CN107190403A - A kind of processing method of imitative etching knitting - Google Patents
A kind of processing method of imitative etching knitting Download PDFInfo
- Publication number
- CN107190403A CN107190403A CN201710618797.5A CN201710618797A CN107190403A CN 107190403 A CN107190403 A CN 107190403A CN 201710618797 A CN201710618797 A CN 201710618797A CN 107190403 A CN107190403 A CN 107190403A
- Authority
- CN
- China
- Prior art keywords
- yarn
- wool
- water soluble
- fabric
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
- D04B1/126—Patterned fabrics or articles characterised by thread material with colour pattern, e.g. intarsia fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C17/00—Fulling
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/04—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials longitudinally
- D06H7/08—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials longitudinally for cutting tubular fabric longitudinally
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/39—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/60—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
- D06P1/613—Polyethers without nitrogen
- D06P1/6131—Addition products of hydroxyl groups-containing compounds with oxiranes
- D06P1/6133—Addition products of hydroxyl groups-containing compounds with oxiranes from araliphatic or aliphatic alcohols
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/14—Wool
- D06P3/16—Wool using acid dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/66—Natural or regenerated cellulose using reactive dyes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a kind of processing method of imitative etching knitting, comprise the following steps：Slub dyeing → spinning → Dyeing Process of Cotton Yarn → weaving → Final finishing → finished product packing.The present invention does filling from cotton yarn, and veil is weaved using wool yarns and 60 degree of water soluble yarns on computer jacquard knitting machine, and water soluble yarn forms the pattern of depression, similar to etching effect after high-temperature digestion.The combination of cotton yarn and wool yarn can reduce cost, while the filoplume of wool is long and crimps, prodding and itching feeling is had if pasting skin and wearing, and cotton soft comfortable, and moisture absorption gas permeability is hypo-allergenic, can paste skin dress.Veil uses wool and water soluble yarn, has both remained the style of woolen knitting, there is the similar etching effect after water soluble yarn dissolving again.
Description
Technical field
The invention belongs to textile industry fabric field, and in particular to a kind of processing method of imitative etching knitting.
Background technology
Wool is not only pure natural fiber, and is to continue one of output highest resource in the world.It has fabulous
Resilience and wettability power, service life extremely long fiber.Wool does not have any negative effect to soil and environment, therefore is
Special environmentally friendly fiber.
Water-soluble fibre is a kind of synthetic fibers also referred to as polyvinyl, and its color is white, and fiber is long filament, polyvinyl
Main component is polyvinyl alcohol, typically uses solution spinning spinning, because its melting temperature is higher than decomposition temperature, polyvinyl has
Good hygroscopicity and corrosion-resistant, light resistance, easily shrink, crease easily and strength ratio wool is many by force.Water-soluble fibre can be molten
In Xie Yushui, the functional fiber that water soluble molecules are resolved into after water is met, the characteristics of water-soluble fibre is maximum is exactly to have well
Water solution temperature.Water-soluble fibre is applied can increase the intensity of fabric in wool fabric, formed and shunk and corrugated effect
Fruit brings different pattern effect to fabric, and the water-soluble fibre of different temperatures is produced in the process sequence difference of Final finishing
Effect is also different.
The content of the invention
Goal of the invention：In order to solve the deficiencies in the prior art, the invention provides a kind of processing side of imitative etching knitting
Method.
Technical scheme：A kind of processing method of imitative etching knitting, comprises the following steps：Slub dyeing → spinning → cotton yarn
Dyeing → weaving → Final finishing → finished product packing；Concrete operations are as follows：
In the slub dyeing：
A. staining method is：Slub dyeing, wool is natural fiber, white；Using top dyeing machine, bath raio is 1:
20；
B. technological process is as follows：At normal temperatures, add technology preparation to then heat to after 60 DEG C, insulation 10min, then heat up
To 100 DEG C, after insulation 30min, machine drying is washed out, then the wool top contaminated is cleaned, comb, dries, be finally coiled into size
The same ball top；
C. the technology preparation is as follows：Acid bright red 10B be 0.013%owf, acid gorgeous blue 3GM be 2.2%owf, it is average
Plus O is that 1g/L, glacial acetic acid are that 1g/L, glauber salt are 8g/L；
In the Dyeing Process of Cotton Yarn：
A. technological process is as follows：60 are warming up to when dripping dye liquor → 40 DEG C, plus after soda ash → 5min plus after saltcake → 15min
DEG C, heating rate is soaped → washed → to be incubated after 1 DEG C/min → 20min plus again after 60min for alkali and going out cylinder →；Wherein, bath raio
For 1：25；
B. technology preparation is as follows：Active red R-BF-6B is that 0.18%owf, reactive blue B-FEBL are that 2.3%owf, soda ash are
4g/L, saltcake are 50g/L, are 1.5g/L for alkali；
C. the prescription soaped is as follows：Soaping agent is that 1g/L, bath raio are 1:25；The flow soaped is as follows：At 70 DEG C
Soaping agent is added, then 80 DEG C are warming up to 1 DEG C/min speed, 10min is incubated, cold water is then carried out and washes.
