CN101525799A - Process for knitting towel - Google Patents
Process for knitting towel Download PDFInfo
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- CN101525799A CN101525799A CN200910020266A CN200910020266A CN101525799A CN 101525799 A CN101525799 A CN 101525799A CN 200910020266 A CN200910020266 A CN 200910020266A CN 200910020266 A CN200910020266 A CN 200910020266A CN 101525799 A CN101525799 A CN 101525799A
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- towel
- rove
- grey cloth
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- lap
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Abstract
The invention discloses a process for knitting a towel, which comprises the procedures of warping, kitting and grey cloth post-processing. The process for knitting a towel is characterized by adopting yarn made from zein fiber and cotton fiber, and after the procedures of the warping, the kitting and the grey cloth post-processing, the yarn is prepared into a finished towel product. The towel prepared by the process has little filoplume, good appearance transparence, soft texture, textural quality, good resiliency, is easy to degrade, has good stability for solvents, such as a dry cleaning agent and can resist the dirt, the sunlight and the weather. The process for knitting a towel can reduce the environmental pollution and prolong the service life of the towel. The towel with the zein fiber feels good on skin and has good permeability, smoothness, better gloss and wash-and-wear effect, thereby being a new generation green product.
Description
Technical field
The present invention relates to field of textiles, relate in particular to a kind of technology of utilizing zein fiber to weave towel.
Background technology
The manufacturing towel process of prior art comprises: with raw cotton by conventional operation opening picking, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder, the tube yarn, section warping, sizing, weave the semi-finished product grey cloth, desizing machine is removed impurity, add desizing agent and bleeding agent destarch at overflow machine, at caustic soda, boil in pretreating reagent and the hydrogen peroxide solution and float, adding citric acid neutralization again, use the deoxygenase deoxidation, dyeing is as dyeing with 150%3RS Huang+glauber salt+soda ash, soap with detergent such as LS, add soft with softener, oven dry, (wherein the RS Huang is: a kind of REACTIVE DYES that German DYSTAR (De Sida) company produces is the major ingredient of fabric in dyeing course to make cotton towel in sewing; LS is: a kind of detergent that Clariant company produces, its effect are to remove the loose colour of dyeing back attached to fabric face).But above-mentioned technology is to adopting the woven towel of purified cotton yarns very suitable, if produce and handle the towel that contains zein fiber with above-mentioned technology, shortcomings such as the towel that then makes can occur that filoplume is more, poor transparency and resilience difference, and the service life of towel is not long.
Summary of the invention
Technical problem to be solved by this invention has provided a kind of few, easy degraded of the towel filoplume that contains zein fiber that allows to make, transparency is good, resilience is good, and the weaving process of the towel of long service life.
The weaving process of this towel comprises known towel production process warping, weaves and the grey cloth post processing, and this process using is the yarn of being made by zein fiber and cotton fiber blending, through comprising warping, weaving with grey cloth post processing and make the towel finished product.
