft is provided with uniformly distributed spiral blades; the left side and the right side of the distribution box are provided with slide rails with the length direction perpendicular to the length direction of the shearing shaft, the left side and the right side of the frame are arranged on the slide rails in a sliding manner, two ends of the rear side of the frame are provided with air cylinders, and piston rods of the air cylinders are connected to the frame; a supporting roller is arranged on the front side of the shearing shaft and erected on a shearing machine frame, and a first inductor and a second inductor are arranged on the supporting roller; the first inductor and the second inductor are both connected with a controller, and the controller is connected with the air cylinder.
According to the equipment for the wool/Terra fiber/thermal fiber blended fabric, the first erection roller is arranged between the two supports, and the second erection roller and the third erection roller which are vertically arranged are arranged between the lower ends of the two rocking rods.
Compared with the prior art, the invention has the beneficial effects that:
the wool/Terra fiber/thermal fiber blended fabric is high in proportion, multiple fibers are mixed and subjected to fulling, the product achieves the full-wool hand feeling style, and the blank that the full-wool product hand feeling style cannot be made by high-proportion chemical fiber products is filled; the high-grade suede shirt fabric is fine and smooth, and makes up the itching feeling generated by the wool shirt fabric; various fibers are mixed, the color light is soft, the crease is not easy to generate, and the high-grade feeling of the fabric is strong.
The high-temperature high-pressure dyeing machine is matched with the notch of the barrel body fixing ring through the protruding structure on the top cover, the pin shaft is inserted into the pin shaft hole formed in the bottom of the fixing ring to be fixedly locked, the locking effect is good, and the dyeing environment in the dyeing machine is guaranteed; an electronic yarn cleaner and a dust remover are arranged in the automatic winder, the electronic yarn cleaner detects and removes broken yarns, and the dust remover removes dust in time to ensure the working environment; when a woolen blank in the high-speed woolen washing machine enters between two rollers, the edge of the woolen blank is blown through the blowing pipe, so that the edge of the woolen blank is unfolded, the woolen blank is prevented from entering between the two rollers in a folded state, and the woolen washing effect is ensured; a material receiving mechanism behind the brushing machine folds the cloth blank back and forth through a crank mechanism and then falls into a collecting box, so that the cloth blank is more orderly, and meanwhile, some floating wool is shaken off; the shearing machine adjusts the distance between the shearing shaft and the cloth blank, so that the shearing effect is better.
Drawings
Fig. 1 is a front view of a high-temperature high-pressure dyeing machine in the preparation equipment of the wool/tai chi stone fiber/super-elastic silk fiber/conductive fiber blended fabric.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a bottom view of the top cover of fig. 1.
FIG. 4 is a schematic structural diagram of an automatic winder in the preparation equipment of the wool/Taiji stone fiber/super elastic fiber/conductive fiber blended fabric.
FIG. 5 is a schematic structural diagram of a high-speed washing machine in the preparation equipment of the wool/Taiji stone fiber/super stretch yarn fiber/conductive fiber blended fabric.
FIG. 6 is a schematic structural diagram of a brushing machine in the preparation device of the wool/Taiji stone fiber/super-stretch yarn fiber/conductive fiber blended fabric.
Fig. 7 is a schematic diagram of the connection of the inductor one, the inductor two, the cylinder and the controller in fig. 6.
Fig. 8 is a schematic structural diagram of a shearing machine in the preparation equipment of the wool/tai chi stone fiber/super stretch yarn fiber/conductive fiber blended fabric.
Wherein: the high-temperature and high-pressure dyeing machine comprises a high-temperature and high-pressure dyeing machine 1, a barrel body 1.1, a top cover 1.2, a notch 1.3, a rack 1.4, a gear 1.5, a pin shaft 1.6, a protruding structure 1.7, a fixing ring 1.8, a handle 1.9 and a fixing shaft 1.10;
the automatic winding machine comprises an automatic winding machine 3, a bobbin 3.1, a bobbin placing rack 3.2, an electronic yarn cleaner 3.3, a dust remover 3.4 and a rack 3.5;
the high-speed washing woolen cloth machine comprises a high-speed washing woolen cloth machine 5, a washing woolen cloth machine frame 5.1, an upper roller 5.2, a lower roller 5.3, an air inlet pipe 5.4, a valve 5.5 and an air blowing pipe 5.6;
the shearing machine 7, the shearing machine frame 7.1, the distribution box 7.2, the frame 7.3, the shearing shaft 7.4, the blade 7.5, the supporting roller 7.6, the first inductor 7.7, the second inductor 7.8, the controller 7.9 and the air cylinder 7.10.