It is used as optimization：The flow of the spinning is as follows：Wool top humidification → silver mixing (head mixed → bis- is mixed) → grilling (scalp acupuncture → bis-
The pin of pin → tri-) → rove (head is thick → bis- is thick) → spun yarn → winder → doubling → double twisting → yarn steaming → fall yarn；
The wool top humidification：Wool top is placed in room, the water of two hours is sprayed, then closing twenty four hours is
Can；
The silver mixing：By the wool top of the fiber of different length or different colours and together by mixing, combing, being pulled into
Required wool top, wool top refueling with antistatic in right amount when blending machine weaves, grammes per square metre is in 20-23g/m；
The grilling：Bar cylinder feeding wool top is led into draw-off mechanism, the uniform intensive wool top of arrangement through drawing, clamping and
Combing is finally merged into strip on socket, will reach required line density in the woven wool top stretching of gilling machine, so
Twisting increase is interfibrous full with joint efforts so as to the processing of fly frame afterwards；
The rove：The wool top machined from grilling continues stretching, twisting on fly frame and reaches that certain line is close
Degree, forms certain package form, facilitates the use of later process；
The spun yarn：Rove is drawn and feeds the output yarn of the roller in draw-off mechanism, drawing and is formed by twisting
Spun yarn-winding is on tube；
The winder：By, so as to the application of next procedure, winder can be clear on the tube of yarn winding to required capacity
Fault on clean yarn, improves the quality of production and efficiency；
The doubling：The yarn of two or more than two are merged, prevent that the tension force inequality influence twist is uneven, and
Line machine can also remove fault, improve the quality of production；
The yarn steaming：Yarn steaming is exactly the stress and electrostatic for eliminating fibrous inside, by being vacuumized in yarn steaming tank, is put into heat
Water, then will produce a large amount of steam in yarn steaming tank, penetrate into yarn interior；
The yarn：Single thread can fall yarn, and double yarns or multiply yarn do not fall yarn, because double yarns or multiply yarn are during falling
It is possible that yarn segregation phenomenon.Yarn, which can not only change package amount, can also remove fault, be weaved beneficial to circular knitting machine.
It is used as optimization：In the weaving：Using the weaving of Meyer computer jacquard containing 60 degree of water soluble yarn fabrics, total needle amount is
1680G, enters yarn way for 48F：Water soluble yarn is 1F, wool yarn
2F4F5F7F8F10F11F13F14F16F17F19F20F22F23F25F26F28F29F31F32F34F35F37F38F40F41F4
3F44F46F47F, cotton yarn 3F6F9F12F15F18F21F24F27F30F33F36F39F42F45F48F；
The fabric specification is：Yarn count 1 is 39S/1 all woolens, and yarn count 2 is 21S/1 cottons, and yarn count 3 is 60 degree of water soluble yarn, coil
Length：(white) water soluble yarn is 110mm/50N, loop length：Hair (4# is blue) is 210mm/50N, loop length：Cotton (4# blue) is
160mm/50N, close horizontal stroke is 50 stringer/5cm, and it is 54 row/5cm to indulge close, and door width is 128cm, and grammes per square metre is 370g/ ㎡；
The fabric component content is：Hair (indigo plant) 68%, cotton (indigo plant) 31%, water-soluble yarn (white) 1%.