Adopt zein fiber and cotton fiber to make yarn and comprise known production process opening picking, comb and parallel cotton fibers prior to spinning, drafting, rove and spun yarn etc., just exist
Opening and cleaning step fully mixes zein fiber after make lap behind the opening and cleaning step with cotton fiber, zein fiber can adopt any weight ratio to mix with cotton fiber, preferred zein fiber and cotton fiber weight blending ratio are 30～70: 70～30, as adopting 50: 50.Because it is long that zein fiber has fibre length, regularity is good, characteristics such as free from foreign meter, and become inclusion long-pending little with weight differential, fundamental characteristics is similar, so can adopt the bale plucker top box, the method that hopper is mixed reaches fully mixed effect, and few the beating of the many combs of employing, lack to fall the Process configuration of many pines, dwindle spacing between the dirt rod, the increase hired roughneck is spaced to the dirt rod, reduces hired roughneck's speed, prevents from excessively to hit and the damage fiber, cause the increase of short flannel, form cotton knot, opener can adopt kirschner beater, and it quantitatively is 400 ± 5g/m that lap is done, lap length 34.2 ± 0.1m, lap heavy irregular be 1.1 ± 0.1%;
Carding step divides comb with the lap of making through carding step, makes the oval comb and parallel cotton fibers prior to spinning carded sliver; Because zein fiber length is long, the length regularity is good, and is free from foreign meter, therefore in order to reduce cotton knot, can strengthen the branch comb, and that carding step is taked is suitably quantitative, low velocity, the technology of spacing tightly, suitably reduces the rotating speed of licker-in and cylinder.And because of two kinds of fiber crimps few, cohesive force is poor between fiber, web easily drops, web shifts difficulty, so reasonable disposition tension draft, and can install vaporific wetting apparatus additional in this work area, to control the relative humidity of this Production Regional, guarantee the ordinary production of the carded sliver, the dried quantitative design of the carded sliver is 20.8 ± 0.1g/5m during production, 5 of cylinder and cover plate space and are 0.18mm, 0.15mm, 0.15mm, 0.15mm, 0.18mm, and it is 3.8 ± 0.1% that carded sliver uster bar is done the cv% value, the carded sliver heavy irregular be 4.5 ± 0.1%;
Mixing in doubling step is fully mixed at hopper because of zein fiber and cotton fiber, so can adopt the twice drafting to get final product.But,, use semicircle pressure bar for the control floating fiber because two kinds of fibre lengths are longer.And fiber crimp is few, cohesive force is poor because of two kinds, adopts 6 and technologies.For preventing from drafting process, easily to produce around roller, around the roller phenomenon, the bar that influences semi-products is dried and heavy irregular, so mixing in doubling step can adopt the bigger roller of diameter, and be equipped with the electric conductivity that elasticity tetrafluoro weaving coating increases the roller surface on the surface, prevent the winding of fiber;
The rove operation with drafting after sliver take out long drawing-down through the rove operation and make rove for 5～12 times; The rove roller also adopts elasticity tetrafluoro weaving coating, increases the gripping to fiber, and increases electric conductivity.To passage cleaned at regular intervals such as horn mouth, condensers, fliers, prevent that finish from gathering the destruction of causing sliver, it quantitatively is 5.08 ± 0.01g/10m that the production control rove is done, and rove is heavy irregular 0.6%～1.1%, and it is 5.7 ± 0.1% that the uster bar is done cv%;
Spinning process obtains spun yarn with rove after the spinning process elongation is taken out carefully; Spinning process carries out on fine spining machine, by only proofreading and correct reel cage position and pressure, strengthens the gripping to fiber before getting on the bus, and it is hardness rubber roll in 720 that roller is selected shore hardness for use, has both strengthened the control to fiber, prevents that again fiber from increasing broken end around roller and causing the yarn defect.The roller surface treatment can be adopted anti-geometric pattern dual-component coating, each cleaning roller adopts rubber roll to resist around cleaning agent and cleans the roller surface, and preventing influences yarn quality around roller, and spun yarn is equipped with inferior light steel order and supporting steel traveler, reach the minimizing filoplume, reduce the effect of broken end.