Detailed Description
The invention relates to a wool/Terra fiber/thermal fiber blended fabric which comprises the following raw materials in parts by mass: 50% of wool fiber; 30% of Terai fiber; 20% of thermal fibers.
The specification of the fabric is as follows:
and (3) warp yarn count: 110/2 (Male branch)
Weft yarn count: 110/2 (Male branch)
Finished warp/weft density: 420/380 (root/10 cm)
Square meter weight: 168 (g/square meter)
And (3) width of a finished product: 152 +/-2 cm.
A preparation method of wool/Terra fiber/thermal fiber blended fabric mainly comprises the following production process flows:
the top dyeing and the secondary combing of wool fiber, Terra fiber and thermal fiber are carried out: pine cone → dyeing → dehydration → rewashing → four times for the comb of B412 → comb of B303 → comb of B304 → comb of B311 → comb of B305 two → comb of B306
Remarking: mixing wool fiber and Teravia mixed strip with warm-keeping fiber → B412
(II) a spinning process: HM-6 (mixed sliver) → HLE-6 (first needle) → HG-6(ZC) second needle → HG-6 (ZLW) third needle → HFV-5 (DAS) first roving → HFV-5 (PAS) second roving → spun yarn → spooling → doubling (yarn and lycra 40D) and → double twisting → yarn steaming
(III) weaving procedure: warping → drafting, reed inserting, inserting piece → rapier weaving;
(IV) dyeing and finishing: open washing and boiling → rolling assistant → high speed washing and woolen → open washing and boiling → drying → middle checking → ripe trimming → brush shearing → soft → hot steaming → pot steaming → finished product.
The process is characterized in that:
1. sliver dyeing and re-combing process
(1) Dyeing process
The wool fiber is dyed by an environment-friendly dye and the wool is dyed by a reactive dye;
the Teravia fiber is dyed and collected by adopting high-temperature disperse dye according to the characteristics of the fiber;
the thermal fiber breaks through conventional disperse dyes, and is dyed by cationic dyes according to the molecular structure of the thermal fiber, so that the thermal fiber is bright in color, good in fastness and stable in quality.
(2) Compound combing process
The wool fibers and the Teravia fibers are mixed firstly and then are mixed with the thermal fibers, so that the uniform mixing is achieved, the production efficiency is improved, and the problems of generation of wool particles and high working hour of woolen finishing are solved.
2. Spinning process
The problem that the polyester fiber is too high in proportion and difficult to comb is solved;
the spun yarn is adjusted in speed, a double-hook structure is adopted, the temperature and the humidity of a workshop are controlled, and an ideal spinning effect is achieved.
3. Weaving process
Tension is controlled during weaving, a smooth and smooth channel of the yarn is guaranteed, and grey cloth quality is improved.
4. Dyeing and finishing process
Selecting an optimal singeing process, mastering the height of the flame and ensuring the cleanliness of the woolen surface;
the difficult fulling problem of high-proportion fibers is solved, in the washing shrinkage process, technological parameters such as wool shrinkage, auxiliaries, necking, shrinkage time, washing speed and the like are searched, the strengthening shearing process is optimized, and the problem that wool on the surface of the wool is neat due to the distance between knives, the speed of the wool and the frequency of the front surface and the back surface is solved;
the process of selecting steaming in a reinforced selection tank → ironing steaming is enhanced, so that the hand feeling and the hair feeling of the woolen surface are enhanced.