It is used as optimization：The flow of the Final finishing is as follows：It is overboard that rope form fulling → high temperature shakes grain → high temperature → open-width → calmly
Type → cropping；
The rope form fulling：Rope form fulling is that at a certain temperature, after the moistening of depilitant, wool fabric is in fulling
Under the repeated action of machine, by winding, obvolvent, make wool fabric contraction, raising, increase thick and heavy sense, matte change it is plentiful it is abundant from
And cover the technique texture of fabric；Gatte rwalking device parameter is as follows：Using WPF-1C gatte rwalkings, power is 7.5 kilowatts, operation speed
Spend for 30-120 ms/min, working width is 200-250 centimetres；
The high temperature shakes grain：High temperature shakes grain and controls temperature at 90-100 DEG C, makes fabric raising, and when high temperature shakes grain
Wait high-temperature molten and melt part aqueous yarn；
The high temperature is overboard：High temperature is overboard to be completely dissolved water-soluble yarn, and 60 DEG C of water soluble yarn fabrics are when overboard, and water temperature will
65-70 DEG C of control；
The open-width：Scutcher parameter is as follows：Effective gate width is 100cm-200cm, and voltage is 380/220V, and linear speed is 0-
80 yards, cloth speed is 0-60m/min, and most gate width is 200cm, and turnover mode for cloth is that cylinder enters cloth, and open width goes out cloth；
The sizing：Setting process parameter is as follows：130-140 DEG C of temperature, speed 20-23m/min, upper machine grammes per square metre 360-
365g/m2, lower machine grammes per square metre 370-372g/m2, upper gate width 130-132cm, lower gate width 125-127cm.
It is used as optimization：The finished product is shown as containing 60 degree of water soluble yarn finished product fabrics, and fabric face water soluble yarn has been melted,
Form hole.
Beneficial effect：The present invention does filling from cotton yarn, and veil is using wool yarns and 60 degree of water soluble yarns in computer jacquard pin
Weaved on loom, water soluble yarn forms the pattern of depression, similar to etching effect after high-temperature digestion.The knot of cotton yarn and wool yarn
Conjunction can reduce cost, while the filoplume of wool is long and crimps, if patch skin, which is worn, has prodding and itching feeling, and cotton soft comfortable,
Moisture absorption gas permeability, it is hypo-allergenic, skin dress can be pasted.Veil uses wool and water soluble yarn, has both remained the wind of woolen knitting
Lattice, there is the similar etching effect after water soluble yarn dissolving again.
The specific advantage of the present invention is as follows：
1st, filling is done from cotton yarn, the combination of cotton yarn and wool yarn can reduce cost and play comfortable warming effect,
Because the filoplume of wool is long and curling, if patch skin is worn and has prodding and itching feeling, and cotton soft comfortable, moisture absorption is strong, gas permeability
Well, electrostatic is not likely to produce, easy cleaning is hypo-allergenic.
2nd, water-soluble fibre can be dissolved in the water, and meet the functional fiber that water soluble molecules are resolved into after water, be one kind zero
Poison, the fiber of no pollution.
3rd, water-soluble fibre is functional fiber, and it has great intensity and the special twist, and water-soluble yarn is added
Cost can be not only reduced in raw wool but also strengthens yarn strength, increases yarn spinnability, water-soluble fibre can also
Fluffy, the softness that wool fabric is become, it is adaptable to make underwear, overcoat, expand the development space of wool fabric.
4th, water-soluble fibre is applied can form the design of corrugation effect and solid in wool fabric, using water-soluble
The special dissolubility of yarn, additionally it is possible to make fabric formation broken hole, form the effect of imitative etching, different visual impression is brought to fabric
By.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, so that the technology of this area
Personnel can be better understood from advantages and features of the invention, so as to make apparent boundary to protection scope of the present invention
It is fixed.Embodiment described in the invention is only a part of embodiment of the invention, rather than whole embodiments, based on the present invention
In embodiment, the every other implementation that those of ordinary skill in the art are obtained on the premise of creative work is not made
Example, belongs to the scope of protection of the invention.
Embodiment
As shown in figure 1, a kind of processing method of imitative etching knitting, comprises the following steps：Slub dyeing → spinning → cotton
Dyeing yarn → weaving → Final finishing → finished product packing.Concrete operations are as follows：
1. described in slub dyeing：
A. staining method is：Slub dyeing, wool is natural fiber, white；Using top dyeing machine, bath raio is 1:
20。
B. technological process is as follows：At normal temperatures, add technology preparation to then heat to after 60 DEG C, insulation 10min, then heat up
To 100 DEG C, after insulation 30min, machine drying is washed out, then the wool top contaminated is cleaned, comb, dries, be finally coiled into size
The same ball top.
C. the technology preparation is as follows：Acid bright red 10B be 0.013%owf, acid gorgeous blue 3GM be 2.2%owf, it is average
Plus O is that 1g/L, glacial acetic acid are that 1g/L, glauber salt are 8g/L.