As adopt under the situation of folded yarn, can carry out the double twisting operation: the single thread feeding two-for-one twister twisting with two identical or different specifications in this double twisting operation, is wound into two single thread together.And in conventional at present production,,, two single thread are being wound into the part twist that to return two single thread together simultaneously, to meet production requirement so can be that folded yarn adds the S sth. made by twisting in the double twisting operation because two single thread are Z more and twist with the fingers;
Winding procedure suitably underspeeds for improving joint quality, is adjusted into 1200 ± 5r/min as the groove drum rotating speed, and to the back-twist tube of automatic winder, parts such as the piece of splicing renovate, and the reasonably electric clear technology of configuration;
Warping process with winder after yarn become through axle through warping.As select Switzerland's Benniger warping machines for use, its automaticity height (can according to the tension force of the different adjustment warping of yarn count) is an Electronic Control to the tension force of warping, simple to operate, the coiling that helps yarn can effectively reduce the warping fault, can effectively cooperate the running of high speed import loom;
Weaving process becomes the towel grey cloth through the looming weaving after beam warp is combined the reed operation of warping.Can adopt Suhl longevity G6200 Rapier looms, this equipment is that performance is the most stable in the world at present, function is the most complete, the state-of-the-art towel class of class loom corollary equipment, to have improved production efficiency greatly, has improved product quality;
The grey cloth post processing comprise known production process destarch boil float, soft, oven dry is washed, is added in deoxidation, dyeing, soap boiling, ferment, sewing and Cheng Jian etc., can not dye, operation such as soap boiling to be to produce the primary colors towel yet; Just wherein, exist
Destarch is boiled and is floated operation and can adopt grey cloth is immersed in to move back to boil in the rinsing combination machine and carry out, and removes slurry, cotton yarn impurity to reach, and improves purposes such as grey cloth whiteness; Boil when floating and can adopt caustic soda, FLOW pretreating reagent and hydrogen peroxide, boiling the interior caustic soda concentration of bleaching liquor is 5ml/L, and FLOW pretreating reagent concentration is 3ml/L, and hydrogen peroxide concentration is 7.8ml/L, is at 95～105 ℃ of following decatize 55～65min;
Deoxidation step can adopt in overflow machine and make the solution pH value be neutral with citric acid solution flushing grey cloth, washes grey cloth to reach the deoxidation purpose with deoxygenase N255 solution then;
Dyeing process adopts and to carry out in overflow machine, and by the repeatedly dye test to product, REACTIVE DYES is selected in dyeing to the zein fiber product, can dye shallow, in or dark color and luster, dye the fastness to washing of product and dyestuff and move that to dye speed good, COLOR FASTNESS is higher than 3 grades.Because our product looped pile fiber is longer, instantaneous dye-uptake is bigger, for guaranteeing look flower phenomenon not occur, can preferentially select the dyestuff of De Sida in the selection of dyestuff, its excellent compatibility and high color fastness and the feature of environmental protection are for dyeing course has been created strong condition.For the style of the super softness that guarantees product can adopt section's Lay anthracene softener to handle in the process of whole dyeing, thereby make product that unusual softness arranged, guaranteed superpower water imbibition again.
The soap boiling operation is removed the dying material of not painting on the grey cloth;
Ferment is washed operation elder generation adding citric acid makes solution be faintly acid, adds cellulase then in slight flushing, to reduce wool warp line filoplume;
Add the solution flushing of soft operation adding softener so that product is soft more, then drying operation, sewing operation towel.
Wherein, drying plant, can adopt full formula dryer, make product dried fully and pat, carry out preliminary oven dry earlier, utilize continuous 2 baking ovens that product is carried out fluffy soft finish again, make the product looped pile after the oven dry fluffy, can be unfolded fully, quality is soft and texture is arranged, and provides conditio sune qua non for making plentiful and super soft product.Sewing device can adopt automatic strip limit formula Sewing machines, makes product smooth, and fold not guarantees the quality of product.Deoxidation, dyeing, soap boiling, ferment are washed and add soft can carrying out successively in overflow machines, and bath raio is unified, and is convenient for production.
Adopt the manufacturing technique of this towel, the towel of making, few, the easy degraded of filoplume, appearance transparence are good, quality is soft and texture arranged, has good resilience, many solvents are comprised dry cleaning agent, good stability is arranged, can be antifouling, anti-sunshine, weatherability, reduced environmental pollution problems, prolonged the service life of product, and felt good with towel and contact skin that this explained hereafter contains zein fiber, having well outstanding saturating property, smooth property, have good gloss and non-ironing effect, is the Green Product of a new generation.