Referring to fig. 1 to 8, the preparation equipment of the wool/terey fiber/thermal fiber blended fabric based on the production process flow comprises a high-temperature high-pressure dyeing machine 1, a dehydrator, a backwashing machine, a gilling machine, a combing machine, a roving machine, a spinning machine, an automatic bobbin winder 3, a doubling machine, a two-for-one twister, a yarn steaming machine, a warping machine, a weaving machine, a flat washing and boiling equipment, a high-speed wool washing machine 5, a dryer, a middle detection equipment, a brushing machine 6, a shearing machine 7, a hot steaming equipment and a tank steaming equipment;
the high-temperature high-pressure dyeing machine 1 comprises a barrel body 1.1 and a top cover 1.2 covering the upper end of the barrel body 1.1, wherein a fixing ring 1.8 is sleeved at the upper end of the barrel body 1.1, a plurality of notches 1.3 are uniformly distributed on one circle of the inner side edge of the fixing ring 1.8, a plurality of convex structures 1.7 are uniformly distributed on one circle of the bottom edge of the top cover 1.2, the convex structures 1.7 are matched with the notches 1.3, the number of the convex structures 1.7 is the same as that of the notches 1.3, and the convex structures 1.7 are embedded into the notches 1.3; a section of rack 1.4 is arranged outside the fixing ring 1.8; a gear 1.5 meshed with the rack 1.4 is arranged on the outer wall of the barrel body 1.1, a fixed shaft 1.10 is inserted in a through hole in the middle of the gear 1.5, the fixed shaft 1.10 is fixed on the barrel body 1.1, and the gear 1.5 can rotate relative to the fixed shaft 1.10; a handle 1.9 is hinged on the gear 1.5; a plurality of pin shaft holes (not shown in the figure) are uniformly distributed on the bottom of the fixing ring 1.8 in a circle, a pin shaft 1.6 is arranged on the outer wall of the barrel body 1.1, and the pin shaft 1.6 is inserted into the pin shaft holes at the bottom of the fixing ring 1.8; the gear 1.5 is rotated through the handle 1.9, the gear 1.5 drives the rack 1.4 meshed with the gear to rotate, the rack 1.4 drives the fixing ring 1.8 to rotate, the convex structure 1.7 at the bottom edge of the top cover 1.2 is embedded into the notch 1.3 of the fixing ring 1.8, and the top cover 1.2 is locked on the fixing ring 1.8;
the automatic winder 3 comprises a rack 3.5, bobbins 3.1 arranged at the top of the rack 3.5 and a bobbin placing rack 3.2 arranged below the rack 3.5, wherein a plurality of bobbins are inserted into the bobbin placing rack 3.2; an electronic yarn cleaner 3.3 and a dust remover 3.4 are arranged between the bobbin 3.1 and the bobbin placing rack 3.2; the electric yarn cleaner 3.3 detects and automatically cuts off the yarn, and the dust remover 3.4 sucks fine fluff and the like into the yarn, so that the harm to the health of workers caused by the suction of operators is avoided;
the high-speed washing machine 5 comprises a washing machine frame 5.1, an upper roller 5.2 and a lower roller 5.3 which are vertically arranged are arranged on the washing machine frame 5.1, and the upper roller 5.2 and the lower roller 5.3 are used for extruding woolen blanks; the washing machine frame 5.1 is provided with an air blowing device, the air blowing device comprises an air inlet pipe 5.4 arranged on the washing machine frame 5.1, and the air inlet pipe 5.4 is connected with an air duct; a valve 5.5 is arranged on the air inlet pipe 5.4, the air inlet pipe 5.4 is connected with two air blowing pipes 5.6, the two air blowing pipes 5.6 respectively face the corresponding edge positions of the woolen blank, the air blowing pipes 5.6 blow air to the edge of the woolen blank, so that the edge of the woolen blank is unfolded, and the edge of the woolen blank is prevented from entering between the upper roller 5.2 and the lower roller 5.3 in a folded state;