2. described in spin in：
The flow of spinning is as follows：Wool top humidification → silver mixing (head mixed → bis- mix) → grilling (pin of scalp acupuncture → bis- → tri- pin) → thick
Yarn (head thick → bis- thick) → spun yarn → winder → doubling → double twisting → yarn steaming → fall yarn.
2.1 wool tops are humidified
Because wool top easily produces electrostatic during production is used, influence weaving expends the time, pole is brought to production
Big inconvenience, therefore humidification is necessary.Wool top humidification is very simple, it is only necessary to which wool top is placed in room, sprays two hours
Water, then close twenty four hours.
2.2 gilling machine
It is by the wool top of the fiber of different length or different colours and together required by mix, combing, being pulled into
Wool top.Wool top refueling with antistatic in right amount when blending machine weaves.General grammes per square metre is 20-23g/m.
2.3 gill box
Bar cylinder feeding wool top is led into draw-off mechanism, the uniform intensive wool top of arrangement is through drawing, clamping and combs last
Strip is merged on socket.The purpose of gill box is that the line needed for being reached in the woven wool top stretching of gilling machine is close
Degree, then twisting increase is interfibrous full with joint efforts so as to the processing of fly frame.
2.4. fly frame
The wool top machined from grilling continues stretching, twisting on fly frame and reaches certain line density, forms one
Fixed package form, facilitates the use of later process.
2.5 spun yarn
Rove is drawn and feeds the output yarn of the roller in draw-off mechanism, drawing and forms spun yarn-winding by twisting and exists
On tube.
2.6 winder
By on the tube of yarn winding to required capacity so as to the application of next procedure.Winder can be with cleaning yarn
Fault, improve the quality of production and efficiency.
2.7 doubling
The yarn of two or more than two are merged, prevent that the tension force inequality influence twist is uneven, doubling frame also may be used
To remove fault, the quality of production is improved.
2.8 yarn steaming
Wool yarn is when by processes such as winder, doubling, double twistings, and the inside of fiber can produce stress and electrostatic.The mesh of yarn steaming
Be exactly the stress and electrostatic for eliminating fibrous inside.By being vacuumized in yarn steaming tank, hot water is put into, then will in yarn steaming tank
A large amount of steam are produced, penetrating into yarn interior can just achieve the goal.
2.9 fall yarn
Single thread can fall yarn, and double yarns or multiply yarn do not fall yarn.Because double yarns or multiply yarn may go out during falling
Existing yarn segregation phenomenon.The purpose of yarn, which can not only change package amount, can also remove fault, be weaved beneficial to circular knitting machine.
3. described in Dyeing Process of Cotton Yarn：
A. technological process is as follows：60 are warming up to when dripping dye liquor → 40 DEG C, plus after soda ash → 5min plus after saltcake → 15min
DEG C, heating rate is soaped → washed → to be incubated after 1 DEG C/min → 20min plus again after 60min for alkali and going out cylinder →；Wherein, bath raio
For 1：25.
B. technology preparation is as follows：Active red R-BF-6B is that 0.18%owf, reactive blue B-FEBL are that 2.3%owf, soda ash are
4g/L, saltcake are 50g/L, are 1.5g/L for alkali.
C. the prescription soaped is as follows：Soaping agent is that 1g/L, bath raio are 1:25；The flow soaped is as follows：At 70 DEG C
Soaping agent is added, then 80 DEG C are warming up to 1 DEG C/min speed, 10min is incubated, cold water is then carried out and washes.
4. in shown weaving：
Using circular knitting machine weaving containing 60 degree of water soluble yarn fabrics, the machine parameter is as shown in table 1 below.
The machine parameter of table 1
| Device name | Computer jacquard |
| Unit type | Meyer computer jacquard |
| Syringe barrel dliameter | 30” |
| Machine number | 18G |
| Enter yarn way | 48F |
| Total needle amount | 1680G |
Table 2 below is color yarn arrangement table.
The color yarn arrangement of table 2
Fabric specification is as shown in the specifications parameter of table 3.
The specifications parameter of table 3
| Yarn count 1 | 39S/1 all woolens |
| Yarn count 2 | 21S/1 cottons |
| Yarn count 3 | 60 degree of water soluble yarn |
| Loop length：Water soluble yarn (white) | 110mm/50N |
| Loop length：Hair (4# is blue) | 210mm/50N |
| Loop length：Cotton (4# is blue) | 160mm/50N |
| It is horizontal close | 50 stringer/5cm |
| It is vertical close | 54 row/5cm |
| Door width | 128cm |
| Grammes per square metre | 370g/㎡ |
Fabric composition is as shown in the component content of table 4.