The specific embodiment
Below in conjunction with the specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiment
The 18texX2 yarn that adopts zein fiber and cotton textiles to produce by weight 50: 50 is produced the towel that contains zein fiber by the ordinary production operation, wherein following operation for the hair warp:
Opening picking mixes zein fiber after make lap behind the opening and cleaning step by weight 50: 50 with cotton fiber; Adopt the a036c opener, kirschner beater, rotating speed are 450r/min.Comprehensive hired roughneck's rotating speed is 900r/min, and rotation speed of the fan is 1200r/min, and the lap roller rotating speed is 13r/min, and it is 400g/m that lap is done quantitatively, lap length 34.2m, lap heavy irregular be 1.1%;
Comb and parallel cotton fibers prior to spinning divides comb with the lap of making through carding step, make the oval comb and parallel cotton fibers prior to spinning carded sliver, it is 20.8g/5m that the carded sliver is done quantitative design, the cylinder rotating speed is 330r/min, and the licker-in rotating speed is 800r/min, and doffer's rotating speed is 20r/min, 5 of cylinder and cover plate space and are 0.18mm, 0.15mm, 0.15mm, 0.15mm, 0.18mm, tension draft is 1.37, and it is 3.8% that carded sliver uster bar is done the cv% value, the carded sliver heavy irregular be 4.5%;
The drafting comb and parallel cotton fibers prior to spinning carded sliver adopts the twice drafting, uses semicircle pressure bar, with 6 and technology, adopts the surface to be equipped with the roller of elasticity tetrafluoro weaving coating;
Rove with drafting after sliver take out long drawing-down through the rove operation and make rove for 8 times, elasticity tetrafluoro weaving coating is adopted on rove roller surface, it is 5.08g/10m that rove is done quantitatively, roving twist factor is 82, back area draft is 1.18, and roller gauge is 26.5mm * 29mm, and jaw is 6.5mm, rove is heavy irregular 0.6%～1.1%, and it is 5.7% that the uster bar is done cv%.；
Spun yarn elongates rove and takes out the yarn that obtains 18tex after thin through spinning process, adopt on the fa506 fine spining machine, and it is hardness rubber roll in 720 that roller is selected shore hardness for use, and anti-geometric pattern a.b dual-component coating is adopted in the roller surface treatment;
The winder winder adopts the autoconer338 automatic winder, and the groove drum rotating speed is adjusted into 1200r/min;
Warping is carried out warping with Switzerland's Benniger warping machines;
Weave with Suhl longevity 66200 Rapier looms and weave;
Destarch is boiled to float the 150kg grey cloth is put into 1500L water, grey cloth is immersed in to move back boils boiling in the bleaching liquor of rinsing combination machine and soak, this boils bleaching liquor and contains caustic soda, FLOW pretreating reagent and hydrogen peroxide, concentration is respectively 5mL/L, 3mL/L and 7.8mL/L, decatize 60 minutes under 100 ℃ of temperature then, and wherein the FLOW pretreating reagent is: a kind of auxiliary agent that Switzerland CLARIANT (Clariant) company produces, effect is that collection is concise, stable, along sliding three kinds of performances and one, guarantee that fabric is suitable sliding in the bleaching and dyeing process.
Deoxidation was pressed bath raio 1: 10, being that 1mL/L citric acid solution slight flushing grey cloth under 100 ℃ condition made the solution pH value be neutral in 10 minutes with concentration in overflow machine, is that 0.12mL/L deoxygenase N255 solution washes grey cloth 20 minutes to reach the deoxidation purpose under 40 ℃ of conditions with concentration then;
Dyeing was pressed bath raio 1: 10, added the yellow 0.0157g/L of 150%3RS, a small amount of glauber salt, soda ash 5g/L in overflow machine, and the slight grey cloth that washes carried out the grey cloth colouring in 30 minutes under 60 ℃ of temperature;
Soap boiling is by bath raio 1: 10, is that 0.13g/L detergent LS solution flushing grey cloth 10 minutes is to remove the dying material of not painting with concentration under 90 ℃ of temperature in overflow machine;
Ferment is washed by bath raio 1: 10, adds the 0.5L citric acid earlier and make solution be faintly acid in overflow machine, adds the slight flushing 20 minutes under 50 ℃ of temperature of 1.5L cellulase then;
Add soft by bath raio 1: 10, in overflow machine, add 3L softener JWJ, softer consistency is 2ml/l in the solution, under 40 ℃ of temperature, washed 20 minutes then, so that product is soft more, wherein: JWJ is: a kind of softener that Clariant company produces, and its effect is to make fabric more soft in processing procedure;
Full formula dryer is adopted in oven dry, utilize preliminary oven dry after continuous again 2 baking ovens product is carried out fluffy soft finish;
Sewing is adopted automatic strip side seam to thread and is obtained product.