the brushing machine 6 comprises a front-channel hair removing mechanism and a rear-channel material receiving mechanism, the material receiving mechanism comprises two supports 6.1 erected on the front-channel hair removing mechanism, a rotating roller 6.2 is arranged between the rear ends of the supports 6.1, and the rotating roller 6.2 is used for conveying cloth finished by brushing to a collecting box; a rotating shaft 6.4 is arranged between the front ends of the two brackets 6.1, one end of the rotating shaft 6.4 is connected with a rotating wheel 6.3 of which the rotating wheel is driven by a motor to rotate, the other end of the rotating shaft 6.4 is connected with a crank 6.5, the rotating wheel 6.3 drives the rotating shaft 6.4 to rotate, and the rotating shaft 6.4 drives the crank 6.5 to do 360-degree rotating motion; the crank 6.5 is provided with a connecting arm 6.6, one end of the connecting arm 6.6 is connected with the crank 6.5, the other end of the connecting arm 6.6 is hinged to a rocker 6.7 on the same side with the connecting arm 6.6, two rockers 6.7 are arranged on the outer sides of the tail parts of the two brackets 6.1 respectively, the upper ends of the rockers 6.7 are hinged to a vertical shaft, and the vertical shaft is arranged above the rear end of the bracket 6.1; the crank 6.5 drives the connecting arm 6.6 to move, and the connecting arm 6.6 drives the rocker 6.7 to swing; a first erection roller 6.8 is also arranged between the two brackets 6.1, and a second erection roller 6.9 and a third erection roller 6.10 which are vertically arranged are arranged between the lower ends of the two rockers 6.7; the cloth blank 6.11 after brushing is transmitted to the rotating roller 6.2 through the upper part of the first erection roller 6.8, the rotating roller 6.2 rotates to transmit the cloth blank 6.11, the cloth blank 6.11 passes through the space between the second erection roller 6.9 and the third erection roller 6.10, meanwhile, the rocker 6.7 repeatedly swings to orderly fold the cloth blank 6.11 before falling into a collecting box below the cloth blank, and then the cloth blank 6.11 falls into the collecting box;
the shearing machine 7 comprises a shearing machine frame 7.1 and a distribution box 7.2 arranged in the frame 7.1, wherein a frame 7.3 is arranged on the distribution box 7.2, a shearing shaft 7.4 driven by a motor to rotate is arranged in the frame 7.3, and the motor is arranged on the distribution box 7.2; uniformly distributed spiral blades 7.5 are arranged outside the shearing shaft 7.4; sliding rails with the length direction perpendicular to the length direction of the shearing shaft 7.4 are arranged on the left side and the right side of the distribution box 7.2, the left side and the right side of the frame 7.3 are arranged on the sliding rails in a sliding mode, two ends of the rear side of the frame 7.3 are provided with air cylinders 7.10, and piston rods of the air cylinders 7.10 are connected to the frame 7.3; a supporting roller 7.6 is arranged on the front side of the shearing shaft 7.4 (the shearing shaft 7.4 is close to but has a distance with the supporting roller 7.6), the supporting roller 7.6 is erected on a shearing machine frame 7.1, a first inductor 7.7 and a second inductor 7.8 are arranged on the supporting roller 7.6, the first inductor 7.7 is used for inducing the length of fluff on a cloth blank on the supporting roller 7.6, and the second inductor 7.8 is used for inducing the distance between the shearing shaft 7.4 and the supporting roller 7.6; the first inductor 7.7 and the second inductor 7.8 are both connected with a controller 7.9, the controller 7.9 is connected with the air cylinder 7.10, and the telescopic stroke of the air cylinder 7.10 is controlled according to the length of the fluff and the distance between the shearing shaft 7.4 and the supporting roller 7.6.
In addition: it should be noted that the above-mentioned embodiment is only a preferred embodiment of the present patent, and any modification or improvement made by those skilled in the art based on the above-mentioned conception is within the protection scope of the present patent.
Claims (10)
1. A wool/Terra fiber/thermal fiber blended fabric is characterized in that: the fabric comprises the following raw materials in percentage by mass: 50% of wool fibers, 30% of Terra fibers and 20% of thermal fibers.
2. A wool/terey fiber/thermal fiber blended fabric as claimed in claim 1, wherein: the specification of the fabric is as follows:
and (3) warp yarn count: 110/2 (Male branch)
Weft yarn count: 110/2 (Male branch)
Finished warp/weft density: 420/380 (root/10 cm)
Square meter weight: 168 (g/square meter)
And (3) width of a finished product: 152 +/-2 cm.