The component content of table 4
| Hair (indigo plant) | 68% |
| Cotton (indigo plant) | 31% |
| Water-soluble yarn (white) | 1% |
5. described in Final finishing：
The flow of Final finishing is as follows：Rope form fulling → high temperature shake grain → high temperature it is overboard → open-width → sizing → cropping.
5.1 rope form fullings：Rope form fulling is that at a certain temperature, after the moistening of depilitant, wool fabric is in fulling
Under the repeated action of machine, by winding, obvolvent, make wool fabric contraction, raising, increase thick and heavy sense, matte change it is plentiful it is abundant from
And the technique texture of fabric is covered, give warming, close, comfortableness.
The gatte rwalking device parameter of table 5
5.2 high temperature shake grain：High temperature shakes the good temperature of a major control in 90-100 degree, and it is phase that high temperature, which shakes grain and the purpose of fulling,
With, all it is to make fabric raising, and high-temperature molten melts part aqueous yarn when high temperature shakes.The purpose for the arrangement is that
Matte is abundanter, and etching effect is obvious.
5.3 high temperature are overboard：The overboard purpose of high temperature is to be completely dissolved water-soluble yarn, the water-soluble yarn of different temperatures, water
The control of temperature is different.60 degree of water soluble yarn fabrics are when overboard, and water temperature will control 65-70 degree, and etching effect is more obvious.
5.4 open-width：Scutcher is applied to knitting fabric, using olecranon muslin tubing open-width, and open-width adapts to not fellow disciple's width
Fabric, because open-width degree can be with adjusting size.
The scutcher parameter of table 6
5.5 sizing：Sizing is the link after open-width, its temperature of major control during sizing, speed, door width and gram
Weight.
The setting process parameter of table 7
5.6 cropping：In order that fabric highlights abundant effect and can all fabric is had raising in postfinishing process above
Effect, and during raising hair different in size, uneven or even fine hair it is oversize, it is therefore desirable to shearing process carry out cropping.
6. described in finished product displaying in：
Finished product is shown as containing 60 degree of water soluble yarn finished product fabrics, and compared with fabric, the apparent water soluble yarn of fabric face has melted
Melt, form hole, cloth style change is obvious, and matte is abundant, softness.
The present invention does filling from cotton yarn, and veil is knitted using wool yarns and 60 degree of water soluble yarns on computer jacquard knitting machine
Make, water soluble yarn forms the pattern of depression, similar to etching effect after high-temperature digestion.The combination of cotton yarn and wool yarn can drop
Low cost, while the filoplume of wool is long and crimps, prodding and itching feeling is had if pasting skin and wearing, and cotton soft comfortable, and moisture absorption is saturating
Gas, it is hypo-allergenic, skin dress can be pasted.Veil uses wool and water soluble yarn, had both remained the style of woolen knitting, and had had water again
Similar etching effect after molten yarn dissolving.
The specific advantage of the present invention is as follows：
1st, filling is done from cotton yarn, the combination of cotton yarn and wool yarn can reduce cost and play comfortable warming effect,
Because the filoplume of wool is long and curling, if patch skin is worn and has prodding and itching feeling, and cotton soft comfortable, moisture absorption is strong, gas permeability
Well, electrostatic is not likely to produce, easy cleaning is hypo-allergenic.
2nd, water-soluble fibre can be dissolved in the water, and meet the functional fiber that water soluble molecules are resolved into after water, be one kind zero
Poison, the fiber of no pollution.
3rd, water-soluble fibre is functional fiber, and it has great intensity and the special twist, and water-soluble yarn is added
Cost can be not only reduced in raw wool but also strengthens yarn strength, increases yarn spinnability, water-soluble fibre can also
Fluffy, the softness that wool fabric is become, it is adaptable to make underwear, overcoat, expand the development space of wool fabric.
4th, water-soluble fibre is applied can form the design of corrugation effect and solid in wool fabric, using water-soluble
The special dissolubility of yarn, additionally it is possible to make fabric formation broken hole, form the effect of imitative etching, different visual impression is brought to fabric
By.