Claims (4)
1. the weaving process of a towel comprises the operation warping, weaves and the grey cloth post processing, it is characterized in that: the yarn that this process using is made by zein fiber and cotton fiber, through comprise warping, weave with the grey cloth post processing after make the towel finished product.
2. the weaving process of towel as claimed in claim 1, it is characterized in that: the yarn that zein fiber and cotton fiber blending are made comprises operation
Opening and cleaning step mixes zein fiber after make lap behind the opening and cleaning step with cotton fiber, adopt kirschner beater, and it quantitatively is 400 ± 5g/m that lap is done, lap length 34.2 ± 0.1m, lap heavy irregular be 1.1 ± 0.1%;
Carding step divides comb with the lap of making through carding step, make the comb and parallel cotton fibers prior to spinning carded sliver, it is 20.8 ± 0.1g/5m that the carded sliver is done quantitative design, 5 of cylinder and cover plate space and are 0.18mm, 0.15mm, 0.15mm, 0.15mm, 0.18mm, it is 3.8 ± 0.1% that carded sliver uster bar is done the cv% value, the carded sliver heavy irregular be 4.5 ± 0.1%;
Mixing in doubling step adopts 6 and technology;
The rove operation with drafting after sliver take out long drawing-down through the rove operation and make rove for 5～12 times, it quantitatively is 5.08 ± 0.01g/10m that rove is done, rove is heavy irregular 0.6%～1.1%, it is 5.7 ± 0.1% that the uster bar is done cv%;
Spinning process elongates rove take out through spinning process and obtains spun yarn after thin, and it is 720 rubber roll that roller is selected shore hardness for use.
3. the weaving process of towel as claimed in claim 1 or 2, it is characterized in that: described grey cloth postprocessing working procedures comprise destarch boil float, add soft, the oven dry and the sewing operation, wherein said boiling floated employing caustic soda, FLOW pretreating reagent and hydrogen peroxide, boiling the interior caustic soda concentration of bleaching liquor is 5ml/L, FLOW pretreating reagent concentration is 3ml/L, and hydrogen peroxide concentration is 7.8ml/L.
4. the weaving process of towel as claimed in claim 3, its spy just is: the destarch of described grey cloth is at 95～105 ℃ of following decatize 55～65min.
Priority Applications (1)
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|---|---|---|---|
| CN200910020266A CN101525799A (en) | 2009-03-31 | 2009-03-31 | Process for knitting towel |
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| Application Number | Priority Date | Filing Date | Title |
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| CN200910020266A CN101525799A (en) | 2009-03-31 | 2009-03-31 | Process for knitting towel |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101831739A (en) * | 2010-04-30 | 2010-09-15 | 东升地毯集团有限公司 | Machine-made carpet blended and compounded by polylactic acid fiber and wool and production method thereof |
| CN102071513A (en) * | 2010-12-31 | 2011-05-25 | 青岛喜盈门集团有限公司 | Process for producing jacquard double-layer towel blanket |
| CN104947294A (en) * | 2015-05-29 | 2015-09-30 | 济南正骐生物科技有限公司 | Fragrance towel preparation method |
| CN105040243A (en) * | 2015-08-31 | 2015-11-11 | 陈剑 | Corn fiber towel manufacturing technology |
| CN105063856A (en) * | 2015-08-31 | 2015-11-18 | 陈剑 | Manufacturing technology of antibiosis wood fiber towel |
| CN105177822A (en) * | 2015-08-31 | 2015-12-23 | 陈剑 | Antibacterial corn fiber towel manufacturing process |