3. A method for preparing a wool/terey fiber/thermal fiber blended fabric according to claim 1, wherein the method comprises the following steps: the method comprises the following steps: the top dyeing and the secondary combing of wool fiber, Terra fiber and thermal fiber; (II) spinning; (III) weaving; and (IV) dyeing and finishing.
4. A method of producing a wool/terey fiber/thermal fiber blended fabric as claimed in claim 3, wherein: the sliver dyeing and complex combing process steps of the wool fiber, the Terra fiber and the thermal fiber comprise: pine cone → dyeing → dewatering → rewashing → four passes for the B412 gill → B303 gill → B304 gill → B311 comb → B305 gill one → B305 gill two → B306 gill.
5. A method of producing a wool/terey fiber/thermal fiber blended fabric as claimed in claim 3, wherein: the spinning process step (II) comprises the following steps: HM-6 mixed sliver → HLE-6 first needle → HG-6ZC second needle → HG-6ZLW third needle → HFV-5DAS first roving → HFV-5PAS second roving → spun yarn → spooling → doubling → double twisting → steamed yarn.
6. A method of producing a wool/terey fiber/thermal fiber blended fabric as claimed in claim 3, wherein: the step of the third weaving procedure comprises the following steps: warping → drafting, reed inserting, inserting piece → rapier weaving.
7. A method of producing a wool/terey fiber/thermal fiber blended fabric as claimed in claim 3, wherein: the dyeing and finishing process step (IV) comprises: open washing and boiling → rolling assistant → high speed washing and woolen → open washing and boiling → drying → middle checking → ripe trimming → brush shearing → soft → hot steaming → pot steaming → finished product.
8. A method of producing a wool/terey fiber/thermal fiber blended fabric as claimed in claim 3, wherein: the wool fiber is dyed by an environment-friendly dye and the wool is dyed by a reactive dye; dyeing the Terley fiber by adopting a high-temperature disperse dye; the thermal fiber is dyed by cationic dye.
9. A wool/terey fiber/thermal fiber blended fabric apparatus as claimed in claim 1, wherein: the equipment comprises a high-temperature high-pressure dyeing machine (1), a dehydrator, a backwashing machine, a gilling machine, a combing machine, a roving machine, a spinning frame, an automatic bobbin winder (3), a doubling machine, a two-for-one twister, a yarn steaming machine, a warping machine, a weaving machine, a open washing and boiling device, a high-speed wool washing machine (5), a dryer, a middle detection device, a brushing machine (6), a shearing machine (7), a hot steaming device and a can steaming device;
the high-temperature high-pressure dyeing machine (1) comprises a barrel body (1.1) and a top cover (1.2) covering the upper end of the barrel body (1.1), wherein a fixing ring (1.8) is sleeved at the upper end of the barrel body (1.1), a plurality of notches (1.3) are uniformly distributed on the inner side edge of the fixing ring (1.8) in a circle, a plurality of convex structures (1.7) are uniformly distributed on the bottom edge of the top cover (1.2) in a circle, the convex structures (1.7) are matched with the notches (1.3), the number of the convex structures (1.7) is the same as that of the notches (1.3), and the convex structures (1.7) are embedded into the notches (1.3); a section of rack (1.4) is arranged outside the fixed ring (1.8); a gear (1.5) meshed with the rack (1.4) is arranged on the outer wall of the barrel body (1.1), a fixed shaft (1.10) is inserted in a through hole in the middle of the gear (1.5), the fixed shaft (1.10) is fixed on the barrel body (1.1), and the gear (1.5) rotates relative to the fixed shaft (1.10); a handle (1.9) is hinged on the gear (1.5); a plurality of pin shaft holes are uniformly distributed in a circle at the bottom of the fixing ring (1.8), a pin shaft (1.6) is arranged on the outer wall of the barrel body (1.1), and the pin shaft (1.6) is inserted into the pin shaft hole at the bottom of the fixing ring (1.8);
the automatic winder (3) comprises a rack (3.5), bobbins (3.1) arranged at the top of the rack (3.5) and bobbin placing frames (3.2) arranged below the rack (3.5), wherein a plurality of bobbins are inserted in the bobbin placing frames (3.2); an electronic yarn cleaner (3.3) and a dust remover (3.4) are arranged between the bobbin (3.1) and the bobbin placing rack (3.2);