Claims (5)
1. a kind of processing method of imitative etching knitting, it is characterised in that：Comprise the following steps：Slub dyeing → spinning → cotton yarn
Dyeing → weaving → Final finishing → finished product packing；Concrete operations are as follows：
In the slub dyeing：
A. staining method is：Slub dyeing, wool is natural fiber, white；Using top dyeing machine, bath raio is 1:20；
B. technological process is as follows：At normal temperatures, add technology preparation to then heat to after 60 DEG C, insulation 10min, then be warming up to
100 DEG C, it is incubated after 30min, washes out machine drying, then the wool top contaminated is cleaned, comb, dries, be finally coiled into size one
The ball top of sample；
C. the technology preparation is as follows：Acid bright red 10B is that 0.013%owf, acid gorgeous blue 3GM are 2.2%owf, paregal O
It is that 1g/L, glauber salt are 8g/L for 1g/L, glacial acetic acid；
In the Dyeing Process of Cotton Yarn：
A. technological process is as follows：60 DEG C, liter are warming up to when dripping dye liquor → 40 DEG C, plus after soda ash → 5min plus after saltcake → 15min
Warm speed is soaped → washed → to be incubated after 1 DEG C/min → 20min plus again after 60min for alkali and going out cylinder →；Wherein, bath raio is 1：
25；
B. technology preparation is as follows：Active red R-BF-6B is that 0.18%owf, reactive blue B-FEBL are that 2.3%owf, soda ash are 4g/
L, saltcake are 50g/L, are 1.5g/L for alkali；
C. the prescription soaped is as follows：Soaping agent is that 1g/L, bath raio are 1:25；The flow soaped is as follows：Added at 70 DEG C
Soaping agent, is then warming up to 80 DEG C with 1 DEG C/min speed, is incubated 10min, then carries out cold water and washes.
2. the processing method of imitative etching knitting according to claim 1, it is characterised in that：The flow of the spinning is such as
Under：Wool top humidification → silver mixing (head mixed → bis- mix) → grilling (pin of scalp acupuncture → bis- → tri- pin) → rove (head thick → bis- thick) → spun yarn
→ winder → doubling → double twisting → yarn steaming → fall yarn；
The wool top humidification：Wool top is placed in room, the water of two hours is sprayed, twenty four hours is then closed；
The silver mixing：It is by the wool top of the fiber of different length or different colours and together required by mixing, combing, being pulled into
The wool top wanted, wool top refueling with antistatic in right amount when blending machine weaves, grammes per square metre is in 20-23g/m；
The grilling：Bar cylinder feeding wool top is led into draw-off mechanism, the uniform intensive wool top of arrangement is through drawing, clamping and combs
Strip is finally merged on socket, required line density, Ran Houjia will be reached in the woven wool top stretching of gilling machine
Twist with the fingers increase interfibrous full with joint efforts so as to the processing of fly frame；
The rove：The wool top machined from grilling continues stretching, twisting on fly frame and reaches certain line density, shape
Into certain package form, facilitate the use of later process；
The spun yarn：Rove is drawn and feeds the output yarn of the roller in draw-off mechanism, drawing and forms spun yarn by twisting
On tube；
The winder：By, so as to the application of next procedure, winder can clean yarn on the tube of yarn winding to required capacity
Fault on line, improves the quality of production and efficiency；
The doubling：The yarn of two or more than two are merged, prevent that the tension force inequality influence twist is uneven, doubling frame
Fault can also be removed, the quality of production is improved；
The yarn steaming：Yarn steaming is exactly the stress and electrostatic for eliminating fibrous inside, by being vacuumized in yarn steaming tank, is put into hot water,
Then a large amount of steam will be produced in yarn steaming tank, penetrates into yarn interior；
The yarn：Single thread can fall yarn, and double yarns or multiply yarn do not fall yarn, because double yarns or multiply yarn may during falling
Yarn segregation phenomenon occurs.Yarn, which can not only change package amount, can also remove fault, be weaved beneficial to circular knitting machine.
3. the processing method of imitative etching knitting according to claim 1, it is characterised in that：In the weaving：Using advanced in years
Computer jacquard weaving is containing 60 degree of water soluble yarn fabrics, and total needle amount is 1680G, enters yarn way for 48F：Water soluble yarn is 1F, wool yarn
2F4F5F7F8F10F11F13F14F16F17F19F20F22F23F25F26F28F29F31F32F34F35F37F38F40F41F4
3F44F46F47F, cotton yarn 3F6F9F12F15F18F21F24F27F30F33F36F39F42F45F48F；
The fabric specification is：Yarn count 1 is 39S/1 all woolens, and yarn count 2 is 21S/1 cottons, and yarn count 3 is 60 degree of water soluble yarn, and coil is long
Degree：(white) water soluble yarn is 110mm/50N, loop length：Hair (4# is blue) is 210mm/50N, loop length：Cotton (4# blue) is
160mm/50N, close horizontal stroke is 50 stringer/5cm, and it is 54 row/5cm to indulge close, and door width is 128cm, and grammes per square metre is 370g/ ㎡；
The fabric component content is：Hair (indigo plant) 68%, cotton (indigo plant) 31%, water-soluble yarn (white) 1%.