| CN105220310A (en) * | 2015-08-31 | 2016-01-06 | 陈剑 | A kind of xylon towel manufacture craft |
| CN105386214A (en) * | 2015-12-22 | 2016-03-09 | 孚日集团股份有限公司 | Moisture-proof and sand-proof beach towel manufacturing process |
| CN106012187A (en) * | 2016-06-30 | 2016-10-12 | 梧州市光华纺织制品有限责任公司 | Production method of mercerized towel |
| CN106012189A (en) * | 2016-06-30 | 2016-10-12 | 梧州市光华纺织制品有限责任公司 | Production method of colorful towel |
| CN106012188A (en) * | 2016-06-30 | 2016-10-12 | 梧州市光华纺织制品有限责任公司 | Production method for corn fiber towel |
| CN106048847A (en) * | 2016-06-30 | 2016-10-26 | 梧州市光华纺织制品有限责任公司 | Production method of plain towel |
| CN107960936A (en) * | 2017-11-15 | 2018-04-27 | 吴家淡 | A kind of preparation method of net skin towel |
| CN108893837A (en) * | 2018-08-11 | 2018-11-27 | 孚日集团股份有限公司 | A kind of towel cloth and its weaving process containing bamboo Li Er fiber |
| CN110965190A (en) * | 2019-11-18 | 2020-04-07 | 青岛叒米科技有限公司 | Polylactic acid fiber scouring pad |
| CN110983556A (en) * | 2019-11-22 | 2020-04-10 | 江苏康乃馨织造有限公司 | Novel hotel floor towel production process |
| CN111254548A (en) * | 2020-01-21 | 2020-06-09 | 河北瑞春纺织有限公司 | Nano silver ion fiber towel and preparation method thereof |
-
2009
- 2009-03-31 CN CN200910020266A patent/CN101525799A/en active Pending
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101831739A (en) * | 2010-04-30 | 2010-09-15 | 东升地毯集团有限公司 | Machine-made carpet blended and compounded by polylactic acid fiber and wool and production method thereof |
| CN102071513A (en) * | 2010-12-31 | 2011-05-25 | 青岛喜盈门集团有限公司 | Process for producing jacquard double-layer towel blanket |
| CN102071513B (en) * | 2010-12-31 | 2015-09-09 | 青岛喜盈门集团有限公司 | A kind of production technology of jacquard weave double-layer towel blanket |
| CN104947294A (en) * | 2015-05-29 | 2015-09-30 | 济南正骐生物科技有限公司 | Fragrance towel preparation method |
| CN105040243A (en) * | 2015-08-31 | 2015-11-11 | 陈剑 | Corn fiber towel manufacturing technology |
| CN105063856A (en) * | 2015-08-31 | 2015-11-18 | 陈剑 | Manufacturing technology of antibiosis wood fiber towel |
| CN105177822A (en) * | 2015-08-31 | 2015-12-23 | 陈剑 | Antibacterial corn fiber towel manufacturing process |
| CN105220310A (en) * | 2015-08-31 | 2016-01-06 | 陈剑 | A kind of xylon towel manufacture craft |
| CN105386214A (en) * | 2015-12-22 | 2016-03-09 | 孚日集团股份有限公司 | Moisture-proof and sand-proof beach towel manufacturing process |
| CN106012187A (en) * | 2016-06-30 | 2016-10-12 | 梧州市光华纺织制品有限责任公司 | Production method of mercerized towel |
| CN106012189A (en) * | 2016-06-30 | 2016-10-12 | 梧州市光华纺织制品有限责任公司 | Production method of colorful towel |
| CN106012188A (en) * | 2016-06-30 | 2016-10-12 | 梧州市光华纺织制品有限责任公司 | Production method for corn fiber towel |
| CN106048847A (en) * | 2016-06-30 | 2016-10-26 | 梧州市光华纺织制品有限责任公司 | Production method of plain towel |
| CN107960936A (en) * | 2017-11-15 | 2018-04-27 | 吴家淡 | A kind of preparation method of net skin towel |
| CN108893837A (en) * | 2018-08-11 | 2018-11-27 | 孚日集团股份有限公司 | A kind of towel cloth and its weaving process containing bamboo Li Er fiber |
| CN110965190A (en) * | 2019-11-18 | 2020-04-07 | 青岛叒米科技有限公司 | Polylactic acid fiber scouring pad |
| CN110983556A (en) * | 2019-11-22 | 2020-04-10 | 江苏康乃馨织造有限公司 | Novel hotel floor towel production process |
| CN111254548A (en) * | 2020-01-21 | 2020-06-09 | 河北瑞春纺织有限公司 | Nano silver ion fiber towel and preparation method thereof |
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Open date: 20090909 |