the high-speed washing machine (5) comprises a washing machine frame (5.1), wherein an upper roller (5.2) and a lower roller (5.3) which are vertically arranged are arranged on the washing machine frame (5.1), and the upper roller (5.2) and the lower roller (5.3) are used for extruding woolen blanks; the washing machine frame (5.1) is provided with an air blowing device, the air blowing device comprises an air inlet pipe (5.4) arranged on the washing machine frame (5.1), and the air inlet pipe (5.4) is connected with an air duct; a valve (5.5) is arranged on the air inlet pipe (5.4), and the air inlet pipe (5.4) is connected with two air blowing pipes (5.6);
the brushing machine (6) comprises a front-channel hair removing mechanism and a rear-channel material receiving mechanism, the material receiving mechanism comprises two supports (6.1) erected on the front-channel hair removing mechanism, and a rotating roller (6.2) is arranged between the rear ends of the supports (6.1); a rotating shaft (6.4) is arranged between the front ends of the two supports (6.1), one end of the rotating shaft (6.4) is connected with a rotating wheel (6.3) which is driven by a motor to rotate, the other end of the rotating shaft (6.4) is connected with a crank (6.5), the rotating wheel (6.3) drives the rotating shaft (6.4) to rotate, and the rotating shaft (6.4) drives the crank (6.5) to do 360-degree rotary motion; the crank (6.5) is provided with a connecting arm (6.6), one end of the connecting arm (6.6) is connected with the crank (6.5), the other end of the connecting arm (6.6) is hinged to a rocker (6.7) at the same side with the connecting arm (6.6), the number of the rockers (6.7) is two, the rockers are respectively positioned at the outer sides of the tail parts of the two brackets (6.1), the upper end of the rocker (6.7) is hinged to a vertical shaft, and the vertical shaft is arranged above the rear end of each bracket (6.1); the crank (6.5) drives the connecting arm (6.6) to move, and the connecting arm (6.6) drives the rocker (6.7) to swing;
the shearing machine (7) comprises a shearing machine frame (7.1) and a distribution box (7.2) arranged in the frame (7.1), wherein a frame (7.3) is arranged on the distribution box (7.2), a shearing shaft (7.4) driven by a motor to rotate is arranged in the frame (7.3), and the motor is arranged on the distribution box (7.2); the outer part of the shearing shaft (7.4) is provided with uniformly distributed spiral blades (7.5); the left side and the right side of the distribution box (7.2) are provided with sliding rails with the length direction perpendicular to the length direction of the shearing shaft (7.4), the left side and the right side of the frame (7.3) are arranged on the sliding rails in a sliding mode, two ends of the rear side of the frame (7.3) are provided with air cylinders (7.10), and piston rods of the air cylinders (7.10) are connected to the frame (7.3); a supporting roller (7.6) is arranged on the front side of the shearing shaft (7.4), the supporting roller (7.6) is erected on a shearing machine frame (7.1), and a first inductor (7.7) and a second inductor (7.8) are arranged on the supporting roller (7.6); the first inductor (7.7) and the second inductor (7.8) are both connected with a controller (7.9), and the controller (7.9) is connected with a cylinder (7.10).
10. An apparatus for producing a wool/tai chi stone fiber/super elastic fiber/conductive fiber blended fabric according to claim 8, wherein: a first erection roller (6.8) is further arranged between the two brackets (6.1), and a second erection roller (6.9) and a third erection roller (6.10) which are vertically arranged are arranged between the lower ends of the two rockers (6.7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011417196.6A CN112695439A (en) | 2020-12-07 | 2020-12-07 | wool/Terra fiber/thermal fiber blended fabric and preparation method and equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011417196.6A CN112695439A (en) | 2020-12-07 | 2020-12-07 | wool/Terra fiber/thermal fiber blended fabric and preparation method and equipment |
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| CN112695439A true CN112695439A (en) | 2021-04-23 |
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| CN202011417196.6A Pending CN112695439A (en) | 2020-12-07 | 2020-12-07 | wool/Terra fiber/thermal fiber blended fabric and preparation method and equipment |
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| CN (1) | CN112695439A (en) |
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