4. the processing method of imitative etching knitting according to claim 1, it is characterised in that：The flow of the Final finishing is such as
Under：Rope form fulling → high temperature shake grain → high temperature it is overboard → open-width → sizing → cropping；
The rope form fulling：Rope form fulling is that at a certain temperature, after the moistening of depilitant, wool fabric is in gatte rwalking
Under repeated action, by winding, obvolvent, make wool fabric contraction, raising, increase thick and heavy sense, it is plentiful abundant so as to hide that matte becomes
The firmly technique texture of fabric；Gatte rwalking device parameter is as follows：Using WPF-1C gatte rwalkings, power is 7.5 kilowatts, and the speed of service is
30-120 ms/min, working width is 200-250 centimetres；
The high temperature shakes grain：High temperature shakes grain and controls temperature at 90-100 DEG C, makes fabric raising, and height when high temperature shakes
Temperature melts part aqueous yarn；
The high temperature is overboard：High temperature is overboard to be completely dissolved water-soluble yarn, and 60 DEG C of water soluble yarn fabrics are when overboard, and water temperature will be controlled
65-70℃；
The open-width：Scutcher parameter is as follows：Effective gate width is 100cm-200cm, and voltage is 380/220V, and linear speed is 0-80
Code, cloth speed is 0-60m/min, and most gate width is 200cm, and turnover mode for cloth is that cylinder enters cloth, and open width goes out cloth；
The sizing：Setting process parameter is as follows：130-140 DEG C of temperature, speed 20-23m/min, upper machine grammes per square metre 360-365g/
m2, lower machine grammes per square metre 370-372g/m2, upper gate width 130-132cm, lower gate width 125-127cm.
5. the processing method of imitative etching knitting according to claim 1, it is characterised in that：The finished product is shown as containing 60
Water soluble yarn finished product fabric is spent, fabric face water soluble yarn has been melted, form hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710618797.5A CN107190403A (en) | 2017-07-26 | 2017-07-26 | A kind of processing method of imitative etching knitting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710618797.5A CN107190403A (en) | 2017-07-26 | 2017-07-26 | A kind of processing method of imitative etching knitting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107190403A true CN107190403A (en) | 2017-09-22 |
Family
ID=59885131
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710618797.5A Pending CN107190403A (en) | 2017-07-26 | 2017-07-26 | A kind of processing method of imitative etching knitting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107190403A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108560287A (en) * | 2018-04-18 | 2018-09-21 | 江苏工程职业技术学院 | A kind of skin makeup, moisturizing, elastic knitted underwear face fabric processing method |
| CN109338577A (en) * | 2018-12-21 | 2019-02-15 | 新泰市华美毛纺织有限公司 | A kind of knitted jacquard production technology |
| CN110055668A (en) * | 2019-04-18 | 2019-07-26 | 江阴龙阳纺织有限公司 | A kind of processing method of novel hosiery jacquard weave over coating fabric |
| CN110106607A (en) * | 2019-06-10 | 2019-08-09 | 东莞世丽纺织有限公司 | The preparation method of the preparation method of fabric and fabric, fabric and fabric |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101200835A (en) * | 2007-12-18 | 2008-06-18 | 江苏澳洋实业（集团）有限公司 | Velveteen double-side wool fabric and method for producing the same |
| CN103027391A (en) * | 2011-09-30 | 2013-04-10 | 天津天纺投资控股有限公司抵羊纺织分公司 | Knitted sweater of cotton covered with wool and process thereof |
| CN104233689A (en) * | 2014-10-15 | 2014-12-24 | 江苏工程职业技术学院 | Burnt-out emulating method for producing shaker flannel |
| JP2015036460A (en) * | 2013-08-14 | 2015-02-23 | 株式会社リシンドージャパン | Method for producing fiber product |
| CN204401242U (en) * | 2014-12-03 | 2015-06-17 | 浙江港龙织造科技有限公司 | A kind of two-sided etching Weft knitted fabric |
-
2017
- 2017-07-26 CN CN201710618797.5A patent/CN107190403A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101200835A (en) * | 2007-12-18 | 2008-06-18 | 江苏澳洋实业（集团）有限公司 | Velveteen double-side wool fabric and method for producing the same |
| CN103027391A (en) * | 2011-09-30 | 2013-04-10 | 天津天纺投资控股有限公司抵羊纺织分公司 | Knitted sweater of cotton covered with wool and process thereof |
| JP2015036460A (en) * | 2013-08-14 | 2015-02-23 | 株式会社リシンドージャパン | Method for producing fiber product |
| CN104233689A (en) * | 2014-10-15 | 2014-12-24 | 江苏工程职业技术学院 | Burnt-out emulating method for producing shaker flannel |
| CN204401242U (en) * | 2014-12-03 | 2015-06-17 | 浙江港龙织造科技有限公司 | A kind of two-sided etching Weft knitted fabric |
Non-Patent Citations (1)
| Title |
|---|
| 郁崇文: "《纺纱系统与设备》", 30 September 2005, 中国纺织出版社 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108560287A (en) * | 2018-04-18 | 2018-09-21 | 江苏工程职业技术学院 | A kind of skin makeup, moisturizing, elastic knitted underwear face fabric processing method |
| CN109338577A (en) * | 2018-12-21 | 2019-02-15 | 新泰市华美毛纺织有限公司 | A kind of knitted jacquard production technology |
| CN110055668A (en) * | 2019-04-18 | 2019-07-26 | 江阴龙阳纺织有限公司 | A kind of processing method of novel hosiery jacquard weave over coating fabric |
| CN110106607A (en) * | 2019-06-10 | 2019-08-09 | 东莞世丽纺织有限公司 | The preparation method of the preparation method of fabric and fabric, fabric and fabric |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP3109353B1 (en) | Moisture-absorbing heat-generating quick-drying moisture-retaining thermal fabric and manufacturing method thereof | |
| CN105332155A (en) | Preparation method of knitted wool-like warm fabric | |
| CN107190403A (en) | A kind of processing method of imitative etching knitting | |
| CN105332153A (en) | Preparation method of high-elastic softening knitted fabric | |
| CN107151848B (en) | A kind of flax viscose filament yarn colour-spun yarns preparation method | |
| CN103255556A (en) | Multicomponent spinning wool knitting fabric and finishing process thereof | |
| CN107419403A (en) | One preparation method for growing flax hidden bar fabric | |
| CN102965870B (en) | Single-yarn single-face double-mercerization fabric and processing method thereof | |
| CN105908325A (en) | Compact spinning milk/pearl/tencel shirt fabric and production method thereof | |
| CN108560110A (en) | A kind of multicomponent blended yarn weaved fabric and preparation method thereof | |
| CN102021848A (en) | Method for producing color spinning cotton textiles | |
| CN107460612A (en) | A kind of colorful gradient number yarn knitting fabric and preparation method thereof | |
| CN109440264A (en) | A kind of wool worsted light product and production and processing method | |
| CN104109940A (en) | Jutecell fiber Raschel blanket and technology for manufacturing Jutecell fiber Raschel blanket | |
| CN1370873A (en) | Fine-denier and superfine-denier Dacron fiber blanket and its production process | |
| CN102767003A (en) | Seaweed carbon fiber scribbled yarn and home textile fabric and preparation method thereof | |
| CN104510055A (en) | Wool/crotalaria sp./mulberry silk/cotton/polyester fiber blended fabric and preparation method thereof | |
| CN110409030B (en) | Production and application of TT yarn based on semi-worsted yarn as decorative yarn | |
| CN109537138A (en) | A kind of spinning Double-face flange velvet fabric of high color fastness half and its processing technology | |
| CN106087215A (en) | Colored knitting fabric of a kind of wool simulating and preparation method thereof | |
| CN107059205B (en) | A kind of Yarn spinning method of the blended core-spun double-layer structure yarn of accumulation of heat heat generating fiber | |
| CN104562346B (en) | The colouring method of white coconut husk charcoal tencel combed cotton yarn | |
| WO2017071199A1 (en) | Method for preparing ultraviolet-resistant and far-infrared-resistant ecological fabric | |
| CN110396747A (en) | A kind of full alpaca fibre does the production method and application of loop yarn | |
| CN103849979A (en) | Cotton, viscose and bamboo fiber ring spinning fabric manufacturing method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170922 |